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BIOLOGICAL TREATMENT OF MICROBIAL CORROSION ISBN: 978-0-12-816108-1
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Notices
Practitioners and researchers must always rely on their own experience and knowledge in evaluating
and using any information, methods, compounds or experiments described herein. Because of rapid
advances in the medical sciences, in particular, independent verification of diagnoses and drug
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instructions, or ideas contained in the material herein.
Corrosion, in general, and microbial corrosion (MIC), in These two terms are meant to add more meaning to what
particular, are very significant issues that do harm to industry does with regard to recognition, treatment, and
human-made assets and structures. Industry-wise, it is monitoring of microbial corrosion.
almost all industries that suffer from MIC and may In addition to the above innovations in this book, we
include oil and gas, pipeline, water and waste water believe that the main innovation is still in its title: so far
treatment, chemical plants, ports and jetties, ships, to in all industries, MIC has been tried to be controlled by
name a few. the aid of mechanical-physical (for example, coatings or
It may sound surprising to the reader that although pigging), electrical (cathodic protection), and chemical
MIC is so recognized, there are professionals who take it (use of biocides) means. This book will talk about a
lightly and simply think that by the ways they have been possibility that there can exist yet another means that is
using so far, it is possible to cure and control MIC. biological. In other words, how bacteria against bacteria
Apart from a few exemplary universities and research can be used to control MIC.
institutes that have largely contributed to filling the gap We do hope that with these innovative points in this
between industry and academia with respect to MIC book, our readers from engineers to researchers will find
research and engineering, a majority of technological it very useful, practical, and question-making. If after
thinktanksdand therefore researchersdare not yet reading this book, the reader has come up with some
aware of MIC and how such a complex phenomena questions to be answered in his/her head, we believe that
must be addressed and even predicted properly: if we we have reached our goals.
accept that softwares are based on mathematical The structure of the book is that it has two sections in
models, lack of specifically prepared softwares for MIC six chapters. The first section that contains three chapters
is itself a good indication of how poorly mathematics has been authored by Dr. Reza Javaherdashti. The second
has been used to look at this forgotten corrosion pro- section that contains three chapters has been written and
cess. To tackle this weakness, we have suggested a prepared by Dr. Kiana Alasvand.
mathematical model based on fuzzy logic that we We would like to dedicate this book to our beloved
previously used with success for corrosion-related ones, Helya and Hannah Javaherdashti, Tahmoures
bacteria (CRB) to predict their corrosive actions. This Alasvand, and Mahin Soleimani.
modeling now aims to highlight how pathogenic Let us close this chapter with a verse from a great man,
bacteria can also be treated likewise. the Iranian mathematician, astronomer, and poet, Omar
In addition to being intrinsically complex because of Khayyam who said:
accommodating various interactions between living
things and nonliving things, microbial corrosion also
suffers from inadequate and sometimes wrong termi-
nology that has been in use for decades in its literature:
an example of wrong terms used in MIC studies is the
term “biofilm,” we have suggested the term “Temenos” Never did I give up from learning/ To me remained unrevealed
for that and we have explained our reasons for this
rarely secrets of the Universe Spent I seventy-two years of my life
suggestion although we have still used “biofilm” in
in thinking/ what I got as a result was that I knew nothing
majority of the material given in this book.
In this book, following focusing on “corrosion con- Reza Javaherdashti, PhD
trol” and “corrosion prevention,” for the first time, we Kiana Alasvand, PhD
coined the terms “Zugzwang Effect” and “Myth Effect”
and explained their importance especially from a
microbial corrosion management point of view.
v
Contents
vii
viii CONTENTS
This augmented energy will consume up more en- investment will start to become economically
ergy from extraction and refining of the metal to feasible. All physical assets we have in industry
melting and shaping and deformation. Just are exposed to the elements and thus will go
multiply this figure by the total length of pipelines through a process known by economists as
used around the world and those that are “erosion”: the value of your initial investment
designed not to pose any corrosion risk by will depreciate by many factors such as “wear
applying overdesign. and tear.” If we can assume a certain rate of annual
The example above can be taken as a stand- depreciation/wear and tear for a physical asset,
alone case of how corrosion can affect our lives then it will be possible to also calculate from
and energy sources. Below, we will briefly intro- what point in time the asset will start to become
duce some economic-ecologic disadvantages of economically feasible (this point in time is the
corrosion. “break-even point”).
However, there are at least two shortcomings in
such economical considerations:
WHAT ARE THE RISKS AND COSTS OF
1. Wear and teardas the name also impliesdcan
CORROSION AND MICROBIAL
only contain physical forms of corrosion such
CORROSION
as but not limited to erosion-corrosion or
We will start with what we mean by “cost” in the
perhaps rusting (in iron and steel alloys). The
definition of engineering importance. In the
term is not inclusive of chemical, electro-
context of this chapter, cost will mean anything
chemical, and biologic factors that can affect
that will increase the likelihood of creating a haz-
corrosion and bring it to the final stage of
ard to our investment. When we build a power
having lost its mechanical integrity and
plant or a refinery, for example, we do it by
strength.
considering if this investment is feasible enough 2. Although the depreciation rate may be
for us. In other words, we study the items required
assumed certain, constant value for each year,
to ensure us that we are not “wasting our money.”
as it is not considering the wider concept of
One important parameter here is the cost that is
corrosion, the actual depreciation rates to be
imposed on our investmentdthat is, the power
imposed on the material will be much higher
plant or refinery or pipeline grid we make. The
than what is expected on the paper. The main
cost here can be categorized into two sets: the
reason behind intensifying deprecation rates is
intrinsic costs associated with the pass of time
corrosion.
and effect of elements on our investment (that
can roughly be addressed as “depreciation” factor) Having said the above, it is now evident that as
and the costs that our investment may impose on long as there is no mutual understanding between
the surrounding environment (ecologic costs). We corrosion experts and economists, what is being
will describe the depreciation under “economic reported as “cost of corrosion” must be taken as
costs,” bearing in mind that depreciation in its the very minimum values that could have been
very financial meaning does not include corrosion surveyed and calculated.
properly, as we will discuss it below. What is very interesting about the countries
mentioned in Table 1.1 is that by proper manage-
Economical Costs ment of cost of corrosion, they have managed to
Whenever we do an investment, we are also lower this cost. Perhaps the most striking example
obliged to think how long this investment will in this regard will be Kuwait: in 1995 the cost of
last. Especially if the investment is in a physical corrosion has been 5.2% of its GDP. This cost of
form (for instance, building up a power plant, a corrosion had actually been inherited from
refinery, or the like), we are also interested to another study that had been done for this country
know how long we can expect this investment in 1987, yielding the same figure of 5.2% GDP for
will last as well as after what period in time, this the cost of corrosion.3 However, by seriously
CHAPTER 1 Why Corrosion and Particularly Microbial Corrosion Are Important? 3
TABLE 1.1
Ecologic Costs
Cost of Corrosion as a Percentage of Gross To understand the link between MIC and environ-
National Product (GNP) or Gross Domestic ment, one has to first understand the link between
Product (GDP)1 (used with permission) corrosion and environment because without
appreciating the existence of such a link, there
Percentage will no meaning in mentioning the ecologic
of the GNP importance of MIC. First, we have to define
Country Year Cost (%)
what we mean by “corrosion effect” and “corro-
USA 1949 USD 2.1 sion impact”.2
$5.5 billion • Corrosion effects address those natural causes
West 1969 USD $6 billion 3 of corrosion that can be expressed by
Germany corrosion-related terminology and within a
UK 1971 £1365 billion 3.5 corrosion-related context.
pounds • Corrosion impacts will address those natural
Australia 1972 AUD 3.5 results of corrosion that can be expressed in a
$900 million quantitative way in terms of economical costs
and measurable ecologic/community risks.
Australia 1974 AUD 1.5
$470 million To understand the interaction between corro-
Japan 1977 USD 1.8 sion and environment, we will define two types
$9.2 billion of ecologic impacts of corrosion2:
USA 1978 USD 4.5(GDP) 1. Impacts concerning the corrosion of a partic-
$70 billion ular system in a given industry (corrosion of
Australia 1983 AUD $2 billion 1.5
system impacts [CSIs])
2. Impacts concerning use of corrosion counter-
Kuwait 1995 USD $1 billion 5.2(GDP) measures on a given system in a given industry
USA 1998 USD 3.1(GDP) (counter-corrosion impacts [CCIs])
$276 billion
As an example, although in a particular case of
Japan 1999 3.9 trillion Yen 0.77 (Uhlig),
a pipeline explosion, the effect could be stress
(Uhlig), 1.02 (Hoar)
5.3 trillion Yen corrosion cracking (SCC), the impacts could range
(Hoar) from the high cost of material and labor to serious
ecologic dimensions such as leakage of the toxic
9.7 trillion Yen 1.88 (input/
fluid in the pipeline into the surrounding environ-
(input/output) output)
ments, thus causing pollution.
One important aspect of CSIs is the algorithm
working on lowering this cost, another study on by which this impact can be evaluated. The evalu-
the cost of corrosion in Kuwait in 2011 revealed ation procedure (algorithm) for CSIs is as follows:
that this cost had been decreased to the splendid 1. A materials approach toward the system of
figure of 1.7% GDP.3 Now, if we consider that interest. In other words, what are the materials
the cost of MIC is normally 20%4 to 40%5 of from which the system has been
the total cost of corrosion, then it is easy to calcu- manufactured.
late the share of cost because of MIC in a country’s 2. Standards that have been used in
economy. Javaherdashti6 has reviewed some manufacturing and corrosion management of
examples of MIC costs in various industries and the system such as materials selection, hydro-
countries. testing, coating selection criteria, etc.
4 Biological Treatment of Microbial Corrosion
3. Possible corrosion mechanisms and scenarios a hydrant, that is to say, a fire water ring.a To eval-
that may be expected in the system of interest. uate corrosion of system impacts (CSIs) algo-
In this regard, the three factors below must be rithm, we will follow the following steps:
taken into consideration: 1. What is the material of the ring? If it is a
a. The manufacturing standards and proced- nonmetallic material such as composite ma-
ures for making the system. For instance, terials, then the risk of corrosion is highly un-
the welding or hydrotest procedures that likely. However, if it is made of a metallic
may have been applied. material such as carbon steel, then the risk of
b. Corrosion management measures, corrosion will exist. Although it is not an en-
whether the system is under cathodic gineering practice to make these rings from
protection, whether coating has been stainless steel or titanium alloys, by making
applied etc., and whether they have been these materials the manufacturing material of
applied in accordance with the standards the ring, the risk of corrosion, and MIC would
and codes. An example is that although be highly reduced.
welding may have been applied, but it has 2. If the ring has welded parts is also a question to
not been in accordance with the relevant be answered. Fire water rings neither are not
codes. short pipes nor are seamless. Therefore, they
c. The working conditions dictated by the can always be classified as welded steels. They
industry. are not internally coated nor are subjected to
4. All possible corrosion scenarios (whether hydrotesting. Therefore, the only standards
series or parallel corrosion scenarios) must be that must be taken into consideration will be
thought of and listed. codes and standards related to welding and
Although in next chapters we will explain more postwelding treatment.
