Professional Documents
Culture Documents
1.
Alignment and Calibration
Siemens Plus 4
Component Locations
Error Codes
Functional Checks
Logic/Block Diagrams
Preventive Maintenance
Theory
Troubleshooting
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approved licensees. For GE Medical Systems and approved licensee personnel
only. If you are not a GE Medical Systems or approved licensee employee,
you must close this application immediately. Disclosure to third parties prohibited. Self-paced Training Modules
GES-produced documents are not intended for use as documentation for field-
based diagnostic imaging equipment. Copyright GE Medical Systems 2002. Reference Materials
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Personal Notes
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
This procedure checks and sets parameter values for the Detector Diaphragm encoder held in the DLP_MCB on
DELPHI D573. The encoder tracks the aperture width. This procedure will describe three position adjustments.
Detector diaphragm adjustments can be made without software support. Use the DELPHI switches and LEDs to
store new values to the Flash PROM after an adjustment. Go to the next adjustment if the DELPHI LED "MSG"
lights. Repeat an adjustment if it is flashing.
Tools Required
• 2 mm diameter rod (part 71 04 508)
• Adjustment pin (part 87 85 099) Long end=16.55 mm and short end=16.65 mm
• Allen keys
• Tension gauge
• Screwdriver
Gain Access
1) Enter SERVICE MODE (System… Change Mode… Service # ) then select Service… Adjust….
2) Select DET-DIA.
3) Click GO. The detector moves to the 6 o'clock position (detector down).
4) Use a screwdriver to open the front gantry door.
5) Disable gantry rotation, rotate switch S301 to OFF. Insert the safety bolt.
6) Set the detector diaphragm controller to SERVICE by setting switch S1 on board D573 DELPHI_CON to ON.
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Remove the Detector Diaphragm Chain PROCEDURE TABLE
1) Remove the drive chain for the diaphragm blades. For detectors up to serial number 10023: Remove the
chain master link, then remove the chain. For detectors after serial number 10023: Loosen the intermediate
plate attachment screws and push the motor toward the spindle.
2) Remove any cable ties, then remove the chain.
Determine Difference Value
1) Turn the spindle pinion to set the diaphragm aperture to 16.65 mm; use the short end of the adjustment pin.
2) Measure the width of the aperture at the outer blade covers with a slide caliper.
3) Determine the calculated Diffvalue between the two measurements:
Check the Detector Encoder
The index pulse must be detected when the detector diaphragm opening is 18.95 mm ± 0.25mm.
1) Verify the Service switch S1 on the DELPHI D573 is set to “2.” The “SER” LED should be lit.
2) Press Service switch S4 on the DELPHI D573.
3) Adjust the diaphragm until the board D573 “INDEX” LED indicates encoder index pulse detection.
4) Measure the width of the aperture at the outer blade covers with a slide caliper.
5) The result should be DIFF + 18.95 mm ± 0.25mm. If not, go to Adjust the Detector Encoder.
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Install the Detector Drive Chain
PROCEDURE TABLE
1) Install the drive chain and secure the motor.
2) Attach the spring scale at the motor shaft with a cable tie.
3) Set the right chain tension to 40 N ± 5 N.
4) Secure the mounting plate of the motor. Secure the screws with loctite and tighten to 6 Nm torque.
5) Press STORE once more. The diaphragm moves to the control aperture, 16.60mm.
6) Verify the aperture with the adjustment pin; the long end is 16.55, the short end is 16.65. If the diaphragm
aperture does not open to 16.60 mm, repeat the adjustment procedure.
7) When the encoder is properly set, switch S2 on DELPHI D573 to OFF.
8) If using software, click DONE to store the values (or CANCEL to discard the values).
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
10) Adjust the diaphragm with the two adjustment screws according to the program printout. Adjustment on one
side influences the other side.
11) Tighten the attachment screws (torque 10.2 Nm). Watch that the reading on the gauges does not change.
Adjustment is in tolerance if 'Control Measurement Succeeded' appears.
12) Click DONE to save the results.
PROCEDURE TABLE
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
If results are in tolerance, you can skip Focus Alignment. Always good to skip both Detector Tilt and Align.
If alignment is out of tolerance, do the Focus Alignment procedure.
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Procedure
1) Go into SERVICE MODE then select Service… Adjust...
2) Select DetTilt
3) Click GO to start the scan. The gantry is rotated until the detector is at the bottom.
4) Open the gantry door and disable gantry rotation (set switch S301 to OFF and insert the safety bolt).
5) Lower the patient table all the way; open the gantry doors, and remove the lower cover from the gantry.
6) Loosen the three M8 screws in the middle underneath the detector.
7) Install the mounting plate for the gauge on the gantry frame.
8) Insert the gauge in the holder until the display is in the middle range (Indicator points to 5.00 mm).
9) Loosen the six M8 screws (tilt screws and at the left- and right hand side of the detector.
10) Loosen the M6 backing nut at the adjustment screw (CCW) at the right hand side of the detector.
11) Turn out the adjustment screw as far until the detector can be shifted to the left mechanical end.
12) Pull up the detector at the left hand side and push it down at the right. (continued on next page)
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
13) Lower the detector by turning the tilt adjustment screw to the right by the amount specified by the program.
The value specified by the software refers to the value displayed by the gauge.
14) Start the scan. PROCEDURE TABLE
15) Adjust the detector upward on the right side after each scan as indicated by the program (turn the tilt
adjustment screw to the right).
16) Perform the scans and adjustments as indicated by the program until the program has determined the optimal
tilt setting. When setting the optimal position, it is necessary to move the detector from the same starting
point used when generating the measurement values. First move the detector past the optimal position by
hand then raise the right side until it reaches the optimal position.
17) Turn out the adjustment screw that the detector can be moved by hand until the gauge indicates a value
approximately 0.3 mm greater than the value specified as the optimal position.
18) Turn the adjustment screw to the right to raise the right side of the detector until it reaches the optimal
position.
19) Tighten the six M8 tilt screws; alternate the left- and right hand side of the detector with 25 Nm. The gauge
should not change its value. Until the alignment is good, it is not necessary to torque the three middle M8
screws.
Note Although the attachment plate can remain installed, the gauge must be removed to allow gantry rotation.
20) Remove the mounting plate for the gauge from the gantry frame.
21) Tighten the three M8 screws in the middle underneath the detector with 25 Nm.
22) Check the adjustment by doing a scan; repeat the adjustment described above if the value is out of tolerance.
Caution Turn out the adjustment screw by two full turns and secure it with its backing nut. Take care not
to create an electrical short to the gantry frame!
23) Enable gantry rotation (safety bolts and rotating safety switch) and close the gantry doors.
24) Click DONE to end the Detector Tilt program.
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Covered Channels Not Equal to 4 PROCEDURE TABLE
The covered channels are the high channels also known as channels 761 to 768.
1) If more than four are covered: release the four screws holding the DOSIS_MON, D 550 and move it out of
the x-ray beam 1 mm.
If less than four are covered: release the four screws holding the DOSIS_MON, D 550 and move it into the
x-ray beam 1 mm.
Note If a step of 1 mm is too much to achieve the proper position, take smaller steps.
2) Collect new test data.
3) Evaluate the test data.
If you cannot achieve exactly four covered channels, this could mean:
• Something is blocking the port
• A beam limiting lead bar is in too far
• The Dosis Monitor mounting holes may not be centered
Go to Z Monitor Position
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
General
Filament adaptation adjusts filament current to changes in the filament due to aging. This procedure is
automatically added to the morning calibration procedure at specific intervals. You do not need to perform filament
adaptation if you have done a voltage adjustment.
Procedure
1) Put the system in SERVICE MODE and select Service… Adjust…
2) Select FilAdapt. The voltages and focus sizes for which the adaptation procedure should be performed are
displayed in the parameter field. All parameters are selected when the program is called up. Click those
parameters for which it should not be performed to de-select them.
3) Click GO to load an adjustment mode.
4) Perform the adjustment as indicated by the program.
5) Click DONE to store the results or CANCEL to discard them.
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
Calibration Locations Codes Checks Diagrams Maintenance Diagnostics shooting Materials
GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
Alignment Component Error Functional Logic/Block Preventive Software Theory Trouble- Reference Notes
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GE Medical Systems Siemens Plus 4 Alignment and Calibration
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GE Medical Systems Siemens Plus 4 Component Locations
Component Locations
Console
Imaging Cabinet
Water Cooling System (WCS) Cabinet
Generator Cabinet
Gantry
Table
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GE Medical Systems Siemens Plus 4 Component Locations
CRT
Software Menus
Keyboard
ConCon
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GE Medical Systems Siemens Plus 4 Component Locations
Keyboard
Emergency STOP
button
Scanner
Window Power
Pots Switches
CRT
ConCon
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
Safety
Bolt
Fan M304
Heat
Exchanger
Safety Heat
Exchanger
Switch
S301 Fan M305
Door Door
Switch Switch
S304 S305
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GE Medical Systems Siemens Plus 4 Component Locations
Lasers for
Trafo Unit patient XC Box
(Transformer) alignment (X-ray Control)
Z Mon_2
C Box
(Acquisition Detector
Control)
Integrator
boards
Gantry Stationary
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GE Medical Systems Siemens Plus 4 Component Locations
Gantry Pedestals
Left Pedestal Right Pedestal
Tilt LPS
Converter
MCU-RTC
Z304
Gear
fuses
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GE Medical Systems Siemens Plus 4 Component Locations
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APU
Integrator Board Power
Level Adjustments
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GE Medical Systems Siemens Plus 4 Component Locations
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Collimator (E555)
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
Detector (E585)
Detector
Diaphragm
Driver
Outer Blade
Covers
Fan Driver
DAS fans
Pressure
Gauge
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GE Medical Systems Siemens Plus 4 Component Locations
Z-Monitor (D585)
S1 Detector Diaphragm
Limit Switch
S2
Attachment screw
Spindle
Power Diagram
Z-Mon_2
detects how
well centered
the beam is in
the Z direction
or in/out
Drive Chain
Motor
Detector Diaphragm
Encoder
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GE Medical Systems Siemens Plus 4 Component Locations
Measurement
Data Receiver
SLR_REC
D410
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GE Medical Systems Siemens Plus 4 Component Locations
MCU-RTC (D301)
Left Pedestal
Step LCD S5 S4 S3 S2 S1
LEDs
Service
Mode
Stop STOP loop Controls
(restart at console)
MCB for
Master
Controller
LCD for RTC
Unit
status, errors
(MCU)
MCB for
Rotate
LCD for and Tilt
MCU Control
status, (RTC)
errors
Service STOP
Switches:
YEL: keep Stop
GanSta or loop working in
GanRot Service Mode
Stop LED
RED: Service
Mode Emergency
STOP
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
Gantry KeyPads
E351
E352
D311
GPC inside
Right
Pedestal
supplies
power and
controls for
keypads
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
External
One of four
Internal
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
Rotation Brake
Brake
Assembly
Rotation
Braking
Resistors
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GE Medical Systems Siemens Plus 4 Component Locations
HV Slip
Rings
High
Voltage
Slip Ring
Cover
Rear
Funnel
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Slotted
AP Ring
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GE Medical Systems Siemens Plus 4 Component Locations
HV connectors 6 Funnel
from Generator H1 Bolts are
Tank to HV Slip removed
Rings from the
front side
Tighten to 10 Nm.
If silicon sleeve is
not properly placed
on candlestick, HTP
errors can occur.
There is a copper
ring to help do this.
To troubleshoot HV
slip rings, you could
disable rotation and
insert the HV cables
directly into
damping
resistors.
HV Tube
Ground
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GE Medical Systems Siemens Plus 4 Component Locations
HV Brushes
Isolated
Tube
Ground
Positive
HV Cable
Brush
Negative
HV Cable
Brush
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
24 V from GPC
The five cables
between the
Intercom and
Power cables are
various Control
cables.
Power
Cable has
230 Vac
and DCC
Start for
tube
anode
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GE Medical Systems Siemens Plus 4 Component Locations
Audio
Board
D341
Speaker
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GE Medical Systems Siemens Plus 4 Component Locations
Humidity
Sensor
B302
42°C
Switch
(B305)
works to
remove
line
voltage
via PDS
F8 and K4
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GE Medical Systems Siemens Plus 4 Component Locations
Dehumidifier (E321)
Upper
Rear Left
Appearance of humidifier
when removed
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GE Medical Systems Siemens Plus 4 Component Locations
Z303
10A 250V
anti
interference
filter
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GE Medical Systems Siemens Plus 4 Component Locations
Then Reset
Done when state is `STANDBY’
Use gantry keypads to test tilt
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GE Medical Systems Siemens Plus 4 Component Locations
Fast scan
with tilt and
detail imaging
can affect
image quality
due to
wobble
SAFETY:
Insert Tilt
LOCKING
BOLT here
The operator
cannot tilt the Tilt
Spindle
gantry from
the console
when ICT Gear Box
mode is
activated at
console. Tilt Motor M302
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GE Medical Systems Siemens Plus 4 Component Locations
Trafo (Transformer) Unit (E535) F1/1A Tube cooling pump, 230 Vac
F2/3.2A Trafo Unit Mains & Detector
High Voltage Board D40
F3/3A 19 Vac to APU (Ua1/+15vdc
to C-Box)
F4/3A 19 Vac to APU (Ua2/-15vdc
to C-Box)
F5/7A 9.5 Vac to APU (Ua3/-5vdc to
C-Box)
F6/4A 9.0 Vac to APU (Ua7/+5vdc to
C-Box)
F7/1A 19.5 Vac to APU Control and
PS monitoring
F8/15A 10.5 Vac to APU (Ua4/+5vdc /
to integrator boards in slots 1-
24)
F9/15A 10.5 Vac to APU (Ua5/+5vdc /
to integrator boards in slots
24-48)
F10/6.25A 19.5 Vac to APU (Ua6/+15vdc
/ to all integrator boards
F11/3A +24 Vdc to DAS & C-Box fans
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GE Medical Systems Siemens Plus 4 Component Locations
RAC
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GE Medical Systems Siemens Plus 4 Component Locations
X6 Power X6
CAN CAN
to/from from/to
RAC ACU
X4 Power X7
Phi-Amp Controls
Foc Mon from/to
Collimator ACU
Encoders
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GE Medical Systems Siemens Plus 4 Component Locations
X1 +KV
X2 Isolated Gen.
ground from HV Slip
Rings
X3 -KV & Filament
drive
X4 Anode Rotation
Drive
X5 Flying Focus
Coil
X6 Temperature
and pressure
monitoring
X7 Isolated Gen.
ground from HV slip
rings & Neg.
Damping Resistor
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GE Medical Systems Siemens Plus 4 Component Locations
Damping Resistors
Tube at 6 o’clock
Negative (E552) Positive (E551)
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GE Medical Systems Siemens Plus 4 Component Locations
Side View
Black
accordion
Power plastic cover
Supply
(G700)
PTV (D702)
Spindle Brake Y702 Patient Table
Vertical Bd
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GE Medical Systems Siemens Plus 4 Component Locations
PTH_
MCB
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IMS/GEN
Supply has
2R5 mounted
behind it
Site
M1 Water
Gantry OUT
Return
IMS/GEN
Site Return
Water IN
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GE Medical Systems Siemens Plus 4 Component Locations
Cooling Control
WCS LEDS
ON (green) WCS is on (230 Vac from PDS, breaker F13)
SUM ERROR (red) On if 1F2/1F3 is tripped or Temp Error has exceeded time limit
TEMP ERROR (red) On if Gantry air / water, IMS/Gen water, or Chiller water exceeds limits
WCS SWITCHES
CHANNEL SELECT Sequentially selects one of eight temperature conditions that are monitored
ERROR RESET Resets and cancels error status
See adjustment pots
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GE Medical Systems Siemens Plus 4 Component Locations
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Valves
WCS Cabinet
Fill hoses
completely
before
turning
cooler on to
avoid air in
the system.
Having a
flow sensor
and water
filter on the
site’s water
supply is a
good idea.
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GE Medical Systems Siemens Plus 4 Component Locations
PS Power
Hard Fuses Supply
Drives
E105
Temperature
Sensors
SMI
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GE Medical Systems Siemens Plus 4 Component Locations
Expert IMS
View with
top cover
removed
CCI D201
SIAM D21
IMA D70
Oscillator
Gbus D150
Maxicam D66
BJ D83B
AP-D D57
Dummy D160
M4 Xbus D166
I/O D32 or D30
REC D96
Power
vs.
