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a)Vertical load
Maximum static wheel load = 16.65 Ton
Minimum static wheel load = 5.39 Ton
Maximum dynamic wheel load = 21.98 Ton
Minimum dynamic wheel load = 7.11 Ton
Maximum factored dynamic wheel load = 32.97 Ton
Minimum factored dynamic wheel load = 10.67 Ton
b) Horizontal (lateral) surge load
10% of Vertical
Lateral load per wheel = load on each wheel
= 2.20 Ton
Factored lateral load = 3.30 Ton
c)Longitudinal (horizontal) braking load
Horizontal force along rails = 5% of Vertical load on each wheel
= 1.10 Ton
Factored load, Pg = 1.65 Ton
DOCUMENT NO. DATE
RIGHT COMMAND OF LOWER SUKTEL IRRIGATION
PROJECT: LE22M794-C-LW-WS-DC-3004 (Part 2) 14-04-24
PROJECT
DESIGNED CHECKED APPROVED
1.1
7.925
Trial sections - ISMB = BUILTUP mm
Trial Section- ISMC 10 410 = Built-up mm
375
20 150 25
179.5 179.5 `
16
950
900
179.5 179.5
25
375
Properties of built up Section
Weight of section = 260.23 kg/m
Area of section A = 33150 mm2
Height of section h = 950 mm
Width of section b = 375 mm
Thickness of web tw = 16 mm
Thickness of flange tf = 25 mm
Y1 = 475 mm
Y2 = 475 mm
Moment of inertia, Ixx = 4.984E+09 mm4
Iyy = 220033763 mm
Radii of gyrations rx = 387.735 mm
ry = 81.471 mm
Section modulus Zxx = 10492039 mm3
Zyy = 1173513.4 mm3
h/tw = 59.375 mm
Properties of Channel Builtup Section
Weight of section = 79.285 kg/m
Area of section A = 10100 mm2
Height of section h = 410 mm
Width of section b = 150 mm
Thickness of web tw = 10 mm
DOCUMENT NO. DATE
RIGHT COMMAND OF LOWER SUKTEL IRRIGATION
PROJECT: LE22M794-C-LW-WS-DC-3004 (Part 2) 14-04-24
PROJECT
DESIGNED CHECKED APPROVED
Thickness of flange tf = 20 mm
Moment of inertia, Ixx = 334984167 mm4
Iyy = 23218820 mm
DOCUMENT NO. DATE
RIGHT COMMAND OF LOWER SUKTEL IRRIGATION
PROJECT: LE22M794-C-LW-WS-DC-3004 (Part 2) 14-04-24
PROJECT
DESIGNED CHECKED APPROVED
Tp
D/2 df
dp
t
D/2
IS:800-2007
ry = 113.28 mm IS:800-2007
[ [ ]]
2 0 .5
π 2 EI y h 1 KL/ry
Elastic lateral buckling, Mcr = C1 1+
20 h /tf
2( KL)2
ФLTZ = [
0 . 5 1+ α LT ( λ LTZ −0 . 2)+ λ
2
LTZ
] = 0.7613 αLT = 0.49
for welded Xn
1.0 = 0.7972
1
χ LTZ= ≤
[φ LTZ +( φ
2
LTZ 0 . 5
) ]
fbd = fyχLT/γmo
γmo = 1.10 From table 5
Mz My
+ > 1.0
Mdz Mdy
1797.76 175.2
+ = 0.979
2671.62 573.17
Section is Safe
11 Check for web buckling resistance
dia of wheel, b1 = 100 mm
n1 = 495 mm
DOCUMENT NO. DATE
RIGHT COMMAND OF LOWER SUKTEL IRRIGATION
PROJECT: LE22M794-C-LW-WS-DC-3004 (Part 2) 14-04-24
PROJECT
DESIGNED CHECKED APPROVED
fcd = 68.18
Buckling resistance = (b1+n1)tfcd IS:800-2007
= 649.09 KN
Maximum wheel load = 329.67 KN
Section is Safe
Column
Trolly or crab
7.4
Crane bridge
16
Trolly or crab
Page 254
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
a)Vertical load
Maximum static wheel load = 41.98 Ton
Minimum static wheel load = 10.52 Ton
Maximum dynamic wheel load = 52.47 Ton
Minimum dynamic wheel load = 13.16 Ton
Maximum factored dynamic wheel load = 78.705 Ton
Minimum factored dynamic wheel load = 19.74 Ton
b) Horizontal (lateral) surge load
Lateral load per wheel = 10%(hook+crab)/4
= 3.7 Ton
Factored lateral load = 5.55 Ton
c)Longitudinal (horizontal) braking load
Horizontal force along rails = 5% of wheel load
= 2.6235 Ton
Factored load, Pg = 3.93525 Ton
3 Design of crane girder
500 32
237.5 237.5
25
1400
1336
x x
237.5 237.5
32
500
y
Properties of built up Section
Weight of section = 513.39 kg/m
Area of section A = 65400 mm2
Height of section h = 1400 mm
Width of section b = 500 mm
Thickness of web tw = 25 mm
Thickness of flange tf = 32 mm
Y1 = 700 mm
Y2 = 700 mm
Page 255
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
Moment of inertia, Ixx = 19942083200 mm4
Iyy = 668406250 mm4
Radii of gyrations rx = 552.20 mm
ry = 101.10 mm
Section modulus Zxx = 28488690.28571 mm3
Zyy = 2673625.000 mm3
h/tw = 56.000 mm
Page 256