3. a. Is the welding applied in the way it was
what we mean by “series” and “parallel” corrosion
supposed to be? Precommissioning in-
scenarios, it is essential to touch the basis here
spections as well as inspections applied
briefly about these two important concepts. It is
because of failures may prove to be good
because without having a sound understanding
means to answer to this question. Bear in
about the possible corrosion mechanism and/or
mind that from an ecologic-corrosion point
scenarios in a corrosion system, it is too hard (if
of view, the main guideline for the opera-
not impossible) to be able to define the possible
root cause of the failure that may have resulted tors will be “prevention” and then
“control” of the pollution.
in a leaking “incident” that, because of its environ-
b. Is the ring under any cathodic protection?
mentally destructive nature, has been turned into
Does it have any lining? Is the water treated
an “accident.”
with biocides based on a presurvey, the
Under natural, normal working conditions, it is
result of which have shown the CRB/CRAb
very rare to face with corrosion cases in a given
that may have been present in the water? Is
system where only one specific corrosion process
there a routine procedure by which pa-
is the main trouble-making issue. The point is
that there are competing corrosion possibilities rameters such as TDS (total dissolved
solids) as well as the number and type of
that because of many reasons one may appear to
the CRB and CRA are being monitored?
be the cardinal process. This will not exclude the
possibility of other corrosion processes, and there-
fore we have to take care of knowing all possible a
A more detailed corrosion management approach for a
corrosion processes that can be assumed to exist fire water ring is to be presented in Chapter 3 to explain
in the given system of interest. “Javaherdashti corrosion management model.”
Let us try to superimpose the four steps b
In the following chapters, we will explain what we
mentioned above about CSIs for a given system mean by CRB (corrosion-related bacteria) and CRA
of interest. Suppose that the system of interest is (corrosion-related Archaea).
CHAPTER 1 Why Corrosion and Particularly Microbial Corrosion Are Important? 5
c. The working conditions of the fire water are thus giving rise to CCIs (¼ countercorrosion
that it is most of the time stagnant and at impacts). For example, even seeming “green”
ambient temperatures. The flow rate of the countercorrosion practices such as cathodic pro-
water is less than 1.5 m/s most of the time. tection could have detrimental impacts on
4. There can exist several corrosion scenarios that environment.7
in essence could be under deposit corrosion Fig. 1.1 schematically describes the interrela-
caused by the differential aeration cells, tion ship between CSJs and CCIs2:
galvanic corrosion between the parent material Fig. 1.2 shows discharge of hydrotest water8 as
and the weld, and MIC. Of these corrosion reported to one of us (Javaherdashti) into the
scenarios, MIC will be the most important one open seas. The water with a darker color that is be-
that can contribute to underdeposit corrosion ing discharged from through a pipe contains CRB
as a series of corrosion scenario (by producing as well as toxic gases such as hydrogen sulfide. The
more biofilm, more anaerobic/aerobic spots water had been left as a result of hydrotest in the
may be created, leading into intensified pipe for some months. The dark water and why
underdeposit corrosion. With the same token, it had been formed is a subject of “corrosion ef-
MIC can act as a parallel corrosion scenario to fects” because to understand why the seawater
the galvanic corrosion that may be expected: that had been used as the hydrotest water had
the anode/cathode thus produced by inap- become so corrosive, one needs to know the
propriate materials and within the conductive main corrosion scenarios that govern posthydrot-
water that will be acting as an electrolyte will est corrosion and also that why MIC is the prevail-
continue to affect the seriousness of corrosion; ing one. On the other hand, as this water that
meanwhile, MIC is proceeding with its own enters into the sea does have contaminating
mechanisms). agents in it, the water is also a case of CSI: this
contamination in the discharged water could
As seen from the above, the CSIs of the fire wa-
have detrimental impacts on the ecology of the
ter ring can be evaluated in this way. The counter-
sea, even if it is local. This means that because of
measures that can be applied to control corrosion
the corrosion thus generated, an impact has
could themselves have environmental impacts,
CSI CCI
Environmental Impacts due to the Environmental Impacts due to anti-
corrosion of a system of interest corrosion measures
FIG. 1.1 How CSI and CCI are connected to expand the meaning of corrosion impact.
6 Biological Treatment of Microbial Corrosion
FIG. 1.2 Discharge of hydrotest water (dark water from the pipe) into the open sea (collection of
Dr. Reza Javaherdashti).
been created that has the potential of inducing How can Risks, Defined as a Function of
risks of ecologic nature to the marine ecosystem. Likelihood and Consequences, be
However, the hydrotest water also contained a Related to Microbial Corrosion?
cocktail of chemicals (corrosion inhibitors, bio- A very common source of industrial managers not
cides, oxygen scavengers) whose environmental being able to see that MIC disaster coming is to
impacts were not surveyed and studied during mix up “likelihood of MIC” with “risk of MIC”.
the time Dr. Javaherdashti was working as a corro- The main reason for this, our years of experience
sion consultant to this project. This means that the with various industries around the world, is that
hydrotest water could also have the capability for although risk is a well-known concept in HSE
being called as CCI, as we don’t know about how (health, safety, and environment), it is not a
the chemical cocktail could have had adverse im- familiar matter to corrosion professionals so
pacts on the ecology. much so that they have not been able to properly
The example shown in Fig. 1.2 can clearly show communicate this with their managers. Although
that a case could have various aspects when we accept that there can be exceptions to the
looked at from different viewpoints, and therefore rule and many of these exceptions may indeed
corrosion and environment could be tightly be too evident to deny, we can see it from the
entangled issues that it could not be easy to sepa- never-ending list of incidents that could otherwise
rate them from each other. Another example of be simply prevented or to a large extent
possible ecologic impacts of corrosion has been controlled, similar to those reported.10 To start
given elsewhere.9 Javaherdashti6 has reported with, it will be good if we look at the main struc-
cases where MIC has been identified as the main ture of a risk matrix (Fig. 1.3):
cause of the catastrophe. However, we want to There are three elements in a risk matrix that
once again emphasize on the fact that evaluation must be taken into consideration:
of ecologic aspects of corrosion especially MIC is a. The element of likelihood
a multidisciplinary task and it requires a well- b. The element of consequences
documented approach. Just reporting that such c. The element of risk classification
and such disaster happened because of MIC is
not making that use. What makes it count is to “Likelihood” is the main task of a corrosion en-
define the cause and effect and try to concentrate gineer: he has to assess if a corrosion (and for that
on corrosion effects as well as corrosion impacts matter, an MIC) hazard is nearby, and if yes, how
in these cases. close it is. Normally, one way of saying “how close
CHAPTER 1 Why Corrosion and Particularly Microbial Corrosion Are Important? 7
the corrosion danger is” will be by applying corro- the time being it is sufficient to just say that the
sion assessment and monitoring techniques. One assumption of existing a “uniformly corroding
way of doing it is, that is, by placing a metallic environment” is not necessarily true everywhere
coupon of the same material of the system of in- and in most cases of corrosion, and particularly
terest in the actual working conditions and in the cases of MIC, the majority of corrosion
observing that how much of its initial weight morphology resembles localized corrosion in the
will be lost because of corrosion in a given time form of local miniscule holes (i.e., pitting) that
length. This method is addressed as “weight loss will later coalescent to form larger pits or even
corrosion rate assessment”. This is a mimic of cracks and by lowering the effective surface to
the actual corrosion scenarios in action and re- carry the load, the mechanical stability of the ma-
ports the output as a function of mass loss and terial will decline, leading into failure. The data
time, a measure that is reported as “corrosion from weight loss study are not of any use as indi-
rate.” To demonstrate how corrosion rate can be vidual data, it is the trend they make that will give
a useful tool in this context, we can think of a us the information we will need to make a judg-
pipeline whose thickness is, say, 2 mm. If weight ment about how a system is responding to the
loss measurements came up with a corrosion threat of corrosion. In other words, if the collec-
rate of 1 mm/year, this means that, on the tion of data points will make an ever-increasing
average, it can be expected to lose 50% of the trend, that may be the start of the end. Fig. 1.4
thickness of the pipe in 1 year and provided that will schematically show the possible situations
no rehabilitating measures are provided, the that may exist in an imaginary system of interest
whole pipe within 2 years of operation. for monitoring corrosion in it:
Although these techniques (and other tech- Although the likelihood can be measured
niques that are widely available in corrosion engi- quantitatively in the literature of corrosion as we
neering to mimic corrosion and give estimations mentioned above with the example of weigh
about the so-called “remaining life” of the struc- loss method, the consequences may be inter-
ture”) are all in use in industries nowadays, we preted as of limited knowledge to a field, corro-
have to be very cautious about their limitations sion engineer. In fact, what can be seen in
too. For instance, the assumption behind using practice is that the corrosion engineer can estimate
coupons in weight loss studies is that the corrosive the immediate outcome of a potential corrosion
environment will be corroding the material in a hazard such as leakage from a pipe that may cause
uniform manner (uniform corrosion) rather production delay or even explosion. The assess-
than accelerating corrosion at one spot (localized ment of the aftermath issues, that is, the extent
corrosion). We will briefly explain uniform and of CSIs, often remains uncategorized and non-
localized corrosion in the next chapter but for quantified to a corrosion engineer working in a
8 Biological Treatment of Microbial Corrosion
FIG. 1.5 We don’t want such mentalities and mind-sets. We are sure that not only within this
company but also other internationally reputable companies there are strict rules and policies to
take care of our environment, but considering that a pill could be the direct result of corrosion
(corrosion effect) and could have various, detrimental impacts (CSI), it is necessary to consider
corrosion and its risk very seriously. (Source: http://www.vancouversun.com/./KinderþMor./
9793673/story.html.)