Expert
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
Hard Drives
IMS Cabinet
System Disk
E106
sd0
Store 1
E107
sd1
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GE Medical Systems Siemens Plus 4 Component Locations
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GE Medical Systems Siemens Plus 4 Component Locations
SMI
Main
PDS
Fuses
AC-DC power
Supply behind
fuses
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SMI
Sparc w/ Array
carrier Processor
NVRAM AP-D D57
MEM
Dummy Bds for
cooling/booting
Video
M4-MOD
256 or 128
Sync Adapter D141 or 142
GBUS D151
MAP D55
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GE Medical Systems Siemens Plus 4 Component Locations
F2-WCS 6A
450V
F17-
Console
F3- PDS 24V 4A
F4-SMI works w/ K3
F5-IMS PS E105
F16-Table
F6-IMS cooling Power
9-Dehumidifier Supply
F7-Service Outlet 15-Vertical
10-GEN works w/ K5 14-WCS Pump
F8-Gantry & Table 11-Det. Heater Drive
works w/ K6
works w/ K4 Converter
12-Gen 24V 13-WCS Controller
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GE Medical Systems Siemens Plus 4 Component Locations
Fan E605
HV_Acq D642
POWER SUPPLY
E606 HV Tank E604
+5.1V +15V -15V
+24V
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Expert Generator
Power
vs.
Expert
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GE Medical Systems Siemens Plus 4 Component Locations
Power
Supply
E606
NS Relay
Relay Board
D670
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DC
Control
Board
D650
MCB (D333)
programmed
as DCC
S1
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Tube Exposure
Counter not as HV
accurate as Control
software counter Board
MCB
programmed as
HVC
Testpoints
and LEDs
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HV Acquisition Board
D642
Use its Test Points to
monitor HV Transformer
output
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HV Cables
AC input lines
F9 30AF/500V N_UDC
F8 30AF/500V P_UDC
F7 2AF/500V Fan if SN
1513 or older
F6 2AF/500V L3 to DCC
F5 2AF/500V L2 to DCC
F4 2AF/500V L1 to DCC
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F1 - L1 IN
F2 - L2 IN
F3 - L3 IN
NS Relay
requires
24V from
PDS and
E606
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GE Medical Systems Siemens Plus 4 Error Codes
Error Codes
Note Only the most common error codes are listed in this EPST.
How to read (example of) the System Logbook
Error Types
00 MCU (Master Control Unit)
10 GPC (Gantry Panel Control)
20 RTC (Rotate and Tilt Control)
30 PTH (Patient Table Horizontal)
40 PTV (Patient Table Vertical)
50 HVC (High Voltage Control)
60 DCC (Direct Current Control)
70 RAC (Rotate Anode Control)
80 FIL (Filament Control)
90 DLP (Detector Diaphragm, Laser, and Focus Deflection (Phi))
A0 ZCO (Collimator Diaphragms control thickness and Z focus)
C0 ACU (Data Acquisition Control)
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GE Medical Systems Siemens Plus 4 Error Codes
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Error Types
There are three types of errors: MAS, SMI_IRS, and IRSDAT.
MAS (master measurement process) is the program that monitors the function controllers.
SMI_IRS, and IRSDAT are programs that monitor the SMI-5 imager and DMS data within the imager.
We are primarily interested in MAS errors because they are by far the most common.
The first two digits in MAS error entries indicate which MCB generated the error.
The last two digits designate the particular error within the controller.
3rd Error - 0044 hdlc line open (00 is the MCU controller)
Use the four-digit code to find the full description and suggested action plan in the error code list.
Note Only the most common errors are listed in this EPST.
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GE Medical Systems Siemens Plus 4 Error Codes
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GE Medical Systems Siemens Plus 4 Error Codes
Code Message Translation Possible Solution
3027 UnallowdSupMove The top support moved when it was Make sure the Y710 electromagnetic brake can hold the
supposed to be braked to a standstill. top support still. Make sure that 24 Vdc from the D701
PTH board’s K3 relay is activating the brake.
3035 SpeedOutOfRange Table fed too fast or slow. Check table feed function-using Service…Test program.
3036 TopPosDifferenc The table top B711 precision encoder does Use the Service…Adjust…PHSHoriz program to
not match the R711 rough position calibrate the table feed encoders. If this does not fix
potentiometer the problem, then suspect a bad encoder or
potentiometer.
3037 SupPosDifferenc The table top B710 precision encoder does Use the Service…Adjust…PHSHoriz program to
not match the R710 rough position calibrate the table feed encoders. If this does not fix
potentiometer the problem, then suspect a bad encoder or
potentiometer.
3039 TopTrajecNotok The table top did not feed to the correct Remove obstructions and check the Y713 clutch, M711
position. Most likely something got in the motor, and B711 feed encoder.
way or slowed it down.
303a SuppTrajecNotok The top support did not feed to the correct Remove obstructions and check the M710 motor, and
position. Most likely something got in the B710 feed encoder.
way or slowed it down.
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Code HVC Message Translation Possible Solution
5015 IT < IT_nom The total tube current, IT_act, sensed byThe tube is arcing, the filaments are being incorrectly heated,
the D642 / D640 monitoring boards went or one of the monitoring boards is bad. You can connect an o-
35% under the wish value IT_nom. scope to the IT_act and IT_nom (wish value) test points on
D640 to monitor the tube current.
5018 UDC_ok_failed The UDC_ok signal from the D650 DCC Problem in the cap bank circuit, or the RAC circuit is causing
board changed states indicating that the the DC voltage to not be stable. You can connect an 0-scope
cap bank voltage was no longer within to the UDC_act test point on the D650 board to monitor cap
tolerance. bank voltage during exposure.
5028 short_inverter The cap bank voltage suddenly went low The tube is arcing, the DCC inverter frequency is too high
during exposure, which is indicative of two (check incoming mains power), or a thyristor in the DCC
bridge thyristors turning on at the same inverter is shorted out.
time, causing a short across the cap bank.
502e 24V IGN in INIT 24 vdc from the E606 power supply Most likely the Stop circuit was tripped. If not then the
passes through the D670 boards’ K5 & K3 UDC_ok or W1_Enable signal changed states, or the
relays to provide high voltage inverter E606 24 Vdc power supply failed.
trigger power. If the K5 relay opens (UDC
error), or the K3 relay opens (Stop Report
loop tripped), or the 24 vdc from the E606
DC power supply fails, the D640 senses it.
5046 IT >IT_nom Dose The total tube current, IT_act, sensed by The tube is arcing, the filaments are being incorrectly heated,
the D642 / D640 monitoring boards went the dose measurement circuit is bad (D572, Phi-Psd, or D555
35% over the wish value IT_nom when the Phi-Amp board), or one of the monitoring boards is bad. You
XRS D572 Filament Control board was in can connect an o-scope to the IT_act & IT_nom (wish value)
Dose Control mode. test points on D640 to monitor the tube current yourself.
5047 IT <IT_nom Dose The total tube current, IT_act, sensed by The tube is arcing, the filaments are being incorrectly heated,
the D642 / D640 monitoring boards went the dose measurement circuit is bad (D572, Phi-PSD, or D555
35% under the wish value IT_nom when Phi-Amp board), or one of the monitoring boards is bad. You
the XRS D572 Filament Control board was can connect an o-scope to the IT_act & IT_nom (wish value)
in Dose Control mode. test points on D640 to monitor the tube current yourself.
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GE Medical Systems Siemens Plus 4 Error Codes
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GE Medical Systems Siemens Plus 4 Error Codes
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GE Medical Systems Siemens Plus 4 Error Codes
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GE Medical Systems Siemens Plus 4 Error Codes
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Code Message Translation Possible Solution
A03e Z_not_active The D574 Zcon board senses xrays using The scan aborted quickly, something may have been in the
the programmable gain D585 PSD sensor beam, the dose may be low, the D585 may not be properly
circuit that is mounted on the outside edge positioned or calibrated (Service…Adjust…ZmonCal), the
of the detector. If a scan was started and D585 or the D574 may be bad. Try initializing the D574 and
the D574 got low or no output from the see if it will pass its own internal self tests first.
D585 this message is issued.
A046 zcontrol failed The D574 Zcon board uses the D585 The dose is low, there’s a mechanical problem with the tube
Zmon_2 board to sense the beam profile as diaphragm, or the D574 or D585 board is bad. Try
it lays across the detector in the Z direction. initializing the D574 so it will run its own self test, run
The D585 is mounted on the edge of the Service…Adjust…FilAdapt to adapt the filaments to aging,
detector. If the beam profile moves beyond or run Service…Adjust…Voltage to fully tune KV and MA
expectations, this message is issued. values.
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GE Medical Systems Siemens Plus 4 Error Codes
C045 missing_ap The RTC uses angular pulses (AP) from a Usually this is caused by debris caught in the slotted
rotating slotted ring and light barrier board ring, or the light barrier board is not correctly
(LPS D302) to determine rotation position aligned. First, clean the AP slotted ring and make
and speed. These pulses, fed over the sure the RTC AP LEDs blink properly. Second, realign
Ctl_Dat slip rings, are combined with the the D302. Third, clean the Ctl_Dat slip rings. Lastly,
das data going to the SMI to establish replace the D513 ACU_2 board.
correct image presentation. The ACU_2
board has an angle pulse monitoring circuit
that detects if any of these pulses are
missing.
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GE Medical Systems Siemens Plus 4 Functional Checks
Functional Checks
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GE Medical Systems Siemens Plus 4 Functional Checks
Power
Lack of power can be the result of over temperature conditions as well as tripped breakers and bad or
overloaded power sources.
Refer to Console Power Diagram
Refer to Console Power Button Theory
Refer to IMS Power Supply Functional Checks
Locate PDS fuses and relays
Locate gantry Left Pedestal fuses and relays
Refer to gantry Power Distribution Diagram
Refer to gantry DPU Functional Checks
Refer to gantry APU Functional Checks
Locate gantry Trafo fuses
Refer to Table Power Diagram
Locate WCS error messages
Refer to WCS adjustment
Locate Generator Components
Refer to HV Generation Logic Diagram
Refer to Generator Power Supply Functional Checks
Check the UPS
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GE Medical Systems Siemens Plus 4 Functional Checks
PDS Connectors
Conn Panel Purpose .
X250 Right Keyboard SYS and EVA ON switches/lamps, IMS Temperature [F3/24 Vdc]
X251 Front Mains AC line input [Fused at room panel/380-480 Vac]
X252 Right Container (Option) [F11/230 Vac]
X253 Right Console [F17/230 Vac]
X254 Right SMI and Host [F5/230 Vac], IMS Heat exchanger [F6/230 Vac]
X257 Right Table [F15, F16/230 Vac], Gantry L1-3: [F8/400 Vac], Dehumidifier: [F9/230 Vac] (*)
X258 Right Generator E606 DC power supply [F10/230 Vac]
X259 Right Generator external 24 Vdc supply [F12/24 Vdc], Gen. Temperature Monitoring
X260 Right Water cooling system pump power [F13/450 Vac (60 Hz) or 400 Vac (50 Hz)]
X261 Front PDS internal jumper block. Configures how WCS powers on [F3/24 Vdc]
X262 Front PDS internal jumper block. Mains 50 Hz/60 Hz freq adaptation [F1, F2/400-450 Vac]
X263 Right Relay contacts to signal external equipment (chillers, cameras) when to turn on.
X264 Right Uninterruptible Power Supply (UPS) wiring in point.
PDS Configuration Jumpers
X261 Water Cooling System Power On Control
Pin 1 – 2 WCS on when SYS ON pushed but off when EVA ON pushed (Plus 4 Expert)
Pin 2 – 3 WCS on when SYS ON or EVA ON is pressed (Plus 4 Power)
X262 Mains Line Input 50 Hz / 60 Hz Frequency Adaptation
Pins 1–2, 4–5, 7–8 Sets CT for 50 Hz mains supply input voltage (Europe).
Pins 2–3, 5–6, 8–9 Sets CT for 60HZ mains supply input voltage (USA).
X264 UPS Interconnection Point (Console and IMS Power)
UPS Installed: Pins 3 and 1 (230 Vac L1 and Neutral) go to the input of a UPS and pins 4 and 5 are the stabilized
voltage returning from the UPS; if not Installed: Pin 3 is shorted to 4 and pin 1 is shorted to pin 5.
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GE Medical Systems Siemens Plus 4 Functional Checks
MCU
The Master Controller Unit in the gantry’s left pedestal command the twelve MCB’s that control the scanner. The
FRU that holds it also contains the circuitry and controller for gantry Rotate and Tilt functions.
LEDs
XCEN_Rot green Conditions in rotating part of gantry are OK to enable xray
XrayOnRot green Minimum X-ray dose detected by the Xray System in rotating part of gantry
SyncLost red Transmission or synchronization CAN error; timing mismatch detected
RecErr red Parity error detected by the receive logic of the MCU or ACU2.
StopSCSfirst Stationary gantry has opened the STOP-report loop first. (MCU)
StopSCRfirst Rotating gantry has opened the STOP-report loop first. (ACU_2)
CYCLE blinking CAN bus is working
Power Reset
1 All MCB's CYCLE LEDs change from constant ON to blinking
2 Stop Hold All MCB's initialize
3 Each MCB STOP LED goes out if its parameters loaded and version verified
4 Stop Report Closed The Stop Report circuit is closed when every MCB is ready
5 Stop Closed All MCB's have verified their parameters are good; the scanner is up.
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GE Medical Systems Siemens Plus 4 Functional Checks
RTC
The RTC has several LEDs, switches and testpoints useful for servicing the rotate and tilt functions.
ROTATE MODE
LEDs Color Significance Testpoints
AP0 green AP0 pulse received from LPS Each pulse=1/4 degree Testpoint: X37
AP90 green AP90 pulse received from LPS Testpoint: X38
Index green Index pulse received from LPS Occurs when tube between 1 and 2 o’clock Testpoint: X39
CYCLE green Blinking: the RTC MCB is working. ON: system control is halted
RTC V1 Rotate Brake is ON
SERVICE RTC yellow RTC is in Service Mode
LCD can show you current scanner mode, system state, firmware version, Key Controls, last error code.
Position: Number of Angular pulses from Index pulse shown as a hexadecimal
Time: Number of microseconds required to rotate one degree and shown as a hexadecimal. So convert to decimal
and multiply by 360 to get scan time of one revolution.
RTC Switches
Switch Name Function LED
S1 Service RTC Service mode ON/OFF LED on: Service Mode is on
S2 Key1: rotates CW in Rotate Mode and tilts forward when in service TILT MODE M6
S3 Key2: rotates CCW in Rotate Mode and tilts backward when in service TILT MODE M6
S4 Tilt Brake: Release tilt brake LED on: Tilt brake is released
S5 Mode Key Hold to display info and select modes: NoMode, Offset, Static, RotMod, Topo, Spiral, Test
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GE Medical Systems Siemens Plus 4 Functional Checks
GPC
LEDs indicate PSS E303 power supplies 5V; 12V; 24V are present on GPC
Switches
S 10 Moves table horizontally, negative/toward gantry.
S 13 Moves table vertically, negative/upward.
S 12 Moves table vertically, positive/downward.
S 03 Moves table horizontally, positive/away from gantry.
S 01 Tilts gantry positive/ forward
S 02 Tilts gantry negative/ backward
S 20 Moves patient from outer light marker to scan slice position.
S 21 Moves table away from gantry for patient loading or unloading.
S 30 Switches light markers on/off.
S 23 Sets current horizontal table position to zero.
S 31 KEYTEST
Tests System must be in STANDBY Mode meaning CAN bus working
0637 Adjust Horizontal Position
0645 Adjust Vertical Position
0647 Test Horizontal Motor Brake
0648 Test Vertical Spindle Brake
0675 Test Vertical A/D Converter
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ACU_1
The ACU_1 of the DMS controls the ADC's with timing signals, addresses the integrator boards, starts and stops the
data measurement words, controls DMS transmission to the SMI, and processes the DOSIS_MON signals. It also
monitors the DAS temperature sensor. It can generate test data.
LEDs
CONT_MAN continuous data acquisition is not used for service.
PAT_MAN test data is not used for service.
5V_D + 5V from DPU ( US6) present.
5V A + 5V from APU ( UA3) present.
SCAN Scanner is acquiring Measurement Data.
ERR DATA ERROR, possible causes: ADC, ACU_1, ACU 2, backplane.
TRA TRANSMIT, data is being sent to SMI
AZC Auto-Zero Cycle is a scan prep; goes off during scan
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GE Medical Systems Siemens Plus 4 Functional Checks
ACU_2
The ACU_2 of the DMS controls CAN communication, Stop Report Loop, and Time Critical Control signals between
the MCU and Rotating Gantry components. This transfer must occur through the Control Slip Rings (SLR). The
ACU_2 monitors AP rotation pulses and Horizontal Table Pulses as it controls the overall DMS process.∙
LEDs
CYCLE: Blinks while ACU_MCB is running
STOP: ON if the scanner or itself is in a Stopped condition.
When one controller detects a STOP condition, all controllers are Stopped.
The STOP LED remains ON until the MCU_MCB closes the STOP-Report loop.
SCAN: ON when acquiring scan data.
