Professional Documents
Culture Documents
No. (NORMAL/NIGHT
OR EXTENDED)
JSEA title: Annual electrical maintenance
Task description: Electrical motor maintenance and inspection
Permit To Work Required? yes Nature of Task (Routine or Non- Non - routine
(Yes/No) Routine)
Specialized Equipment,
Tools or Workman
Requirements:
Contractor(s) & their role in the work: Kinetic Controls LTD
Where is the job described and the hazards and control measures identified?
Document Type & Reference (e.g., Risk Reviewed & Satisfactory? Yes / No
Assessment, SOP, WI, Method Statement,
Client MS or/and Contractor MS etc.)
Job description
Hazard Listed in the task table below
identification
Control Listed in the task table below
measures
JSEA Acceptance
N/B: JSEA Acceptance shall be based on completeness, accuracy of task description, Hazard/Aspect Identification, risk assessment and
control measures
WTS/ENI HSE Date of
Representative Acceptance:
(Name and
Signature)
N/B: Incase of any change to the task breakdown, specialized equipment, tools, workman requirements, shift, nature of task; occupational hazards,
environmental aspects, risks will need to be reviewed and reassessed.
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Tasks, Hazards and Control Measures
Complete table, unless tasks, hazards, environmental aspects and controls are satisfactorily identified elsewhere.
Occupational Health and Safety Hazards and Environmental Aspects should be identified and assessed separately
Each Associated Risk/Impact should be identified and assessed separately
Task Breakdown
Task Risk
Assessment
( 1-5)
Risk Rating =
Likelihood *
Severity
Activity Description OHS Hazard / Environmental Associated Risk / Impact Control Measures Responsibility
Aspect
Risk Rating
Likelihood
Severity
1 C 3C Site HSE officer, Performing
Ensure site safety induction. Authority & the Site
Non – compliance with HSE Ensure to obtain all required permits to work Supervisor.
Work suspension for violating HSE
procedures. prior to the work.
procedures.
Preparing of Job safety analysis and detailed
work plan.
Pre – Work/ obtaining
authorization 1 C 3C Site HSE officer, Performing
Authority & the Site
Permit to work shall be applied before any work. Supervisor
Unexpected and unwanted near
Unauthorized Work. All the works must be approved and the
misses, incidents and accidents.
operations team notified.
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Ladder to be provided in proper slope (1:4
extended 1m above from landing level)
Use of all required and standard PPE'S
Illumination should be good,
Housekeeping should be maintained
Material handling & Shifting
Proper supervision shall be ensured as wearing
by Workmen
of safety harness during workmen when
engaged at edge and near the shaft opening.
Maintain three contact points while using the
ladder
2 C 2C Clean, neat work area, plan out lifting/moving of Site HSE officer, Performing
items Authority & the Site
Employees to wear full PPEs when handling Supervisor, Equipment
materials, safety gloves, safety boots, safety full operators.
body overalls.
Improper and wrong methods
The equipment shall be handled by a competent
Mobilizing equipment to of equipment mobilization. Trips, slips, cuts,
person.
jobsite Damage to the property, fatality
Initial inspection of the equipment before being
Equipment tip over.
deployed for works.
The equipment must have the relevant
documents for compliance.
The equipment shall be inspected before starting
on daily basis.
Multiseed Ferro Oiltek
Inhalation of dust particles when 3 C 3C Site HSE officer, Performing
dusting fan covers Use approved PPEs and tools for the works e.g., Authority & the Site
use of dust mask and safety goggles must be Supervisor, Equipment
Electrocution/electric shock when EN 149 compliant operators
checking cable terminations, body Isolation of power supply (apply LOTOTO)
injuries Use of approved access ladder
Adherence to PFAS when accessing WAH
Inspect fan covers for
Electricity Falls from height, falling objects Use of safety harness when accessing the work
blocked ventilation due to
Dust while working at height (below area
dust/dirt deposits and clean.
