INTERNSHIP TRAINING REPORT

A PROJECT REPORT

Submitted by

RAVI PATEL

210640119506

In partial fulfilment for the award of the degree of

BACHELOR OF ENGINEERING
In
MECHANICAL
KJ INSTITUTE OF TECHNOLOGY, SAVLI

Gujarat Technological University, Ahmedabad

May, 2023

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 KJ Institute of Technology, Savli
Opposite oI Javla, Savli

CERTIFICATE
This is to certify that the report submitted along with the project entitled
Internship has been carried out by Ravi Patel under my guidance in partial
fulfilment for the degree of Bachelor of Engineering in Mechanical, 7th
Semester of Gujarat Technological University, KJ Institute of Engineering
Vadodara during
the academic year 2022-23.

PRAKASH PATEL BHAVIN PANDYA

Internal Guide Head of the Department

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 Kj Institute of Technology, Savli
Opposite of ITI Javla, Savli

DECLARATION
We hereby declare that the Internship / Project report submitted along with
the Internship entitled submitted in partial fulfilment for the degree of
Bachelor of Engineering in Mechanical to Gujarat Technological University,
Ahmedabad, is a Bonafede record of original project work carried out by me
at EXEMED PHARMACEUTICAL under the supervision of MR Tejash Chitte
and that no part of this report has been directly copied from any students’
reports or taken from any other source, without providing due reference.

Name of the Student Sign of Student

Student Name – Mr. PATEL RAVI B.
Enrolment No. - 210640119506

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 Acknowledgement
I am incredibly grateful to my internship supervisor, MR Tejash Chitte, for their
invaluable guidance and support throughout my internship. From the moment I started, all
staff members and workers took the time to get to know me and understand my goals for
the internship. They provided me with clear direction and expectations, and were always
available to answer my questions and provide valuable feedback.

Throughout the internship, MR Tejash Chitte sir provided me with invaluable insights and
advice that helped me to grow as a professional. Their constructive feedback helped me to
improve my skills and approach to my tasks, and their encouragement kept me motivated
and focused. I am deeply thankful for all staff members and workers’ time and effort, and
for their commitment to my success.

I also thank Mr. Bhavin Pandya sir the head of Mechanical Engineering Department at
K.J.Institute of Engineering & Technology. for providing me the opportunity to embark
on this Training.

Finally last but not the least I/we am/are very much thankful to my/our Parents, Team
Members, Friends, Faculty Members and our Principal DR. D. U. SHAH for their kind
support and coordination during the entire span of Education to now in K.J.Institute
Engineering &Technology

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 ABSTRACT

As a part of the curriculum and for the partial fulfilment of the requirement
for the completion of 7th semester of Bachelor Engineering from K.J.Institute
of Engineering & Technology. Savli we underwent an In Training at of
EXEMED PHARMACEUTICAL, LUNA, PADRA, VA D O D A R A 391440 .

During the course of training and under guidance and supervision of workshop
employees and technicians we had a great exposure to the kind of work carried
out in different sections and have gained good deal of knowledge, skills, got
familiar with different kind of technologies and machinery used in Company
as well as about the different types of services carried out at the Company.
This Training period was quality time for me that had made me learn things
practically and as well as precisely within given time.

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 INDEX
SR. NO. CONTEXT PAGE. NO.
1 Introduction to company 8
1.1 Exemed Pharmaceuticals 8
2 Internship Summary 10
2.1 List of Machines used in the company 11
3 Stainless Steel Reactor 12
4 Glass line Reactor 13
5 Boiler 14
6 Utility Area 15
7 Filter Area 16
8 Centrifugal Pump 17
9 Helical Pump 18
10 Condenser (Shell and Tube) 19
11 Powder purification equipment 20
12 Agitator 22
12.1 Types of Agitator 23
13 Reference 25

