KIRLOSKAR ELECTRICALS. LTD.

INTRODUCTION

FOUNDERS:

Was a successful industrialist, but his chief merit lay in the trail he blazed, for the principle in life
he depended upon were his vision and a spirit of pioneering.

His message stands as a very practical guidance to all of us even today.

"My faith is in the human intellect. It gives us our means to create wealth by directing our talents
towards productive work. And therefore, freedom for individual ability is the only way a society
can prosper. After all, you can't distribute wealth unless you first create it. And you can't create it
unless you know how."

His Childhood

Born on June 20, 1869 in the small town of Gurlhosur in Dharwar district, he was the fifth and
youngest child of a retired land surveyor by name Kashinath Vasudeo Kirloskar whose income
was twelve rupees a month.

At the age of three he lost his mother and his father had to look after him and was sent to Belgaum,
Karnataka to study. His hobby was drawing and toy making.

When he was still in fourth standard, at the age of sixteen, he quit school to go to Bombay. He
enrolled himself in the Sir J.J.School of Art and Crafts and gave up painting and confined himself
to drawing in black and white.

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While he was still a student in the third year school at the Art School, he joined as a drawing
teacher in Victoria Jubilee Technical School at a very nominal monthly salary. At the Technical
School he acquired a working knowledge of handling lathes, drills and presses.

VISION AND MISSION

The power of now is the energy opportunities that comes to us disguised as challenges. That power
of now at Kirloskar Electric is the dynamic of making opportunities work as by meeting clients’
tough specifications of cost competitiveness, quality and reliability.

His Vision

"We cannot continue as slaves of foreign know-how indefinitely, we must intensify our R & D
efforts," he would repeatedly say.

He was a very observant man and he was able to use the past to analyze and interpret the future.
He had talent for absorbing information easily and had a very good grasp of fundamentals.

Long before small scale industries became popular, he encouraged his workers to branch out on
their own and also provided technical guidance, financial assistance and assured them a market for
their products.

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HISTORY

India's first iron plough from the Kirloskar Group, not only became an instrument of wealth for
the entire society but also kick started an industrial revolution in India. Today building on its core
engineering strength, the group's scope of operations spans across a gamut of industrial equipment
ranging from pumps & valves, eco-friendly diesel engines & silent generating sets, air & gas
compressors, air-conditioning and refrigeration equipment, a wide range of anti-corrosion coatings
and castings for automotive sector.

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GLOBAL PRESENCE:

IN INDIA KIRLOSKAR COMPANY LOCATIONS:

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INDIA

World's largest irrigation scheme brought Green Revolution in over 4,600 towns and villages in
drought-prone Saurashtra.

Rugged and dependable power packs, 100% reliable back-up power for radar grids, HVAC
solutions for fighter aircrafts and propulsion power for naval ships meets country's defense needs.

Millions of energies efficient Kirloskar engines and pump sets save energy worth billions.

Diesel engines power over 80 different applications. Gensets form the backbone of satellite,
cellular and telecommunications.

Gas compression solutions for natural gas filling stations ensure environment free transportation.

Critical castings that house one among four tractor engines in India.

AFRICA

A large number of Kirloskar pumps have transformed a million lives across the length and breadth
of Africa by providing water for agricultural irrigation and other necessities. With their unique
AAA (Adaptable, Appropriate and Affordable) technology, Kirloskar is committed to bringing
about a Green Revolution in Africa.

EGYPT

For the past thirty years, over 100,000 Kirloskar pump sets have been working along the river Nile,
for greening the desert lands in Egypt. A total of 40 pumping stations incorporating Kirloskar
pumps have been able to reclaim over 150,000 acres of desert land for agriculture, making the
brand name 'Kirloskar' synonymous with pumps in Egypt.

MIDDLE EAST

Reliable and energy efficient compressors help preserve seafood, also bringing prosperity to
fishermen in the Middle East.

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COMPANIES

KIRLOSKAR BROTHERS LTD

KIRLOSKAR OIL ENGINES LTD

KIRLOSKAR PNEUMATIC CO. LTD

KIRLOSKAR SYSTEMS LTD

KIRLOSKAR PROPRIETARY LTD

KIRLOSKAR KENYA LTD

KIRLOSKAR ELECTRIC PVT. LTD

KIRLOSKAR FERROUS IND. LTD

KIRLOSKAR CHILLERS PVT. LTD

KIRLOSKAR INSTITUTE OF ADVANCED MANAGEMENT STUDIES (SOCIETY)

KIRLOSKAR INTEGRATED TECHNOLOGIES PVT.LTD

KIRLOSKAR INDUSTRIES LTD

KIRLOSKAR DMCC

KIRLOSKAR ENERGEN PVT. LTD.

KIRLOSKAR SOUTH EAST ASIA COMPANY LTD.