Work at height level) when checking motors for Analyze ventilation of the confined space before
Check cable terminations
Confined space hopper and bucket elevators. accessing it. Adhere to work in confined space
(on shutdown)
permit requirements.
Suffocation while working in Use of headlamps for clear vision while in the
confined space for hopper and confined space
bucket elevators motors Engage trained, skilled and experience
personnel for the works
Insufficient light while working at
confined space
Check motor smooth Dust Inhalation of dust particles 1 C 1C Use of dust mask KN95 / 3M respirators Site HSE officer, Performing
operation Noise working at a confined space Authority & the Site
(on the run) Electricity Trips and falls from height Adhere to the confined permit requirements Supervisor, Equipment
Rotating parts operators
Operational equipment’s Noise and vibrations from running Inspection and monitoring to be carried only by
motors competent and trained personnel.
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Use of access ladder and safety harness
Entanglement from rotating parts
of the motor Proper use of equipment when doing power
tests to avoid electrocution
Handle equipment and tools with care
Continuous site monitoring to ensure adherence
to safety requirements
Keep clear/safe distance from rotating parts,
Ensure no loose clothing, no wearing of jewelry
and rings
1 D 1D Site HSE officer, Performing
Authority & the Site
Supervisor, Equipment
Strict adherence to work in confined permit operators
requirements
Suffocation and difficult navigation
while Working at a confined space Proper and continuous housekeeping to aid
avoid slips and trips.
Check motor Earthing. Trips, slips and falls when
Working in confined space.
(on shut down) accessing confine space Proper use of access ladder and safety harness,
ensure proper housekeeping
Damage to property when
checking motor Earthing Engage competent, skilled and authorized
personnel to carry out the work.
Pre-cleaning System
Inspect fan covers for Working in confined space Suffocation and oxygen deficiency 2 D 2D Strict adherence to the work in confined space Site HSE officer, Performing
blocked ventilation due to when inspecting bucket Poor visibility permit requirements. Authority & the Site
dust/dirt deposits and elevator motors Broken bones, fractures, minor Supervisor, Equipment
skin abrasions, cuts and bruises Precautionary measures during inspection e.g., operators
Difficult navigation and limited ensuring the motor fans are switched off and
accessibility correct PPE use.
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Ensure full compliance with CS entry procedures
and requirements
Inhalation of dust particles and 2 D 2D Use of Dust mask/respirator and safety goggles Site HSE officer, Performing
entry of particles to eyes when Use of approved PPES e.g., anti-cut safety Authority & the Site
dusting and cleaning dirt from fan gloves and right tools to do the works Supervisor, Equipment
covers Isolation of power and application of LOTOTO operators
Body injuries, cuts and bruises Provision of safety tool belts/ pouches while
Clean. Check cable Dust, electricity, working at when opening fan covers accessing WAH
terminations height Electrocution/Electric shocks when Delimitation of access on the active area/ zone
(On Shutdown) Moving parts checking cable terminations Use safety harness and adherence to PFAS
Falls and falling objects when when accessing WAH
working at height for overhead Keep clear/off moving parts
motors
Entanglement from moving parts
Broken bones, fractures, minor 2 C 2C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators
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Supervisor, Equipment
Broken bones, fractures, minor Adhere to confined space permit requirement operators
abrasions, cuts and bruises falling
objects caused by falling on the Use of 3M or KN95 dust masks.
thermal image Trips and falls same level
(On the run) Dust Use of approved safety harness, proper
Respiratory problems and strapping of tools to prevent falling objects.
difficulties caused by Inhalation of
dust particles Use approved and tagged scaffold and maintain
Damage to property three contact point while using the ladders.