FIGURE INDEX
SR. NO. CONTEXT PAGE. NO.
1 Introduction to company (Figure) 9
1.1 Exemed Pharmaceuticals 9
2 Stainless-Steel Reactor 12
3 Glass Tube Reactor 13
4 Boiler 14
5 Utility Area 15
6 Filter Area 16
7 Centrifugal Pump 17
8 Helical Pump 18
9 Condenser (Shell and Tube) 19
10 Powder Purification Equipment 21
11 Agitator 22
11.1 Types of Agitator 23
11.2 Industrial agitator Mixer 24

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 CHAPTER 1: INFORMATION ABOUT THE COMPANY

1.1 Exemed Pharmaceuticals :-

Exemed Pharmaceuticals in Luna, Padra, Vadodara is known to satisfactorily

cater to the demands of its customer base. The business came into
existence in 2015 and has, since then, been a known name inits field. It
stands located at 628 A & B, ECP Canal Road Vadodara, Luna, and Gujarat 391440.

Exemed Pharmaceuticals was founded in 2009. Exemed Pharma has now

totally medicine Company. Exemed Pharma is now one of the leading

manufacturers of the Medicines.

Through constant innovation and providing customized solutions, Exemad

Pharma has achieved steady annual growth. Through a dedicated andhighly
experienced team of employees and machinery Exemed Pharma caters to its
customer requirements and provide quality service.

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 Figure 1: Introduction to Company (Figure)

 Figure 1.1: Exemed Pharmaceuticals

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 Chapter 2: Internship Summary
• This internship was a very useful experience that is needed
to get clarification about the reality of how the work is done
in a company.
• I have gained new set of skills and knowledge during this
internship.
• I met a lot of people who were working in this field and they
shared their experience with me and gave me a brief
exposure about the company and its working.
• I learned about the process of converting a raw material into
the end product by using different machinery and
performing different processes.
• There is still a lot to discover and learn according to it.
• This internship was also good to find out what my strengths
and weaknesses are.
• However, I have to get more exposure and knowledge to do
things better if I want to be skilful and contribute to the
organization I will work for.
• It would be better if I could present and express myself with
more confidence.
In the end, I would like to summarize that this internship has given
me great exposure and motivation to build a career in an industrial
background.

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2.1: List of Machines used in the company
1. Stainless Steel Reactor
2. Glass Tube Reactor
3. Boiler
4. Utility Area
5. Filter Area
6. Centrifugal Pump
7. Helical pump
8. Condenser (Shell and Tube)
9. PPE (Powder Purification Equipment
10. Agitator

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Chapter 3: Stainless Steel Reactor

 A stainless steel reactor is a vessel used in the

pharmaceutical industry for various chemical processes,
including synthesis, mixing, and reactions.
 It's made from stainless steel due to its corrosion resistance
and durability. Stainless steel reactors come in various sizes
and designs, from small-scale lab reactors to large industrial
reactors.
 They typically consist of an outer shell, an agitator for
mixing, heating and cooling systems, and ports for adding or
removing substances.

 Figure 2: Stainless-steel Reactor

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 Chapter 4: Glass Line Reactor

• Glass Lined Reactors consist of a main body, top section with

connecting nozzles & man way, baffles, dip pipes, agitator
with mechanical seal, tank outlet valve and jacket for
thermal transfer.
• Smaller components such as bursting discs and sight glasses
are also used frequently for pressure relief and visibility.

 Figure 3: Glass Tube Reactor

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Chapter 5: Boiler
• A boiler is a vessel that generates steam by heating
water. In the pharmaceutical industry, steam is used for
various processes like sterilization, cleaning, and
heating.
• Boilers come in different types, such as fire-tube
boilers and water-tube boilers. They utilize various fuel
sources, including natural gas, oil, or electricity, to
produce steam.

 Figure 4: Boiler

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 Chapter 6: Utility Area

• The utility area in a pharmaceutical facility is where essential

services like water, electricity, compressed air, and gases are
supplied to support various operations.
• It's a crucial part of the facility's infrastructure to ensure
smooth and efficient production.

