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LECTURES
Time: Tuesday 13:30-16:20 (Lecture)
Activities:
• Present new material
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Grading
• 2. midterm exams- 40 % (together with
laboratory reports)
• Pop-quizes-20 %
• Final Exam- 40 %
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COURSE MATERIAL
• Lecture Notes
• C.Barry Carter, M. Grant Norton] Ceramic Materials
• David Richerson Modern Ceramic Engineering
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You will learn about:
• Summary of Previous knowledge
• Defects in ceramics
• Ceramic phase diagrams
• Mechanical and physical properties of materials
• Magnetic, optical and electrical properties of materials
• Glass materials
• Production of glasses
• Application of glass ceramics
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Introduction
• In materials science we often divide materials into distinct
classes. The primary classes of solid materials are ceramics,
metals, and polymers. This classification is based on the types of
atoms involved and the bonding between them.
• In this part we will define what we mean by a “ceramic” and will
also describe some of the general properties of ceramics.
• Since the classification of materials strongly depends on the
type of bonding and the type of bonding depens on the atomic
structure of the material, we will continue with atomic strucure
and bonding.
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ceramics
• Ceramics (ceramic materials) are non-metallic inorganic
compounds formed from metallic (Al, Mg, Na, Ti, W) or semi-
metallic (Si, B) and non-metallic (O, N, C) elements.
• Atoms of the elements are held together in a ceramic structure by
one of the following bonding mechanism: Ionic Bonding, Covalent
Bonding, Mixed Bonding (Ionic-Covalent).
• .They consist of arrays of interconnected atoms; there are no
discrete molecules.
• The majority of ceramics are compounds of metals or metalloids
and nonmetals. Most frequently they are oxides, nitrides, and
carbides. However, we also classify diamond and graphite as
ceramics.
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GENERAL PROPERTIES
Brittleness. This probably comes from personal
experiences such as dropping a glass beaker or a dinner
plate.
The reason that the majority of ceramics are brittle is the
mixed ionic–covalent bonding that holds the constituent
atoms together. At high temperatures (above the glass
transition temperature) glass no longer behaves in a brittle
manner; it behaves as a viscous liquid. That is why it is
easy to form glass into intricate shapes. So what we can
say is that most ceramics are brittle at room temperature
but not necessarily at elevated temperatures.
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GENERAL PROPERTIES
• Poor electrical and thermal conduction. The valence electrons are
tied up in bonds, and are not free as they are in metals. In metals it
is the free electrons—the electron gas—that determines many of
their electrical and thermal properties. Diamond, which we
classified as a ceramic in has the highest thermal conductivity of
any known material. The conduction mechanism is due to phonons,
not electrons.
• Ceramics can also have high electrical conductivity:
(1) the oxide ceramic, ReO3, has an electrical conductivity at room
temperature similar to that of Cu
(2) the mixed oxide YBa2Cu3O7 is an HTSC; it has zero resistivity below
92 K. These are two examples that contradict the conventional wisdom
when it comes to ceramics. 9
GENERAL PROPERTIES
• Compressive strength. Ceramics are stronger in
compression than in tension, whereas metals have
comparable tensile and compressive strengths. This
difference is important when we use ceramic
components for load-bearing applications.
• Ceramics generally have low toughness, although
combining them in composites can dramatically
improve this property
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GENERAL PROPERTIES
• Chemical insensitivity. A large number of ceramics are
stable in both harsh chemical and thermal
environments. Pyrex glass is used widely in chemistry
laboratories specifically because it is resistant to many
corrosive chemicals, stable at high temperatures (it
does not soften until 1100 K), and is resistant to
thermal shock because of its low coefficient of thermal
expansion (33 × 10−7 K−1). It is also widely used in
bakeware
• Transparent. Many ceramics are transparent because
they have a large Eg. Examples include sapphire watch
covers, precious stones, and optical fibers.
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• Some of the important properties of solid materials
depend on geometrical atomic arrangements, and also
the interactions that exist among constituent atoms or
molecules.