Fine cleaning system
Falls and falling objects when 2 E 2E Provision for access to WAH to be well Site HSE officer, Performing
working at height causing broken elaborated e.g., Use of scaffolds or cherry picker Authority & the Site
bones, fractures, fatality Supervisor, Equipment
Use of approved and inspected safety harness operators
Respiratory problems and
difficulties caused by Inhalation of Use of 3M or KN95 dust masks /respirator
Inspect fan covers for
dust particles when cleaning
blocked ventilation due to Working at height
Isolation of power and application of LOTOTO
dust/dirt deposits and clean. Dust
Shocks, Burns, Electrocution when
Check cable terminations Electricity
checking cable terminations Unnecessary shutdown.
(on shutdown)
Minor abrasions, Body injuries, Use of correctly identified PPE’s during RA e.g.,
cuts and bruises when opening fan PPEs and right tools for the works
covers
Engage competent and skilled personnel to carry
out the works
Broken bones, fractures, minor 2 C 2C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators
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difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
and bruises and procedures
While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.
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Broken bones, fractures, minor 1 D 1D Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
Working at height Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Check motor Earthing. Dust and bruises and procedures
(On Shutdown) Electricity While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.
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difficulties caused by Inhalation of strapping of tools to prevent falling objects.
dust particles
Use approved and tagged scaffold and maintain
Damage to property three contact point while using the ladders.
Induced hearing loss and hearing
impairment caused by the noise Engage competent and skilled personnel to carry
out the works
Broken bones, fractures, minor 2 D 2D Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators
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difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
and bruises and procedures
While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.
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cuts and bruises when opening fan the works
covers
Engage competent and skilled personnel to carry
out the works
Broken bones, fractures, minor 3 C 3C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Team leaders.
parts Use of earplugs/earmuffs
Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Equipment
difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
Working at height Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Check motor Earthing. Dust and bruises and procedures
(On Shutdown) Electricity While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.
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abrasions, cuts and bruises falling Use of 3M or KN95 dust masks. operators
objects caused by falling on the
same level Use of approved safety harness, proper
strapping of tools to prevent falling objects.
Respiratory problems and
difficulties caused by Inhalation of Use approved and tagged scaffold and maintain
dust particles three contact point while using the ladders.
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covering reflective overalls, safety boots with toe
caps.
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
Working at height Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Check motor Earthing. Dust and bruises and procedures
(On Shutdown) Electricity While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.
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the motor hence risk of fall and fall arrest system (Harnesses and WAH Helmet) Authority & the Site
falling objects resulting to broken Supervisor, Team leaders.
bones, fractures or fatality. Use of N95 dust mask
Inhalation of dust particles when Use of approved PPEs (Helmet, safety goggles,
cleaning motors causing gloves, ear plugs, overall and Safety shoes) and
respiratory problems and correct tools for the works.
difficulties.
First aider and first aid kit on standby
Minor Abrasions, Body injuries,
cuts and bruises while using tools Shut down and isolation of power before working
for motor inspection on the equipment
blocked ventilation due to
dust/dirt deposits and clean. Electricity
Electrocution/electric shocks when Ensure proper dusting of the motors and have
Check cable terminations Dust
checking cable terminations for standby ABC 9kg Fire extinguishers
(shutdown) Equipment- Shutdown
motors
Motor
Engage trained, experienced, skilled and
Risk of fire due to accumulated approved manpower for the works.
dust of near electrical components Lead scheduling, allocation of enough
resulting to overheating manpower, tools and equipment, and standby
consumables to work within allocated timeline.
Human error can result to
mistakes in cleaning and Ensure the shutdown is applied before working
inspecting on the fans.
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hand- arm vibration syndrome Engage skilled and competent personnel for the
checks.
Burns, fires caused by Motor
overheating due to dust
accumulation
Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Team leaders.
difficulties caused by inhalation of Engaged skilled, competent and authorized
dust particles. personnel to carry out the works
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Working at height
and bruises and procedures
Check motor Earthing. Dust
While Working in a confined space
(On Shutdown) Electricity
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.
Electric shock when using thermal 1 C 1C Keep a safe distance from the electrical Site HSE officer, Performing
imagers near electrical conductors Authority & the Site
components Supervisor, Team leaders.