KIRLOSKAR SOLAR TECHNOLOGIES PVT. LTD

KIRLOSKAR BROTHERS LTD

Company & HO Address "Yamuna", Survey No. 98 (3-7), Baner, Pune 411 045 Business Areas

Pumps & Fluid Handling Solutions

Major Products / Services with Range / Categories

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KIRLOSKAR PRODUCTS

Engines, Gensets and Power Solutions

Pumps and Fluid Handling Solutions Compressors, Refrigeration and Process Gas

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KIRLOSKAR ELECTRIC COMPANY PVT. LTD.

THE FACTORY PLANT OF KIRLOSKAR ELECTRIC COMPANY

LOCATED AT FIVE PLACES:

1. Bangalore rural (Govenhalli, Nelamangala)

2. Hubli

3. Tumkur

4. Mysore

5. Pune.

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AC MOTORS

KIRLOSKAR ELECTRIC COMPANY PVT. LTD. HUBBALLI

Kirloskar Electric was the first company in India to manufacture AC motors way back in 1948.
Since then it has developed millions of motors for domestic and international market.

Alternating Current (AC) is what power companies transmit through the electric wires. AC travels
in both directions and is used so that transformers may raise and lower the voltage. Electric
generators produce low voltage electricity and transformers are used to raise the voltage for long
distance transmission.

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INTRODUCTION

Electric motors defined as electromechanical devices that convert electrical energy to mechanical
energy; they are the interface between the electrical and mechanical systems of a facility.

Electric motors are an important part of any electrical system. They used throughout every
manufacturing plant, office, and home consuming about 64% of all electricity generated.

There are numerous ways to design a motor, thus there are many different types of motors and
each type possess different operating characteristics (that will be listed later). Based on these
characteristics the motor can be chosen for a specified application.

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Principle of How Motors Work:

1. Electrical current flowing in a loop of wire will produce a magnetic field across the loop.

2. When this loop is surrounded by the field of another magnet, the loop will turn, producing a
force (called torque) that results in mechanical motion

Motor basic parts:

Electric machines are classified into two categories D.C. and A.C. motors, the basic parts for each
type will be different for each type as follows:

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1- AC Motor Basic Parts:

1. Enclosure.

2. Stator.

3. Rotor.

4. Bearings.

5. Conduit Box.

6. Eye Bolt

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1. Enclosure

The enclosure consists of a frame (or yoke) and two end brackets (or bearing housings).

A motor's enclosure not only holds the motor's components together, it also protects the
internal components from moisture and containments. The degree of protection depends
on the enclosure type. In addition, the type of enclosure affects the motor's cooling.

2. Stator

The motor stator consists of two main parts:

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A. Stator Core
The stator is the stationary part of the motor's electromagnetic circuit. The stator is
electrical circuit that performs as electromagnet. The stator core is made up of many thin
metal sheets, called laminations. Laminations are used to reduce energy losses that would
result if a solid core were used.

B. Stator (Windings)

Stator laminations are stacked together forming a hollow cylinder. Coils of insulated wire
are inserted into slots of the stator core.

When the assembled motor is in operation, the stator windings are connected directly to
the power source. Each grouping of coils, together with the steel core it surrounds, becomes
an electromagnet when current is applied. Electromagnetism is the basic principle behind
motor operation.

3. Rotor.

The rotor is the rotating part of the motor's electromagnetic circuit. Magnetic field from
the stator induces an opposing magnetic field onto the rotor causing the rotor to "push"
away from the stator field.

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There are a lot of rotor types like Squirrel cage rotor and wound rotor, they will be
explained later.
Production Department:

This department is responsible for all the production activities carried out by the unit. The
whole running of unit depends on this department the proper and timely functioning of this
department helps in product reaching the customer at the time.

Objectives:

1. To follow up the production schedules as per the plan.

2. To maintain close and key relationship with other departments.

3. To upgrade the technical efficiency of the production.

Shop 1:
The manufacturing functions are carried out in this shop. In this shop all the raw materials
are pooled up then given a shape, which is semi ready. Various steps are carried out here
to give final shape of various parts of the products like shaft, base milling, machining i.e.
boring, drilling, tapping, covers are also done here.
To avoid the run out 360-degree balancing is done. Here additional balancing type is
adopted.
Pressure testing is carried out to know if any leakage, blowholes. If they are present it's
rejected.

Shop 2:
In this shop only die casting is done. i.e. shape of body and name plates are given in their
final shape. Here all three-body shape and name plates are done with aluminum, which is
heated up to 750 to 800 degrees centigrade. This molten aluminum itself takes the given
shape after cooling. Machine used is H660.

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Pre-treatment shop:
It is also known as painting shop. Here the components used in the motors are pretreated
and painted. A unique innovation technology called UNIBAKES, installed in 1992 used
for drying the components to be used in export motors.

Shop 3:
This is assembly shop, where the products will get ready up to 9% here. Only final finishing
stages will be left at this stage. The frame size 63-180 motors are assembled here. The
assembling i.e. fixing covers, screws and nuts are done manually. The shaft is fixed through
hydraulic pressing machine. The product comes to connection wing where electrical
connections are given and then later on electrical parts are checked. The product is given
first coat of painting.

