You are on page 1of 32

Site: ENI Wote AgriHub JSEA ENI/KCL/01/2024 SHIFT Normal

No. (NORMAL/NIGHT
OR EXTENDED)
JSEA title: Annual electrical maintenance
Task description: Electrical motor maintenance and inspection

Work zone: Plant area / Ferro oil tek

Permit To Work Required? yes Nature of Task (Routine or Non- Non - routine
(Yes/No) Routine)
Specialized Equipment,
Tools or Workman
Requirements:
Contractor(s) & their role in the work: Kinetic Controls LTD

Where is the job described and the hazards and control measures identified?

Document Type & Reference (e.g., Risk Reviewed & Satisfactory? Yes / No
Assessment, SOP, WI, Method Statement,
Client MS or/and Contractor MS etc.)
Job description
Hazard Listed in the task table below
identification
Control Listed in the task table below
measures
JSEA Acceptance
N/B: JSEA Acceptance shall be based on completeness, accuracy of task description, Hazard/Aspect Identification, risk assessment and
control measures
WTS/ENI HSE Date of
Representative Acceptance:
(Name and
Signature)
N/B: Incase of any change to the task breakdown, specialized equipment, tools, workman requirements, shift, nature of task; occupational hazards,
environmental aspects, risks will need to be reviewed and reassessed.

1|Page
Tasks, Hazards and Control Measures
Complete table, unless tasks, hazards, environmental aspects and controls are satisfactorily identified elsewhere.
Occupational Health and Safety Hazards and Environmental Aspects should be identified and assessed separately
Each Associated Risk/Impact should be identified and assessed separately

Task Breakdown
Task Risk
Assessment
( 1-5)
Risk Rating =
Likelihood *
Severity
Activity Description OHS Hazard / Environmental Associated Risk / Impact Control Measures Responsibility
Aspect

Risk Rating
Likelihood

Severity
1 C 3C Site HSE officer, Performing
Ensure site safety induction. Authority & the Site
Non – compliance with HSE Ensure to obtain all required permits to work Supervisor.
Work suspension for violating HSE
procedures. prior to the work.
procedures.
Preparing of Job safety analysis and detailed
work plan.
Pre – Work/ obtaining
authorization 1 C 3C Site HSE officer, Performing
Authority & the Site
Permit to work shall be applied before any work. Supervisor
Unexpected and unwanted near
Unauthorized Work. All the works must be approved and the
misses, incidents and accidents.
operations team notified.

2 B 2B Maintain proper housekeeping throughout the Site HSE officer, Performing


survey. Authority & the Site
Use safety signage on slip/trip/fall hazard. Supervisor.
Trips and fall as a result of Injuries (dislocations and fractures)
Inspection of the workplace
debris or improper access
PPE (safety boots, safety helmet, safety gloves,
Conducting plant survey and egress Disruption of activities by entering
reflective jacket and trouser or reflective overall)
unauthorized areas.
Monitoring the effectiveness.
Entry to unauthorized areas.
Permit application and acknowledgement before
conducting a survey.
Toolbox will be conducted prior.
Improper access Fall from height, falling object 3 C 3C Access should be clear and in good condition for Site HSE officer, Performing
Injuries, ergonomic hazards safe passage Authority & the Site
Work at height Health problem Only screened workmen allowed to work. Supervisor.
Close all the holes or openings along the paths.
Wrong method uses for Use full body harness safety belt during work at
material handling. height works.

2|Page
Ladder to be provided in proper slope (1:4
extended 1m above from landing level)
Use of all required and standard PPE'S
Illumination should be good,
Housekeeping should be maintained
Material handling & Shifting
Proper supervision shall be ensured as wearing
by Workmen
of safety harness during workmen when
engaged at edge and near the shaft opening.
Maintain three contact points while using the
ladder
2 C 2C Clean, neat work area, plan out lifting/moving of Site HSE officer, Performing
items Authority & the Site
Employees to wear full PPEs when handling Supervisor, Equipment
materials, safety gloves, safety boots, safety full operators.
body overalls.
Improper and wrong methods
The equipment shall be handled by a competent
Mobilizing equipment to of equipment mobilization. Trips, slips, cuts,
person.
jobsite Damage to the property, fatality
Initial inspection of the equipment before being
Equipment tip over.
deployed for works.
The equipment must have the relevant
documents for compliance.
The equipment shall be inspected before starting
on daily basis.
Multiseed Ferro Oiltek
Inhalation of dust particles when 3 C 3C Site HSE officer, Performing
dusting fan covers Use approved PPEs and tools for the works e.g., Authority & the Site
use of dust mask and safety goggles must be Supervisor, Equipment
Electrocution/electric shock when EN 149 compliant operators
checking cable terminations, body Isolation of power supply (apply LOTOTO)
injuries Use of approved access ladder
Adherence to PFAS when accessing WAH
Inspect fan covers for
Electricity Falls from height, falling objects Use of safety harness when accessing the work
blocked ventilation due to
Dust while working at height (below area
dust/dirt deposits and clean.
Work at height level) when checking motors for Analyze ventilation of the confined space before
Check cable terminations
Confined space hopper and bucket elevators. accessing it. Adhere to work in confined space
(on shutdown)
permit requirements.
Suffocation while working in Use of headlamps for clear vision while in the
confined space for hopper and confined space
bucket elevators motors Engage trained, skilled and experience
personnel for the works
Insufficient light while working at
confined space
Check motor smooth Dust Inhalation of dust particles 1 C 1C Use of dust mask KN95 / 3M respirators Site HSE officer, Performing
operation Noise working at a confined space Authority & the Site
(on the run) Electricity Trips and falls from height Adhere to the confined permit requirements Supervisor, Equipment
Rotating parts operators
Operational equipment’s Noise and vibrations from running Inspection and monitoring to be carried only by
motors competent and trained personnel.