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
5.78 kN/m
787 kN 787.05 kN 787.05 kN 787 kN
1.52
7.4
Maximum bending moment(Factored) = 3226.69 kN.m (from staad)
1.52
7.4
Page 257
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
Outstanding width of the compression flange of I section = 250
Limiting width to thickness ratio = 7.81 Plastic
depth of the I section = 1336
Limiting depth to thickness ratio = 53.44 Plastic
Outstand width of the flange top cover plate = NA
Limiting width to thickness ratio = #VALUE! NA
Internal width of the flange top cover plate = NA
Limiting width to thickness ratio #VALUE! NA
Outstand width of the flange bottom cover plate = NA
Limiting width to thickness ratio = #VALUE! NA
Internal width of the flange bottom cover plate = NA
Limiting width to thickness ratio #VALUE! NA
Hence the Section is Classified as Plastic
Check for web Resistance to shear buckling (as per Cl.8.4.2.1, IS 800-2007) IS:800-2007
Vd = 4382.61 kN
Shear Force acting on the section V 2168.73 kN < 0.6 x Vd
Section is Safe
Since Vn <= 0.6 x Vd, The case is of low Shear. No reduction will be there in the moment capacity
Horizontal Shear Capacity Vd = Avfyw / √3 X 1 . 10
Vd = 2099.5 kN
Shear Force acting on the section V = 68.90 kN < 0.6 x Vd
Section is Safe
Since Vn <= 0.6 x Vd, The case is of low Shear. No reduction will be there in the moment capacity
β = 0.000
Mfd = fyZpfx/1.1 = 4974.55 kN.m
Mdv = 7509.91 kN.m Clause 9.2.2
Page 258
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
Hence, Md = 7509.91 kN.m IS:800-2007
ry = 101.1 mm IS:800-2007
[ [ ]]
2 0 .5
π 2 EI y h
1 KL/ry
Elastic lateral buckling, Mcr =C 1 1+
2( KL)
2 20 h /tf
λLTZ =
√ βb Z pz fy
M cr
0.14 αLT = 0.21
[
ФLTZ = 0 . 5 1+ α ( λ
LT LTZ −0 . 2)+ λ
2
LTZ
] = 0.4951 αLT = 0.49
for welded Xn
1
χ LTZ = ≤ 1 = 1.031 > 1
[φ LTZ +( φ
2
LTZ 0 . 5
) ]
fbd = fyχLT/γmo
γmo = 1.10 From table 5
Page 259
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
The section is Safe
11 Check for Interaction ratio Cl. 9.3.1.1
As per Clause 3.5.4 (d) Lateral Thrust and Longitudinal thrust acting across and along the crane rail shall be assumed not
to act simultaneously. The effect of each force, shall however be investigated separately
Page 260
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
fw = 410 N/mm2
Minimum fillet weld thickness required t = 5.3 mm
Hence provide a fillet weld thickness of 6 mm
15 Check for deflection
Deflection at mid span, = PL2(2b+a)/8EI
a= 1520 mm
b= 1420 mm
Page 261
L&T Construction
Water & Effluent Treatment IC
DOCUMENT NO. DATE
PROJECT: ISP KALISINDH PHASE-1 MICRO LIFT IRRIGATION PROJECT LE180450-C-IW-WS-DC-3003 18-07-20
DESIGNED CHECKED APPROVED
PUMP HOUSE 1 - DESIGN CALCULATION -
TITLE: SYAM ADR PSP
SUPERSTRUCTURE
Page 262
2 3 4 5 6 7 8 9 10
TABLE-2 ROLLED STEEL BEAMS:: Dimensions and Properties
IS section Weight Area of' Height of Width of Thickness Thickness Radius at
& depth Section Section Section of Web of Flange Fillet Toe
W a h b tw tf r1 r2
mm kgf/m mm2x1000 mm mm mm mm mm mm
13.2 785 129 29.4 11.9 20.9 4.81 25.1 1.20 5.33 15.6 41.0
15/4 1920 257 39.7 14.8 38.4 7.71 45.4 1.18 6.49 20.0 63.6
19.5 4250 611 50.5 19.1 68.0 13.4 79.1 1.16 7.93 23.6 85.2
22.0 7880 1030 60.8 22.0 105.0 19.5 122 1.16 8.33 26.3 106.8
21.9 12400 1220 70.4 22.1 142.0 23.0 164 1.16 7.35 29.2 128.4
21.8 18300 1410 80.2 22.2 183.0 26.4 213 1.18 6.58 32.3 150.2
23.1 27100 1880 90.2 23.7 241 33.0 280 1.16 6.45 34.6 170.8
22.9 38800 2110 99.2 23.7 310 38.5 359 1.17 5.67 34.7 192.6
23.5 64200 3130 118 26.0 428 47.1 502 1.17 6.62 38.5 240.8
24.4 100000 4340 136 28.2 571 57.3 679 1.18 7.41 42.2 288.2
24.2 152000 5080 154 28.2 760.0 67.0 900 1.18 6.54 45.5 332.8
0 334984.2 23219 182 47.95 1488.8 224.5
h2 b1 cyy
mm mm
17.0 17.6
18.2 22.5
19.9 29.9
21.6 34.7
23.3 34.5
24.9 34.4
27.1 36.8
28.7 36.4
29.6 41.1
30.9 45.9
33.6 45.6
46.58416