Ensure full scanning of the motors when using
Incomplete coverage while the thermal imager
scanning using the thermal imager
Handle thermal imager with care to avoid its
Check for overheating of
Dropping/mishandling of thermal dropping
motor using Infra-red
Electricity imager when using it, Trips and
thermal image
Thermal rays falls Use of approved scaffolding and safety harness
(on the run) Equipment –
(Certified scaffolders to be deployed)
Motor
Noise from running motors causing
induced hearing Loss and Use of earplugs/earmuffs
impairment.
Donning of the proper and right PPE shall be
adhered to, safety hand gloves
Extrusion Section
Inspect fan covers for Dust Trips and falls 1 D 1D Proper housekeeping to eliminate trips hazards Site HSE officer, Performing
blocked ventilation due to Electricity Authority & the Site
dust/dirt deposits and clean. Operational machines Inhalation of dust particles when Use of N95 dust mask Supervisor, Team leaders
Check cable terminations cleaning motors
(Shutdown) Use of approved PPEs (Helmet, safety goggles,
Body injuries, cuts and bruises appropriate gloves, ear plugs, overall and Safety
15 | P a g e
while using tools for motor shoes) and correct tools for the works.
inspection
First aider and first aid kit on standby
Electrocution/electric shocks when
checking cable terminations for Shut down and isolation of power before working
motors on the equipment
Risk of fire due to accumulated Ensure proper dusting of the motors and have
dust of near electrical components standby ABC 9kg Fire extinguishers
resulting to overheating
Human error can result to Engage trained, experienced, skilled and
mistakes in cleaning and approved manpower for the works.
inspecting
Lead scheduling, allocation of enough
Operational downtime due to manpower, tools and equipment, and standby
shutdown consumables to work within allocated timeline.
Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
with electrical components to running of motor Authority & the Site
check for smooth running Supervisor, Team leaders.
Keep clear/do not touch any moving part, ensure
Entanglement and Caught by no loose clothing, jewelry etc.
moving part when checking
smooth run Use of approved scaffolding and safety harness
Trips and falls from height
resulting to broken bones, Use of earplugs/earmuffs
fractures or fatality
Ensure proper checking of motor for any loose
Electricity Noise from running motors causing item/component or part before running it
Dust induced hearing Loss and
Check motor smooth Rotating and moving parts impairment. Ensure proper house keeping
operation – On the run Operational equipment’s
Vibrations Loose items or objects from motor Adhere to motor manufacturer specifications,
Work at height can become projectiles causing guidelines and industry standard for motor
injury testing requirement
Equipment damage when running No not touch the motor to feel vibrations, use
motor without proper load or proper equipment to check for vibrations
lubrication.
Ensure that proper dusting is done to avoid dust
Motor vibrations can result to accumulation on the motor.
hand- arm vibration syndrome
Burns, fires caused by Motor Engage skilled and competent personnel for the
overheating due to dust checks.
accumulation
Check motor Earthing. Working at height Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height where necessary. Authority & the Site
Electricity Respiratory problems and Supervisor, Team leaders.
difficulties caused by inhalation of Engaged skilled, competent and authorized
dust particles. personnel to carry out the works
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
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Body injuries, Minor abrasions cuts Use of 3M or KN95 dust mask and safety
and bruises goggles.
While Working in a confined space
for some motors (bucket elevator Avoid working at height where necessary.
pits)
Use approved and tagged scaffold and maintain
Electrocutions, fires, shocks, burns three contact point while using the ladders.
and electrical arching
Confirm the isolation of power before doing the
checks.
Electric shock when using thermal 1 C 1C Keep a safe distance from the electrical Site HSE officer, Performing
imagers near electrical conductors Authority & the Site
components Supervisor, Team leaders.