Shop 4:
This shop is known as INVOTECH CENTER i.e. R&D division of the firm in this shop,
the product development is the main function. This shop is closely related to the
engineering department and hence carries on its activities in accordance with the
engineering department. The activities of this shop include tests for future department,
vibrators testing reliability etc.

Shop 5:
This shop is for assembly. In this shop there are two sections. One deal with AC motors
and other one with AC generator. In this section of AC motors, the assembling of machine
up to 200-450 frames is done here. In this section of AC motors, the process begins with
the shaft being inserted into rotor through hydraulic press machine. This also has own
painting and dispatch section.

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Material management department:

Material management department is one of the important departments for any industry or
manufacturing unit, raw materials are necessary. But only processing of raw material is not
sufficient. The quality, delivery time and price factor are all to be considered and this is
not as simple as it seems. It involves lot of inspection negotiation. Hence KSL has
established a separate department which takes care of all the above-mentioned factors.

Manufacturing and engineering department:

This department is responsible for capital equipment and their design and dies activity
using appropriate methods.

Functions:

1. Preparation of drawing jigs, fixtures, dies, tooling storage devices and gauges.

2. Providing guidelines for revision of drawing introducing design changes.

3. To explain the methods of conducting designs.

4. Finalizing the manufacturing process.

5. Verification of jigs and fixtures.

6. Finalizing the specification, procurement and machines for manufacturing.

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Quality assurance:

The role of quality is so functional division in achieving and maintaining level of specified
quality requirements economically. Quality assurance department maintain quality systems as ISO
9001-1994

Functions:

1. Incoming raw material testing.

2. Re-inspection of product which are required to meet specified requirements.

3. Ensuring that calibrated instruments are used for measurements.

4. Final product inspection.

5. Assisting for customer inspection of products when required quality.

AC motors product range includes:

Open Type Cage Spectrum

KEC designs, manufacture and supply open type cage spectrum motors to suit the exact
requirements of the application resulting in satisfactory performance and operation.

Close Type Cage

KEC designs, manufacture and supply close type cage spectrum motors to suit the exact
requirements of the application resulting in satisfactory performance and operation.

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Primo

KEC designs, manufacture and supply close type cage primo motors to suit the exact requirements
of the application resulting in satisfactory performance and operation.

Open Type Wound Rotor

Spectrum

KEC designs, manufacture and supply open type wound spectrum motors to suit the exact
requirements of the application resulting in satisfactory performance and operation.

Close Type Wound Rotor

Spectrum

KEC designs, manufacture and supply close type wound spectrum motors to suit the exact
requirements of the application resulting in satisfactory performance and operation

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AC Motors

High Voltage Motors: Megapack Closed Type Cage

Operating & Supply Conditions

FEATURES &

VALUES/STANDARDS

Ambient Temperature -10 to +50°C

Altitude

Not exceeding 1000 m above mean sea level

Atmosphere

Non corrosive & non hazardous

Relative Humidity

Up to 100%

Voltage

415V, 690V, 6.6kV, 3.3kV, 11kV +/- 10%

Frequency

50Hz +/-5%

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Low Voltage Motors: Open Type Series

Operating & Supply Conditions

FEATURES &

VALUES/STANDARDS

Ambient Temperature -10 to +50°C

Altitude

Not exceeding 1000mtrs above mean sea level.

Atmosphere

Non corrosive & non hazardous

Relative Humidity

Up to 100%

Voltage

415V±10%, 3 ph.

Frequency

50Hz ±5%

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Operating & Supply Conditions

FEATURES

VALUES/STANDARDS

Ambient Temperature -10 to +50°C

Altitude

Not exceeding 1000mtrs above mean sea level.

Atmosphere

Non-Corrosive & non-Hazardous

Relative Humidity

Up to 100%

Voltage

415V±10%, 3 pH.

Frequency

50Hz ±5%

Combined Variation 10%

Duty

S1 (continuous)

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Low Voltage Motors: Wound Close Type Series

Operating & Supply Conditions

FEATURES &

VALUES/STANDARDS

Ambient Temperature -10 to +50°C

Altitude

Not exceeding 1000mtrs above mean sea level.

Atmosphere

Non corrosive & non-Hazardous

Relative Humidity

Up to 100%

Voltage

415V ±10%, 3 Ph.

Frequency

50Hz ±5%

Combined Variation 10%

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LEARNING OUTCOMES:

1. Ability to analyze a given engineering problem, identify an appropriate problem-solving

methodology, implement the methodology and propose a meaningful solution.

2. This training helps to bridge the gap between the theoretical knowledge into practical.

3. Ability to apply prior acquired knowledge in problem solving.

4. Ability to identify sources of hazards and identify appropriate health and safety measures.

5. Ability to work in a team.

6. Ability to take initiatives.

7. Ability to effectively communicate solution to a problem.

8. Ability to adopt a factual approach to decision making.

9. Ability to take engineering action.

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REFERENCE

1. www.google.com
2. www.kirloskar.in
3. Wikipedia
4. AC Motors Wikipedia

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