ROT (SCR) FIRST: STOP initiated from a controller inside the Control Slip Rings (ACU D513) rotating
STAT (SCS) FIRST STOP initiated from a controller outside the Control Slip Rings (MCU D301) stationary
(If STAT FIRST and ROT FIRST respond within 15 ms of each other, it cannot be traced to either one exclusively.)
+ 24V + 24V from DPU present.
+ 5V + 5V from DPU present.
Measurement Points
+ 24.1 V from DPU (± 500 mV) Adjust at US5 on the front plate of the DPU.
+ 5.2 V from DPU (± 50 mV) Adjust at US6 on the front plate of the DPU.
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GE Medical Systems Siemens Plus 4 Functional Checks
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Check Mechanicals
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Conn Purpose
X901 3 phase 400/450vac pump power, single phase 230vac controller power, WCS_ON1/2
X902 WCS_ERROR signal to Gantry MCU, COOL_CNT signal to Gantry B304 temp sensor
1X6 Free standing relay contacts that close when either pump is on (1A, 230 Vac max)
1X14 24 Vac from 1T1 transformer multi connection point
1x15 0 Vac from 1T1 transformer multi connection point
1X1 400/450 Vac to 1M1 (gantry) pump
1X2 400/450 Vac to 1M2 (IMS/Gen) pump Check Water Circuits
2X3 Gantry water valve drive signals
2X5 IMS/Generator water valve drive signals
2X10 2Y1 solenoid valve (chiller water shutoff) drive signals Check WCS messages
2X11 2Y2 solenoid valve (chiller water bypass) drive signals
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GE Medical Systems Siemens Plus 4 Functional Checks
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GE Medical Systems Siemens Plus 4 Functional Checks
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GE Medical Systems Siemens Plus 4 Functional Checks
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DELPHI (D573)
The DELPHI and its DLP_MCB monitor and control the Detector diaphragm, Laser lights, and Phi focus.
The DELPHI also monitors tube temperature, pressure, and arcing.
LEDs
LED Label Color Definition Normal State
STOP Red STOP initiated by DLP_MCB Off
CYCLE Green CAN bus running if blinking; ON=STOP blinking
XRAY Green ON when radiation is on; corresponds to ACU_2 SCAN signal
DEFL Green ON when focus deflection is active
24V Green +24V (US5). Measurement point: XC-Box / D575/ X1 PIN 1 Tolerance: +24.1 V ± 500mV off
MSG Green In Service Mode, indicates DLP firmware parameters in error off
SER Green ON when service switch S1 is in Service Mode
INDEX Green ON when tube collimator PHI_AMP generates a Service pulse for positioning
Test Points
FOCACT: Actual feedback signal from the PHI-PSD (position sensitive device)
FOCREF: Wish value for focus regulation circuit
SUM: Sums Foc_Mon U1 and U2; indicates radiation intensity; when greater than 0.5V, XRAY is ON
DEV: Difference between the wish and actual values for focus deflection
TRG: Trigger output signal from the MCB D333. Not used for service.
XRAY: “Xrays Are On” two state signal for DMS, Filament Board, and Z Control board
AGND: Analog ground for referencing the analog signals
DGND: Digital ground for referencing the XRAY & TRG signals
Switches
S1 Switches the DELPHI Service Mode UP=on DN=off, used to test/adjust detector diaphragm.
S4 Stores detector diaphragm service adjustment
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Z_CON (D574)
The Z_CON sets the collimator diaphragm for the prescribed thickness before the scan.
It regulates the beam position in the Z direction during the scan using the second collimator diaphragm.
It monitors the DPU power levels that supply the XC Box for X-ray Control.
LEDs
STOP (Red) On when Z_CON board MCB initiated a STOP condition
CYCLE (Green) Blinks when MCB is running
RDY1 (Green) On when the M1 motor has reached its desired position
RDY2 (Green) On when the M2 motor has reached its desired position
5V (Green) On when +5 vdc is present (US1 power supply)
24V (Green) On when +24 vdc motor power is present (US5 power supply)
+15 (Green) On when +15 vdc is present (US3 power supply)
-15 (Green) On when –15 vdc is present (US4 power supply)
Test Points
X4_1 S1 Actual radiation intensity at ZMON_1, use AGND, voltage should be from –2 to 6 V
X5_1 S2 Actual radiation intensity at ZMON_2, use AGND, voltage should be from –2 to 6 V
X6_1 PHI Actual Dose from DELPHI – compare it with the ZMON values S1 and S2, if less is detected than
generated, something is blocking the beam.
D1: Detector PSD radiation feedback signal, subtracted
D2: Detector PSD radiation feedback signal, subtracted
TRG: Trigger output signal from the MCB D333. Normally high. Low when error.
AGND: Analog ground for referencing the analog signals
GND: Digital ground for referencing control signal states
Switches
S1 SER UP will activate the two collimator motors until the PHI_AMP produces an Index pulse
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XC Box Connectors
XC SIDE 1 D571 CONNECTORS
X2 W558 Tube Temperature and Pressure
X3 W572 Tube Collimator Motors
X4 W571 Tube Collimator Encoders
X5 W580 LIMA_R_1-4 Lightmarkers
X6 W570 RAC Box
XC SIDE 2 D576 CONNECTORS
X3 W588 Detector Z_MON D585 Board
X4 W585 Detector Diaphragm Encoder
X5 W586 Detector Diaphragm Motor
X6 W507 CAN Bus and Stop Report Loop to DMS ACU_2 Board D513
X7 W506 Control Signals (Xray on, Arcing, …)DMS ACU_2 Board D513
XC BACKPLANE D570 CONNECTORS
X1 W537 +5/+15/-15/+24 Vdc from DPU (On Left Side of XC-Box)
X4 W555 Tube Filaments, Large and Small (On Left Side of XC-Box)
X5 W545 Ground Wire (On Left Side of XC-Box)
X2 W557 Tube Focus Deflection Coil (On Right Side of XC-Box)
X16 W548 Ground Wire (On Right Side of XC-Box)
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Jumper
D640 none
D333 (MCB) X1. 2 – 3 to X2. 2 - 3
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Jumpers
X8 / X9 to
X10 / X11 Tube current ( 20 mA - 450 mA )
An MAS meter can be installed here to monitor tube current during service.
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HVC Tests
How to access:
1) Click on Service… Test…
2) Select Gen
3) Select controller HVC, then select the desired test.
Available HVC tests
Test Description Radiation?
HVCO1 General high-voltage test No (service tools required)
HVCO2 Component test No All components of the high voltage chain are tested.
HVCO3 Sequential run-up Yes HV tested from 70 to 140 kV
In test 1, the generator is tested with HV Transformer E604.
In test 2, the generator is tested with HV Transformer, HV slip rings, damping resistors and all HV cables from the
generator to the gantry damping resistors.
Tools required:
• Oscilloscope
• 2 dummy plugs
• Silicon sleeves, for dummy connectors
• 2 HV measurement connectors,
• Silicon ring, silicon washers, silicon oil for HV measurement connectors
• 2 adapters for high voltage measurement connectors
(continued on next page)
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Power Levels
UA1 5.025 ± 0.015 V
UA3 12.06 ± 0.06 V
UA2 5.025 ± 0.010 V
UA2 terminals
UA2 potentiometer
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SMI
There are LEDs on each SMI board. Some of these LEDs have the same meaning on all boards; others have a
board-specific meaning. Below are the common LEDs. Their meaning is related to the tasks on the boards.
F-S on if a passive system bus cycle is running
off if no system bus cycle is running
INT on if the GIPSY is processing an interrupt
off if the GIPSY is in program mode
POR on if the GIPSY is not parameterized
off if the GIPSY has been parameterized
MMX on if a MMX bus is active
off if no MMX bus is active
The SMI boards have a similar design. They have identical interfaces for hardware and software. These are the
GIPSY and MAGIC interfaces. Each board also has an unique section to perform its particular processes that flow
via the MMX buses.
The system bus SYSBUS-II is connected via a standardized interface module called GIPSY (General Interface
Processor for SYsbus). It coordinates the execution of tasks on each board.
The MAGIC module (MMX Address Generator and Interface Controller) generates the addresses for the MMX
data transfer between the memories of the components. It is set up by the GIPSY. The MMX bus system consists of
four buses, MA, MB, MC, MD. MA runs through connector X3. MB, MC and MD run through connector X2. It
enables fast data transfer.
The upper connector X1 is not used in the present SMI-5 configuration. Additional MMX buses could be added in
the future.
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SIAM
The SIAM-C board is the reconstruction master. It interfaces the Sparc host with the SMI.
Common LEDs:
F-S on a system bus cycle is running
INT on the SYSBUS-GIPSY is processing an interrupt
POR on the SYSBUS-GIPSY has not been booted
MMX on an MMX bus is active
Specific LEDs:
MAS on mailbox access from the SPARC
MAG on mailbox access from the GIPSY
MAM on mailbox access from the MMX
ST on status access from the SPARC
IGS on interrupt from GIPSY to SPARC
ISG on interrupt from SPARC to GIPSY
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Table
D701 PTH BOARD TESTPOINTS
X41 SuppRefSw Indicates when the support cradle reference switch U710 is made
X42 TableRefSw Indicates when the Table Top reference switch U711 is made
X40 HTP Pulses Horiz feed pulse encoder, used to trigger DAS during topos.
X43 TableDir Feed direction. H = feed in. L= feed out. Comes from B71 encoder
X44 TableCount Table Top feed encoder (B711) output
X33 VCC +5 Vdc from G700 power supply
X35 Gnd Ground ref for G700 PS
G700 POWER SUPPLY INPUTS, OUTPUTS, BREAKERS (breakers located on left side bottom)
X1 230 Vac Input . Fused at the PDS F16 breaker.
U1_1 5 Vdc to D701 board. Fused at the F701/3A breaker.
U1_2 5 Vdc to D702 board. Fused at the F702/3A breaker.
U2_P 12 Vdc to D702 board. Fused at the F703/3A breaker.
U3_P 12 Vdc to D702 for the freq. converter. NOT FUSED.
U4_P 24 Vdc to D701 for table top feed motor. Fused at the F704/3A breaker.
U4_P 24 Vdc to D701 for support cradle feed motor. Fused at the F705/3A breaker.
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How to Film
Note Normal medical scanning protocol is to select Auto Filming during scan setup. This is here to help you
use Filming as a tool and record.
1) Select Filming… from the top menu bar displayed at the top of screen.
2) Select Interactive from the drop-down menu.
3) Select Segment option in the filming interactive window. This will fill one segment at a time from whatever
study you have displayed. Use Ima + and Ima - buttons on the keyboard to display the next or previous
image.
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UPS
The UPS will display a flashing LED and sound an audible alarm in case of a power problem. The most common
problem is battery failure or battery breaker trip.
In case of problems:
1) Check the battery breaker and reset if necessary (back of bottom case).
2) Place unit in bypass and recheck in 24 hours.
3) Replace battery unit.
Unit may also be put in bypass to check site power to conditioned power.
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Logic/Block Diagrams
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Monitor(s)
Water Cooling
System (WCS) Temperature Control
Humidity Control
(Cooling)
UDC
Console HV Generation
HV
Cabinet
Control Patient Communication HV SLR
IMS Cabinet SLR (Audio ) E430
E400
X-ray
System Tube
Sparc Host
Control Anode
HDLC
Diaphragm Control
IMS APU (collimator) (RAC)
Data Archival
Trafo Lasers DPU
Unit (LIMA)
Reconstruction
Acquisition Beam Shaping X-ray
(SMI) Rotate
Control Control
(C Box) (XC Box)
Power Tilt
Distribution Detector Diaphragm
System (PDS) Detector
TableTop Horizontal Drive Data Acquisition
(DAS) Integrator Bds Power
Top Support Horizontal Table & SLR
Measure-
Drive Gantry E420
ment
Table Power & 230VAC
(DAS)
Vertical Drive Control
Data SLR
E410
230 VAC
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HVC 5 PTV 4
GEN TABLE
DCC 6 PTH 3
Sparc
Console Start Scan MCU 0 RTC 2
Host
GPC 1
Control Data Stationary D400
RAC 7
Control Data SLR E400
Control Data Rotating D401
CAN
CAN
The Controller Area Network DOSE
(CAN) with its Stop/Report C Box Dose OK FIL 8
circuit enters the XC box PreXrayOff
through XC Side 2 D576.
ACU_1 ACU_2
There it enters the XC
C EvenRea X
Backplane to Z_CON, DLP 9
Tube Arc R
DELPHI, FIL_CON. It travels
out to the RAC Box to A
CAN XC Box Y
RAC_CON through XC Side 1
D571. The loop returns in the
ZCO A O
reverse order.
N
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System Cooling
OK if water T is 18 OK if water T is less than 35 (95)
to 28 C (63 to 86 F) warmer than 20 (68)
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PSS
L1 L1 D321 L1 Rotate 400 S301 Rotate
Frequency
L2 Fuse F301 L2 D322 L2 400 safety Motor
Converter
L3 L3 D323 L3 400 switch M301
E301
Stop
Relays Tilt
PDS Tilt
Line Filter Frequency
L1 L1 L1 Fuse F302 L1 D324 L1 L1 Motor
Z304 Converter
fuse 8 M302
L2 L2 E302
mostly with
L3 fuse 9 for L3 L1 Fuse F303 L1 5V 5V
dehumidifier Fuse F311 24V
12V 12V
Fuse F312 MCU_RTC 12V LPS
D301 D302
PS E303 24V 24V
Stationary Fuse F314 12V
Line Gantry Tilt
Filter 12V 12V Sensor
Z301 Fuse F313 B301
GPC D311
24V 24V provides Patient Handling & supplies
Fuse F315 Audio, Control
Data D400
L2 Fuse F304 L2 and DMS
Fan M304 Data Receiver
D410 with 24V
L2 Fuse F305 L2 Fan M305
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Power to Rotating Gantry Components Trafo Unit 9, 9.5, 19, 19.5 Vac
F4 -7, 10 10.5, 19.5 Vac
XC_BOX E570 F11 24 V
I POWER DISTRIBUTION D575 230 VAC
230 VAC 0 X2 X3 S1 F1 230 VAC Tube
F1 F3 F2 X4
X1 X7 X6 F2 Pump
Power X5
SLR 230 VAC
230 VAC from Trafo if D40, direct from SLR if D504
325 VDC
E420
FIL_CON D572 I
See more detail DPU E530 0 Detector HV D40 or
Heater D504
+5, +15,
FIL_MCB
-15, 24V +5, 24V ACU_2
-5V ACU_MCB
+ 24 V +5,
DELPHI D573 D415 DMS
+ 24 V +15,
Driver
-15V
DLP_MCB
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X5
S1 & S2 M1 Detector Diaphragm
X4
E1
Gantry Power
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Laser Lights
GPC_MCB
MCU_
MCB Table Position
Gantry Tilt
Right Gantry Door Switches ON/off
Keypad Temperature
E352 12V Humidity C_Box E510
Laser
24V
Control ACU_2
CTL-DATA D400 E400 D401 Signals ACU_MCB
CAN stationary SLR rotating
CAN
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Rotate
Gantry 3 phase Electro Magnetic
AP 1440 Slots Ring Motor
Console
Ring
1 Index pulse 1/rev
Brake
MCU/RTC 1440 AP0 Angular Pulses M301 E222
D301 LPS
IMS Angular Pulses Damping
1440 AP90 Phase Shifted Pulses
D302
Instructions Resistors
Host MCU_MCB
CIB not
Sparc D203 Mechanical
RTC_MCB
Stop
Switches
S302/3/ Rotate
Frequency Safety
S304/5 Switch
Converter
S301
Relays E301
GPC D321-3
Left
D311 OP Normally
Panel holds Set S301 to 0
Monitors E351
: CB position prior to working
with a in open gantry
Table Position 12V F301 constant
Gantry Tilt voltage
Gantry Door Switches Right
Temperature OP
Panel Filter
Humidity
Gantry Power E352 Z301
Laser
L1,L2, L3 from PSS
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Tilt
Gantry Power Spindle Tilt Motor
Console Brake
MCU-RTC E222
D301 M302
Motor Temperature
Instructions
MCU_MCB
Host CIB
Sparc D203
RTC_MCB Stop
Tilt Tilt
Switches
Sensor S302, S303 Frequency
IMS
B301 S304, S305 Converter
E302
Relay
Left D324
GPC OP
Panel
D311 E351
CB
Monitors:
12V F302
Table Position
Right
Gantry Tilt
OP
Gantry Door Switches Panel Filter
Temperature E352 Z304
Humidity
Gantry Power Laser L1 from PSS
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D400 D501
D401 CTL-DATA E500
Control Integrator Boards
E400 Control ACU-2
Data l Board CAN
Board
Gantry
CTL-DATA ADC-1 ADC-2 ADC-3
Stationary CAN
RAC
Gantry Power Tube arc ACU_ D511 D511 D511
Dose ok MCB
DMS
needs XRC Enable X-ray
too know ACU-1
current D513 DOSIS_
table D512
MON
(HTP)
Measurement
and DAS D550
gantry Gantry Slip
D t Rings
azimuth Rotating
AP0 & AP90 D416 E410 D415 DPU
prevent
positions reflections SLR- SLR- supplies
TERM DRV -5V
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Reconstruction
IMS (Imaging Cabinet)
SMI
Siemens
Data I/O
Medical Memory And
Gantry D30
fiber optic Imager Receiver Backplane Processor Boards
SLR_REC
D410 D96 MAP-40 D55
DAS data Buffering
Processing
Backplane
EOS EOS
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HV Generation
WCS
water
MCU GENERATOR
air oil
POWER SUPPLY E606 Heat
+5.1V +15V -15V +24V Exchanger
PDS L3 F7 Fan E605 E607 Pump
F10
Site Inverter
K5 HV
Pwr Line Input E601 DC Circuit E602 E603
Tank
opens DCC_CON HV_CON HV_Acq E604 KV_P
when L1 F1 F4 D650 D640 D642
L1
GEN T L2 F2 F5 SHIELD
Filter
DCC_MCB HVC_
>50C L3 F3 F6
MCB KV_N
NS Cap
Bridge P_UDC HV
Bank
S1
D651 N_UDC Trigger
Relay Bd D670 K5 D652
D641
F12 24 V Loop K2 K3
24 V Loop
K1 Door Sw F8 P_UDC
Anode Starter
K4 XrayLamp F9 N_UDC
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Power
SLR
E420
X-RAY TUBE E550
DELPHI D573
STATOR
ANODE DLP_MCB
Collimator E555
FOC_MON Current focus
PHI_AMP GAIN or TEST
XRAYON FIL_DOSE
FIL_CON D572
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Power
SLR
X-RAY TUBE E550
E420
Collimator E555
Z_CON D574
adjust collimator diaphragm 1
M1
stepping motors adjust collimator diaphragm 2 ZCO_MCB
pulse generators G2 M2
G1
GAIN or TEST
also from/to
PHI_AMP D555 E1 E2
DOSE DELPHI
FOC_MON E556
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Audio
Console Gantry
Mic MIC 1 B311
Speaker API Lamp patient
Console Power
H301
Gantry
MIC 2 B312
Call Hear Audio
system
Bd D341
Gantry Power
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S1
PT_Ver D702
can supply table 5V F702 Vcc
w/o power to Table
gantry Power 12V F703 24V
Supply U3 12V
G700
PT_Hor D701
5V F701 Vcc
24V F705 Cradle Drive
F704 Support
Drives
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PTV_MCB Vertical
PT_Hor
D701 Frequency
HTP K2 Down Converter
PTH_
MCB K3 Up E702
STOP
GPC K1 Active
D311 Footsw
Left Monitors/ Blocked
OP Line
controls:
Gantry Power Panel Filter
E351 Z702
Table Position Footswitch
12V Gantry Tilt E703
Gantry Door Switches
Right Temperature Obstacle STOP
OP Switch Relay
Table Power Humidity
Panel S704 D703
E352 Laser
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Horizontal Movements
Gantry Table
Brake
Encoder Y711
Console MCU/RTC B711
PT_Hor Motor M711
D301 Brake
Cradle D701 Y712
IMS Position Pot Clutch
R711 Y713
Host CIB PTH_MCB
Instructions Proximity
CAN
Sparc D203 MCU_MCB Switch
U711 (X42)
HTP
Vertical
(X40)
PT_Ver Blocked
D702 S712-715
STOP K1
Active Table Top
Footsw Top Support
PTV_
MCB Blocked
GPC
Motor M710
D311 Left Brake
Gantry Power OP Encoder
Monitors: Y710
Panel B710
E351 Proximity
Table Position Switch
Gantry Tilt 12V U710 (X41)
Support
Gantry Door Switches Position Pot
Table Power Right Safety
Temperature R710
OP Switches
Humidity
Panel S711a & b
Laser E352
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Preventive Maintenance
Detector
Check Detector Pressure Open a WORD doc for PM Checklist
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Safety Guidelines
Before you work in the gantry:
• Disable gantry rotation by setting the Service Switch S301 to the '0' position.