Electrocution/electric shocks when Cordoning the active area


taking power
measurements for motors Use of ear plugs/ ear muffs
Damage to property

3|Page
Use of access ladder and safety harness
Entanglement from rotating parts
of the motor Proper use of equipment when doing power
tests to avoid electrocution
Handle equipment and tools with care
Continuous site monitoring to ensure adherence
to safety requirements
Keep clear/safe distance from rotating parts,
Ensure no loose clothing, no wearing of jewelry
and rings
1 D 1D Site HSE officer, Performing
Authority & the Site
Supervisor, Equipment
Strict adherence to work in confined permit operators
requirements
Suffocation and difficult navigation
while Working at a confined space Proper and continuous housekeeping to aid
avoid slips and trips.
Check motor Earthing. Trips, slips and falls when
Working in confined space.
(on shut down) accessing confine space Proper use of access ladder and safety harness,
ensure proper housekeeping
Damage to property when
checking motor Earthing Engage competent, skilled and authorized
personnel to carry out the work.

2 D 2D Site HSE officer, Performing


Authority & the Site
Supervisor, Equipment
Keep clear/ safe distance from rotating parts, operators
ensure no loose clothing.
Working in a confine space Difficult navigation, Adhere to work in confined space permit
Check for overheating of Trips and falls, falling objects Broken bones, fractures and minor requirements e.g., PTW, confined space entry
motor using Infra-red Rotating parts of the abrasions forms and gas test certificate)
thermal imager machinery Oxygen deficiency
(on the run) Poor illumination Ensure continuous proper housekeeping.
Damage to property
Entanglement from rotating parts Engage competent, skilled and authorized
personnel to carry out the works.

Pre-cleaning System
Inspect fan covers for Working in confined space Suffocation and oxygen deficiency 2 D 2D Strict adherence to the work in confined space Site HSE officer, Performing
blocked ventilation due to when inspecting bucket Poor visibility permit requirements. Authority & the Site
dust/dirt deposits and elevator motors Broken bones, fractures, minor Supervisor, Equipment
skin abrasions, cuts and bruises Precautionary measures during inspection e.g., operators
Difficult navigation and limited ensuring the motor fans are switched off and
accessibility correct PPE use.

4|Page
Ensure full compliance with CS entry procedures
and requirements
Inhalation of dust particles and 2 D 2D Use of Dust mask/respirator and safety goggles Site HSE officer, Performing
entry of particles to eyes when Use of approved PPES e.g., anti-cut safety Authority & the Site
dusting and cleaning dirt from fan gloves and right tools to do the works Supervisor, Equipment
covers Isolation of power and application of LOTOTO operators
Body injuries, cuts and bruises Provision of safety tool belts/ pouches while
Clean. Check cable Dust, electricity, working at when opening fan covers accessing WAH
terminations height Electrocution/Electric shocks when Delimitation of access on the active area/ zone
(On Shutdown) Moving parts checking cable terminations Use safety harness and adherence to PFAS
Falls and falling objects when when accessing WAH
working at height for overhead Keep clear/off moving parts
motors
Entanglement from moving parts

Broken bones, fractures, minor 2 C 2C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators

Hearing Impairment caused by Use of dust mask/respirator – be specific of the


Moving parts Noise and vibrations from running types to be used e.g., KN95 or 3M
Check motor smooth Noise motors
operation Work at height Use of safety harness and strapping of tools
(On the run) Electricity Inhalation of dust particles when working at height
Dust Causing respiratory problems Ensure cables are checked and properly
Terminated
Falls and falling objects from
height Done the proper and standard PPE, Safety
Electrocution Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.
Broken bones, fractures, from falls 1 E 1E Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Damage for property when Supervisor, Equipment
checking Earthing Engaged skilled, competent and authorized operators
personnel to carry out the works
Body injuries, Minor abrasions cuts
and bruises Use of approved PPES e.g., coveralls, anti-cut
While Working in a confined space safety gloves and correct tools
Working at height for some motors (bucket elevator
Check motor Earthing.
Working in confined spaces pits) Adhere to confined spaces permit requirements
(On Shutdown)
and procedures
Respiratory problems caused by
Inhalation of dust particles and Use of 3M or KN95 dust mask and safety
oxygen deficiency in the confined goggles.
spaces.
Avoid working at height where necessary.