CHAPTER 1 Why Corrosion and Particularly Microbial Corrosion Are Important? 9
very reputable petrochemical complex: when we serious issues and aftermath none of which was
were called to this complex, the operators were taken seriously by the top management until a
only concerned about the leakages they were get- serious problem arises.
ting in their fire water (hydrant) systems. As a mat- In the next chapter, we will talk about corro-
ter of fact, they did have such leakages and we did sion as much as required to understand the mech-
observe them. We also noticed that the complex anisms of MIC.
was using wet cooling towers to cool off the steam
later to be used for electricity generation. We
asked if they have had any MIC problem with REFERENCES
this water and their answer was negative. When 1. Hou B, Li X, Ma X, et al. The Cost of Corrosion
we insisted on understanding why they are of in China. www.nature.com/npjmatdeg. Published
on-line, 25 July 2017.
this opinion, they replied that they had an MIC
2. Javaherdashti R, Nikraz H. A Global Warning on
monitoring system in place for monitoring the
Corrosions and Environment: A New Look at Existing
likelihood of MIC in their cooling towers. The Technical and Managerial Strategies and Tactics.
monitoring system was in essence consisting of a Germany: VDM; 2010.
series of glass loops within which there were car- 3. Koch G, Varney J, Thompson N, Moghissi O,
bon steel coupons. The loops were filled with Gould M, Payer J. International Measures of Preven-
the water that was coming from the towers, and tion, Application, and Economics of Corrosion Technol-
the assumption was that if the water is contami- ogies Studies (IMPACT). USA: NACE International;
nated with the CRB, then biofilm must be March 2016.
observed on the coupons. The assumption did 4. Flemming H-C. In: Heitz E, Flemming H-C,
sound right though. The issue was that they had Sand W, eds. Economical and Technical Overview in
Microbially Influenced Corrosion of Materials. Berlin,
not been observing any biofilm of considerable
Heidelberg, Germany: Springer-Verlag; 1996.
size formed. Therefore, they were assuming that
5. Parthipan P, Narenkumar J, Elumalai P, et al. Neem
no seeing biofilm on their coupons was a good extract as a green inhibitor for microbiologically
reason to assume that no MIC threat (risk) of influenced corrosion of carbon steel API 5LX in a
considerable value was present. We also have hypersaline environments. J Mol Liq. 2017;240:
to mention that although the company that 121e127.
had made and installed the monitoring system 6. Javaherdashti R, Nwaoha C, Tan H. Corrosion and
had advised the operators to remove the cou- Materials in Oil and Gas Industries. USA: CRC
pons every 45 days, because of production sched- Press/Taylor&Francis; 2013.
ules, the production management was only 7. Rousseau C, Baraud F, Leleyter L, Gil O. Cathodic
allowing them to do the monitoring period for protection by zinc sacrificial anodes: impact on ma-
rine sediment metallic contamination. J Hazard
3 weeks (!) and not 45 days. When these opera-
Mater. 2009;167:953e958.
tors tool an MIC workshop, they realized a simple
8. Javaherdashti R, Akvan F. Hydrostatic Testing, Corrosion,
yet detrimental error in their MIC monitoring and Microbiologically Influenced Corrosion a Field Manual
procedure: they were installing the coupons on for Control and Prevention. USA: CRC Press; 2017.
a vertical position instead of a horizontal posi- 9. https://www.linkedin.com/pulse/note-link-between-
tion! By a vertically positioned coupon, the grav- corrosion-management-environment-reza-javaher
itation force will be one of the major factors not dashti.
allowing any deposit, let alone biofilm, form. As 10. Kletz T. What Went Wrong? Case Histories of Process
seen here, the assessment of the risk based on Plant Disasters. 4th ed. Gulf Professional Publish-
wrong likelihood calculations could have very ing; 1999.
CHAPTER 2
FIG. 2.1 The life cycle of iron from birth (extracted from its ore) to death (Corrosion).
them. When we do take them out from their 2. However, we can find ways to slow down
“comfort zone,” we are in fact putting more corrosion or control it. In other words, we can
energy to them and make them unrest by provide the conditions by which the process of
injection of electrons during extractive metallurgy “electron throw out” gets slower. We can
processes (Fig. 2.1). actually slow down corrosion by such magni-
The cycle, as shown in Fig. 2.1, is self- tude that, from a practical point of view, it will
explanatory: the metal is extracted; during the get many years to survive. This is the reason we
extractive metallurgy processes; it receives extra say corrosion is “controllable.”
electrons, and therefore, its excitation level, i.e., We would like to expand and explain the
Gibbs free energy, is highly increased. The net result importance of the two points we mentioned
is that to retain to its original low energy level, the above in more detail.
metal starts to, literally speaking, throw away these 1. Regarding the point that corrosion cannot
extra electrons. This process, otherwise being called stop: we know from many encounters we
corrosion, helps metal to reduce its excitation level have been having with industry that unless
and get back to its original low-excitation level. the client is well educated about
However, this will have its own toll on the metal the thermodynamics involved in corrosion, as
too: the metal will notdfrom an engineering point soon as they hear that you cannot stop
of viewdthe original material but rather deposits corrosion, they would take as a clear sign of
that in essence are the same as what was originally your inability and noncompetence and would
embracing the metal in its ore: the metal will turn disqualify you as a corrosion consultant. It is
into red rust (iron hydroxide) or black rust (iron comprehended that one cannot bend the truth
sulfide) or iron carbonate, etc. These all were the for the sake of getting a job; however, the harsh
companions of the metal when it was still “not reality out thered in many cases out, there is
born” and was in its ore. as we just pictured. Corrosion can be brought
The importance of understanding this process under control, but even this will not guarantee
has at least two advantages: that without a continuous maintenance and
1. There is no way to stop corrosion. It is because monitoring, corrosion would be defeated.
corrosion is a thermodynamically favorable However, maintenance and inspection are not
process. In other words, as long as we extract necessarily the same things: inspection must be
metals out of their ores, we have to also accept an ongoing, continuous procedure, whereas
that corrosion is “unavoidable.” maintenance is an intermittent action in time,
CHAPTER 2 A Brief Introduction to Corrosion Engineering 13
FIG. 2.2 Schematic representation between the asset’s states (FSS, pseudo-FSS, and
Zugzwang effect state) with maintenance and inspection. Black dot presents FSS, whereas red
and blue dots present pseudo-FSS and Zugzwang effect states (not to scale).
equating it with repair. It is quite imaginable Fig. 2.2. Fig. 2.3 shows an example of an asset
for a corrosion engineer to be engaged in that has arrived at Zugzwang effect state:
inspection all the time but when the situation Fig. 2.2 simply emphasizes upon the fact that
becomes critical gets involved in maintenance. the longer an equipment/asset remains in
If an asset is its ideal form of workability action/service; it will need more maintenance
(workworthy or fit-for-service ¼ FFS), it will and more frequently inspection.
not need any repairmen activity; however, it 2. Slowing down corrosion: This is a very impor-
will still need inspection because as soon as it tant issue because as long as we know no stop
arrives into service, it will be exposed to wear to corrosion can be achieved, the only alterna-
and tear and corrosion. This deviation from tive will be finding effective means to decelerate
FFS state, which we call pseudo-FFS, will still it. A very important issue here, however, is
allow using the equipment, but this time the to distinguish between corrosion control,
vulnerability of the asset will obviously corrosion prevention, and corrosion stop.
increase. This will enhance the likelihood for a. When an asset is put into service and is
maintenance that can be done at prearranged being used, we face with an issue that is
schedules, but yet inspection will keep its already done and little can we do about it.
continuous need for applying. This procedure In other words, when we are facing with
will continue until the equipment, if not being corrosion in a plant that has been going for
inspected and maintenance is not being some years since its establishment, it means
properly done, will develop shutdown periods that we are dealing with equipment that
(nonscheduled overhauls) and will arrive at a have been designed and manufactured and
state that we call as “Zugzwang effect” state: at the manuals that have been given to run
this state, either it is economically not feasible those equipment. We cannot just pop in
to conduct repairs or even if repairs are being and say that to manage corrosion, it is
made, as long as the root cause of failures has necessary for the operators to change or
not been recognized, overall well-being of the modify the process parameters
asset is always under question. These states (design, process temperature, process
and their relationship to inspection and pressure, process chemistry (for instance,
maintenance can schematically be shown as in the designed pH), materials). By changing
14 Biological Treatment of Microbial Corrosion
regulations, whereas for corrosion preven- be called the “cathode.” This simple description
tion, those standard values are almost should not confuse our readers that the electrons
automatically achieved. that leave the anode will “swim away” from it
c. Corrosion stop is an imaginary, ideal state of and find their rescue on the cathode. In fact, these
the service life of the asset in which the corro- electrons will need a metallic path to be able to
sion rates are indeed zero. As we mentioned reach the cathode, and this metallic path is the
earlier about the thermodynamics involved metal surface itself. The ions that are produced
in corrosion, achieving corrosion stop is via anodic reactions (that is, the reactions that
thermodynamically impossible and there- will give off electrons) and cathodic reactions
fore it can only be taken as a fantasy. (electron-gaining reactions) as a result of electron
In the following section, we will explain some release and gain will be traveling through the
technicalities related to corrosion with more water (that we will refer to it as electrolyte).
details. From the above, it may follow the following:
1. For corrosion to start, one has to have at least two
SOME BASIC CONCEPTS OF metals, which are in contact via the electrolyte
CORROSION 2. These metals must be in such a way arranged to
Our main focus here will be on electrochemical sit that will have different potentials (capabil-
corrosion. The main reasons for focusing on ities for losing and gaining electrons)
electrochemical corrosion are as follows: 3. During corrosion process, the electrons lost by
1. The main medium in which electrochemical the anode will be traveling to the cathode via a
corrosion takes place is water. metallic path, whereas the ions thus produced
2. Water is also the essential medium for bacteria (positively charged ions ¼ cations, and nega-
to live in and survive. tively charged ions ¼ anions) will be traveling
Therefore, if there is no water, one can safely via the electrolyte toward cathode and anode,
assume that neither electrochemical corrosion respectively.
nor microbial corrosion would bother anybody! The process is simply shown in Fig. 2.4.
