Power train calcs

To fill / Optional / Iterate / Result Variable

To fill Transmission efficiency

To fill Motor kv
Result Motor kt
To fill Rated voltage
Result Rated speed
To fill Max continuous Torque
To fill Max peak Torque
To fill Core loss factor
To fill Core loss exponent
To fill Stator windings mass
To fill Stator windings heat capacity
To fill Stator windings heat dissipation rate

To fill Vehicle speed

To fill Drive ratio
To fill Rear wheel dia
Result Motor speed
To fill Torque required
Result Mechanical power required

Result Power dissipated in laminates

Iterate (to match power dissipated) Estimated Power dissipated in windings – 3 phases

To fill Phase Resistance

To fill Estimated Power Factor
Result Phase Impedence
Result Back EMF
Iterate (to match supply voltage) Estimated Additional voltage to push current
Result Estimated Supply Voltage

Result Phase Current

Result Power dissipated in windings – 3 phases
Result Phase Voltage
Result Power delivered – 3 phases
Result Power required – 3 phases (energy wise)
Result Error in Power calc

Result Line Voltage

Result Line Current
Result Line power factor

Result Motor losses

Result Motor efficiency
To fill (Iterate to get 0 rise rate if steady state condition) Assumed stator temperature rise
Result Stator windings temperature rise rate

Page 1
 Power train calcs

To fill DC-AC efficiency

Result DC Power
Iterate (to match DC bus voltage) Estimated DC Bus voltage
Result DC Current
To fill Battery pack internal resistance
Result DC Bus voltage

Result System efficiency

To fill Battery energy capacity (usable)

Result Energy consumption
Result Range expected

Page 2
 Power train calcs

Units Remarks

RPM/V-peak
Nm/A-peak (total 3 phase torque to single phase current)
V (DC bus voltage)
RPM
Nm
Nm
W/RPM

kg
J/kg-K
W/degC

kmph

m
RPM
Nm
W

W (core loss)
W (assumed copper loss. Iterate value so it matches copper loss)

Ohm
(observed at 0.6 to 0.9 in dyno runs. Usually lower at lower speeds)
Ohm
V-rms (each of 3 phases)
V-rms (assumed additional voltage. Iterate value so estimated supply voltage matches supply voltage)
V-rms

A-rms (accounts core loss + assumed copper loss)

W (copper loss)
V-rms
W
W
W

V-rms
A-rms

degC
degC/s

Page 3
 Power train calcs

W
V (assumed closed circuit voltage. Iterate value so it matches dc bus voltage)
A
Ohm
V

Wh
Wh/km
km

Page 4
 Power train calcs

Fixed values Peak torque point of 0 to 60kmph accl

0.95 0.95

56.00 56.00
0.26 0.26
50.40 50.40
2444.20 2444.20
20.00 20.00
60.00 60.00
0.012 0.012
1.300 1.300
1.250 1.250
385.000 385.000
10.000 10.000

30.00
3.50 3.50
0.6118 0.6118
910.50
54.70
5488.95

84.38
501.00

0.00220 0.00220
0.90
0.0024
11.50
supply voltage matches supply voltage) 0.48
11.98

194.99
501.74
11.98
6304.67
6075.07
229.60

11.98
337.73
0.90

586.12
0.90
90.00
-0.83

Page 5
 Power train calcs

0.97 0.97
6499.66
es dc bus voltage) 48.39
134.32
0.015 0.015
48.39

0.802

5030.87 5030.87
216.66
23.22

Page 6
 Power train calcs

Peak power point of 0 to 60kmph accl Top of 0 to 60kmph accl

0.95 0.95

56.00 56.00
0.26 0.26
50.40 50.40
2444.20 2444.20
20.00 20.00
60.00 60.00
0.012 0.012
1.300 1.300
1.250 1.250
385.000 385.000
10.000 10.000

45.00 60.00
3.50 3.50
0.6118 0.6118
1365.75 1820.99
38.80 23.40
5840.16 4696.21

142.94 207.77
234.00 85.00

0.00220 0.00220
0.90 0.90
0.0024 0.0024
17.25 23.00
0.32 0.19
17.57 23.19

133.42 80.35
234.90 85.19
17.57 23.19
6330.76 5031.63
6218.01 4989.17
112.76 42.46