• Connect the stationary and rotating parts of the gantry with a protective conductor cable
(4665329 B1945).
After concluding work on the gantry:
• Remove the protective conductor cable before you re-enable gantry rotation.
• Test the protective conductor connections to all metal covers that were removed for the maintenance
work.
• Set service switch S301 to position " 1 ".
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Tools Required
You need the following tools or supplies to perform preventive maintenance:
• 10 mm attachment for ratchet
• 8 mm hex socket (extra long)
• Caliper
• Isoflex Topas NCA 52 Item No.1590863
• Lubricant for patient table, gantry bearings and diaphragm bearing
• Screwdriver
• Circlip pliers
• Spring gauge
• Tape measure
• Tweezers
• Soft cloth to clean monitor screen
• Cleaning agent for system components
• Plexiglas cleaner, soap suds, or commercially available cleanser (for accessories made of Plexiglas and
CFK)
• Protective conductor testing device: item number 4415899 RV090
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PM Parts
Parts Lists
You need the following parts to perform preventive maintenance:
Slip Ring Brushes:
1610257 (14 carbon Control data)
2216489 (3 carbon High tension)
4135448 (7 silver Control data)
7207889 (8 carbon Power)
Air filter for dehumidifier
2793250 (1 Type KKW)
2793268 (1 Type KEU-CITEX)
Silicon sleeves for Generator HV-Tank, dumping resistor 1621270
Silicon sleeves HV-Connector gantry stationary 1621502
Silicon paste P4 2049914
Air Filter for Power IMS and GEN cabinets (2 per cabinet) 7042088 (4)
Air Filter for an Expert IMS 7050115
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Check the Table Safety Limit Switches
The patient table is equipped with eight safety limit switches located at the head and foot of the table. They should
stop table movement when an obstacle is met.
1) Remove the side covers on the right and left sides of the table with a 2.5 mm Allen wrench.
2) Press one of the safety limit switches while the table is moving. Table travel should stop immediately. An
error message should appear on the monitor.
3) Perform the same test for all safety limit switches in the table.
Note If the switch does not stop movement, replace it. ( Refer to the Table manual, Register 5:
Replacement of Parts )
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How to replace the measurement data carbon brushes.
1) Remove the two Allen screws from the plastic block at the board.
2) Press the carbon brushes out of the holder.
3) Replace only those carbon brushes that are less than 5 mm long.
4) Insert the new carbon brushes.
5) Replace the plastic block with two Allen screws.
6) Replace the carbon brush assembly to the slip ring cover.
7) Secure the carbon brush assembly with the five hex screws.
8) Reconnect the cables.
9) Install the cover with five Allen screws.
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12) Spread a thin layer of silicon paste on the conical end of the connector.
13) Place the new silicon sleeve on the cone. Protect the sleeve against becoming dirty during the installation.
14) Spread a thin layer of silicon paste on the silicon sleeve as well.
15) Clean the cone in the gantry with a clean cloth soaked in alcohol.
16) Spread a thin layer of silicon paste on the cone in the gantry.
17) Insert the high-voltage connector in the gantry, turning slightly.
18) Connect the cables.
19) Secure the connector to the back of the slip ring assembly with Allen screws. Use 10 Nm torque.
20) Install new dust collecting foam for the high-voltage brushes.
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Detector
Clean the detector window
Ensure the radiation window of the detector is free from all contaminants such as contrast medium.
Clean the detector window with alcohol, if necessary.
Clean/check the detector diaphragm
Check the contrast surfaces of the ball bearing on the detector collimator.
Clean any contaminants from the contact surfaces.
Re-lubricate the contact surfaces of the ball bearing after they have been cleaned.
Check the tension of the drive chain for the detector diaphragm. It should be approximately 40 N.
Check Detector Pressure
1) Check detector pressure at the detector manometer.
2) Fill the detector to 24.5 - 25.0 bar if the pressure has dropped below 20 bar.
3) Refer to the OEM System manual, Reg. 8, Chapter 7 for illustrated procedure.
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Gantry Bearings
Main Bearing
Lubricate the main bearing with the lubricant: Isoflex Topas NCA 52 ( 1590863 ) grease gun.
1) Remove the left side cover.
2) Look down about one foot through the cable opening near the tilt sensor to find.
3) Connect the grease gun to the lubricating nipple.
4) Set switch S1 on the RTC to Service.
5) Use switch S5 on the RTC to select Rotation Mode.
6) Rotate the gantry slowly using switches S2 and S3.
7) Apply about 15 g (0.5 oz.) of lubricant into the bearing.
Small Bearing
1) Lubricate the small bearing with the lubricant: Isoflex Topas MCA42 (1590) grease gun.
2) Remove the gantry funnel.
3) Connect the grease gun to the lubricating nipple. Take care not to damage the slotted ring.
4) Introduce approximately 6 g of lubricant into the bearing.
5) Use Service Mode like above to rotate the gantry while lubricating the small bearing.
6) Stop the rotation of the gantry.
7) Clean any lubricant residues from the system.
8) Return the system to normal status.
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Dehumidifier
The air filters must be replaced at regular intervals. Keep reserve filters available. The system should not be
operated without air filters.
Note There are two types of dehumidifiers; each has a different procedure for replacement.
Replacing filter Type KKW
1) Remove the upper cover of the right gantry pedestal.
2) Pull the filter assembly out of the dehumidifier and replace the filter.
3) Put the filter assembly back in the dehumidifier.
4) Install the cover.
Replacing filter Type Ceu-Citex
1) Remove the upper cover of the right gantry pedestal.
2) Loosen the four Allen screws of the dehumidifier.
3) Pull out the entire dehumidifier. Take care to avoid damaging the cables.
4) Remove one Allen screw from the filter assembly.
5) Replace the filter.
6) Put the filter assembly back and tighten it with the Allen screw.
7) Install the dehumidifier.
8) Secure the dehumidifier with four Allen screws.
9) Install the cover.
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Lubricate the guide rails in the base of the patient table
1) Clean old lubricant from the guide rails with a soft cloth.
2) Connect the grease gun to the lubricating nipple.
3) Squeeze until lubricant can be seen on the guide rail.
4) Repeat the procedure for the second guide rail.
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Check the attachment of the patient positioning accessories
Inspect the patient positioning accessories for damage ( i.e. head cradle, holder, pads...).
Check the accessory bracket at the head-end of the table for damage.
Check the locking mechanism on the patient positioning accessories. Repair if needed.
Check the table safety limit switches
Correct adjustment of the switch point ensures that the table stops immediately upon reaching an obstruction.
The switch point determines how far the table travels in the vertical direction after making contact with an object.
The switch contacts should be 1 to 2 mm apart.
1) Measure the distance from the upper edge of the table to the lower edge of the switch rail.
2) Push the switch rail upward until it reaches the mechanical end stop.
3) Measure the distance from the upper edge of the table and the lower edge of the switch rail.
4) The difference between the two measurements should be 20 ± 1.5 mm.
5) If the value specified above is not reached, check the side covers as well as the switch rail for mechanical
damage.
6) Repeat the measurements of the vertical movement of the other switch rail as well.
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Cabinet Maintenance
Check the water pressure
1) To measure the water pressure, switch off the Water Cooling System (WCS)
2) Remove the front cover from the Cooling Cabinet.
3) Place the manometer on the valve for the gantry cooling system.
The nominal pressure for the gantry is 2.0 bar ± 0.2 bar.
4) Place the manometer on the valve for the cabinet cooling system.
The nominal pressure for the cooling cabinet is 2.0bar ± 0.2bar.
5) Install the front cover on the heat exchanger.
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Unit Care
Clean the system before returning it to the customer. Do not use sprays because they seep into components
possibly damaging parts or forming flammable vapor. Do not use abrasive solutions. Do not use cleaning agents
containing the following substances:
• aldehyde
• acetone
• spot remover
• benzine
• alcohol (exceptions: alcohol may be used to clean the monitor screens)
• ammonia
• agents containing silicone
• phenol-based or chlorine-releasing disinfectants
Approved agents
For cleaning the gantry and table sides, tabletop pad, cushions, arm and knee supports and head holder, the
following agents may be used:
• Tego, 10% vol.
• Gigasept, 6% vol.
• Somplex Perfekt AC, 2% vol.
• Melsitt, 10% vol. (causes minor discoloration)
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System Startup
The scanner must boot the UNIX operating system that controls the Sparc host before it can boot the specialized
software that runs the scanner on top of this base. This specialized software is called Somaris and is referred to as
the application software. If the computer won’t boot, or is having other problems, you’ll need to use Sun commands,
error logs and utilities to troubleshoot. The Siemens service software cannot help you because it is not up.
When power is applied, the Sparc performs tests on its CPU, RAM and SCSI bus. This firmware level is called
Command Mode. After selftests pass, the host will start the UNIX operating system. After UNIX is running,
Somaris is started.
When the computer starts the scanner, it uses the MCU to wake up all the controllers. The green “Cycle” LED on
each MCB will begin to flash. The MCU will initialize, wait for each to load appropriate parameter files, verify MCB
versions, then restore the STOP/Report circuit. The MCBs will check their loaded parameter tables and turn off its
red STOP LED if all is well. With verification that the Stop Circuit is working, the MCU will load and enable scan
modes and code.
Once Somaris is running, you can use: System… End… Application to go to the UNIX level.
To go to Command Mode from the UNIX level, enter: login then halt
To go to UNIX level from command mode, enter: boot
To start applications from the UNIX level, enter: login as somaris
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Host Commands
To use these commands, the host computer must be in command mode. A caret prompt is visible on the monitor.
To start new command, enter: n
Command What it will do
boot boots the default SCSI device.
show-devs displays a list of all device tree nodes.
devalias displays a lhhist of all device aliases.
.traps displays a list of SPARC trap types.
.version displays the firmware release.
.idprom displays the ethernet address and the serial number.
.enet-addr displays the ethernet address only.
banner displays the defined banner.
printenv displays the values in NVRAM that define the software environment.
setenv variable value changes the selected NVRAM variable to the new value.
set-defaults sets the values to the default values.
help displays the available test categories and subcategories.
help xxxxx gives you information about xxxxx category or subcategory.
test /memory tests memory at power up as predefined in the NVRAM.
test-all tests all devices below the root node.
watch-net monitors the network traffic.
watch-clock tests the basic function of the timing system.
probe-scsi tests the on-board SCSI bus, important when system won’t boot.
probe-scsi-all tests all installed SCSI buses.
old-mode exits new command and returns the display to the boot prompt.
reset exits new command and performs a reboot to application level.
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printenv settings continued
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Networking
How to Check Network Status (watch-net)
1) Check network configuration with System… Config… Network; check that nodes exist and are online.
2) Open Service… Laboratory and use command ping to check ability of remote node to receive data.
Example: ping 172.24.243.2
3) Check hardware connections (look for green link lights on transceivers).
4) Go to UNIX command mode and monitor network activity with watch-net
Go to Host Commands
Review Drop Down Menus
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System Performance
If the system is becoming sluggish, mouse slow to respond:
1) Verify all studies are filmed and archived.
2) Do a ds_recovery located under System… Run… while in service mode.
3) Delete all patient files.
4) Cleanup directories located under System… Run… while in service mode.
5) Delete all patients files again.
6) Reboot with: reboot –
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To remove a log file, enter remove rather than display after the name.
To return to the previous menu, enter done.
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Laptop hte continued
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Patient: Scan Mode: Image: Display: System: File: Scan Setup: Evaluation: Filming: *Service:
Select Topo Select Screen Logbook Copy Feed Statistics Interactive Adjust
Current Sequence Survey Text Keys Delete Tilt Distance List Tabgen
Register Spiral Ima – Window Refresh Info Reset Magnify Job Control Test
Renew Serio Ima + Run (macros) Mark API Axis Control
Modify Review Topo Change Mode Comment Angle MSI
Protocol Cine Procedure Checkup Manipulate Debug
Text Camera Quality Profile Analyze
Pat – Version Absorption ROI
Pat + End Filter Ring
End *Config Volume Tube Toolkit
VAR Laboratory
3D Imaging
Dynamics
* Service options only available if OEM software is loaded and DMLA password entered through Change Mode
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Checkup is used to quickly test image quality and important scan functions.
Here is the Checkup menu:
Feed Out
Test Image
Warm Up
Calibration
Quality
GO CANCEL QUICKSTART
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System Shutdown
There are three ways to shutdown the system properly.
Full system shutdown
Step 1.) Select the System menu from the top of the screen.
Step 2.) Select the End option from the System menu.
Step 3.) Select System/No Restart from the obtained platform.
Step 4.) Once the system has shutdown, you can press the power Off key on the keyboard.
Note: The system is fully shutdown when the message asking if you would like to reboot appears.
System shutdown with reboot
Follow the same procedures as above except for step 3. Instead, select the option System/Restart. This will end
system software (somaris) and operating software (Unix), then reboot both automatically.
Restart application software.