• In this part we will considers several fundamental and
important concepts—namely, atomic structure,
electron configurations in atoms and the periodic
table, and the various types of primary and secondary
interatomic bonds that hold together the atoms that
compose a solid.
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Background You need to know
• BONDING AND PROPERTIES
ISSUES TO ADDRESS...
• What promotes bonding?
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• An understanding of the behavior of electrons
in atoms and crystalline solids necessarily
involves the discussion of quantum
mechanical concept.
• however, we’ll not see the detailed
exploration of these principles.
• An early outgrowth of quantum mechanics
was the simplified Bohr atomic model.
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Each atom consists of a very small nucleus composed of protons and neutrons, which
is encircled by moving electrons.
Nucleus: Z = # protons
1 for hydrogen to 94 for plutonium
N = # neutrons The atomic mass (A) of a specific atom may be
expressed as the sum of the masses of protons and
Atomic mass A ≈ Z + N neutrons within the nucleus 15
ELECTRON ENERGY STATES
Electrons...
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This Bohr model was eventually found to
have some significant limitations because
of its inability to explain several
phenomena involving electrons.
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SURVEY OF ELEMENTS
• Most elements: Electron configuration not stable.
Electron configuration
1s1
1s2 (stable)
1s22s1
1s22s2
1s22s22p1 Adapted from Table 2.2,
1s22s22p2 Callister 6e.
...
1s22s22p6 (stable)
1s22s22p63s1
1s22s22p63s2
1s22s22p63s23p1
...
1s22s22p63s23p6 (stable)
...
1s22s22p63s23p63d10 4s246 (stable)
• Why? Valence (outer) shell usually not filled completely.
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At this point, comments regarding these electron
configurations are necessary.
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Classified according to electron configuration
THE PERIODIC TABLE
• Columns: Similar Valence Structure
Adapted
from Fig. 2.6,
Callister 6e.
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• For each type, the bonding necessarily
involves the valance electrons
• The nature of the bond depends on the
electron structure of constituent atoms.
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IONIC BONDING
• Occurs between + and - ions.
• Requires electron transfer.
• Large difference in electronegativity required.
• Example: NaCl
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EXAMPLES: IONIC BONDING
NaCl
MgO
H He
2.1 CaF2 -
Li Be O F Ne
1.0 1.5 CsCl 3.5 4.0 -
Na Mg Cl Ar
0.9 1.2 3.0 -
K Ca Ti Cr Fe Ni Zn As Br Kr
0.8 1.0 1.5 1.6 1.8 1.8 1.8 2.0 2.8 -
Rb Sr I Xe
0.8 1.0 2.5 -
Cs Ba At Rn
0.7 0.9 2.2 -
Fr Ra
0.7 0.9
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• Predominant bonding in Ceramics
Table shows ioniv radii for ions with C.N. Of 4 and 6. The relative size of the ions determines
the C.N. 31
The relative size of the ions determines the C. N.
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Most of the ionic structures are close
packed. Bonding is associated with the s
electron shells (which have spherical
probabilitr distribution) and would be
non directional if purely ionic. However,
there is a tendency for increased
electron concentration between atom
centers, which provides a degree of non-
ionic character.
C: has 4 valence e,
needs 4 more
H: has 1 valence e,
needs 1 more
Electronegativities
are comparable.
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• C-C covalent bonding
• C-…. 2p2 →four valance electrons available for bonding.
• Resulting in a structure in which each carbon atom is
covalently bonded to four carbon atoms in tetrahedral
orientattion.
• Central carbon atom→initial 2 electrons + from shared
electrons:10 electrons.
• This is equivalent to the filled outer shell of a neon atom
and is very stable condition.
• Outer carbon atoms of the tetrahedron is bonded
directionally to three additional carbon atoms in the
structure
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The continuous periodic covalent bonding of carbon atoms in
diamond results in high hardness, high melting temperature, and
low electrical conductivity at low temperature. Silicon carbide has
similar covalent bonding and thus high hardness, high melting
temperatue and low electrical conductivity at low temperature.
Diatomic gasses (H2, O2, N2) are another example of covalent
bonding where molecules rather than interconnected solid
structures are formed.