The reality, however, is that as long as we are However, from the above, we can also
living on the earth, there is no way to exclude conclude the following:
water. This water can either be an essential part a. Without an electrolyte or a metallic path, no
of a process (e.g., water and waste water treat- corrosion is expected to happen.
ment) or production-support system (cooling b. Corrosion cannot take place on nonmetals.
systems) or entrained water that is normally Conclusion (a) is obvious: if we omit either
found with fluids such as oil and gas and at electrolyte or the metallic path, the circuit will be
low-lying points of pipelines will be collected to incomplete. In other ways, there will be no travel
form small-size ponds. path for electrons and ions. This will explain why
Therefore, from now on, in this book, when it is essential to do “coating”dwe will get back to
we use the term “corrosion,” we will mean it later in this chapter. Conclusion (b) is even
“electrochemical corrosion” unless advised. more critical: it explains that plastics, composites,
and the like do not corrode. Their failure mecha-
ESSENTIALITIES FOR CORROSION nism, whatever it is and we will not focus on it
Simply put, when metals of different characteris- here, cannot be referred to as corrosion simply
tics (such as, but not limited to, their ease of because no electron exchange can be expected to
release or gain electrons) are brought together in take place even if there can exist an electrolyte.
a watery medium, the metal higher tendency for Also, as the careful readers have noticed in
losing electrons will start to corrode. This metal Fig. 2.4, the way we have described the essential-
is scientifically and technically referred to as the ities of corrosion differs somewhat from what
“anode.” Its counterpart at the other end of that can be found in classical corrosion and
the system that will receive these electrons will electrochemistry books. In these books, four
16 Biological Treatment of Microbial Corrosion
the inner section of the rod with a material, which HOW IS CORROSION TREATED?
is resistant to corrosion; for example, we have Naturally, a big concern for those industries
wrapped a polymer around it so that it will not involved in dealing with corrosion is how to reduce
allow the water that has been engrossed via the its detrimental effects. Over the years, many strate-
pores and cracks on the slab surface to reach on gies and tactics have been developed that can be
the surface of the steel rod inside the slab. generally categorized as electrical measures,
Obviously, this will solve the problem of corro- physical barriers measures, chemical measures, as
sion of the rod inside the slab. Yet, there is another well as materials and design measures. In other
scenario, which is going on in “parallel”: the up- words, in fact, it is possible to categorize these
per section of the rod is still exposed to atmo- measures as the main methods by which corrosion
sphere and this will make it even easier for to can be controlled (remember, corrosion cannot be
corrode. In this situation, the corrosion of the outer stopped because of its thermodynamical nature; it
section of the rod and the deterioration of the con- can only be controlled):
crete slab are two corrosion/deterioration processes 1. Application of cathodic protection (CP) and to
that do not depend on each other, and therefore, a lesser extent anodic protection (AP) methods
they happen independently, an example of “paral- 2. Materials Selection
lel corrosion processes.” The practical moral of the 3. Application of coatings
story is that if you cure and fix the deterioration 4. Design factor
problem of the concrete slab, you cannot expect it 5. Chemical treatment
to have any effect of the corrosion of the outer Although CP and AP are electrical measures,
section of the rod and vice versa. application of coatings can be regarded as creating
Understanding different corrosion scenarios as physical measures against corrosion (removing
such could be of great help: the possible galvanic contact between electrolyte and anode/cathode as
interaction between the iron sulfide film well as physically separating anode and cathode
produced by sulfate-reducing bacteria and overall from each other so that anode and cathode will
MIC thus occurring can be taken as an example of not “see” each other). Likewise, application of
series corrosion processes (the more the FeS chemicals such as corrosion inhibitors, biocides,
produced by SRB, the more intense the galvanic and the like is an example of chemical treatment.
corrosion effect). Another example could be the We will discuss materials selection and design
link between the number of acid-producing factor in required length in the following sections.
bacteria and the overall corrosion rate: the higher There are two points here that are worth of be-
the number of APB, the higher the expected ing considered: the first point is that based on the
corrosion rates. An example of parallel corrosion complexity of the corrosion system (the system in
processes with MIC is that in the same petrochem- which corrosion is occurring), it may be required
ical complex, the fire water ring and cooling tower to use all of the abovementioned five corrosion
of the base load power plant of the complex both management measures. For instance, for a buried
corrode via MIC but have no dependence on each pipeline, to cover for its external corrosion (that
other. occurs due to its exposure to the soil environment),
The immediate results for treatment strategies both CP and coating will be applied. To manage
as in given examples above are stop MIC to stop the issues of internal corrosion, chemical treatment
the galvanic effect and in the petrochemical application is a must. Also, based on the severity of
complex spend budget on the management of corrosion and cost justifications, it may be possible
MIC in both the units separately. Understanding to change the material of the pipe (this could, for
corrosion as such will decrease a lot of unneces- example, be switching from carbon steel to
sary expenditures of financial as well as man composite or polymeric materials). Design factor
power resources. is also very important in the sense that potential
18 Biological Treatment of Microbial Corrosion
FIG. 2.7 A schematic summary of what cathodic protection in essence is and its different two
methods of application.
FIG. 2.8 The story of two jars!, the left-hand side with CP and the right-hand side without CP.
Except sacrificial anode CP, all other conditions for the two jars are identical.
side jar does not have it. As clearly seen from the subjected to further (physical) metallurgical
figure, the jar with CP has remained pristine, processes. In these processes, it is tried to induce
whereas the one without it has already corroded various chemical and mechanical properties into
(¼rusted) and therefore will soon be losing its the same metal to make several types of alloys
mechanical integrity. out of it. For example, by increasing the carbon
content of “iron,” you will come up with cast
MATERIALS SELECTION iron, whereas by decreasing its content, you will
What is actually meant by material selection is in get steel, also known as plain carbon steel. Now
fact the measures by which a material (alloy) is if we add up “some” chromium and molybdenum
preferred over another one. After metals are into it, you will get the so-called stainless steel.
extracted from their “nonmetallic shell,” they are By increasing chromium content, you will get
20 Biological Treatment of Microbial Corrosion
different classes of stainless steels, such as stainless wrong angle of impact to the internal wall of the
steel 304, stainless steel 316, stainless steel 2205, pipe that was actually acting as a hammer, eroding
and so on. But the “art” does not stop here! You away bits and pieces of the pipe with itself.
can reduce the carbon content in stainless steel
316 and this time you will get 316L (L designated
that it has low carbon). The possibilities could be APPLICATION OF COATINGS
endless. However, in addition to the physical, Getting back again to the basics of electrochemical
mechanical, and chemical properties of a material corrosion, as seen from Fig. 2.2, the main three
that can make it a good choice, there is also factors in sustaining any electrochemical corrosion
the importance of the cost (CAPEX¼capital process are anode, cathode, and electrolyte.
expenses). A certain material (e.g., titanium) can Therefore, if by any means we can prevent these
certainly have superior properties materials-wise threedor at least one of themdfrom “seeing”
over any type of stainless steel; however, costwise each other, then corrosion is expected to be
titanium is a very expensive material. Thus unless controlled/stopped. This is the main feature of
we have to, we prefer not to use titanium. This is a coatings: they prevent the electrolyte from seeing
very important factor in the selection of thee right either electrodes (i.e., anode and cathode) as well
material. It is so important that a good number as each electrode from seeing the other one.
of corrosion failures happen because of wrong For coating to act as required, it must be
materials selection just because the material to intact and must also have no scratches or holes
be selected was simply “more expensive” and (holiday-free coatings). This is important because
therefore the contractor would choose the less otherwise corrosion will be enhanced at the
expensive option. holidays and discontinuities. This can be schemat-
Another example could also be the wrong ically represented in Fig. 2.9.
combination of right materials. In other words, As seen from Fig. 2.9, when the material has
while the materials selected for the intended coating, it has the least corrosion rate (the speed
service could be suitable regarding their corrosion at which corrosion happens is the minimum).
resistance, their combination could be disastrous: When it has no coating, it goes through corrosion
a major petrochemical operator in one of the but by time, the corrosion products are
major players of petrochemical products countries accumulated and they themselves act as coating,
in the Middle East experienced a bitter corrosion- thus reducing corrosion. However, if it has a
related catastrophe in their plant in August 2010 damaged coating, then it will experience the high-
that, in addition to the plant being out of service est corrosion rates although again because of the
for at least 50 days, also cost the lives of five of accumulation effect of corrosion products, the
the personnel. corrosion rate will drop eventually. These labora-
In addition to careless operation, not observing tory findings clearly show that if it were in a
standards, and other factors, the pipe whose natural system where the corrosion products
rupture resulted in the disaster was in fact a big could have been washed off from the surface
“battery” sold to this petrochemical unit. The and therefore new, fresh surfaces could have
pipe itself was made from stainless steel, whereas been exposed to the corrosive environment, then
the rings around it to keep it secure were all much higher corrosion rates than either coated
carbon steel. This combination of dissimilar or uncoated surfaces could have been expected
metals creates a dangerous combination known from a damaged coated material.
as “galvanic corrosion.” Our reader must be reminded, however early
The pipe also had a corrosion-enhancing yet, that the accumulation of bacterial cells,
mechanism in addition to having another corro- otherwise known as biofilm, can actually act like
sion mechanism that was operative from inside: a damaged coating: this is why they are entitled
the fluid inside had been flowing with such a to accelerate corrosion in most cases.
CHAPTER 2 A Brief Introduction to Corrosion Engineering 21
Corrosion rate 2
(mg/dm^2)
1.8
1.6
1.4
1.2
1
Uncoated 0.8
0.6
Coated
0.4
Scrached 0.2
Coating
0
24 48 72 96
Time(h)
FIG. 2.9 (Left) Corrosion rates of coated, uncoated, and coating with damage of carbon steel
coupons in simulated seawater. (Right) The damaged paint on a metallic bridge column,
progressive corrosion due to damaged coating (paint), has severed corrosion. (Both figures from
Dr. R.Javaherdashti Collection.)
CHEMICAL TREATMENT
Chemical treatment of corrosion is a very wide-
spread way of treatment. In fact, whereas in oil
and gas industries it is quite common to see corro-
sion control measures such as CP, coating, mate-
rials selection as well as chemical treatment, in
thermal power plants, for example, it is chemical
treatment that can be taken as the most frequent
way of treatment of corrosion (CP is not used in
main power plants equipment). In addition,
chemical treatment is one of the corrosion treat-
ment options that has a considerable market size
worldwide. Not only is this market including oil
and gas, but also power plants, water treatment
plants, and the like. The relative size of the world
corrosion inhibitor market is seen in Fig. 2.11.