This option is used when you want to reboot application software only. It is executed as stated above with the
exception that at step 3, the menu option Application is selected. When the software shutdown completes, you will
receive a login prompt. At this point, enter: somaris and the system will reboot.
Irregular shutdown
This mode of shutdown should only be used as a last resort because it does not properly close file structures.
Software corruption could occur. Use it only if the software is hung and you cannot properly shutdown the system.
Procedure: Simultaneously press the Stop and blank button to the right of the spacebar. This should end the
Somaris software and allow you to restart with: somaris or instead reboot the entire system with: halt.
If this doesn’t work, press: Stop and type: A at the same time, hopefully when the hard drives are not active. If you
receive something other than an >ok prompt, type: n for new command mode to get the ok prompt. Then type:
sync instead of boot to thoroughly reboot system.
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Theory
Abbreviations Generator Power
Scan Terms Relays on D670 Relay Board
SCAN PROCESS Generator Fuses
Scanner Differences – Power vs. Expert HV Generation
System Cooling Direct Current Circuit
More Temperature Control High Voltage Control
Tube Cooling High Voltage Acquisition and Tank
Dehumidifying HOW XRAYS START IN THE GENERATOR
System Control X-ray Generation
Time Critical Signals Anode Rotation
Stop Report Circuit Dose Control (Filament Current)
Scanner Power Buttons Beam Thickness and Center
Power Distribution System Beam Focus in Z Direction
PDS Service Switches Flying Focus
Power and Signal Distribution - Rotating Gantry Beam Focus in Phi Direction (Deflection)
Power Distribution for X-ray and Acquisition X-ray Detection
Patient Communication (Audio) Data Acquisition
Rotate Reconstruction
Tilt Video
Table Horizontal Alignment Lights
Table Vertical
Table Range
Table Power
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Abbreviations
API Automatic Patient Instruction. Recorded messages that play over the intercom to instruct the
patient when to breath.
CAN Controller Area Network responsible for system control and safety
CCI Container Control Interface Board D201 (Plus4 Expert) similar to the D203 board except less
serial & audio circuitry.
CIB Cabinet Interface Board D203 (Plus4 Power) for PALS, Intercom/Audio, Voltage & Temperature
Monitoring, Console I/O. The D203 CIB also has a D77 API_FAST board attached to it.
CTLDAT Control Data that flows through slip rings between the stationary and rotating parts of the gantry
DCC Direct Current Circuit. Denotes the cap bank chassis in the generator.
DMS Data Measurement System or Data Acquisition System
FC The scanner uses three Frequency Converters for Rotation, Tilt and Vertical Drive
GPC Gantry Panel Control describes the MCB programmed for gantry and table positioning and safety
HDLC High Level Data Link Control is the type of communication used between the Sparc and MCU
HTE Hardware Test Environment. Describes a software program used to test the SMI-5 imager.
ICS Imaging Control System, denotes the Host computer and its disk drives
ICT Interventional CT uses a C-Arm betweeen the gantry and table to perform Patient Blood Flow
imaging
IMS Imaging System. Usually denotes the cabinet that the SMI is in.
IRS Image Reconstruction System, denotes SMI Imager boards
LIMA Light Marker, Laser alignment light (continued on next page)
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LPS Light barrier board used with the slotted AP ring for Rotation Position and Speed Control
MCB Master Controller Board is generic hardware until the MSI software programs it for a particular
function
MCU Master Controller Unit describes the MCB programmed to master the CAN bus, located in left
pedestal
OPC Operators Console
PDS Power Distribution System is located in the base of a separate cabinet
PHC & PHS Patient Handling Control & Patient Handling System
PSS Power Supply Stationary describes where power enters the gantry
RAC Rotate Anode Control. Denotes the E560 chassis responsible for anode rotation control.
RTC & RTS Rotating and Tilt Control & Rotating and Tilt System
SLR Slip Rings
SMI SIEMENS Medical Imaging System
SOMARIS Somatom Measurement and Imaging System. Siemens application software.
UFC Ultra Fast Ceramic. Denotes an optional solid state detector found in some systems
WCS Water Cooling System
XRS X-Ray System. Usually denotes the chassis that contains the filament, focus, and collimator
control boards
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Scan Terms
Dynamic Multiscan Multirotational scanning with continuous data acquisition at a single slice location.
Dynamic Serio Fast scan sequence at a single slice location to record density changes over time
following contrast medium injection.
ICT Interventional CT is a scan mode where the doctor remains by the patient; the table top
moves into the gantry rather than out, and the console cannot tilt the gantry.
OSTEO Optional method of scanning the lumbar vertebrae for determination of mineral salt
content. The evaluation of which relates to the degeneration or brittleness of the bone.
PACS NET Network for exchange of data between different models of scanners and workstations.
Tomogram Axial and rapid sequential scanning with high resolution, incremental table feed,
concurrent and asynchronous image reconstruction and display.
Topogram Survey radiogram (scout) for patient positioning with diagnostic image quality.
Spiral MXP Rapid volume scanning with gapless data acquisition and continuous table feed for up
to 60 seconds of radiation.
Xenon Measurement and evaluation of cerebral blood flow.
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Scan Process
1. Host computer senses that the Start Button was pressed at the console, and sends the “Start” command
to the MCU (Master Control Unit) MCB Micro Controller D333 in the left pedestal.
2. The MCU MCB puts the command on the CAN (Controller Area Network) bus where it travels through
the slip ring to the DMS (Data Measurement System) MCB board on the ACU_2 board, where it sets the
“SE” command.
3. The SE command in turn sets the DMS “XCENA” signal which travels back through the CTL_DAT_RS
slip rings back to the MCU board where it sets the “XCGen” Signal going to the stationary generator;
which in turn turns the high voltage on.
4. The XRS (Xray System) sends the “Dose_Ok” signal back to the DMS MCB board as soon as the tube
FOC_MON sensor detects Xrays are on at the tube.
5. The DMS MCB then sets the DMS “Start” bit which turns integrator auto zeroing off and tells the ACU_1
board to start scanning (reading the detector) and send the DAS data to the SMI.
6. During axial (rotating) scanning the position of the gantry is being reported from the RTC (Rotate and Tilt
Controller) through the control slip rings to ACU_2 where it is included in the DAS data going to the SMI.
7. When the scan is near the end, the ACU_1 board sets the “Last_Readings” signal high which in turn
sends the “PreXrayOff” signal to the XRS to let it know to stop boosting the tube filaments in 750 micro
seconds.
8. When “Last Readings” signal goes back down it turns the DMS “XCENA” signal off, which tells the
generator to turn Xrays off, and the last reading is sent to the SMI.
9. When the Xrays cease the XRS “Dose_Ok” signal goes low and the AZC Auto Zero Continues Signal
goes back high to keep the ADC’s zeroed.
A spiral scan takes place the same way a single scan does except that the end of the scan is signaled with the
“START_MONO” signal from the ACU_2 board instead of the “LAST_READING” signal from the ACU_1.
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Scanner Differences – Power vs. Expert
Power Expert
Sparc 10 computer in larger IMS cabinet Sparc 5 computer in smaller IMS cabinet
Host Interface is CIB D203 Host Interface is CCI D201 (less serial and audio circuitry)
IMS powered independently of console Smaller IMS derives power from console X254
SMI has 2-4 MAP, 2 BJ, 2 IMA SMI usually has 1 MAP, 1 BJ, 1 IMA
Dual monitor Usually just one monitor
EOS (electro-optical sender) for each CRT No EOS
55 kW Generator 45 kW Generator
PDS in bottom of IMS cabinet PDS in Generator cabinet
PDS X261 wired 2-3 to turn on WCS with EVA ON PDS X261 wired 1-2 to not turn on WCS with EVA ON
WCS water cools HV Tank as well as gantry WCS only water cools gantry
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System Cooling
The gantry, generator, and imager are cooled by a cold water circulation system called the Water Cooling System
(WCS). The heat that is generated in the tube and gantry electronics is removed by two air to water radiators and
fans (M304, M305) located in the gantry. The radiators are supplied cold water by the WCS water pumps. The
water that travels between the gantry and WCS is in a pressurized closed loop system. The heat in the water from
the gantry is removed when the water travels through a copper heat exchanger block in the WCS that is cooled by
hospital supplied chilled water. The heat created in the generator and imager cabinets is removed in a similar
fashion if the model of the CT is a Plus 4 Power. If it's a Plus 4 Expert then the generator and imager are air
cooled.
The WCS uses water pipe temperature sensors and three way valves (2M3 and 2M4) to keep the Gantry water
temperature at 18 - 28°C (depending on cooling requirements) and the Generator / Imager water temperature at
25°C. The valves open when cooling is needed and allow more of the closed circuit water to be cooled by the
chilled copper heat exchanger block. The valves close, bypassing the copper block, when cooling is not needed.
WCS Temperature Monitoring
The WCS controller monitors Gantry and Generator / Imager water temperature (sensors 2R2 and 2R5), as well as
gantry air temperature (B304/1R1), hospital supplied chilled water temperature (2R4), and the water pumps. The
status of these sensors can be viewed at the WCS Controller Board. If the Gantry water temperature is not 17 -
30°C or the Generator / Imager water temperature is not 20 - 35°C, the WCS controller will issue a "TEMP" error
which will be visible on the WCS display panel. If the TEMP error stays on for over 15 minutes, or if one of the
water pumps overheats, the WCS controller will issue a "SUM" error. SUM errors are reported to the MCU board in
left pedestal and will cause scanning to cease. Also, if the hospital chilled water temperature goes over 20°C the
controller will engage the 2Y1 and 2Y2 input and bypass solenoids which will stop hospital water from running
through the copper block.
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More Temperature Control
PDS Temperature Monitoring
In addition to WCS temperature monitoring, there is PDS temperature monitoring. The main power relays that
supply power to the Gantry and the Imager are held in by temperature sensors in the Gantry and Imager. If the
gantry temperature exceeds 42°C, the B305 switch trips, causing the PDS K4 relay to disengage and remove all
mains power from the gantry. If the Imager temperature exceeds 60°C, the CIB board will cause the PDS K3 relay
to disengage, removing main power to the Imager and Host computer. If the Imager turns off at 60°C, it will not
come back on again, after cooling, unless the S2 Temp reset switch is pressed on the CIB board, or the whole CT
is turned off and back on again.
Gantry, IMS, Generator, and DAS Temperature Monitoring
The Gantry GPC board in the right pedestal uses the B303 35°C temperature switch to monitor gantry air
temperature. If the switch activates the GPC board sends a message over the CAN bus to the host computer
which informs the operator and disables scanning.
The IMS's CIB board uses 50°C temperature switches to monitor IMS cabinet air temperature. If one of these
switches open, the CIB issues a warning through the Host computer to inform the operator.
The Generator has three monitoring systems; the D650 board monitors temperature of the cap bank chassis, the
D640 monitors the temperature of the inverter chassis, and the D640 also monitors an over temperature switch
mounted on the tank.
The DMS has one 50°C over temperature switch mounted on the DAS. If it trips, the ACU_2 board reports it on
the CAN bus and turns off the APU DAS power supply.
If the site has a UFC detector, the Heater Control Board D504 monitors Detector temperature. The D515
board mounted on the detector distributes the power from the Detector Heater Control Board to the heating pads
and passes the sensor signals back. Its errors are relayed to the ACU_2 and the CAN.
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Tube Cooling
The TUBE SYSTEM is cooled by oil and air. As soon as the scanner is switched on, the oil pump is supplied with
power which forces oil flow through the heat exchanger and TUBE SYSTEM. Circulated gantry air passes through
the heat exchanger to cool down the oil.
The tube's oil temperature and pressure are monitored by the DLP_MCB, using three DELPHI signals:
AN monitors the tube's thermal coupling.
tpfail monitors when tube temperature reaches 80°C.
pfail monitors tube oil pressure which will increase with temperature.
The tube cooling system consists of the external Pump E590 (w/ expansion chamber), the detachable hosing, and
the Heat Exchanger Radiator.
The E590 pump gets its 230 Vac supply from the Trafo Unit Fuse 1. The expansion chamber allows for pressure
fluctuations during Pump On/Off, and acts as a reservoir for the oil as it gets hot.
The Heat Exchanger Radiator pulls the ambient cool air from inside the gantry through the radiator into the inner air
chamber that circles the gantry. This warmed air is then pulled out of the chamber by the two gantry stationary air to
water radiators and cooled by the water from the Water Cooling System before being put back into the gantry as
ambient cool air.
The detachable hosing at the tube allows the tube to be removed without getting air in the oil circulation system.
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Dehumidifying
A dehumidifier built into the gantry controls the humidity. The sensor B302 is a resistor whose resistance varies with
the relative air humidity inside the gantry. The dehumidifier is off when the relative humidity is under 20%. It is ON
when it is over 30%.
The moisture is blown into the scan room. The dehumidifier (E321) has a single phase power supply that is
switched off by PDS F9 or F11 when system power is removed. On some models, the dehumidifier may remain ON
even when a gantry over temperature condition from B305 (42°C temperature) to PDS removes three phase gantry
power via PDS K4. Refer to Power Distribution to Rotating Gantry Theory for detail about Dehumidifier power.
When the dehumidifier is on, it works continuously without regulation until the relative humidity drops below 20%. A
rotating catalyst extracts the humidity. It has three surfaces and rotates about once every minute. Hot air blown
through one of the surfaces dries it. Cool air blown through another surface cools the hot surface.
The GPC monitors B302 (humidity) and B303 (35°°C temperature). It issues a warning via the CAN bus to the
host when the humidity sensor detects a humidity level greater than 70% or gantry temperature approaches 100°F.
The dehumidifier has the following LEDs:
Green ON: Power (PSS F307) available
Yellow ON: Dehumidifier working (humidity over 30%)
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System Control
The Siemens Plus 4 scanner uses 12 identical circuit boards called MCB or D333 to manage system control. Each
processor on the board is or can be programmed by the Service MSI software (Service… MSI…) to perform its
unique function. This can be used for troubleshooting; it must be used when a new MCB is installed.
These 12 function controllers create the Controller Area Network or CAN bus. It consists of a 40 mA, 24 V loop
of two wires driven by the one programmed as the Master Controller. Along this bus, all parameters, commands
and errors are distributed. Failures noted on this bus are logged and will STOP the scanner.
MCU Master Control Unit is the main interface between the host (Sparc) and the other controllers.
RTC Rotate and Tilt Controller is located with the MCU in the gantry left pedestal.
GPC Gantry Panel Control in the right pedestal manages all functions done by the two operator panels.
PTV Patient Table Vertical controller is located in the table base near the foot end, left side.
PTH Patient Table Horizontal controller is located under the Table Top, inside the Top Support
DCC Direct Current Circuit controller generates a DC voltage used by the HVC and the RAC.
HVC High Voltage Controller controls high voltage generation needed to make X-ray.
RAC Rotating Anode Control watches for anode drive frequency (speed) and tube stator current errors.
FIL Filament controller monitors tube current and dose in order to regulate the X-ray beam.
DLP Det. diaphragm, LIMA, and Phi controller manage beam position, laser lights, and left/right focus.
ZCO Z-Controller for tube diaphragm control of in/out focus position and helps do slice thickness.
ACU Acquisition Control Unit on ACU_2 inside C Box facilitates data acquisition and GAN_ROT CAN/STOP.
All time critical signals are hardwired and connected in parallel to the CAN bus. A failure anywhere on the CAN
bus is backed up by a STOP loop. The MCB’s can OPEN the loop, thus halting the scanner. The CAN and STOP
loops can be tested with Service… Test…
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Source Name Description
HVC XRAYGen Acknowledgment signal to MCU that the HVC has turned tube high voltage ON
(Tube voltage 20 kV).
RTC AP0/90/Index Angular Pulses 0°, 90° and Index are generated in the MCU_RTC, from the
slotted AP ring and LPS signals. These pulses become part of the Control
Data that is relayed to the ACU controller to determine the current rotating
frame position needed for proper data acquisition.
PTH HTP Horizontal Table Position. These extremely critical pulses are detected on
the PTH in the table support, transferred to the PTV in the table base, then
delivered to the MCU_RTC in the left pedestal. Here it is turned into Control
Data that travels the Control Data Slip Rings to be used by the ACU_2
controller to know the current table position needed for proper data acquisition.
SMI Moni_Video Monitor Video signal from the Imager Board(s) to the console monitor(s).
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Scanner Power Buttons
The CT can be turned on two different ways. On the keyboard, there are two power ON buttons, the “SYS ON” and
the “EVA ON” buttons. These buttons can be pushed in any order you choose, just not too quickly.
When the SYS ON button is pressed, the PDS K2 relay will latch on and energize the K3, K4, K5 & K6 relays,
which turns on all of the CT. The K2 relay also closes the WCS_ON1/2 loop which tells the water cooler to turn
both the gantry & IMS pumps on.
When the EVA ON button is pressed the PDS K1 relay will latch on which energizes the K3 relay turning on power
to the console, host computer, and imager.