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EXAMPLES:H2OCOVALENT BONDING
column IVA
H2 F2
C(diamond)
H He
2.1
SiC - Cl2
Li Be C O F Ne
1.0 1.5 2.5 2.0 4.0 -
Na Mg Si Cl Ar
0.9 1.2 1.8 3.0 -
K Ca Ti Cr Fe Ni Zn Ga Ge As Br Kr
0.8 1.0 1.5 1.6 1.8 1.8 1.8 1.6 1.8 2.0 2.8 -
Rb Sr Sn I Xe
0.8 1.0 1.8 2.5 -
Cs Ba Pb At Rn
0.7 0.9 1.8 2.2 -
Fr Ra
0.7 0.9
Adapted from Fig. 2.7, Callister 6e. (Fig. 2.7 is GaAs
adapted from Linus Pauling, The Nature of the Chemical Bond, 3rd edition, Copyright
1939 and 1940, 3rd edition. Copyright 1960 by Cornell University.
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IONIC AND COVALENT BOND
COMBİNATIONS
• Many ceramic materials have a combination of ionics and
covalent bonding.
A similar type of combined bonding results in the many silicate compositions that
are so important to ceramic technology. These silicate structures are based on the
SiO4 -4 tetrahedron and the various ways these terahedron can be linked.
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METALLIC BONDING
• Arises from a sea of donated valence electrons
(1, 2, or 3 from each atom).
These valance electrons are
not bound to any particular
atom in the solid and more or
less free to drift througout the
entire metal.
‘sea of electron , ‘electron
cloud’.
The remaining non-valance
electron+ nuclei→ ion cores.
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• The free electrons shield the positively
charged ion cores from mutually repulsive
electrostatic forces, which they would
otherwise exert upon one another;
consequently, the metallic bond is non-
directional
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Bonding energies and melting temperatures for several metals are
listed in Table .
Metallic bonding is found in the periodic table for Group IA and IIA
elements and, in fact, for all elemental metals.
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SECONDARY BONDING
Secondary bonds are generally much weaker than primary
bonds, although they can be critical in determining both the
existence of a particular crystal structure and the properties of a
material.
The origin of van der Waals bonding (known also as the London
interaction) is weak electrostatic attraction between closely
spaced neutral atoms and molecules. The explanation for this
universally attractive force is that even a neutral atom has a
charge distribution that fluctuates very rapidly.
When two atoms are brought together the fluctuations in one
can induce a field around the other and this coupling results in
the attractive force. Although van der Waals bonding is present in
all crystalline solids it is important only when not overwhelmed
by strong bonding forces
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SECONDARY BONDING
Arises from interaction between dipoles
• Fluctuating dipoles
-ex: polymer
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In ceramics, van der Waals bonding is important in
layered structures. In pyrophyllite, a layered
silicate, van der Waals bonds between the oxygen
ions in adjacent layers allow easy slip parallel to
the layers. In the mineral talc, van der Waals
bonds between the layers are even weaker than in
pyrophyllite. You can cleave talc with your
fingernail.
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SUMMARY: BONDING
Type Bond Energy Comments
Ionic Large! Nondirectional (ceramics)
Variable Directional
Covalent large-Diamond semiconductors, ceramics
small-Bismuth polymer chains)
Variable
Metallic large-Tungsten Nondirectional (metals)
small-Mercury
Directional
Secondary smallest inter-chain (polymer)
inter-molecular
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SUMMARY: PRIMARY
Ceramics
BONDS
Large bond energy
large Tm
(Ionic & covalent bonding): large E
small a
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CHAPTER 2: CRYSTAL STRUCTURES
ISSUES TO ADDRESS...
• How do atoms assemble into solid structures?
(for now, focus on metals)
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Most ceramics are crystalline. The exception is glass, which
we usually discuss separately. Not only do the properties of
ceramic crystals depend on how the atoms or ions are
arranged, but the type and nature of defects also depend on
crystal structure.
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
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METALLIC CRYSTALS
• tend to be densely packed.