Ensure full scanning of the motors when using
Incomplete coverage while the thermal imager
scanning using the thermal imager
Check for overheating of Handle thermal imager with care to avoid its
motor using Infra-red Dropping/mishandling of thermal dropping
Electricity
thermal image imager when using it, Trips and
Thermal rays
(on the run) Equipment – falls Use of approved scaffolding and safety harness
Motor (Certified scaffolders to be deployed)
Noise from running motors causing
induced hearing Loss and Use of earplugs/earmuffs
impairment.
Donning of the proper and right PPE shall be
adhered to, safety hand gloves
Check motor smooth Electricity Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
operation – On the run Dust with electrical components to running of motor Authority & the Site
17 | P a g e
check for smooth running Supervisor, Team leaders.
Keep clear/do not touch any moving part, ensure
Entanglement and Caught by no loose clothing, jewelry etc.
moving part when checking
smooth run Use of approved scaffolding and safety harness
Trips and falls from height
resulting to broken bones, Use of earplugs/earmuffs
fractures or fatality
Ensure proper checking of motor for any loose
Noise from running motors causing item/component or part before running it
induced hearing Loss and
impairment. Ensure proper house keeping
Rotating and moving parts
Operational equipment’s Loose items or objects from motor Adhere to motor manufacturer specifications,
Work at height can become projectiles causing guidelines and industry standard for motor
injury testing requirement
Equipment damage when running No not touch the motor to feel vibrations, use
motor without proper load or proper equipment to check for vibrations
lubrication.
Ensure that proper dusting is done to avoid dust
Burns, fires caused by Motor accumulation on the motor.
overheating due to dust
accumulation Engage skilled and competent personnel for the
checks.
Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)
Check for overheating of Electricity Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
motor using Infra-red Noise checking of motor conductors Authority & the Site
thermal image Vibration Supervisor, Team leaders.
(On the run) slips, trips and falls Broken bones, fractures, minor Ensure full scanning of the motors when using
Work at height abrasions caused by slips, trips the thermal imager
and falls
Handle thermal imager with care to avoid its
18 | P a g e
Equipment damage when using dropping
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Farmet Castor Line
Preparation Section
Falls and falling objects when 3 D 3D Use of inspected and approved scaffolding with Site HSE officer, Performing
working at height when checking safety harness and WAH PPEs Authority & the Site
motors, dusting and cables Supervisor, Team leaders.
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works
Inhalation of Dust particles and Use of N95 masks and safety goggles
Inspect fan covers for Working at height flying objects when dusting this
blocked ventilation due to Dust would cause respiratory difficulties Isolate power before checking for the cable
dust/dirt deposits and clean. Electricity and effects. terminations and apply for the isolation certificate
Check cable terminations Navigation and access
(On shut down ) limitations Electrocution and Electric shocks Use of right PPEs and tools for works
when checking terminations points
Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools
Difficulty in accessing of the
motors
Noise and vibrations when motors 1 D 1D All the technicians shall use ear plugs/ear muffs. Site HSE officer, Performing
are running. This would result to Authority & the Site
hearing impairments. Keep clear of moving parts, ensure no loose Supervisor, Team leaders.
clothing or jewelry.
Entanglement from moving parts
Damage to equipment or other Handle equipment with care, be cautious of the
utility lines (air pipeline/pressure surrounding utilities so as not to interfere with
line) resulting to minor abrasions, them.
Noise and vibrations
Check motor smooth cuts and bruises
Moving parts
operation Use of scaffolding/step ladder and harness
Working at height
(On the run) Falls and falling objects when strapping of tools when working at height.
Hot Parts and heat
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.
Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.
Check motor Earthing. Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height personnel to carry out the works Authority & the Site
Electricity Supervisor, Team leaders.
Slips, trips and falls. Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
19 | P a g e
Damage for property when goggles.
checking Earthing
Confirm the isolation of power before doing the
Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)
Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
abrasions caused by slips, trips the thermal imager
Electricity
and falls
Check for overheating of Noise
Handle thermal imager with care to avoid its
motor using Infra-red Vibration
Equipment damage when using dropping
thermal image slips, trips and falls
thermal image
(On the run) Work at height
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Recuperation Section
Falls and falling objects when 2 D 2D Use of inspected and approved scaffolding with Site HSE officer, Performing
working at height when checking safety harness and WAH PPEs Authority & the Site
motors, dusting and cables Supervisor, Team leaders.