Plus-4 POWER: The EVA ON button also energizes the K6 relay (X261 set 2 – 3) which turns on the WCS and the
IMS water pump, but not the gantry pump since the WCS_ON1/2 loop is open (K2 off).
Plus-4 EXPERT: The EVA ON button does not energize the K6 relay (X261 set 1-2) and the WCS is off. The
Expert’s imager is air cooled, not water cooled.
EVA ON can enable optional archive devices if wired that way.
The OFF button disconnects the keyboard from the PDS control voltage called 24V_Keyboard. The Off signal line
holds the PDS relays in the activated state with their self-holding contacts. When this signal line is opened, it
releases the PDS relays K1 and K2 and disables power to all components.
The PDS 24V control voltage supplies the console, IMS, WCS and GAN temperature loops, which in-turn
controls the power relays for the corresponding component. It also supplies the GEN NS Relay circuit.
Note The PDS-Generator loop does no temperature monitoring. It is shorted inside the generator.
However, the DCC opens Temp1 fuse on E602 when its temperature exceeds 70°C
If the temperature inside the SMI and Host (IMS) cabinet is below 60°C, that temperature loop is closed by the CIB
D203. This activates relay K3 and the line voltages are enabled to the IMS Cabinet and the Console. However, if
the IMS cabinet temperature exceeds 60°C, the loop is opened by the CIB and K3 cuts off power.
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Rotate
The RTC MCB is the Rotating and Tilt Controller. It is located in the left pedestal on the same main board (D301)
with the MCU. It communicates with the frequency converters for rotation and tilt.
The RTC controls rotation by detecting the revolution speed and tube position by light barrier pulses from the
rotating slot ring and controlling the LUST converter.
The LUST converter receives 3 phase line voltage from the gantry PSS which got it from the IMS PDS. The
converter does not regulate the speed. It generates output according to its programmed parameters. When a fixed
azimuth is required such as for TOPO, the converter supplies a constant voltage to hold the gantry . The motor is
held by the magnetic attraction. This requires that the gantry is balanced.
There are 1440 Angular Pulses (AP0) from the LPS D302 and one Index AP for each rotation.
The rotate motor has no mechanical brake. Rotate Brake E222 uses damping resistors to slow and stop rotation.
It is activated when Safety switch S301 on the lower left front is activated.
The PSS Solid State Relays D321, D322, D323 remove 3 phase AC from the Rotate Frequency Converter
whenever the system is in a STOP condition. Refer to System Control.
The GPC MCB monitors table position, gantry tilt, gantry door switches, power levels, temperature, humidity and
lasers and will alert the MCU MCB whenever an unsafe condition arises so that it can stop gantry rotation.
The MCU_MCB will send a STOP signal to tfhe Rotate Converter and its PSS power relays whenever a STOP
condition occurs.
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Gantry Tilt
The RTC (Rotating and Tilt Controller) board in the left pedestal controls gantry tilt. When a tilt request arrives, the
RTC sends a request to the Tilt Frequency Converter E302, also located in the left pedestal. The Tilt FC creates
three phase voltage and sends it to the Tilt Motor And Spindle located in the right pedestal. The RTC board uses
the B301 tilt sensor located in the left pedestal to monitor the angle of the gantry.
Gantry tilt can be requested through the pushbuttons on the front of the gantry, the pushbutton on the GPC board in
right pedestal, or the console keyboard “MOVE” button through software control; the MOVE button will not work in
ICT mode, i.e.: table support retracted.
AC mains supply voltage for the tilt freq. converter is only active if the CT is reset and not in a stopped condition.
SAFETY: To lock down gantry tilt, you must insert a tilt locking pin into one of the round slots on the upper tilt
spindle assembly arm. The locking pin is normally removed after installation and remains in the right pedestal for
just such an occasion.
The GPC monitors table position, gantry tilt, gantry door switches, power levels, temperature, humidity and lasers
and will alert the MCU MCB whenever an unsafe condition arises so that it can stop gantry tilt.
Unless the scanner is in Service Mode, it automatically runs a Collision Check by querying the:
- PTH for horizontal table top and top support movement,
- PTV for vertical table movement,
- RTC for the gantry tilting,
- GPC for manual movement with the key panels.
Each of these function controllers performs its specific movement only within its allowed range. Additionally, the
PTH monitors vertical, the PTV monitors horizontal and the MCU monitors tilt activity.
The MCU will send a STOP signal to the Tilt Converter and its PSS power relay whenever a STOP condition
occurs.
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Table Horizontal
Horizontal motion is controlled by the D701 Patient Table Horizontal board located under the Table Top. The table
has two horizontal drives. The Table Top is the cradle that holds the patient and moves the most. The Top
Support is the support under the Table Top. Both parts, the Table Top and Top Support can be moved
independently. Each has its own motor, drive belt and position pot for defining the exact horizontal position of the
table. Both horizontal motors are driven by the PTH_MCB that also monitors the current position with the use of
the horizontal encoders and the HTP (horizontal table pulses) signal. It also monitors the 24 Vdc from G700.
The Table Top has two mechanical brakes (Y711, Y712). One brake is located next to the Table Top motor. The
other one is on the opposite side, at the gantry end of the toothed belt drive. The brakes are activated by the
function controller with relay K2 and a 24V DC supply.
The Table Top has a clutch (Y713) that separates the Table Top Motor from the mechanical drive assembly. The
clutch is applied by the PTH controller with relay K6 and a 24V DC supply.
The Top Support movement is reported by the increment encoder B710 fixed to the Top Support motor axis. The
proximity switch U710 is activated, when the top support switch reaches the rear end. Potentiometer R710 is used
to roughly determine the actual position of the top support.
The brake Y710 stops the Top Support motor drive and holds it in position. The brake is activated by the PTH
controller with relay K3 and a 24V DC supply. The support safety switch plate with S711a and S711b at the foot of
the table stops horizontal movement should the top support hit an obstacle while moving outwards.
Horizontal Specs
- Horizontal travel range of the Table Top is 166 cm (65 in)
- Horizontal travel range of the Top Support is 35 cm (14 in)
- Continuous table feed for the SPIRAL MXP scan mode is 0.5 to 20 mm/rev
- Fastest travel speed is 150 mm/sec.
- Positioning accuracy is ± 0.5 mm
- Nominal table load is 200 kg (440 lb)
- When in ICT (interventional) mode, horizontal movement is out of the gantry rather than into
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Table Vertical
Vertical motion is controlled by the D702 Patient Table Vertical board (mounted at table bottom rear). The D702
carries a D333 MCB board. The D702 controls the frequency controller and motor (M702), brakes (Y702), and
receives vertical position from the encoder (B702) and switches (S704, S701-703, U702). The D702 board also
monitors the 24 Vdc power coming from the G700 PS for the frequency converter and D703 relay.
In the earliest Plus-4’s the D702 Patient Table Vertical board was located under the Table Top with the D701.
The vertical movement is achieved by rotating the ball bearing screw or spindle to open or close the table scissors.
The spindle is driven by a 3-phase AC motor. Its supply is generated by a frequency converter. The vertical motor
is controlled by the PTV_MCB using the PTV frequency converter. This converter is physically the same as the tilt
one. There is a thermal switch to protect the motor against overheating.
The spindle is held in position by a spindle brake. A tow-rope potentiometer with signal conditioner records the
absolute table height. The proximity release switch defines the reference position for adjustment. Another switch
reports if an obstacle underneath the table prevents the scissors from lowering the table.
The E702 frequency converter (FC) takes single phase 230 Vac and converts it to three phase VAC to drive the
M702 lift motor. It requires a 230 Vac supply for drive power, a 12 Vdc supply for the electronics, and positioning
control data. The 230 Vac is switched on and off via the D703 solid state relay which is only on when there are no
errors present and the CT is reset. The 12 Vdc comes from the G700 power supply through the D702 board; it is
not fused. The control data comes from the D702 board as a serial data stream.
The boundaries of table movement are determined by the mechanical limits of the PHS. They are a function of the
gantry angle, table height and horizontal position. These aspects define the Collision Check for which the scanner
automatically tests.
Vertical range is 48 cm to 102 cm
Lifting speed is 10 or 20 mm/sec.
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Table Range
Table Height Gantry Tilt Table Feed-In
95 to 106 +1 to +30 Not allowed
95 to 106 0 to - 30 Allowed according to combo of height vs. tilt
107 to 117 +1 to +30 Allowed according to combo of height vs. tilt
107 to 117 0 to - 30 Unlimited
118 to 125 Unlimited Unlimited
126 to 155 0 to +30 Unlimited
126 to 155 0 to - 30 Allowed according to combo of height vs. tilt
156 to 255 0 Unlimited
256 + 0 Not allowed
Note A table height of 95 means the table has been fully raised.
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Table Power
S1 in the PDS enables table movement using the Table Service Switches when the gantry is powered off by
SYS_OFF, EVA_ON or an over temperature condition. K4 in the PDS opens when the gantry temperature exceeds
42°C. This stops power from reaching the gantry and therefore table.
The Stop Relay removes the frequency converter power when a STOP condition arises.
The plate between Gantry and PHS (Patient Handling System) serves as a foot switch to immediately stop table
and gantry movement and to mechanically release the table top for free manual movement.
Proximity switch U702 is activated when the table position is above the height of 155 mm (on the keypad display).
This allows horizontal movement with a tilted Gantry as long as the scanner is NOT in ICT (interventional) mode.
The table is supplied 230 Vac for the G700 DC power supply via the F16 breaker in the PDS. The table lift motor
has its own 230 Vac supply from the F15 breaker in the PDS. The K4 relay in the PDS, which is normally on if no
temperature fault is detected in the gantry, normally supplies power to the F15 and F16 breakers. If the S1 switch
in the PDS is turned on, the K4 relay is bypassed and 230vac is forced to the table via the F15 & F16 breakers.
Even if the whole CT is turned off at the console, the S1 PDS switch will still apply power to the table.
The G700 DC power supply is located in the center bottom of the table and supplies all DC power to all the table
components.
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Generator Power
MAINS INPUT POWER and NS RELAY (Right Side)
AC power for the generator is connected through the F1, F2, and F3 mains fuses which are located behind a metal
box cover. The mains input power for the generator usually comes from a dedicated breaker panel found near to
the cabinets. After the fuses, the mains goes through the NS Relay before going into the DCC Bridge.
The NS Relay is general safety relay that is controlled by the K2 relay on the D670 Relay Board, which is in turn
controlled by the DCC-CON D650 board. The NS relay connects the mains line input to the DCC Bridge rectifier.
The NS is monitored to make sure it activates and deactivates. The 24 Vdc needed to activate the NS relay comes
from the PDS.
It needs to be pointed out that the generator does not use the mains neutral line input, except in the line filters at
the input to the bridge. It does not use the neutral as neutral.
RELAY BOARD D670, XRAY WARNING LAMP, and DOOR SWITCH
The Xray On Warning lamp power comes from the X3 connector on the Relay Board. If the system has been
configured not to make X-rays when the CT door is open, the connections for the door switch will come to the X1
connector on this board. Most sites simply short this connector out at the X1 connector.
Refer to Theory about Relays on Relay Board
Refer to Theory about Generator Fuses
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Generator Fuses
F1, F2, F3 / 63 Amp Slow Blow. Found under the metal box cover on the right. Used as the main input line fuses.
F4, F5, F6 / 2 Amp Fast Blow. Three short and fat bolt like fuses located near the middle, all in a row. Used to
sample the sine waves of the mains input voltage to trigger and synchronize the timing of the bridge rectifier DCC
circuit.
F8, F9 / 30 Amp Fast Blow. Two smaller bolt like fuses on the left side. Used for the UDC Anode Rotation Starter
voltage that goes through the slip ring to the RAC Box.
F7 / 2 Amp Fast Blow. Located between F4-6 and F8-9. Used for fan supply. In generators with a serial number
greater than 1513, this fuse is not present.
PDS F10 / 3 Amp. Found in the PDS. Supplies the GEN E606 Power Supply and the E605 Heat Exchanger
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HV Generation
The NS Relay guards the 3 phase AC line voltage in and connects the three line phases to D651, the Cap Bank. It
requires 24V from the PDS, Power Distribution System. Refer to detailed NS Relay Theory.
The DC Circuit (DCC D650) of the generator provides power to the Main Inverter in the generator and Rotating
Anode Circuit in the gantry. The DCC converts AC to DC voltage. The DCC_MCB monitors its status. The DCC
uses a 6-pulse converter called the Bridge D651 to charge up the Capacitor Bank D652, to a set point voltage
±UDC (P/N_UDC_Starter). The set point voltage depends on the scan parameters for voltage and current and
upon the anode frequency. Its DC Control board (D650) controls ±15 VDC of its ignition stages, the thyristor
ignition pulses to Bridge, NS relay functions, Capacitor discharge, Acquisition of ±UDC, communication to the
Gantry Stationary (MCU) and H. V. Circuit E603. Refer to detailed DCC Theory
The High Voltage Circuit (HVC D640) of the generator supplies KV_POS and KV_NEG to the tube through HV
cables and the gantry High Voltage Slip Rings, HV_SLR. The generator also supplies the ground, HV_SHIELD, for
the tube and damping resistors. The damping resistors limit tube current when the tube arcs. The HV Circuit
consists of the Main Inverter and the HV Tank.
The HVC monitors and controls HV production. It monitors the scan room door, gantry HV status, DCC output,
tube voltage and current generation of the HV Tank E604, and the HV Start Trigger D641 of the Main Inverter E603.
The MCB on the HVC interfaces with the MCU_MCB for HV production. Refer to detailed HVC Theory.
HV Control Signals
DOSEOK is set by the FIL_CON if radiation is switched on and no error is detected. The DMS uses it as a start
signal of data acquisition with radiation.
EVENREA is set by the DMS ACU_2 with each even reading number. It is used by the DELPHI to sync focus
deflection with data acquisition.
PREXRAYOFF is set by the DMS ACU_2, Data Measurement System 750 us before radiation is switched off. The
FIL_CON uses it to switch over from the dose rate control to the filament control mode at the end of a scan.
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X-ray Generation
The X-ray Tube is a Siemens DURA 502 MC high-performance CT tube. Its anode heat storage capacity is 5.3
MHU. It has two focal spot sizes: IEC 336/93 0.8 x 1.1 and 0.6 x 0.6. It has a flying focal spot for multifan op.
The Generator delivers High Voltage and Anode Starter power to the gantry.
High Voltage must pass through the HV Slip Rings and then the Positive and Negative Damping resistors
before it enters the tube. The only purpose of the damping resistors is to limit current in case of tube arcs.
The Positive Damping Resistor has four resistors in line from the input to the output, for a total of 1360 ohm
resistance.
The Negative Damping Resistor also has the same four resistors, but it also has a filament isolation input in it.
Before the damping resistors, the negative HV cable only has HV on it. After it travels through the Negative
Damping Resistor, the source for the filaments is added.
Note Although the damping resistors look alike, they are two different assemblies.
Grounding
The tube and damping resistors are electrically isolated from the gantry’s grounding system. They are only
connected to Generator ground through the HV Slip Rings. Tube temperature, pressure, and anode rotation
monitoring circuitry are connected to gantry ground.
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Anode Rotation
The Rotating Anode Circuit (RAC E562) accelerates and decelerates the anode of the X-ray tube. The necessary
anode speed depends on the anode’s temperature and the operator selected tube power.
The RAC_CTL D95 board contains the logic that controls and relays status of the rotating anode circuits via the
RAC_MCB to the CAN bus.
The RAC_INV Inverter D93 uses three power stages to generate the three phases (chopped DC) supplied to the
tube anode (stator). A variable DC voltage comes from the Direct Current Circuit (DCC) of the generator. It varies
from 100 to 450 V and arrives through the gantry's Power Slip Rings.
The IGBT_CTL D91 board drives the inverter SCR gate triggers, monitors anode starter voltage and rotation
frequency; it monitors Inverter input voltage. The output of the inverter goes through the primary of the T7 and T8
transformers to reach the anode stator. The current that goes through the primaries of the transformers is reflected
in their secondary windings. This reflected (also called mirrored) current is used on the D91 IGBT_CTL board to
monitor the current going to the tube anode stator windings. It is also monitored to see if it is too high which would
indicate a short in the inverter.
After the anode is boosted, there is a reflected sine wave sampled at D91 to determine rotation frequency which is
highly monitored by the RAC_CTL board.
The RAC_FIL D99 receives the DC supply voltage for the inverter and supplies power to the tube's rotating anode.
The RAC_CTL and the D91 IGBT_CTL plug into the RAC_Backplane D98.
UDC During a Scan Sequence
Before the scan starts, the UDC supply voltage is increased so that the anode can increase at a rate of 20Hz per
second until the desired frequency is reached. The UDC voltage varies slightly during the following scans. At the
end of the scan sequence, the UDC is increased again slightly to facilitate a 2 Hz per second deceleration rate until
the anode is braked to less than 4 Hz.