This figure clearly shows that the main players
such as North America, China, and Western
FIG. 2.10 (Above) In addition to poor quality of the Europe are the main sectors in which these
paint, corrosion has started from where the pipe is chemicals are applied.
sitting on its support. With a simple design of the Corrosion inhibitors are those chemicals that
support, this corrosion could have been prevented. affect anodic, cathodic, or both types of reactions
(Below) The welds are not continuous; therefore, a in such a way that the overall corrosion rate is
nonstandard spot welding has been applied. lowered considerably. This in turn would affect
Corrosion has already started at one of the spots. the severity of corrosion should either or both
reactions control the rate of corrosion. In addition
to inhibitors, there are other chemicals that can
if the internal pressure of the vessel shown in the also serve to control corrosion. These have been
picture suddenly increases, the spot welds may schematically shown in Fig. 2.12. Just briefly
not be expected to resist in a feasible way. Also, it
South Japan
is seen in the picture that signs of corrosion have
America
already started at one of the spot welds. Africa/
A rather “worrying” aspect of design factor may Middle East North
appear when corrosion control becomes a require- America
ment: in an already-established plant, it is almost Central/Eastern
impossible to think of adding or removing a Europe
process parameter such as design. This is despite
the fact that, in practice, many industries do Other Asia/
Oceania
apply rather small modifications to their already-
established assets. These small modifications do
not count as they are not meant to change the China
Western
overall design. In Fig. 2.2 (the below figure), chang- Europe
ing welding into continuous welding does not
FIG. 2.11 World consumption of corrosion inhibitors
affect the overall design of the part that is being
in 2008. (After P.Rajeev, A.O. Surendranathan,
used in the process. Those design factors would Ch.S.N. Murthy-2012, used with permission.)
CHAPTER 2 A Brief Introduction to Corrosion Engineering 23
said, we would like to say that the way oxygen any reason there is a leakage of the fluid from
scavengers serve to control corrosion is by within the pipe outside, then the biocide leaked
excluding it from the system. Let us not forget into the nearby ecology has actually been itself a
that oxygen will act as a cathodic reaction part of the natural environment once. This
facilitator so that if it is removed, even if electrons would mean that in the event of leakage, much
are liberated, there will be no reception site for less harmful chemicals than synthetic biocides
them. Thus, the whole issue of corrosion will would have contaminated into the environment.
collapse. However, as long as microbial corrosion As per the main topic of this book, we will
is concerned, it is the chemicals collectively study biocides in detail. In the second section of
known as “biocide”dliterally meaning, killer of this book, biological biocides (bacteria against
the living thingdthat can help controlling the bacteria) will be discussed. It is, however,
severity of microbial corrosion. As seen from very important to note that to understand why
the figure, in a rough yet right-to-the-point way, biocides are useful, we have to know for what
biocides can be divided into three categories: mechanism of corrosion they are applicable.
the so-called “green” biocides that are environ- This means that without a knowledge about
mentally friendly and made up of formulations microbial corrosion, however brief but right-to-
that are compatible with the environment, the-point), it will be useless discussing biocides.
then the biocides to which we refer as “natural,” In the next section, we will introduce into
and we mean any herbs, trees and their microbial corrosion so much that is needed to
branches, flowers, roots, leaves, etc. that can justify why biocides would be needed and, even
kill microorganisms, such as bacteria. A good more importantly, why biological biocidesd
example of natural biocides is neem tree whose seemingly an oxymorondmust be studied
antibacterial properties have been proven by in much more detail so that they become as
many researches around the world. In our commercially available and widespread applicable
judgment, all natural biocides are also green as their synthetic counterpart do.
biocides but not vice versa. In other words, we
believe that natural biocides (and also corrosion
inhibitors, although we have not shown in the CLOSING REMARKS
figure) are compatible with the environment In this chapter, we showed that although
per se obviously because they aredor once corrosion is indeed a serious business, it is still
they have beenda part of the nature themselves. curable should it is recognized and treated on
We may choose the essence or extract of such time and monitored constantly. Corrosion cannot
and such leaf and use it as a biocide in, say, be avoided but controlled, this is a very important
the process of combating against microbial point that we will get back to it with more details
corrosion in a pipeline. The deal is that if for when we are discussing the “Zugzwang effect.”
24 Biological Treatment of Microbial Corrosion
A significant piece of corrosion management is that can have a general knowledge nature for the
to define the problem correctly and in its readers and can be addressed as “For further readings”:
correct context. This means that without a good
recognition, it is impossible to find the right treat- • For a general reading about corrosion and
ment. This may sound too evident but in reality, its electrochemistry, the following can be
it is not as such, at least in cases we have seen suggested although the interested reader can
during our 20 years of field experience around find many more:
the world! It is so unfortunate to see that • R. Javaherdashti, “Microbiologically Influ-
in many industries around the world, it is the enced Corrosion-An Engineering Insight”,
likelihood of corrosion, which is the main focus Springer, second Edition, 2017.
of managers and not the risk (we discussed the • P.R. Ruberg, “Handbook of Corrosion
difference between these two earlier in this book). Engineering”, McGraw-Hill Education, 2012.
In the next chapter, we will look at the • Z. Ahmad, “Principles of Corrosion
main topic of this book, that is, microbiologically Engineering and Corrosion Control”,
influenced corrosion (MIC) in more detail. As we Butterworth-Heinemann, 2006.
have indicated several times, this book is not • E. Mattson, “Basic Corrosion Technology
about the mechanisms by which MIC occurs or for scientists and engineers”, Ellis Horwood
the details of how it is treated and monitored. Publishers, 1989.
This book undertakes to use the next chapter to • There are numerous references on biocides,
show the readers how significant and complex oxygen scavengers, and biocides. We took
MIC could be and how the way it is recognized Fig. 2.8 from the reference below:
is vastly different from all other corrosion • P. Rajeev, A.O. Surendranathan, Ch.S.N.
processes: no other corrosion processes except Murthy and entitled "Corrosion mitigation
MIC use the recognition parameters and tools for of the oil well steels using organic
identification of planktonic and sessile bacteria. inhibitors-a review" as published in The
In addition to recognition, there is also another Journal of materials and Environmental
matter that within the context of our book is Sciences, Vol. 3, No. 5 pp.856e869, 2012.
only unique to MIC: in addition to application • About natural corrosion inhibitors, the
of CP, use of coatings and chemical and other following can be suggested:
five forms of controlling corrosion that we dis- • Abdallah, M. (2004), “Guar gum as corrosion
cussed above in required length, there is an option inhibitor for carbon steel in sulfuric acid
of using bacteria against bacteria (biological treat- solutions”, Portugaliae Electrochimica Acta,
ment of MIC) that is the main topic of this book. Vol. 22, pp. 161e75.
• Abdel-Gaber, A.M., Abd-EL-Nabey, B.A.,
Sidahmed, I.M., El-Zayaday, A.M. and
REFERENCES Saadawy, M. (2006), “Inhibitive action of
In this section, we rather discussed about matters that in
some plant extracts on the corrosion of steel
essence belong to the general body of knowledge of
corrosion. Therefore we prefer instead of introducing
in acidic media”, Corrosion Science, Vol.
individual references here, just name some resources 48, pp. 2765e79.
CHAPTER 3
HOW ARE MICROBIAL CORROSION, will suffice for both MIC and electrochemical
IN TERMS OF BEING AN corrosion to find their suitable environment to
ELECTROCHEMICAL PROCESS, carry on.
AND MICROBIOLOGY RELATED?
As we mentioned earlier, for electrochemical
corrosion to occur, it is necessary to have a
WHAT IS MIC AND WHAT ARE THE FOUR
BASIC CHARACTERISTICS OF IT?
medium through which ions can be transferred.
This medium, the electrolyte, has to be conduc- Microbial corrosion can be defined, and as a mat-
tive. The best option will then be water. It is water ter of fact “is defined,” in various ways by various
that, because of its conductivity, can play the role researchers. No matter how you define it, MIC has
of an excellent electrolyte should it contain the three features that appear as common in all of
necessary electrical charges that would act like an these definitions1:
electrolyte. The meaning of this is that water per 1. MIC is an electrochemical process.
se cannot be an electrolyte and it has to have 2. Microorganisms are capable of affecting the
certain properties to make it the best nominee extent, severity, and course of corrosion.
for being an electrolyte. 3. In addition to the presence of microorganisms,
It follows then that if somehow we manage to nutrients and water must also be present and
make water out of its ions (the so-called demin- available to let MIC commence and continue.
eralized water or, for short, demini water), then In addition to the three items above, we
although we could have anode, cathode, and a want to add one more item too.
metallic path that would let the electrons pass, 4. The central concept of MIC is biofilm and its
because of having a poor or rather nonconduc- formation mechanism. However, the term
tive water, electrochemical corrosion will not biofilm is itself misleading!
occur. This is exactly what happens in reality: We will briefly explain each of the four items in
the water to be used in many precise industry necessary length below, bearing in mind that what
applications is made demini water so that the is being represented is just the tip of the iceberg.
likelihood of corrosion will be expected to
decrease. On the other hand, waters like MIC as an Electrochemical Process
seawater, for instance, are highly conductive We have repeatedly mentioned here that MIC is
because of their dissolved salts and therefore indeed a known corrosion process that in origin
very good electrolytes. it is electrochemical. In other words, MIC is not
It may also be a strike of luck that bacteria also a “type” of corrosion. In fact, the fact that MIC is
prefer water for living. It is through this medium not a type of corrosion has also been indicated
that bacteria can give/take their necessary chemi- and emphasized upon in “Detection, Testing,
cals and it is in this medium that their food is and Evaluation of Microbiologically Influenced
found in the best possible form they can digest. Corrosion (MIC) on External Surfaces of; Buried
When we talk about water, we do not necessarily Pipelines; NACE Standard TM0106-2006.” We
mean a body of water, even the moisture in the believe that this clear and straightforward
soil or in a natural gas stream within a pipeline emphasis upon MIC not being a type of corrosion
but a rather a corrosion process that can be that microbial corrosion, as it implies that both
explained within the known framework of corro- micro- and macroorganisms can get involved in
sion control measure already used for controlling the process of corrosion. Fig. 3.1A shows an
electrochemical corrosion is of great practical example of when macroorganisms (that is, the
importance: this way it can become possible for organisms that can be observed with naked eye)
the industry experts as well as researchers to try could be involved in the deterioration process. In
to find ways by which treatment of MIC could this figure, it can be seen that at least three
be achievable. It is also in this regard that theories corrosion mechanisms are in action: the uniform
such as EMIC can be better understood where bac- corrosion of the above water line section of the col-
teria due to direct electron pick-up from metal will umn, probably because of the marine atmosphere,
become itself a living cathode and therefore could the tidal zone corrosion where the zone is affected
increase the rate of corrosion to very high values. by high-oxygen and low-oxygen conditions at low
To summarize, in order to understand MIC, one tide and high tide, as well as the biofouling of the
has to know two scientific majors: microbiology marine creatures that have been stuck on the
and electrochemical corrosion. column. We said at least three mechanisms but
we do not confine it to that number. In cases as
Diversity of Organisms Involved in such, one thing that is of significant importance
Microbial Corrosion for advising a feasible corrosion management pro-
In fact, an alternative name for MIC is bio- gram is to realize if these corrosion mechanisms
corrosion. This, in our opinion, is more convenient are functioning in series or in parallel. A good
B
FIG. 3.1 (A) An example of marine organism stuck on the tidal zone of a steel column. Their main
contribution to corrosion could be via establishing differential aeration cells. (B) MIC or not MIC?