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SIMPLE CUBIC STRUCTURE (SC)
• Rare due to poor packing (only Po has this structure)
• Close-packed directions are cube edges.
• Coordination # = 6
(# nearest neighbors)
• Coordination # = 8
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FACE CENTERED CUBIC STRUCTURE
(FCC)
• Close packed directions are face diagonals.
--Note: All atoms are identical; the face-centered atoms are shaded
differently only for ease of viewing.
• Coordination # = 12
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FCC STACKING
• ABCABC... Stacking Sequence
SEQUENCE
• 2D Projection
A
B B
C
A
A sites B B B
C C
B sites B B
C sites
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HEXAGONAL CLOSE-PACKED
STRUCTURE (HCP)
• ABAB... Stacking Sequence
• 3D Projection • 2D Projection
A sites
B sites
A sites
Adapted from Fig. 3.3,
Callister 6e.
• Coordination # = 12
• APF = 0.74
12 68
THEORETICAL DENSITY,
Example: Copper
Data from Table inside front cover of Callister (see next slide):
• crystal structure = FCC: 4 atoms/unit cell
• atomic weight = 63.55 g/mol (1 amu = 1 g/mol)
• atomic radius R = 0.128 nm (1 nm = 10 -7cm)
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
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the properties of crystalline solids depend on the crystal structure
of the material, the manner in which atoms, ions, or molecules are
spatially arranged.
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CRYSTAL SYSTEMS
The atomic order in crystalline solids indicates that small groups of
atoms form a repetitive pattern. Thus, in describing crystal
structures, it is often convenient to subdivide the structure into
small repeat entities called unit cells.
The unit cell is the basic structural unit or building block of the
crystal structure and defines the crystal structure by virtue of its
geometry and the atom positions within.
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Bravais Lattices
Different options are available for stacking atoms in unit cell. For example, three options exist
for a cubic cell:
(1) At the eight corners
(2) At the eight corners plus at the center of each cube
(3) At the eight corners plus at the center of each face of the cube.
These atom positions are referred to as lattice points. Fourteen points are possible for lattice
points in the seven crystal systems (Bravais Lattices)
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Example: For the unit cell shown in the
accompanying sketch (a), locate the point having
coordinates ¼ 1 ½ .
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Example:
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Example :Specify point coordinates for all atom
positions for a BCC unit cell
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CRYSTALLOGRAPHIC DIRECTIONS
A crystallographic direction is defined as a line between two points,
or a vector.
The following steps are used to determine the three directional
indices:
1. A vector of convenient length is positioned such that it passes
through the origin of the coordinate system. Any vector may be
translated throughout the crystal lattice without alteration, if
parallelism is maintained.
2. The length of the vector projection on each of the three axes is
determined; these are measured in terms of the unit cell dimensions
a, b, and c.
3. These three numbers are multiplied or divided by a common
factor to reduce them to the smallest integer values.
4. The three indices, not separated by commas, are enclosed in
square brackets, thus: [uvw]. The u, v, and w integers correspond to
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the reduced projections along the x, y, and z axes, respectively
For each of the three axes, there will exist both
positive and negative coordinates. Thus negative
indices are also possible, which are represented by a
bar over the appropriate index. For example, the [ ]
direction would have a component in the y direction.
Also, changing the signs of all indices produces an
antiparallel direction; that is, [ ] is directly opposite
to [ ] . If more than one direction (or plane) is to be
specified for a particular crystal structure, it is
imperative for the maintaining of consistency that a
positive–negative convention, once established, not
be changed.
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Example: Determine the indices for the
direction shown in the accompanying figure.
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Example: Draw a [11- 0] direction within a cubic
unit cell.
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For some crystal structures, several nonparallel directions with
different indices are crystallographically equivalent; this means
that the spacing of atoms along each direction is the same. For
example, in cubic crystals, all the directions represented by the
following indices are equivalent: [100], [ 00], [010], [0 0], [001],
and [00 ]. As a convenience, equivalent directions are grouped
together into a family, which are enclosed in angle brackets,
thus: [100]. Furthermore, directions in cubic crystals having the
same indices without regard to order or sign—for example, [123]
and [ 1 2-3-]— are equivalent. This is, in general, not true for
other crystal systems. For example, for crystals of tetragonal
symmetry, [100] and [010] directions are equivalent, whereas
[100] and [001] are not.