Use approved and tagged scaffold and maintain


three contact point while using the ladders.
Check for overheating of Moving rotating parts. Entanglement from rotating parts 2 D 2D Keep clear from moving parts and have no loose Site HSE officer, Performing
motor using Infra-red Working in confined space. Working in a confine space clothing, jewelry or rings. Authority & the Site

5|Page
Supervisor, Equipment
Broken bones, fractures, minor Adhere to confined space permit requirement operators
abrasions, cuts and bruises falling
objects caused by falling on the Use of 3M or KN95 dust masks.
thermal image Trips and falls same level
(On the run) Dust Use of approved safety harness, proper
Respiratory problems and strapping of tools to prevent falling objects.
difficulties caused by Inhalation of
dust particles Use approved and tagged scaffold and maintain
Damage to property three contact point while using the ladders.
Fine cleaning system
Falls and falling objects when 2 E 2E Provision for access to WAH to be well Site HSE officer, Performing
working at height causing broken elaborated e.g., Use of scaffolds or cherry picker Authority & the Site
bones, fractures, fatality Supervisor, Equipment
Use of approved and inspected safety harness operators
Respiratory problems and
difficulties caused by Inhalation of Use of 3M or KN95 dust masks /respirator
Inspect fan covers for
dust particles when cleaning
blocked ventilation due to Working at height
Isolation of power and application of LOTOTO
dust/dirt deposits and clean. Dust
Shocks, Burns, Electrocution when
Check cable terminations Electricity
checking cable terminations Unnecessary shutdown.
(on shutdown)
Minor abrasions, Body injuries, Use of correctly identified PPE’s during RA e.g.,
cuts and bruises when opening fan PPEs and right tools for the works
covers
Engage competent and skilled personnel to carry
out the works
Broken bones, fractures, minor 2 C 2C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators

Hearing Impairment caused by Use of dust mask/respirator – be specific of the


Noise and vibrations from running types to be used e.g., KN95 or 3M
motors
Use of safety harness and strapping of tools
Moving parts Inhalation of dust particles when working at height
Check motor smooth Noise Causing respiratory problems Ensure cables are checked and properly
operation Work at height Terminated
(On the run) Electricity Falls and falling objects from
Dust height Done the proper and standard PPE, Safety
Electrocution Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.

Do not touch electrical terminals when checking


the smooth running of the motors

Engage competent and skilled personnel to carry


out the works
Check motor Earthing. Working at height Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Equipment

6|Page
difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
and bruises and procedures
While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.

Avoid working at height where necessary.

Use approved and tagged scaffold and maintain


three contact point while using the ladders.

Confirm the isolation of power before doing the


checks.
Entanglement from rotating parts 2 B 2B Keep clear from moving parts and have no loose Site HSE officer, Performing
clothing, jewelry or rings. Authority & the Site
Broken bones, fractures, minor Supervisor, Equipment
abrasions, cuts and bruises falling Adhere to confined space permit requirement operators
objects caused by falling on the
same level Use of 3M or KN95 dust masks.
Moving rotating parts.
Check for overheating of
Electricity. Respiratory problems and Use of approved safety harness, proper
motor using Infra-red
Trips and falls difficulties caused by Inhalation of strapping of tools to prevent falling objects.
thermal image
Dust dust particles
(On the run)
Noise Use approved and tagged scaffold and maintain
Damage to property three contact point while using the ladders.
Induced hearing loss and hearing
impairment caused by the noise Engage competent and skilled personnel to carry
out the works

Do no touch electrical conductors


Decorticating system
Falls and falling objects when 2 E 2E Provision for access to WAH to be well Site HSE officer, Performing
working at height causing broken elaborated e.g., Use of scaffolds or cherry picker Authority & the Site
bones, fractures, fatality Supervisor, Equipment
Use of approved and inspected safety harness operators
Respiratory problems and
difficulties caused by Inhalation of Use of 3M or KN95 dust masks /respirator
Inspect fan covers for
dust particles when cleaning
blocked ventilation due to Working at height
Isolation of power and application of LOTOTO
dust/dirt deposits and clean. Dust
Shocks, Burns, Electrocution when
Check cable terminations Electricity
checking cable terminations Unnecessary shutdown.
(On Shutdown)
Minor abrasions, Body injuries, Use of correctly identified PPE’s during RA e.g.,
cuts and bruises when opening fan PPEs and right tools for the works
covers
Engage competent and skilled personnel to carry
out the works