(Photo: Dr. R.Javaherdashti’s collection.)
CHAPTER 3 An Introduction to Microbial Corrosion 27
mitigation program will have to revolve around question that comes to mind is that how one
this priority to be successful. can talk about the possibility of MIC if no analyt-
Therefore, it is not just microorganisms such as ical method has been applied to show the
bacteria and/or archaea that can contribute to existence of any bacteria, let alone sulfate-
corrosion. The practical importance of this can reducing bacteria? Although we do not open up
be that, when on offshore platforms, one gets the discussion that even mere existence of CRB
stringers clogged by marine creatures (a process (such as but not limited to SRB) is not a
known as biofouling), if one knows that it is convincing reason to make us believe the case is
through the formation of biofilm that serves as a indeed MIC.
“sticky tape” to larger marine life to let them We hope the example above has served to show
grow on it, then it will make sense to first try to our readers that in real-life industry practices, they
control biofilm formation instead of spending may not even be that much concerned about the
large sums of money on dealing with controlling rather obvious basic requirement of existence of
biofouling. bacteria to confirm that the case might be MIC-
related.
Suitable Environment for MIC to Occur Another important condition for sustaining
MIC cannot take place if the following three basic MIC is existence of nutrients in the environment.
requirements are not met: What we mean by nutrients are chemicals such
• Corrosion-related bacteria (CRB) as phosphorus, carbon, hydrogen, and the like.
• Nutrients
• Water/water-containing environment Biofilm, A True Concept With a Wrong
Let us first start with CRB. It may sound Name
obvious but one will be amazed to see how Perhaps the most important, and in a way, the
frequently people address a corrosion case as to central concept of MIC is the concept of biofilm.
be microbial (even without checking it out) just It is essential because by forming biofilm, a great
because they have seen something that might deal of corrosion will be expected to happen
have had some resemblance with some features and one can conclude that MIC and biofilm
of MIC as they have read or overheard. A real formation are closely related.2
case history as such is as follows. The term “biofilm” has been coined in 1978,3
As a corrosion expert, we are receiving many and it can be defined as “‘matrix-enclosed bacte-
requests over a week in which people send the rial populations’ adherent to each other and/or
photos of the failed parts along with some process to surfaces or interfaces.”4 To understand the
parameters that in their minds are important for concept of biofilm formation, we must under-
us to know and then ask if the type of corro- stand the “states” at which bacteria can exist.
sion/failure could have been an example of As long as bacteria can find food in the nearby
MIC! An example of such is seen in Fig. 3.1B. bulk solution, they will prefer to swim around. In
An inquirer sent us the pictures shown in this state, they can be called as “freely swimming”
Fig. 3.1B. He said that the figures belonged to a or planktonic. However, if the food falls down
part of a pipe used in upstream gas and oil indus- under its weight on surfaces and stays there and
try. The fluid inside that passes through the pipe bacteria “sense” that the food for them is not in
contains 3% hydrogen sulfide and 5% carbon the bulk but rather can be reached on surfaces,
dioxide along with methane. The temperature is then they will drive down onto these surfaces
120 C and the pH is 5.5. Very severe corrosion and through a very sophisticated mechanism,
has been observed, and inside the pipe, a rather details of which are still unknown to us, settle
thick, black deposit has also been observed. The themselves on these surfaces, and become
inquiry was whether the cause of corrosion could “motionless” or sessile bacteria. It is these sessile
be MIC by sulfate-reducing bacteria! (Perhaps bacteria that make up the so-called biofilm and,
based on the color of the deposits!) The first through various mechanisms,5 can contribute to
28 Biological Treatment of Microbial Corrosion
(1) (2)
(4)
(3)
(5) (6)
FIG. 3.2 Steps involved in biofilm buildup (construction) and deconstruction and how this
process contributes to corrosion in form of pitting. (From Javaherdashti R. Corrosion and
biofilm. In: Kanematsu H, Barry DM, eds. Biofilm and Materials Science. Springer; 2015.)
There is also another important issue about be exerted on smaller surfaces. The end result
biofilm that will make them a very confusing issue will be local increase in the stress that can well
especially when it comes to industrial practices: pass the yield strength of the material and thus
biofilms, because of their the ever-changing struc- cause its failure.
ture, can easily become the focal point of all types In soil, there are no freely swimming bacteria of
of microorganisms, not all of which are neces- course, in those environments the bacteria would
sarily CRB. Some of these biofilm guests could move by mechanisms such as gliding and twitch-
well be potentially pathogenic bacteria (e.g., ing;7 however, the end result will still be biofilm
Legionella) that over time could pose a serious formation by the bacteria that are successful in
threat to the surroundings. We will get back to adhering themselves onto the metallic surface.
this issue later in this chapter, but we want to However, one may wonder we call the concept
put emphasis on the fact that by letting biofilm of biofilm right but its name wrong? We have two
grow and sustain, we are actually letting not reasons for that:
only the risk of MIC to become more serious but 1. Biofilm is not a film at all in the sense that it
also the possible issues with pathogenic bacteria’s may imply a rather uniform tape covered over
sustained growth and spreading over. Biofilm the material. In fact, biofilm has rather a pat-
control, then, is an issue to be handled by both chy shape nature, and that is why, it can
corrosion department and HSE (health, safety, accommodate several ions or allows the
and environment). passage of gases or creates spots of different
We are not going to describe each step shown oxygen partial pressure. As a matter of fact, it is
in Fig. 3.2, as we have done this before in required these openness characteristics of biofilm that
length before. However, it is necessary to say that, allows it to be corrosive, if it were uniform and
as can be seen from the figure, especially in stages tight, it could have been taken as a rather
3 and 4, as long as the biofilm is managed to stay useful internal coating and thus slow down or
on the metallic surface, this may not expose a even stop corrosion.
threat. It is true that the coverage of biofilm is 2. Not all biofilm material is organic and bio-
not uniform and we can still get some formations logical, based on the dry weight of biofilm;
of electrochemical cells; however, it is also impor- the nonorganic content of biofilm is around
tant to see that these cells could be quite small in 60%e70% of its dry weight.8
size and may actually not show a significant threat Based on the above, we think it is now time to
to the mechanical integrity of the metallic part of find another alternative name for “biofilm.” What
the asset. It is possible to think that even if small- we can suggest is “Temenos,” the Greek term,
size perforations are formed, these will be filled by sέmεno2, for “a sacred enclosure or precinct.” The
corrosion products that themselves are the result reason we are suggesting Temenos instead of bio-
of formation of other corrosion processes or the film is obviously because under-biofilm and
adjacent corrosion sites. This way, the anodes outside-of-biofilm could have very different con-
may be blinded by being filled with these prod- ditions, from the chemicals involved to the oxy-
ucts. However, the large-scale problem starts gen concentration. It is as if when “biofilm”
when the biofilm patches are removed or shifted forms, that part of the system will become func-
in a significant shifting process as shown in stage tionally isolateda from the rest of the system.
5. This can easily be leading into stage 6 where Although the bulk solution could be oxygenated,
owing to formation of various electrochemical the underbiofilm patches could be rather identi-
cells such as differential aeration cells (adjacent fied with anaerobic pockets or the concentration
sites with different oxygen partial pressures), of certain ions (such as chlorides) could be well
pitting and perforation will become a dominant above their concentrations in the bulk. All these
process. The “holes” thus produced during this
process and as a result of it will serve to enhance a
The word “Temenos” is derived from the Greek
crack formations, and therefore, local forces will
“temeno” that means “to cut off.”
30 Biological Treatment of Microbial Corrosion
will make biofilm to act as an enclosure that has stated in section 9, article 9.1. of “NACE standard
its own characteristics. TM0212-2012-Standard Test method: Detection,
Temenos or biofilm, what has been found Testing and Evaluation of Microbiologically Influenced
about these ever-changing structures, is that they Corrosion on Internal Surfaces of Pipelines” that
do contain various kinds of bacteria. As a matter verbatim reads “mere detecting viable microorganism
of fact, there are many types of bacteria/archaea in liquid or solid samples associated with internal corro-
that can be classified as to be related to MIC. sion does not necessarily prove that MIC has occurred.”
Below we will just briefly describe some of However, we want to look at this matter from
them. This must not be taken in any way that another angle point, the pre- and proceeding
the CRB (this abbreviation is defined below) are corrosion process. When there is more than one
just limited to the bacteria listed below, nor is it corrosion process involved, it is always possible
to be understood that we will review these bacte- to think of these competing corrosion processes
ria per se. In other words, we will list and briefly as being in series or in parallel (Fig. 3.4).
explain these bacteria from the standpoint of the What is meant here is that sometimes corrosion
role they are playing in MIC scenarios. processes may serve to enhance (or perhaps slow
down) each other and sometimes each can go its
own way without virtually having any effects on
INTRODUCING SOME BACTERIA the other one. Understanding series and parallel
THAT ARE RELATED TO CORROSION corrosion series could have invaluable practical
(CORROSION-RELATED importance: the reason is that if corrosion pro-
BACTERIA [ CRB) cesses are acting in accordance with series model,
The reader may wonder why we are not referring then by controlling one, it is quite likely to be able
to these bacteria as “corrosive” and we rather to control the other. An example is the so-called
prefer to address them as “corrosion-related bacte- reinforced concrete corrosion. In this instance,
ria,” or briefly, CRB. Isn’t it true that these bacteria the moisture that penetrates through concrete
will always cause enhancement of corrosion and via its surface cracks will find its way to the core
the mere existence of them in a system must set of the reinforced concrete metallic phase, which
an alarm to the operators? The short answer is is the steel bar. Therefore, the steel is affected
“not necessarily”! Let us explain this a little bit and rusted, and as a result of corrosion, by-
more but we need to answer to two questions products and the pressure exerted by them on
that are in fact “hidden” in the expectation that the concrete (that owing to its certain crystal struc-
the so-called “corrosive bacteria” is probably a ture cannot withstand tensile stresses and thus
better and more correct way of addressing these cracks), more cracks are created. These additional
bacteria than “corrosion-related bacteria”: cracks will then serve as extra corridors for mois-
1. Isn’t it true that if you have these bacteria ture entrance, and loss of mechanical integrity
hanging around in your system, they are the happens and thus more enhanced rusting, and
“Cassandra” of corrosion? this cycle repeats itself till complete and spalling
2. Isn’t it true that these bacteria always accelerate will become inevitable. In this particular example,
corrosion as measured by corrosion rates? rusting of the reinforced steel bar and concrete
Let us focus first on question (1): spalling are in series: if it is not for rusting, no
As we have shown in one of our research extra cracks will occur and therefore no further
studies,9 even if CRB are present in the system as corrosion would be expected. It is followed then
long as we have done our corrosion management by either waterproofing the concrete from outside
homework well and efficient, the risk of MIC will or coating the reinforced steel bar or replacing the
be nil. This is a finding that is also being steel bar with a nonrusting material (e.g., compos-
supported by practice too; in other words, mere ite bars), the spalling and total loss of mechanical
existence of microorganism does not necessarily integrity of the concrete structure will be
mean that the case is MIC. This has been clearly controlled.