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Hexagonal Crystals
a four-axis, or Miller–Bravais, coordinate system
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denoted by four indices, as [uvtw]; by
convention, the first three indices pertainto
projections along the respective a1, a2, and a3
axes in the basal plane.
Conversion from the three-index system to the
four-index system,
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the [010] direction →
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Reduced-scale coordinate axis
system for hexagonal unit cells that may be
used to plot crystallographic directions.
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Conversion and Construction of Directional
Indices for a Hexagonal Unit Cell
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b
99
c
100
Determination of Directional Indices
for a Hexagonal Unit Cell
Determine the directional indices (four-index
system) for the direction shown in the
accompanying figure.
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CRYSTALLOGRAPHIC PLANES
The unit cell is the basis, with the three-axis coordinate system.
1. If the plane passes through the selected origin, either another parallel plane
must be constructed within the unit cell by an appropriate translation, or a
new origin must be established at the corner of another unit cell.
3. The reciprocals of these numbers are taken. A plane that parallels an axis
may be considered to have an infinite intercept, and, therefore, a zero index.
4. If necessary, these three numbers are changed to the set of smallest integers
by multiplication or division by a common factor.
5. Finally, the integer indices, not separated by commas, are enclosed within
parentheses, thus: (hkl). 103
One interesting and unique characteristic of cubic
crystals is that planes and directions having the
same indices are perpendicular to one another;
however, for other crystal systems there are no
simple geometrical relationships between planes
and directions having the same indices.
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• Determine the Miller indices for the plane
shown
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Because the plane passes through the selected origin O, a new
origin must be chosen at the corner of an adjacent unit cell,
taken as and shown in sketch.
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Construction of Specified
Crystallographic Plane
Construct a (01-1) plane within a cubic unit cell.
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Atomic Arrangements
The atomic arrangement for a crystallographic
plane, which is often of interest, depends on the
crystal structure. Reduced sphere FCC
unit cell with
the (110) plane.
Atomic packing of an
FCC (110) plane.
Corresponding atom
positions from (a) are
indicated.
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Draw reduced-sphere BCC unit cell with the
(110) plane.
(b)Draw atomic packing of a BCC (110) plane.
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The circles represent atoms lying in the crystallographic
planes as would be obtained from a slice taken through
the centers of the full-sized hard spheres.
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A “family” of planes contains all planes that are
crystallographically equivalent— that is, having the
same atomic packing; a family is designated by indices
that are enclosed in braces—such as {100}. For
example, in cubic crystals the (111) ………
…………..………
planes all belong to the {111} family.
tetragonal crystal structures, the {100} family
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Hexagonal Crystals
For crystals having hexagonal symmetry, it is desirable that equivalent planes
have the same indices; as with directions, this is accomplished by the Miller–
Bravais system shown
This convention leads to the four-index (hkil) scheme, which is
favored in most instances because it more clearly identifies
the orientation of a plane in a hexagonal crystal. There is
some redundancy in that i is determined by the sum of h and
k through
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Determination of Miller–Bravais Indices for a
Plane within a Hexagonal Unit Cell
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LINEAR AND PLANAR DENSITIES
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Linear density (LD)
units for planar density → Planar density: (110) plane within an FCC unit
cell ?
[110] linear density for FCC
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CLOSE-PACKED CRYSTAL STRUCTURES
face centered cubic and hexagonal close-packed
crystal structures have atomic packing factors of
0.74, which is the most efficient packing of
equal-sized spheres or atoms.
A portion of a close-packed
plane of atoms; A, B, and C
positions are indicated
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The real distinction between FCC
and HCP lies in where
the third close-packed layer is
positioned. For HCP, the centers of
this layer are
aligned directly above the original
A positions. This stacking
sequence, ABABAB . . . ,