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works
Inhalation of Dust particles and Use of N95 masks and safety goggles
flying objects when dusting this
would cause respiratory difficulties Isolate power before checking for the cable
Inspect fan covers for Working at height and effects. terminations and apply for the isolation certificate
blocked ventilation due to Dust
dust/dirt deposits and clean. Electricity Electrocution and Electric shocks Use of right PPEs and tools for works
Check cable terminations Navigation and access when checking terminations points
(On shut down ) limitations Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools Barricade the work area and place signs for the
Difficulty in accessing of the scope.
motors
Ensure a shutdown is applying before working
the fans.
20 | P a g e
hearing impairments. Keep clear of moving parts, ensure no loose Supervisor, Team leaders.
clothing or jewelry.
Entanglement from moving parts
Damage to equipment or other Handle equipment with care, be cautious of the
utility lines (air pipeline/pressure surrounding utilities so as not to interfere with
line) resulting to minor abrasions, them.
cuts and bruises
Use of scaffolding/step ladder and harness
Working at height
(On the run) Falls and falling objects when strapping of tools when working at height.
Hot Parts and heat
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.
Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.
Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)
Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
Electricity
abrasions caused by slips, trips the thermal imager
Check for overheating of Noise
and falls
motor using Infra-red Vibration
Handle thermal imager with care to avoid its
thermal image slips, trips and falls
Equipment damage when using dropping
(On the run) Work at height
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Cake Cooling Section
Inspect fan covers for Working at height Falls and falling objects when 3 C 3C Use of inspected and approved scaffolding with Site HSE officer, Performing
blocked ventilation due to Dust working at height when checking safety harness and WAH PPEs Authority & the Site
dust/dirt deposits and clean. Electricity motors, dusting and cables Supervisor, Team leaders.
21 | P a g e
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works
Inhalation of Dust particles and Use of N95 masks and safety goggles
flying objects when dusting this
would cause respiratory difficulties Isolate power before checking for the cable
and effects. terminations and apply for the isolation certificate
Electrocution and Electric shocks Use of right PPEs and tools for works
Check cable terminations Navigation and access when checking terminations points
(On Isolation) limitations Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools Barricade the work area and place signs for the
Difficulty in accessing of the scope.
motors
Ensure a shutdown is applying before working
the fans.
Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.
Check motor Earthing. Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height personnel to carry out the works Authority & the Site
Electricity Supervisor, Team leaders.
Slips, trips and falls. Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
checking Earthing
Confirm the isolation of power before doing the
Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)
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Electrocutions, fires, shocks, burns
and electrical arching
Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
abrasions caused by slips, trips the thermal imager
Electricity and falls
Check for overheating of Noise Handle thermal imager with care to avoid its
motor using Infra-red Vibration Equipment damage when using dropping
thermal image slips, trips and falls thermal image
(On the run) Work at height Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Homegenization section
Falls and falling objects when 3 C 3C Use of inspected and approved scaffolding with Site HSE officer, Performing
working at height when checking safety harness and WAH PPEs Authority & the Site
motors, dusting and cables Supervisor, Team leaders.
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works
Inhalation of Dust particles and Use of N95 masks and safety goggles
flying objects when dusting this
would cause respiratory difficulties Isolate power before checking for the cable
Inspect fan covers for Working at height and effects. terminations and apply for the isolation certificate
blocked ventilation due to Dust
dust/dirt deposits and clean. Electricity Electrocution and Electric shocks Use of right PPEs and tools for works
Check cable terminations Navigation and access when checking terminations points
(On Isolation) limitations Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools Barricade the work area and place signs for the
Difficulty in accessing of the scope.
motors
Ensure a shutdown is applying before working
the fans.