If the CT goes into a STOP, ABORT, or Stand-by condition, the UDC is set to 100 volts and kept there for an
indefinite time while the anode brakes.
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Dose Control (Filament Current)
The tube has two filaments, large and small, mounted in the same cup on the cathode side. The filaments are
controlled by the FIL_CON D572 board. The filaments are sourced through the Negative Damping Resistor.
The FIL_CON (Filament Control or D572) regulates tube filament current which regulates mA and dose rate
during the exposure. The Phi PSD inside the FOC_MON detects signals proportional to the dose to the PHI_AMP
D555 board that buffers them to the DELPHI D573 board. At the DELPHI board the signals are added and sent to
the FIL_CON board where it becomes the “J act” signal.
The tube current is called IT_act and the dose rate is called J_act. They are controlled by the actual filament
current called If_act. Tube current can be monitored on the HV Acquisition Board in the generator.
The FIL_MCB regulates the two FIL_CON modes between filament control and dose rate control. It informs the
ACU_MCB when radiation is ON so that data acquisition can start. It watches the DLP_MCB for when radiation is
no longer detected by the FOC_MON; it watches the ACU_MCB for when data acquisition is almost over.
Filament control mode is present when HV is OFF, and during the first few msec of X-ray and the last 750 µsec of
X-ray. Feedback from filament current regulates the FIL Inverter trigger. The actual current is compared to the
nominal value determined by SYSTEM TUNEUP.
Dose rate mode is present when HV is ON, and after the start of a scan and until 750 µsec before it is turned off.
Feedback from DELPHI focus deflection circuit and its FOC_MON located near the tube regulate the FIL Inverter
trigger. The actual dose is compared to the nominal dose determined by the SYSTEM TUNEUP process.
The Filament Inverter converts 325 VDC to an AC filament current that is supplied to the isolation transformer inside
the Negative Damping resistor. The higher the trigger frequency, the higher the filament current and dose rate.
DOSE OK from the FIL_CON to ACU_2 is set if there is no error and XRAY ON from the DELPHI is still set.
DOSE OK is the final enable signal for the DMS to start data acquisition and transmission to the SMI.
The ZCO_MCB uses the FOC_MON and the PHI_AMP reading coming through the DELPHI to detect and evaluate
the actual dose out of the tube. The Z focus and the filament current depend on the actual dose.
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Beam Thickness and Center
Beam thickness and position is adjusted by two tube side (collimator) diaphragms and one detector diaphragm. All
of their motors require a good 24 VDC supply that comes from the DPU.
The Z_CON Board D574 moves both collimator leaves independently and simultaneously to achieve the proper
thickness and Z centering. (see Z focus).
The DELPHI Board D573 controls the detector diaphragm.
Detector Diaphragm
The detector diaphragm blades are opened and closed by its M1 motor. The M1 motor is controlled with 24 Vdc
from the DELPHI board D573. The DELPHI Box receives this voltage from the DPU. The DELPHI board monitors
this voltage. If it falls below 18 volts, it will set the “fuse monitoring” signal (24VnotOK).
If the motor opens or closes the blades too far, there are limit switches that remove the DC voltage to the motor for
that direction but allow the motor to turn in the opposite direction and back off from the switch.
S1 too far open
S2 too far closed
The detector E1 encoder sends its signals (CH0, CH90, Index) to the DELPHI Board.
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Flying Focus
In many X-ray tube systems, the electrons coming off the filament hit the anode in only one spot, the focal spot.
However the Plus-4 X-ray tube system deflects the electrons flying off the filament, like in a CRT, right and left onto
the anode causing the focal spot to shift right and left as viewed from the front of the gantry.
The dual channels of the Integrator boards allow for one reading to be taken when the focal spot is shifted right, and
the other reading to be taken when the focal spot is shifted to the left.
When the tube reaches a position barely before 12 o’clock, the focal spot is shifted to the right, and the detector is
read out into the “A” side of every dual channel integrator. Since the focal spot was shifted to the right, the origin of
the focal spot comes from the perfect 12 o’clock position, although the detector position is barely before the 6
o’clock position. An instant later, when the tube has just barely passed the 12 o’clock position, the focal spot is
shifted to the left and the detector is read out again into the “B” side of every dual channel integrator. Since the
focal spot is shifted left, the origin of the focal spot again originates from a perfect 12 o’clock position, with the
detector now shifted just slightly past the 6 o’clock position.
Since the origin of the X-ray came from the same place twice, the only difference between the two readings was that
the detector shifted half the width of one channel. We have two different views of the same anatomy represented by
“A” and “B” readings. This is how the detector’s 768 elements become 1536 channels of data for the same view.
Also see Beam Focus Phi
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(Besides Phi focus, the DELPHI also controls the detector diaphragm and the laser lights.)
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X-ray Detection
When scanner has an IC Detector (E500)
When the scanner has an IC (Ionization Chambers) Detector, the large unit with the C_Box is the Detector HV
Board (D40). It takes 230 Vac from the Trafo and provides a highly filtered and regulated 250 Vdc to the IC
detector to polarize its Xenon gas. This DC voltage is not monitored by the CAN Bus.
The IC detector has 768 gas chambers in one pressurized housing. Each chamber has two high voltage (250 Vdc)
electrodes and a single cathode electrode. When radiation strikes the chamber, its gas ionizes between the
electrodes resulting in current that flows to a specific channel on a specific D501 Integrator board. The integrator
board converts the current to a voltage. The greater the X-ray Quanta entering the chamber, the greater the
amount of ionization, current flow, and converted voltage. The integrator board voltage is sampled and held by an
op amp until it is read by an ADC board in the DMS C-Box.
When scanner has a UFC Detector (E501)
When the scanner has a UFC Detector, the large unit with the C_Box is the Detector Heater Control Board
(D504). It takes 230 Vac directly from the Power Slip Rings to heat and maintain the UFC detector at 33°C ± 2. The
ACU_MCB on ACU_2 monitors this board so its errors appear in the error log. If the detector temperature falls
below 31°C in any of three independent temperature zones, then full power is applied to the appropriate heater pad
of three inside the detector. If the temperature is 31°C to 33°C, then 50% power is applied. While the temperature
is over 33°, the heater pad is off. The Detector Heater Control Board (D504) creates its own 5 and 15 Vdc power
and has one fuse (F1) for heaters.
The UFC (Ultra Fast Ceramic) detector is a solid state detector that contains 768 ceramic elements to detect X-ray
quanta. A drawback to solid state detectors is that their outputs change according to temperature. For this reason,
the detector must be kept at 33°C ± 2 (91°F ± 4). Temperature sensors are monitored by the D504 Heater Control
Board. The D515 board mounted on the detector distributes the power from the Detector Heater Control Board to
the heating pads and passes the sensor signals back.
The UFC detector uses D506 Integrator boards to sample and hold the current from the ceramic elements. The
integrator boards are dual channeled for flying focal spot use.
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Data Acquisition
The DMS (Data Measurement System) or DAS (Data Acquisition System) quantifies the intensity of X-ray measured
by the 768 detector elements using 48 integrator boards (D501). Each integrator board has 16 channels. The ADC
boards convert the analog quantities from the integrators to digital ones. The states of these channels are managed
by the ACU boards. ACU_1 sets the timing, monitors the dose and transmits the scan data across the
Measurement Slip Rings. The ACU_2 coordinates System Controls with the DMS. Commands and states transfer
across the Control Data Slip Rings.
Refer to Scan Process for another explanation. Refer to TABGEN for DAS Calibration procedures.
DAS Cooling
The D507 DAS Fan driver board converts +24 Vdc down to +18 Vdc for use by the DAS fans. The DAS fans cool
the 48 Integrator boards located inside the box.
The ACU_1 monitors the DAS temperature sensor. It provides test data too.
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Reconstruction
The digitized data from the DMS is delivered from the Measurement Slip Ring Receiver D410 to the Imager
Receiver D96 using fiber optic electronics. These boards and assemblies comprise the SMI-5 imager. Use the
Service program hte to test theSMI.
REC Receiver D96, plugged onto the Data-I/O board receives the serial optical data from the gantry.
I/O RPP or I/O board D32 or D30 collects data sets from Receiver for processing.
MAP-40 Memory And Processor board D55 serves as a data buffer and performs Ring Fix and 3D processing.
There are two D55 MAP-4 boards in the SMI-5. The first (MAP-4 #1) board has one of two flavors of
RAM boards attached to it: D161 M4-Mod Board (256MB RAM) or D162 M4-Mod board (128MB RAM)
AP-D Array Processor system D57 provides preprocessing and convolution.
BP-4 Back Projector boards D83B calculate the tomogram (axial) matrix from preprocessed projections.
IMA-ML Imager boards D70 serve as display devices for HOST information (text, graphics, ROI) and the image.
There is one for each CRT.
Maxicam SUN Camera interface D66 provides hard copy image archival by a digital camera through IMS Pritzel.
EOS Electro-Optical modules convert the electrical RGB signals into optical signals for the monitors.
There is one for each CRT.
SIAM-C System Interface And Memory board D21 links the SMI to the HOST.
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Video
The graphics processors of all Imagers are always driven and controlled by the SPARC host computer through the
SIAM-C board, which in-turn spreads the GBus to all imagers by the D151 front connector board.
As the Imager board D70 is used in many Siemens scanners with different video standards, it is necessary to order
the required quartz oscillator and firmware whenever the Imager board is replaced.
The EOS (Electro-Optical Sender) module converts the RGB signals from the Imager into optical signals for the
monitors. Fiber optic cable is required. The EOS modules, one for each monitor, are individual units, connected to
the Host backplane between the SMI and SPARC.
The analog display signals for the color image monitor are generated by the Digital-to-Analog Converter. It contains
a color palette LUT’s for the medical and graphics pixels. The color DAC R, G, B issues the electrical Red, Green
and Blue signals. Video synchronization is on the Green channel.
The Composite Synchronization (CSYNC) signal is available for external synchronization at connector X11.
Video Standard for this scanner is 1249 lines, 80 Hz, interlaced.
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Alignment Lights
The laser markers (LIMA) can light the potential scan location on the patient or phantom. One can use the Laser
buttons on a gantry keypads or the service button on the GPC board inside the Right Pedestal. One can make
this lit location the ZERO or reference scan location if the ZERO button is pressed next.
The four internal lightmarkers are low power red lasers controlled by the DLP_MCB on the DELPHI (D573). The
external lightmarker is controlled by the GPC D311. When someone presses the lightmarker button, the Gantry
Panel Control board D311 sets the “Lightmarker_On” signal and transfers the signal over the CAN bus to the
DELPHI’s MCB D333. The DELPHI then energizes its K1 relay that passes +5 Vdc to all four internal
lightmarker lasers.
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Troubleshooting
System Troubleshooting
Power
Rotating Gantry Power Problem
System Control
System Cooling
Tube Cooling
Table
Audio
Rotate
Tilt
High Voltage Generation
Generator
X-ray Generation
Filament Current
Anode Rotation
Beam Shaping
X-ray Detection
Data Acquisition
Reconstruction
Video
Data Storage
Laser Lights
Troubleshooting by Symptom
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System Troubleshooting
To troubleshoot the system, look at the error logs. Refer to the System Logbook and Unix logs. Gather as many
clues as you can. Scanning for every kind of image the system can make may give you more information about
what is working or not.
If the scanner won’t boot, watch the display for clues as to where a problem may exist. You may need to know the
step that follows the last one displayed. Refer to Theory about the base, Sun Sparc software.
If you can eliminate power, breakers, fuses, clocks and SCSI problems as causes for a failure to boot, you may
have a bad computer board.
Minimum System to Boot
• Good power levels - No overtemperature conditions preventing power
• Good software - No file corruption
• Good connections for all signals Every SMI slot must have good connection to boot, even empty - use Dummy
• Good system hard drive
• Good Sparc host – UNIX commands needed if application software won’t boot
• Good display board – computer requirement for boot
Go to Troubleshooting By Symptom
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Power
No Power
Do gantry Check WCS
keypads Check F8 & F9 in PDS
Is console display a Check K4 in PDS
Sys On lamp Yes decimal point No
Check breakers in Left Pedestal
lit? light?
No Gantry has
Yes
power
Is UPS Check
Yes
installed? UPS
Not the
problem
Is wall CB Reset
Yes
tripped? breaker
No
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Refer to the Logic Diagram and Theory reached through the icons on this page.
Verify that the D575 is ON? Check D575 S1 and the three fuses on D575
Verify that the D575 has power from left Pedestal: Check F306 in and Z306
Check Power Slip brushes
Verify Trafo SI is lit, check Trafo fuses Check Trafo connections
Check DPU voltages
Check circuit breakers and LEDs on C Box.
Check APU voltages
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System Control
Reset the system.
Check System… Logbook for CAN, STOP, HDLC, Control Slip Ring errors.
Check the cables, connections and brushes for the CAN, STOP, HDLC, Control Slip Rings.
Check the CYCLE LED for the controller of the function that is failing.
If the errors point to faulty controller, try reloading its firmware.
If you want to test whether the MCB board is bad, move it to another location, load the appropriate software tables
into it using MSI and see if it works its its new location. You cannot do this with the ZCO_MCB.
Check LEDs on PSS PS E303 for presence of 24V
Run Service… Test… CAN May have to Reset System before and after
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System Cooling
Check System… Logbook for Temperature errors, then refer to appropriate Error Code
Check whether all eight WCS channels and water pressure are in spec.
Water temperature in hoses must be less than 40°C
Site or host water must be less than 20°C
Water pressure in the cooling circuit should be: 2.0 ± 0.2 bar when the WCS is OFF.
Look for leaks in the cooling circuit
If air is in the cooling circuit, drain and refill the hoses
Check PDS fuses F2, F6, F9, F13, F14, F15 and PDS Relays K3 – K6
PDS K3 F4 open when the IMS temperature exceeds 60°C.
PDS K4 F8 open when the gantry temperature exceeds 42°C.
PDS K5 F10 open when the Generator temperature exceeds 50°C.
PDS K6 F13 and F14 enable power to the WCS.
Determine whether all sensors, water valves, fans and exchangers are working; refer to Cooling Logic Diagram
Gantry Heat Exchangers M304 and M305
WCS M1 and (if Power system) M2
IMS Heat Exchanger E103
GEN Heat Exchanger E607 (if Power system)
Check GEN HVC LED TempErr
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Tube Cooling
Temperature of oil near temperature sensor S1 is between 70°°C and 80°°C
• Check pumps and fans in the tube cooling system. Check for vibration. Check Trafo F1
• Oil hose may be kinked.
• Tube load calculator may be corrupt.
• Temperature sensor S1 inside the tube may be defective.
Temperature of oil near temperature switch S2 is 80°°C
• Pump or fan in the tube cooling system may be defective.
• Oil hose may be kinked.
• Tube load calculator may be corrupt.
• Temperature sensor S2 inside the tube may be defective.
Oil pressure in tube measured by pressure switch S3 is more than 400 mbar
• Excess oil in the tube cooling system.
• Expansion membrane is defective or adjusted incorrectly.
• Pressure switch S3 is defective or adjusted incorrectly.
• Temperature sensor S1 and/or temperature switch S2 is defective.
• Oil temperature is too high; refer to error situations 1 and 2.
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Table Table
Table
won't raise
won't feed
or lower
Table will
C heck that gantry is not tilted C heck transfer plate
raise but
and feed table all the way out C heck collision switch
not lower
Table still C heck that table crush C heck Logbook then refer to
won't raise switches are not stuck or EPST Error C ode section.
W ant or lower m aladjusted Attem pt PT_H orz cal.
power to
table only
U nless Service m ode is desired,
check that PD S S1 is not O N.
C heck that S703 is not O N .
Activate
C heck table breakers F701-F705.
S1 in PD S
C heck PD S breakers F8, F15, F16.
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Patient
Audio Cannot hear nor
cannot
talk to patient
Cannot hear
hear
Adjust volumes with
patient Hold CALL button down
API. Can you hear
No while talking. Can
Is HEAR PAT recorded message at
patient hear?
button ON? console?
Replace
Can you hear
API D77 or
now? Yes No
CIB2 Bd
No
Check Gantry Adjust volume with API. Replace
Audio Bd D341 Can patient hear Yes Console
Adjust volume with Check 24 V supply recorded message? Mic
API. Can you hear Yes to Audio Bd
recorded message?
No
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Rotate
Refer to Troubleshooting Tree
Verify the gantry safety switch S301 and door switches S304 and S305 are closed.
Verify the Table Top has not failed its Collision Check or activated its release switches. If the interference mode is
activated, the couch will be free-floating and the gantry displays will probably be flashing. Also, positive tilt and the
upward motion of the couch will be disabled. To correct, move couch top all the way out and all the way down. The
displays should now be in a normal state.
Check PDS fuse 8. Disable and LOTO the wallbox before checking these fuses. They are normally energized!!!