CHAPTER 3 An Introduction to Microbial Corrosion 31
Working/commissioning
conditions and/or CORROSION
material’s features CORROSION
leading to corrosion
CORROSION CORROSION
Working/commissioning
conditions and/or
material’s features
leading to corrosion
CORROSION CORROSION
Based on the above, it is now easy to anticipate explain belowdthere is no general agreement as
what parallel corrosion process could mean; in being “totally corrosive.” For instance, experi-
this model, two or more corrosion processes ments by Rodríguez et al.,11 on the effect of SRB
would be proceeding, which are essentially inde- on stainless 304, lead these investigators to
pendent from each other, and thus, treatment of conclude that SRB were actually protecting metal
one does not necessarily mean that the overall from corrosion. In this context, Liu et al.12 studied
corrosion problem has been resolved simply the possible effect of SRB on carbon steel X 80,
because other competing corrosion reactions will where by increasing the biofilm coverage, MIC
still be in action. resistance of the metal increased. With regard to
Now, getting back to the core question we possible corrosion inhibition effects of IRB under
asked earlier, we can look at MIC as a corrosion certain conditions, researchers have done many
process that in many cases would appear in a par- research studies,13,14 and in addition to personal
allel pattern and therefore there can be other experimenting that IRB could indeed reduce
competing corrosion reactions that could become corrosion, we have addressed a good collection
more active and more aggressively corrosive of it in our work.15
compared with MIC alone. So, the short answer The end result of the above is that neither mere
to question (1) is that mere existence of CRB existence of bacteria can be taken as a proof of
may not be taken as a potential threat and there- MIC nor are all the bacteria involved indeed “cor-
fore not all the time having these bacteria is a rosive.” Based on the above, we will use the term
signal of “bad luck” of MIC. “CRB” to put even more emphasis on the involve-
Question (2) is even more delicate as it implies ment of bacteria in corrosion, which is not always
that under, practically speaking, all conditions, a threatening issue.
the bacteria that have been known to be involved There is a wide range of bacteria/archaea that
in corrosion will actually accelerate it. This is not could be taken as CRB and CRA (corrosion-
conclusive. In fact, contrary to what it may seem, related archaea). Table 3.1 represents schemati-
even about SRB (sulfate-reducing bacteria) and cally some bacteria/archaea that could be
IRB (iron-reducing bacteria)dthat we will potentially classified as CRB/CRA.
32 Biological Treatment of Microbial Corrosion
TABLE 3.1
A Schematic Presentation of CRB/CRA Based on the Work by Al-Abbas et al.16
General heterotrophic Thiosulfate-oxidizing Acetogenic bacteria Slime-forming bacteria
bacteria/archaea bacteria (TOB)
Acid-producing Methanogens Nitrate-reducing Sulfur-oxidizing
bacteria/archaea bacteria/archaea bacteria/archaea
Sulfate-reducing Nitrite-reducing, Thiosulfate-reducing Thiosulfate-reducing
bacteria/archaea sulfur-oxidizing bacteria bacteria (TRB) archaea (TRA)
(NR-SOB)
We are not claiming that in a given biofilm sound. SRB may be found everywhere from
environment, one can find all these CRB/CRA at soil18 to seawater.19
the same time and in the same location. However, These bacteria are expected to induce very high
from the types given in the table, it must be corrosion rates that in some case have been as
obvious to the reader that although corrosion high 10 mm per year.20 These bacteria are so
per se is a confusing issue, MIC can make it even exotic to researchers, maybe because they are
more complex and confusing in terms of inducing anaerobic (do not require oxygen for their
various types of life forms that can be accommo- growth) in an all-oxygen demanding environment
dated there and the role they can play in affecting like the earth. Since the time it was tried to explain
corrosion. In addition to that, we want to once their corrosive effects in terms of involving con-
more remind our readers that biofilms are not cepts of electrochemistry (the so-called classic the-
necessarily all composed of organic matter and ory), many rival theories have emerged to explain
the inorganic matter thatdespecially in rather the unusually too high corrosion rates generated
nonclean industrial systemsdcan be accumu- by SRB. A collection of these theories is given in
lated; it can itself have huge detrimental effects Table 3.2.
on enhancing corrosion. Below we will briefly As it can be seen from Table 3.2, the rather
touch some CRB from a corrosion point of view. recent opinion census among experts is the last
The reason we have selected these CRB is not one: this recent theorydabbreviated as EMIC
because they are very important CRB but simply that stands for electrical microbiologically influ-
because they have been appearing more enced corrosiondstates that SRB can directly
frequently in MIC-related descriptions of failures. take up the electron that needs through nanosized
tubes thatdlike a straw in a fizzy drinkdwill be
Sulfate-Reducing Bacteria used to transfer electrons from metal to the bacte-
SRB are most probably the most notorious type of ria, sulfur-oxidizing bacteria. This can be schemat-
CRB known to industry. However, this is in fact ically shown in Fig. 3.5.
one of the “myths” of MIC repeatedly put for- With very rough terms, we can simplify explain
warded by self-declared MIC experts. Sulfate- what is seen in Fig. 3.5 as the following: SRB will
reducing bacteria (SRB) that grow aerobically be steeled onto the metal and produce back-
(no oxygen) are known for their capability of colored iron sulfate deposits on the metal. The
reducing sulfate (SOe24) to sulfide (S2) where, procedure is that SRB will, literally speaking,
in the absence of metallic ions such as iron, they grow on nanotubes that will assist them in taking
produce H2S gas17 and, with ferrous ion, iron sul- electrons directly to themselves via conductive
fide is generated. The “black rust” iron sulfide con- metal and sulfate film. By doing so, bacteria
sumes the iron that was necessary to keep the will, practically speaking, become a cathode and
original steel structure mechanically strong and the metal an anode. This will induce very high
CHAPTER 3 An Introduction to Microbial Corrosion 33
TABLE 3.2
A Summary of Theories Put Forwarded So far for Explaining the Corrosive Effect of SRB
Classical Theory (VonWolzogen Kuhr Other Theories:
and Van der Vlugt, 1934):
• According to this explanation, the • Galvanic corrosion between the iron sulfide film
bacteria use the cathodic hydrogen and underlying steel (Stümper, 1923)
through consumption by an enzyme • Mixed effect of hydrogenase and the FeS-Steel
called hydrogenase galvanic effect (Miller and King, 1971)
• Thus, main probable effect of SRB • Replacing FeS with hydrogen sulfide as the
on corroding metal is the removal of cathodic reactant (Costello, mid-1970s)
hydrogen from the metal surface by • The existence of a corrosive volatile phosphorous
means of hydrogenase and metabolite leading to observed high corrosion
catalyzing the reversible activation (Iverson, 1998)
of hydrogen • Direct interaction of SRB and the metal to facilitate
direct electron pick-up (Hang et al., 2003)
electron
electron
The mechanism by which Clostridia and their which we have not faced any official corrosion
various kinds can facilitate corrosion is mainly report! Nevertheless, we accept this risk and do
by generation of organic acids as metabolic include magnetotactic bacteria in our list of
by-products, thus lowering the pH and sustaining CRB. We believeeas we will explain belowd
corrosive conditions. These bacteria are also magnetotactic bacteria could in fact make much
known to produce ample amounts of hydrogen, contribution to corrosion even when compared
thus increasing the likelihood of hydrogen- with SRB should the conditions for the former
induced cracking (HIC). They are capable of become sustainable.
applying at least three mechanisms that, poten- Among various types of microorganisms that
tially, will enhance corrosion: can be found in nature, there is a class of bacteria
1. Enhancing anodic reactions by producing that can be collectively referred to as “magnetotac-
acids tic bacteria” or, equivalently, magnetic bacteria.