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Use of scaffolding/step ladder and harness
Falls and falling objects when strapping of tools when working at height.
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.
Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.
Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)
Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
Electricity
abrasions caused by slips, trips the thermal imager
Check for overheating of Noise
and falls
motor using Infra-red Vibration
Handle thermal imager with care to avoid its
thermal image slips, trips and falls
Equipment damage when using dropping
(On the run) Work at height
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Oil Filtration Section
Inspect fan covers for Electricity Inhalation of dust and flying 1 C 1C Use of dust mask/respirator Site HSE officer, Performing
blocked ventilation due to Dust particles when cleaning dirt Authority & the Site
dust/dirt deposits and clean. Noise deposits resulting to respiratory Isolation of power Supervisor, Team leaders.
Check cable terminations. problems and health problems
Proper housekeeping and use of harness when
(On shutdown) Electrocution and shocks when working at height.
checking cable terminations.
Use of approved PPEs and tools
Slips, trips and falls
Continuous site monitoring and surveillance to
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Body injuries, cuts and bruises ensure adherence to safety rules
when using tools to inspect fan
covers Standby fire extinguishers
Fire
Entanglement from rotating parts 1 C 1C Keep clear of rotating parts Site HSE officer, Performing
Resulting to minor injuries, skin Authority & the Site
abrasions. Use of earplugs/ear muffs Supervisor, Team leaders.
Check motor smooth
Moving parts,
operation
Electricity Noise and vibrations from running
(On run)
motors resulting to hearing
impairments
Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)
Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
Electricity
abrasions caused by slips, trips the thermal imager
Check for overheating of Noise
and falls
motor using Infra-red Vibration
Handle thermal imager with care to avoid its
thermal image slips, trips and falls
Equipment damage when using dropping
(On the run) Work at height
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Common Oil Storage Tank
Oil Storage Section
Inspect fan covers for Dust Trips and falls 1 D 1D Proper housekeeping to eliminate trips hazards Site HSE officer, Performing
blocked ventilation due to Electricity Authority & the Site
dust/dirt deposits and clean. Operational machines Inhalation of dust particles when Use of N95 dust mask Supervisor, Team leaders
Check cable terminations cleaning motors
(Shutdown) Use of approved PPEs (Helmet, safety goggles,
Body injuries, cuts and bruises appropriate gloves, ear plugs, overall and Safety
25 | P a g e
while using tools for motor shoes) and correct tools for the works.
inspection
First aider and first aid kit on standby
Electrocution/electric shocks when
checking cable terminations for Shut down and isolation of power before working
motors on the equipment
Risk of fire due to accumulated Ensure proper dusting of the motors and have
dust of near electrical components standby ABC 9kg Fire extinguishers
resulting to overheating
Human error can result to Engage trained, experienced, skilled and
mistakes in cleaning and approved manpower for the works.
inspecting
Lead scheduling, allocation of enough
Operational downtime due to manpower, tools and equipment, and standby
shutdown consumables to work within allocated timeline.
Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
with electrical components to running of motor Authority & the Site
check for smooth running Supervisor, Team leaders.
Keep clear/do not touch any moving part, ensure
Entanglement and Caught by no loose clothing, jewelry etc.
moving part when checking
smooth run Use of approved scaffolding and safety harness
Trips and falls from height
resulting to broken bones, Use of earplugs/earmuffs
fractures or fatality
Ensure proper checking of motor for any loose
Electricity Noise from running motors causing item/component or part before running it
Dust induced hearing Loss and
Check motor smooth Rotating and moving parts impairment. Ensure proper house keeping
operation – On the run Operational equipment’s
Vibrations Loose items or objects from motor Adhere to motor manufacturer specifications,
Work at height can become projectiles causing guidelines and industry standard for motor
injury testing requirement
Equipment damage when running No not touch the motor to feel vibrations, use
motor without proper load or proper equipment to check for vibrations
lubrication.