 Figure 5: Utility Area

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 Chapter 7: Filter Area

• The filter area is where different types of filtration processes

occur. Filtration is used to separate solid particles from
liquids or gases.
• In the pharmaceutical industry, filters are critical for
maintaining product purity and ensuring safety.
• Filters can range from simple mesh screens to more
advanced technologies like membrane filters.

 Figure 6: Filter Area

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Chapter 8: Centrifugal Pump

• A centrifuge pump is used to move fluids or slurries through

a system by using centrifugal force.
• These pumps are often used to transport liquids containing
solids or to separate solid particles from liquids.
• In pharmaceutical applications, they can be used for
processes like separation and filtration.

 Figure 7: Centrifugal Pump

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Chapter 9: Helical Pump

• A helical pump, also known as a screw pump, is a type of

positive displacement pump.
• It uses the rotation of helical screws to move fluids through
the pump.
• These pumps are known for their gentle pumping action and
their ability to handle viscous fluids.
• They find application in the pharmaceutical industry for
transferring sensitive or viscous liquids.

 Figure 8: Helical Pump

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 Chapter 10: Condenser (Shell and Tube)

• A condenser is a heat exchanger used to convert vapour back

into a liquid state.
• In a shell and tube condenser, hot vapour flows through a set
of tubes while a cooling fluid flows around the tubes in a
shell.
• This causes the vapour to condense into a liquid.
• Condensers are used in various pharmaceutical processes
that involve vaporization and subsequent cooling.

 Figure 9: Condenser (Shell and Tube)

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 Chapter 11: Powder purification equipment

• "Powder purification equipment" is a broad term that

encompasses various machines and processes used to purify
or refine powders in the pharmaceutical industry. Here's an
overview of some common types of powder purification
equipment and their functionalities:

I. Raw Material: The process starts with the selection and

preparation of raw materials needed for the production of
ASA (Acetylsalicylic Acid) tablets.

II. Flow Synthesis: Flow synthesis is a method where

chemical reactions take place in a continuous flow of
reactants. In this context, it refers to the continuous
production of ASA through chemical reactions that occur as
the reactants flow through a system.

III. Continuous Crystallization: This involves the

continuous formation of ASA crystals from the reaction
mixture. It's a controlled process to ensure consistent crystal
size and purity.

IV. Continuous Filtration & Drying: Once the crystals are

formed, they need to be separated from the liquid reaction
mixture. Continuous filtration and drying processes ensure
the crystals are collected and dried efficiently.
V. Continuous Blending: Blending refers to the mixing of
different materials to ensure uniformity. In this case, it
involves mixing the dried ASA crystals with any necessary
excipients or additives to create a uniform blend for tablet
formulation.

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 Figure 10: Powder purification Equipment

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 Chapter 12: Agitator

• Agitators are equipment used to homogenize media inside a

tank.
• They work by rotating immersed impellers at a controlled
speed, also called revolutions per minute (RPM).
• The work exerted by the impeller induces the flow and shear
of the media inside the tank, causing a single or multi-
component media to homogenize.
• The flow of the media is kept at a uniform rate and pattern.

 Figure 11: Agitator

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12.1 : Types of Agitator
1. Paddle Agitators
2. Anchor Agitators
3. Propeller Agitators
4. Helical Agitators
5. Turbine Agitators

 Figure 11.1: Types of Agitator

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 Figure 11.2: Industrial Agitator Mixer

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 Chapter 13: Reference

• Exemed Pharmaceutical Company Website

• https://www.iqsdirectory.com/articles/mixer/agi
tators.html
• Exemed Company Equipment
• http://www.pharmainfosource.com/new-
equipment/bulk-drug-chemical-plant/stainless-
steel-reactor-ssr
• https://www.flexachem.com/mixing-
technology/glass-lined-reactor/

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