2. Facilitating hydrogen-induced cracking (HIC) These bacteria are termed magnetic because of
via hydrogen generation their ability to form nanosized magnets within
3. Constant availability of freshly corroding their “body”24 (Fig. 3.7).15
steel surface by ferric iron reduction, similar The average size of each of these nanosize mag-
to IRB nets (called a magnetosome) is about 50 nm.25
In addition to the above, Clostridium sp. have Magnetic bacteria were discovered in the mid-
been reported to be resistant to high temperatures. 1970s and they can either be aerobic or anaer-
This thermophilic feature of Clostridia can make obic.26 As magnetic bacteria are capable of
them an ideal corrosion culprit in an environment accumulating huge amounts of iron,25 it has
that is anaerobic and relatively hot as well as rich been theorized they may be an instrumental factor
in nutrients necessary to sustain Clostridia alive in inducing corrosion.15,27,28 According to
and active. Hughes,25 although up to 80% of magnetosome
These bacteria have been quoted to have consists of magnetite (Fe3O4), it can highly be
caused corrosion in systems such as subsea car- possible that other minerals of irondfor example,
bon steel pipe lines, natural gas pipelines, injec- iron sulfidesdmay also exist in some magnetic
tion systems using produced brine to displace bacteria. Javaherdashti15 proposed for the first
oil from the reservoir as well as a potential prob- time the possible role of these bacteria in corro-
lem in closed water systems that could form sion and thus the need to classify them as CRB
anaerobic environments. Clostridia are also very as well. His proposed mechanism is based on
dangerous bacteria from health-related point deduction about the possible link between MIC
of view. and magnetic bacteria based on the following
The information mentioned above along with two fundamental questions:
more detailed and updated knowledge about
Clostridia has been given elsewhere.15
1. Magnetic bacteria can accumulate iron either right or wrong. If it is right, it will get a value
approximately 20,000- to 40,000-fold over its of “1,” and if it is wrong, its value will be “0.” If we
extracellular concentration. Between 14% and say, for example, “John is 35 years old AND He is
79% by weight of the magnetosome is old,” this combines two statements of which one
magnetite (Fe3O4). If these bacteria need this is right (John is 35) and the other is wrong ([John]
much iron, from where can they get it? One is old). It seems that the combination of these two
most possible way is that these bacteria must statements by “AND” will make a wrong result:
encourage the corrosion process to accumulate John cannot be old but 35 years old. But what
as much iron ions as they can. This, in turn, about considering 35 years old as being young?
could simply mean magnetic bacteria would We know from our everyday experiences that defi-
accelerate corrosion by affecting anodic reac- nition of “young” and “not young ¼ old” is not
tion of metal dissolution. that easy. It is this very approach of “not being
2. Proposed model for magnetite biomineraliza- easy” and the uncertainty associated with it that
tion in Magnetospirillum species is that Fe(III) is makes ordinary binary logic not that useful. In
actively taken up by the bacteria and then, it is fact, instead of two fixed values of 1 and 0, we
thought to be reoxidized, resulting in magne- can talk about a range of values that can later be
tite production within the magnetosome. expressed as percentages. Let us give another
Could magnetosome formation mechanisms example that may be more self-expressing: we all
contribute to corrosion in the way that iron- know that most of the time, it is not that easy to
oxidizing bacteria do by consuming ferrous say if it will rain or not. However, using new meth-
ions? We mentioned above that IOB would odologies, one can easily hear on the weather
contribute to corrosion by uptaking ferrous forecast programs news such as “most probably
ions and oxidizing them to ferric ions. This by tomorrow we will have rain!“ What is this “most
itself is an anodic reaction that would serve to probably”? It is based on applying fuzzy logic to
increase corrosion rates. In addition to that, let meteorology where by measuring some important
us not forget that the ferric ions thus produced parameters, with a certain probability, the case of
could always find an opportunity to be weather condition for tomorrow could be
reduced by the nearby IRB. predicted. Fuzzy logic, proposed by Iranian-
The above are just some “scientific gut feeling” American scientist Lotfi Askarzadeh (Zade) in
that may or may not be true about magnetic the 1960s, is now the required theoretical basis
bacteria. We prefer to “bite the bullet” and keep for essentially any device that is branded as
magnetic bacteria on the list of CRB so far as hard- “smart.” Fuzzy logic, in simple terms, is the math-
core evidence is found that would show they were ematics of uncertainty.3
not involved in MIC in any way. Although CRB can alter the severity of corro-
sion in various ways, confusing as it is, some
CRB can be pathogenic too. For example, the
USE OF MATHEMATICS IN pathogenic role of Clostridia in Gangaria has also
MICROBIOLOGY: FUZZY MODELING been reported.29 In addition to Clostridia, Pseudo-
FOR DISTINGUISHING CRB AND monas are also a group of CRB that although
PATHOGENIC BACTERIA they can enhance corrosion by rapidly forming
biofilm under which various corrosive reactions
Mathematics is a very powerful tool that, in case
will be facilitated, they can also be a health issue
applied correctly, could create wonders. If we
in several cases.c,30.
apply mathematics in building mathematical
models, these models can then be used for, at
least, two reasons: understanding the present state c
There are a lot of publications about what fuzzy logic
of a system and predicting its future state. and fuzzy calculus are all about. We have introduced
“Ordinary” mathematics and logic relies on many of such publications in our previous works that
binary systems. In this system, a statement is we have also referenced here.
CHAPTER 3 An Introduction to Microbial Corrosion 37
It is also possible to think that there can be 3. In the context of this modeling, pathogenic
other bacteria that in their natural path of getting bacteria (PB) will mean those bacteria, which
energy are capable to induce harm to both human are contributing to human health problems via
body (pathogenic) or human-made structures infection mechanisms.
(CRB). If this is true, this will mean that for 4. PB will do the infection process by “adher-
both microbial corrosion and medical microbi- ence” onto the healthy cells and then
ology, studying of dual-functioning CRB (corro- “invasion.”
sion and disease) is a greenfield for doing 5. Although invasion includes essentially chemi-
research. This classification of bacteria into PB cal factors, many of these factors cannot be
(pathogenic bacteria) and CRB (corrosion- modeled and mathematically quantified.
related bacteria) does not necessarily mean that However, adherence does include various
all bacteria are either PB or CRB. This is certainly measurable physical as well as chemical
oversimplification and certainly not true. Howev- parameters.
er, classifying bacteria into PB and CRB simply 6. CRB, which are PB as well, are collectively
means that some CRB could also be PB and referred to as CRB-PB.
some PB could also play a role that would make 7. The fuzzy algorithm describing CRB-PB is a
them suitable to be considered as CRB. In other combination of fuzzy mode/description of
words, our classification does not apply to all CRB corrosive action via biofilm formation
bacteria species but to only those that can be and fuzzy model/description of adherence for
both CRB and PB at the same time. It will PB via infection mechanisms.
also serve us to mathematically describe the
expected behavior from these bacteria in a more General Methodology
convenient way. We will define a general set of features related to
In the past in a series of works, we have applied both biofilm formation (main assumed MIC
fuzzy logics and reasoning to successfully predict mechanism by CRB) and infection (main
the risk of MIC.31e33 Here, we will develop the assumed infection mechanism by PB). Then we
same methodology with augmenting some funda- will define some subsets related to each of these
mental elements that would enable us to define general sets. A fuzzy membership function for
mathematically what “more or less corrosive bac- each set is defined to arrive at composite function
teria” or “more or less pathogenic bacteria” would of membership functions. By defining the com-
mean. This first-ever modeling methodology will posite functions, fuzzy rules to characterize the
enable researchers in a multidisciplinary arena to environment and its important parameters are
look for new solutions and methodologies. defined. A fuzzy method known as “generaliza-
tion of compositional rule of inference” is utilized
Eight Fundamental Assumptions in this study. In this method, a fuzzy rule is trans-
The model we would like to propose for the formed into a general form of multiantecedents
assessment of the health risk associated with (inputs) and consequents (outputs). Also “Kosko
corrosion-related bacteria will be based on fuzzy decomposition method” for decomposing a fuzzy
calculations. rule and Mamdani minimum fuzzy implication
The fuzzy algorithm that we will use in our will be used. Utilizing “Mamdani minimum fuzzy
approach here is based on the following initial implication,” the minimum value of membership
conditions: functions of the given fuzzy sets is calculated.
1. Corrosion-related bacteria (CRB) do contribute Then, by “maximum-minimum technique,” first
to corrosion via biofilm formation.5 the minimum values of membership functions
2. Biofilm formation is a process that rests on a are calculated. After that, among the selected
variety of factors that can be grouped into minimum values, the maximum value is picked
physicomechanical factors and chemical up. If, in any case, the membership functions of
factors.34 some elements are equal, one of the functions is
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accelerated Bodo’s resolution, though contemporary indignation
traced it to the direct agency of Satan.
843 The golden age of Franko-Jewish history continued
under Charles the Bald, son of Louis and Judith, who
numbered amongst his closest friends the Jewish physician
Zedekiah and another Jew called Judah. But the same causes
brought about similar effects. The favour shown to the Jews by
Louis’s successor excited the enmity of the pious, who found a
leader in Agobard’s successor and other bishops, and held several
councils with the object of inventing means for the curtailment of
imperial power, the exaltation of ecclesiastical authority, and the
suppression of the Jews. Again letters were addressed to the
Emperor, in which he was recommended to enforce towards the
murderers of Christ the measures which had been originated by
Constantine the Great and Theodosius the Younger, adopted by the
Spanish Visigoths and the Merovingian Kings of France, and
sanctioned by the unanimous intolerance of so many Synods in the
East and West. But these new enemies of the Jews proved no more
successful than their predecessors. Charles the Bald
877
contented himself with extorting one-tenth of their
earnings from the Jews, while his Christian subjects paid one-
eleventh. Thanks to their commercial enterprise and integrity the
“murderers of Christ” continued to prosper under the judicious
fleecing of the Carlovingians, until the partition of the empire into a
number of small states, the wane of the secular and the growth of
the spiritual power brought about a change.
899–914 Charles the Simple was induced by his love of God
and fear of the Pope to surrender all the lands and
vineyards of the Jews in the Duchy of Narbonne to the Church.
Boso, King of Burgundy and Provence, also made to the Church a
gift of the property of his Jewish subjects, and this cavalier treatment
of the wretched people continued under the first Capets, their
degradation keeping pace with the progress of Papal influence. So
deep was the suspicion now inspired by them, that when King Hugh
Capet died in 996 his Jewish physician was generally accused of
having murdered him.
A parallel evolution took place in Germany. When
965
Otto the Great wished to show his piety by endowing
the newly-built church of Magdeburg, he did so by bestowing upon it
the revenue which he derived from the Jews. Likewise Otto II.,
sixteen years later, made an offering of the Jews of Merseburg to the
local bishops. At the beginning of the eleventh century there
occurred in Germany an event which may be regarded as the
prelude to the subsequent persecutions of Judaism.
1005
The chaplain of the Duke Conrad suddenly
scandalised the Christian world by going over to the Synagogue, and
exasperated the brethren whom he had forsaken by producing a
scurrilous lampoon on Christianity. The Emperor Henry caused to be
published a reply in every respect worthy of the apostate’s pamphlet.
Six years after the Jews were driven forth from Mayence, a decree
was issued ordering the Jews of various towns to be branded, that
they might not seek refuge in baptism, and so rigorous was the
persecution that a contemporary Jewish poet commemorates it in
lugubrious songs, wherein he expresses the fear that the children of
Israel might be forced to forget the faith of their fathers. But the
alarm was premature. Though, as a general rule, traffic in goods and
in money were the only callings left open to the Jews, in some of the
German states they still possessed the rights of citizenship and were
permitted to own real estate.
Thus the first period of the mediaeval drama came to a close, as
the second was opening.
CHAPTER VII
THE CRUSADES