Ensure that proper dusting is done to avoid dust
Motor vibrations can result to accumulation on the motor.
hand- arm vibration syndrome
Burns, fires caused by Motor Engage skilled and competent personnel for the
overheating due to dust checks.
accumulation
Check motor Earthing. Working at height Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height where necessary. Authority & the Site
Electricity Respiratory problems and Supervisor, Team leaders.
difficulties caused by inhalation of Engaged skilled, competent and authorized
dust particles. personnel to carry out the works
Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools
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Body injuries, Minor abrasions cuts Use of 3M or KN95 dust mask and safety
and bruises goggles.
While Working in a confined space
for some motors (bucket elevator Avoid working at height where necessary.
pits)
Use approved and tagged scaffold and maintain
Electrocutions, fires, shocks, burns three contact point while using the ladders.
and electrical arching
Confirm the isolation of power before doing the
checks.
Electric shock when using thermal 1 C 1C Keep a safe distance from the electrical Site HSE officer, Performing
imagers near electrical conductors Authority & the Site
components Supervisor, Team leaders.
Ensure full scanning of the motors when using
Incomplete coverage while the thermal imager
scanning using the thermal imager
Check for overheating of Handle thermal imager with care to avoid its
motor using Infra-red Dropping/mishandling of thermal dropping
Electricity
thermal image imager when using it, Trips and
Thermal rays
(on the run) Equipment – falls Use of approved scaffolding and safety harness
Motor (Certified scaffolders to be deployed)
Noise from running motors causing
induced hearing Loss and Use of earplugs/earmuffs
impairment.
Donning of the proper and right PPE shall be
adhered to, safety hand gloves
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Electrocution, shocks and burns 1 E 1E Proper opening and closing of the switch boards Site HSE officer, Performing
from electricity. and electrical panels. Authority & the Site
Supervisor, Team leaders.
Slips, trips and falls resulting to Use of proper mechanism while working on the
broken bones, fractures and minor switch boards and electrical panels.
abrasions.
The boards should not be left un attended.
Interruption of production and
Electricity normal operations causing All the technicians must use and wear the proper
Slippery surfaces downtime of the plant. PPEs without compromise
Inspection and maintenance Working on energized
of switch boards . systems Dust inhalation resulting to Permit to work must be applied before carrying
Dust respiratory problems and difficult out any maintenance on the switch boards
breathing.
Apply lock and tag out on the switch boards.
Falling to a lower level in the open All the open pits must be covered after work
Work at height pits resulting to major injuries and completion, the open pits must be barricaded
Electricity deaths. and signs must be placed.
Dust
Ferro Oitek Multiseed line
Open pits Entanglement and limited Competent and qualified technicians must be
Operational equipment’s accessibility while working around engaged.
the operational equipment.
Use approved scaffold and harnesses must be
observed.
Slips, trips, and falls resulting to Engage competent, skilled and authorized
broken bones, fractures and major personnel to carry out the works
injuries.
Have standby fire extinguishers
Respiratory problems caused by
Work at height the inhalation of dust particles. Use of correct and approved PPEs and Tools
Slippery surface Skin irritations caused by contact Use of ear plugs/ear muffs
with the hazardous substances.
Noise Proper coordination and liaison with other site
Hearing impairment caused by the activities
Dust noise produced by the running
plant machinery Keep away from any moving or rotating part
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RISK ASSESSMENT MATRIX
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The control measures have reduced risks as low as is reasonably practicable. Yes / No
The appropriate resources (people and equipment) are available to do the job Yes / No
safely
Others that could be affected by the work have been informed Yes / No
All required safety equipment (including PPE and monitoring equipment) is Yes / No
available.
The job has been satisfactorily discussed in a Toolbox Talk with all relevant staff, Yes / No
including all control measures and safety equipment (including PPE).
All pre-job inspections and checks have been made. Yes / No
The job area has been prepared as required. Yes / No
That the work covered by this JSA can commence. Yes / No
Name Signature Date
Prepared by
Reviewed by
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