Check F301, D321, 322, D323 in the gantry left pedestal. Check Line Filter Z301. Check PS 303.
Check LEDs on RTC. Check RTC for STOP condition. Verify RTC is not in Service mode. AP pulses should light
when appropriate.
Verify RTC is supplying 12 V to the LPS.
Check LEDs on LPS_CON
Check Rotate Frequency Converter
Run Service Tests:
0625 Test rotate FC interface
0626 Test rotate speed
0627 Test Angular Pulses
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Can rotate
after Power Are Breakers in
Reset? Can Rotate in Gantry Left
Does gantry
Service Mode Pedestal: F301,
try to rotate No No
from RTC in F311, F312, F314,
No then stops?
Left Pedestal? D321-D323
closed?
Yes
Are S301, Yes
S304, S305 Yes
closed? Check AP board and ring
for debris or damage Reflash RTC
MCB; replace Reprogram
if still failing Frequency
Yes Converter
Yes
Can now
Is the STOP rotate?
circuit
working?
No
Check K1 - K3
Check
Windings
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Tilt
Refer to Troubleshooting Tree
If the gantry does not respond to the Tilt buttons on the gantry, verify that the ICT (interventional) scan mode has
not been unintentionally activated at the console.
Verify the gantry safety switch S301 and door switches S304 and S305 are closed.
Verify the Table Top has not failed its Collision Check or activated its release switches. If the interference mode is
activated, the couch will be free-floating and the gantry displays will probably be flashing. Also, positive tilt and the
upward motion of the couch will be disabled. To correct, move couch top all the way out and all the way down. The
displays should now be in a normal state.
Check PDS fuse 8. Disable and LOTO the wallbox before checking these fuses. They are normally energized!!!
Check F302 and D324 in the gantry left pedestal. Check Line Filter Z301. Check PS 303.
Check LEDs on RTC. Check RTC for STOP condition. Verify RTC is not in Service mode. AP pulses should light
when appropriate.
Check Tilt Frequency Converter display, reprogram the FC.
Test the tilt function with Service… Test… GanStat RTC FC Interface Tilt and Tilt Test.
Run Service Tests from RTC or GPC Keytest:
0628 Test tilt FC interface
0629 Test tilt function
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Reprogram
No Frequency
Converter
No
Yes
Replace
- Ck Crash Plate Frequency
Can Tilt
- Reflash RTC MCB Converter
from RTC in
Yes - Swap MCB with another MCB
Left
Pedestal? - Replace GPC Can tilt Replace Tilt
- Replace RTC from No Motor Spindle
console? Assembly
No
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No No No
No
HV Tank bad No
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X-ray Generation
Go to: Rotating Anode Control Troubleshooting Tree
Filament Current Troubleshooting Tree
Refer to Theory:
HV Generation
X-ray Generation
Rotating Anode Control
Filament Current Control
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Anode Rotation
Anode too
slow Run Service… Test… Platform
Open
gantry
front
Probable
Press EVA Probable
bad Power
ON bad RAC
Slip Ring
brush
Good
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Beam Shaping
Collimation occurs before (tube diaphragm) or after (detector diaphragm) the beam passes through the patient.
Problems related to slice collimation, Z focus and phi focus would most likely manifest as poor image quality.
Look in the System Logbook for Errors related to these functions. Then refer to the appropriate EPST Error Code
table based on the controller number for help with a possible solution. This number is illustrated on the System
Control Logic Diagram and on the Error Code cover page.
A0xx error code Refer to Error Codes for ZCO
90xx error code Refer to Error Codes for DLP
Refer to Theory:
Beam Thickness and Centering
Flying Focus also known as Beam Focus Phi
Beam Focus Z
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X-ray Detection
Check Detector Pressure Gauge
If UFC Detector, if the Power LED on the D504 Heater Board is not ON, check PDS F11 and F1 on the Heater.
IC (Xenon) Detector
The Detector HV Board (D40) 250 Vdc to the IC detector is not monitored by the System Control CAN bus so it
makes no error log entries. When it fails, the images resemble those that occur when the tube arcs.
The pressure of the Xenon gas must be monitored at the pressure gauge to make sure the pressure stays between
20.0 and 25.0 bar (1.0 bar = 14.5 psi). Detector temperature must be within normal operating range when you
read the pressure gauge because temperature will affect pressure. This pressure is not monitored by the system
so it must be regularly checking during PM’s.
If Xenon needs to be added, the GEMS Xenon refill station (GE Part #46-195710G1) can be used by removing the
last coupling off the end of the flexible hose and disregarding step 1 of the refill kits instructions section “3.2
Charging the Detector”.
When ordering Xenon, make sure the replacement gas has a quality of 4.0, H20 is 5 ppm, and CnHm is 1 ppm. It
is probable that the Research Grade (100ml, 450psi, UN2036) Xenon gas that GEMS uses to refill their detectors
(GE Part #219531) will meet this requirement, but be aware that getting this gas requires a four week lead time!
Note There is also an overpressure pop off relief valve mounted on the front of the detector. Be careful
during recharging. If the detector is overcharged the valve is designed to pop off and could cause harm
or injury.
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Data Acquisition
Run Test Pattern located under Scan Setup… Checkup… Quicktest
Check blue fiber cable that runs from C Box to IMS
Check DMS brushes
Use icons below to review Logic Diagram or Theory
Refer to Error Codes for ACU
Check gantry APU
Refer to Rotating Gantry Power Distribution Diagram
Use the Service… Test… Ring to help determine which Integrator board or detector element may be bad.
Use Service… Test… DMS Data Offsets Good? Data bad only when rotation is present?
Use SMI Test to check the Receiver Board (smi096)
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Reconstruction
Run Test Pattern located under Scan Setup… Checkup…
Change to Service Mode and run Service… Test… HTE SMISYS/QUICK or use hte at the UNIX level.
Remove a suspected board if there is more than one of it. (Imager, Back Projector, MAP) to see if problem goes
away.
Check the LEDs on the SMI boards immediately after a reconstruction problem occurs.
SMI software tests do not find CIB or SIAM problems.
• Refer to CIB Functional Checks
• Refer to SIAM Functional Checks
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Yes
Check analog
Bad Dual RGB signals
No
display Monitor? at back of
monitor
Yes
No No
Replace
Replace
EOS for that
monitor
monitor
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Data Storage
SCSI Drives
Check Drive Voltages: Pins 1-2: 12V and Pins 4-3: 5V refer to IMS Power Supply
Use the new command: probe-scsi-all to verify whether a SCSI problem exists.
To test a hard drive:
1) Disable all tests with: tests n
2) Select the drive to test by its logical number, like: sd1
3) Display the SCSI Drive Options with: sd1 o
4) Use Filetest if the disk has file structure you want tested; use Rawtest without writing to test basic drive only.
Optical Disks
“Volume not mounted” or Volume improperly mounted” can mean the media is bad.
If message remains with good media, check IMS cooling.
If IMS cabinet is not overheated, the optical drive is probably bad.
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Laser Lights
No No
No
No
Check connection
Replace laser
Replace GPC
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Troubleshooting by Symptom
These are known causes but not necessarily the most likely cause. Refer to the appropriate Troubleshooting or
Theory information.
Symptom Possible Cause
ARTIFACT - STREAKS X-RAY TUBE
ARTIFACT - STREAKS SOFTWARE PROBLEM W/VB20A. REFER TO SPEED INFO 101/96 #20
ARTIFACT: LIGHT ARTIFACTS IN SCOUT IMAGE DETECTOR
BUT NOT AXIAL
ARTIFACT: STICKS IN IMAGE SOMETHING INTERFERRING WITH BEAM PATH
ARTIFACT: STICKS IN IMAGE DETECTOR
ARTIFACT: STREAK DEBRIS ON MOTHERBOARD
ARTIFACT: STREAKS ONLY IN SCOUT IMAGE DETECTOR
BUT NOT AXIAL
ARTIFACT: TIRE TRACKS IN SPINE SITE HAD NOT RECEIVED THE PATCH TO 55 HZ WHEN SOFTWARE
UPGRADE WAS DONE
BAD CHANNELS DETECTOR
BAD CHANNELS MOTHERBOARD
BAD IMAGE D501 INT CARD
BAD IMAGE LOOSE DATA CABLES
BAD IMAGE DIRT, TAPE, SOLDER ON COLLIMATOR PORT
BAD NOISE TUBE ARCS
CANNOT LOAD SCAN PARAMETERS GANTRY ROTATION HARDWARE FAULTY OR IN NEED OF CALIBRATION
CNT-E-FOM BRIDGE ERROR BEAM SHAPING; TUBE POSITIONING NOT ALIGNED;
DISPLAY BAD MONITOR, CABLE, D5 OR D55 BD;
ERRORS E5021, E8048, E601B DISK FULL - FILE CORRUPTION
FILM ERROR MESSAGE AFTER PROBLEM ERRORS FROM CAMERA MUST BE ACKNOWLEDGED AT TIME OF ERROR
FIXED OR THEY ARE REPEATED LATER
GANTRY WON'T TILT GANTRY TILT SENSOR
GANTRY WON'T POWER UP RESET GANTRY FUSES F306 AND F8 IN THE PDS;
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Symptom Possible Cause
HARDWARE RESET ERRORS TUBE ARCS
HTP ERRORS SILICON SLEEVE ON HV CABLE NOT PLACED PROPERLY; COPPER RING
USED TO TEST SPACE
KEYBOARD NOT WORKING CONSOLE POWER SUPPLY
LIBRARY ERRORS SCAN MODE DOESN'T MATCH WINDOW MODE. RESET WINDOW VALUES
TO MATCH MODES.
MEASUREMENT ABORT - INTERMITTENT RESET VALUE TO DEFAULT AND ADAPTED FILAMENT
MEASUREMENT ABORT ERROR PINCHED FIBER OPTIC CABLE
MEASUREMENT ABORT ERROR D640 AND D333 CORRUPTED TABLE FILES
MEASUREMENT ABORT ERROR WORN DMS SLIP RINGS
MOD CANNOT LOAD CORRUPT DATABASE - RUN RECOVERY
MONITOR AND TABLE NOT WORKING AND SITE COOLING UNIT NEEDS CLEANING
ERROR ON THE CHILLER CABINET
MONITOR BRIGHTNESS IS CHANGING POOR CONNECTIONS - CLEAN FIBER ENDS AND RESEAT SMI OUTPUT BD
MONITOR TUNING BLUE MONITOR
NO BLUE OR NO RED OR NO GREEN VIDEO CABLE
PRINTER CAMERA COMMUNICATION INGRES DATABASE BADLY FRAGMENTED
PROBLEMS
ROTATION ERRORS E301 CONTROLLER
SCAN SEQUENCE STOPPED PREMATURELY CRUSH SWITCHES ON COUCH HAD BEEN INADVERTANTLY HIT CAUSING
PREMATURE SCAN ABORT
SCANNER WON'T OPERATE SYSTEM SOFTWARE CORRUPT - RELOAD
SCANNER WON'T OPERATE HOSPITAL POWER INTERRUPTED - REBOOT SCANNER
SYSTEM LOCKUP - INTERMITTENT POWER SUPPLY
SYSTEM WON'T BOOT SOFTWARE RELOAD NEEDED
SYSTEM WON'T BOOT CPU
SYSTEM WON'T BOOT REMOTE-DIAGSWITCH CORRUPT; CHANGE CONFIG FOR NVRAM TO
ALLOW BOOT UP. RAN CLEANUP DS RECOVERY and SAVED TABLES
SYSTEM WON'T BOOT CIRCUIT BREAKER F5 TRIPPED DUE TO APU PCB
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Symptom Possible Cause
SYSTEM WON'T INITIALIZE REBOOT SYSTEM THEN DELETE IMAGES TO MAKE ROOM ON DISK
SYSTEM WON'T SAVE IMAGES DISK HAD NOT BEEN INITIALIZED PROPERLY AND WAS STILL FULL
SYSTEM WON'T SCAN WORN CONTROL DATA SLIP RING BRUSHES
SYSTEM WON'T SCAN X-RAY TUBE
SYSTEM WON'T SCAN ACU. TUBE ANODE VERY LOUD AND FAILING SOME ROTATION TESTS.
SYSTEM WON'T SCAN LOSS OF FLASH PROM MEMORY. RELOAD MSI
SYSTEM WON'T SCAN DIRTY DATA BRUSHES, HIGH VOLTAGE BRUSHES
SYSTEM WON'T WARM UP OR CALIBRATE D640 FAILURE
TABLE PUSHBUTTONS DON’T WORK SYSTEM SENSES AN EMERGENCY STOP CONDITION;
TUBE COOLING ERRORS WATER SUPPLY AC LINE
WINDOW AND PRESET BUTTONS GO BLANK ADDING REQUESTS TO FULL FILM QUEUE
WINDOW AND PRESET SELECTIONS GO CONSOLE POWER SUPPLY
BLANK
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Printing
1. Select File… Print
2. Select whether to print all pages, only the current page or a range of pages.
Notice that the default is Print All Pages. Change it if appropriate.
3. Make sure that the Shrink to Fit option is selected when printing a
11” x 17” block diagram to 8.5 x 11 paper. There are none that size in this EPST.
4. To print, click on OK.
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GE Medical Systems Siemens Plus 4 Self-paced Training Materials
This version of the Siemens Plus 4 EPST does not have a guided tutorial.
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Reference Materials
Abbreviations
Bloodborne Pathogens
Calculator
Connectivity Info http://iis.med.ge.com/gcc/
DICOM Definitions
EHS Manual on the Web http://3.231.52.241/ehs/
Electrical Safety
HCS on the Web http://3.7.192.186/hcs/ct/index.html
LOTO - Lock Out Tag Out
Parts Lists
System Block Diagram
Troubleshooting by Symptom
UNIX commands
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Calculator
You can use this EPST as a calculator or hexadecimal converter.
0.00000000
7 8 9 CE C
4 5 6 x /
1 2 3 + -
0 . =
Convert
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Bloodborne Pathogens
Employees must successfully complete Bloodborne Pathogens Training prior to working in any patient care areas.
This training is required annually per OSHA 1910.1030.
• Use universal precautions at all times when working around body fluids. Assume that all body fluids may
contain HIV, HBV and other bloodborne pathogens.
• Always wear proper personal protective equipment for bloodborne pathogen cleanup.
• Do not assist hospital personnel in handling patients or human body fluids unless it is an emergency.
• Follow proper decontamination procedures for clean up of bloodborne pathogens.
• Before leaving the customer site, decontaminate all parts taken or shipped from the worksite. Never ship
parts with visible body fluids on them.
• Remember that Hepatitis B vaccinations are available at no charge to all employees who have
occupational exposure to human blood or body fluids.
• If you believe that you have been exposed to bloodborne pathogens, report the incident to your
immediate manager, Field EHS Program Leader, and the GEMS Occupational Health Nurse.
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Electrical Safety
Refer to the EHS Manual.
• Do not perform or direct others to perform electrical work when you are in doubt about the safety procedures
to be followed.
• Only trained, authorized GEMS employees may perform or direct others to perform work involving electrical
equipment. Advise the customer what systems will be affected by your interaction.
• Before connecting any leads, identify voltage magnitudes.
• Do not "float" test equipment off ground to perform test or measurements.
• Disconnect an electrical breaker by facing the breaker box, positioning yourself to the side of the electrical
panel, looking away and throwing the switch.
• Do not agree to perform work involving energized low voltage equipment unless such conditions cannot be
avoided. De-energize equipment when possible.
• When you work with high voltage equipment (>600 VAC , 750 VDC), ensure that a second person who knows
how to shut off the circuit in case of emergency is present.
• Ground or double insulate all electrical powered hand tools.
• If you see someone on a live circuit, do not touch them. Instead, disconnect system power and call for help.
• When you work with test equipment on energized systems, always use the "one-hand" method. Operate with
your right hand and place your left hand in your waistband or pocket to prevent a circuit across your heart that
could result in cardiac arrest.
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Parts Lists
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UNIX commands
ls list the contents of the current directory
ls -al list, sort, detail all content, even hidden files
rm filename delete this file
cp file1 file2 copy the contents of file1 to file2
mv file directory-name move "filename" to the directory "directory-name"
mv old-filename new-filename change the name of "old-filename" to "new-filename".
mkdir directory-name create a subdirectory "directory-name" in your current working directory.
rmdir remove a directory
cd directory-name change to this directory
pwd list the path to the directory in which you are located
lpq list the jobs in the printing spool
more filename view this file one screen at a time, Return/Enter - to display one more line
space bar - to display one more page, q - to quit
clear Clears the screen.
date Gives the current time and date.
nohup Allows jobs to keep running after logging out.
ps Shows processes and their process-id.
kill [processid] Removes processes.
who Displays who is logged on the computer.
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GE Medical Systems Siemens Plus 4 Feedback to Author
Feedback
EPST.feedback@med.ge.com
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