17.57 23.19
231.09 139.16
0.90 0.90

377.85 292.96
0.94 0.94
90.00 90.00
-1.38 -1.69

Page 7
 Power train calcs

0.97 0.97
6526.56 5187.25
48.38 48.81
134.90 106.27
0.015 0.015
48.38 48.81

0.850 0.860

5030.87 5030.87
145.03 86.45
34.69 58.19

speed
500
1500
1750
2000
2250
3250
3500
3800

Page 8
 Power train calcs

Cruise at 60kmph Cruise at 80kmph Cruise at 100kmph

0.95 0.95 0.95

56.00 56.00 56.00

0.26 0.26 0.26
50.40 50.40 50.40
2444.20 2444.20 2444.20
20.00 20.00 20.00
60.00 60.00 60.00
0.012 0.012 0.012
1.300 1.300 1.300
1.250 1.250 1.250
385.000 385.000 385.000
10.000 10.000 10.000

60.00 80.00 100.00

3.50 3.50 3.50
0.6118 0.6118 0.6118
1820.99 2427.99 3034.99
6.20 9.30 13.30
1244.30 2488.59 4448.69

207.77 302.00 403.63

9.00 19.00 37.00

0.00220 0.00220 0.00220

0.80 0.80 0.80
0.0028 0.0028 0.0028
23.00 30.66 38.33
0.07 0.11 0.14
23.07 30.77 38.47

26.47 38.18 53.16

9.25 19.24 37.29
23.07 30.77 38.47
1465.68 2819.36 4908.68
1461.31 2809.82 4889.61
4.37 9.53 19.07

23.07 30.77 38.47

45.85 66.13 92.07
0.80 0.80 0.80

217.02 321.23 440.92

0.85 0.89 0.91
4.00 9.50 19.50
-0.06 -0.16 -0.33

Page 9
 Power train calcs

0.97 0.97 0.97

1511.01 2906.55 5060.50
49.95 49.52 48.85
30.25 58.69 103.59
0.015 0.015 0.015
49.95 49.52 48.85

0.782 0.813 0.835

5030.87 5030.87 5030.87

25.18 36.33 50.60
199.77 138.47 99.41

phase voltage (from dyno data) at negligible torque RPM/V

12 41.67
26 57.69
27 64.81
29 68.97
31 72.58
38 85.53
40 87.50
42 90.48

Page 10
 Power train calcs

Climb 7 deg Slope at 25kmph

0.95

56.00
0.26
50.40
2444.20
20.00
60.00
0.012
1.300
1.250
385.000
10.000

25.00
3.50
0.6118
758.75
41.00
3428.50

66.57
369.00

0.00220
0.80
0.0028
9.58
0.46
10.04

167.24
369.06
10.04
4030.49
3864.14
166.36

10.04
289.65
0.80

435.64
0.89
56.00
-0.40

Page 11
 Power train calcs

0.97
4155.15
49.13
84.57
0.015
49.13

0.784

5030.87
166.21
30.27

core loss = 0.02*speed^1.375

#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

Page 12
 Power train calcs

Inductance

Permiability of vaccum

Page 13
 Torque Required

Fixed values

Transmission Efficiency 0.95

Drive ratio 3.50

Rear wheel dia m 0.6118

Mass kg 200.00
Rolling resistance 0.013
Drag coeff 0.65
Frontal area m^2 0.42

Acceleration g
Slope deg

Vehicle speed kmph

Motor speed RPM
Motor Torque required Nm
Motor Power required W

O
60.00

50.00

Motor Torque (Nm)

40.00

30.00

20.00

10.00

0.00
500.00 1000.00 150

Page 14
 Torque Required

Peak torque point of 0 to 60kmph accl Peak power point of 0 to 60kmph accl Top of 0 to 60kmph accl

0.95 0.95 0.95

3.50 3.50 3.50

0.6118 0.6118 0.6118

200.00 200.00 200.00

0.013 0.013 0.013
0.65 0.65 0.65
0.42 0.42 0.42

0.30 0.20 0.10

0.00 0.00 0.00

30.00 45.00 60.00

910.50 1365.75 1820.99
54.67 38.76 23.35
5485.64 5834.42 4686.94

Operating points
60.00

50.00

40.00
Motor Torque (Nm)

30.00

20.00

10.00

0.00
500.00 1000.00 1500.00 2000.00 2500.00 3000.00 3500.00
Motor Speed (RPM)

Page 15
 Torque Required

Cruise at 60kmph Cruise at 80kmph Cruise at 100kmph Climb 7 deg Slope at 25kmph

0.95 0.95 0.95 0.95

3.50 3.50 3.50 3.50

0.6118 0.6118 0.6118 0.6118

200.00 200.00 200.00 200.00

0.013 0.013 0.013 0.013
0.65 0.65 0.65 0.65
0.42 0.42 0.42 0.42

0.00 0.00 0.00 0.10

0.00 0.00 0.00 7.00

60.00 80.00 100.00 25.00

1820.99 2427.99 3034.99 758.75
6.21 9.30 13.28 40.97
1245.48 2488.30 4440.53 3425.62

Page 16