7|Page
Broken bones, fractures, minor 1 D 1D Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators

Hearing Impairment caused by Use of dust mask/respirator – be specific of the


Noise and vibrations from running types to be used e.g., KN95 or 3M
motors
Use of safety harness and strapping of tools
Moving parts Inhalation of dust particles when working at height
Noise Causing respiratory problems Ensure cables are checked and properly
Work at height Terminated
Check motor smooth
Electricity Falls and falling objects from
operation
Dust height Done the proper and standard PPE, Safety
(On the run)
Electrocution Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.

Do not touch electrical terminals when checking


the smooth running of the motors

Engage competent and skilled personnel to carry


out the works
Broken bones, fractures, from falls 1 C 1C Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Equipment
difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

Working at height Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Check motor Earthing. Dust and bruises and procedures
(On Shutdown) Electricity While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.

Electrocutions, fires, shocks, burns Avoid working at height where necessary.


and electrical arching
Use approved and tagged scaffold and maintain
three contact point while using the ladders.

Confirm the isolation of power before doing the


checks.
Check for overheating of Moving rotating parts. Entanglement from rotating parts 2 D 2D Keep clear from moving parts and have no loose Site HSE officer, Performing
motor using Infra-red Electricity. clothing, jewelry or rings. Authority & the Site
thermal image Trips and falls Broken bones, fractures, minor Supervisor, Equipment
(On the run) Dust abrasions, cuts and bruises falling Adhere to confined space permit requirement operators
Noise objects caused by falling on the
same level Use of 3M or KN95 dust masks.

Respiratory problems and Use of approved safety harness, proper

8|Page
difficulties caused by Inhalation of strapping of tools to prevent falling objects.
dust particles
Use approved and tagged scaffold and maintain
Damage to property three contact point while using the ladders.
Induced hearing loss and hearing
impairment caused by the noise Engage competent and skilled personnel to carry
out the works

Do no touch electrical conductors


Density separation system
Working at height Falls and falling objects when 1 C 1C Provision for access to WAH to be well Site HSE officer, Performing
Dust working at height causing broken elaborated e.g., Use of scaffolds or cherry picker Authority & the Site
Electricity bones, fractures, fatality Supervisor, Equipment
Use of approved and inspected safety harness operators
Respiratory problems and
difficulties caused by Inhalation of Use of 3M or KN95 dust masks /respirator
Inspect fan covers for dust particles when cleaning
blocked ventilation due to Isolation of power and application of LOTOTO
dust/dirt deposits and clean. Shocks, Burns, Electrocution when
Check cable terminations checking cable terminations Unnecessary shutdown.
(On Shutdown)
Minor abrasions, Body injuries, Use of correctly identified PPE’s during RA e.g.,
cuts and bruises when opening fan PPEs and right tools for the works
covers
Engage competent and skilled personnel to carry
out the works

Broken bones, fractures, minor 2 D 2D Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Equipment
parts Use of earplugs/earmuffs operators

Hearing Impairment caused by Use of dust mask/respirator – be specific of the


Noise and vibrations from running types to be used e.g., KN95 or 3M
motors
Use of safety harness and strapping of tools
Moving parts Inhalation of dust particles when working at height
Noise Causing respiratory problems Ensure cables are checked and properly
Work at height Terminated
Check motor smooth
Electricity Falls and falling objects from
operation
Dust height Done the proper and standard PPE, Safety
(On the run)
Electrocution Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.

Do not touch electrical terminals when checking


the smooth running of the motors

Engage competent and skilled personnel to carry


out the works
Check motor Earthing. Working at height Broken bones, fractures, from falls 2 E 2E Use of approved safety harness and other PFAS Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height where necessary. Authority & the Site
Electricity Respiratory problems and Supervisor, Equipment

9|Page
difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
and bruises and procedures
While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.

Electrocutions, fires, shocks, burns Avoid working at height where necessary.


and electrical arching
Use approved and tagged scaffold and maintain
three contact point while using the ladders.

Confirm the isolation of power before doing the


checks.
Entanglement from rotating parts 2 E 2E Keep clear from moving parts and have no loose Site HSE officer, Performing
clothing, jewelry or rings. Authority & the Site
Broken bones, fractures, minor Supervisor, Equipment
abrasions, cuts and bruises falling Use of 3M or KN95 dust masks. operators
objects caused by falling on the
same level Use of approved safety harness, proper
strapping of tools to prevent falling objects.
Respiratory problems and
Moving rotating parts. difficulties caused by Inhalation of Use approved and tagged scaffold and maintain
Check for overheating of
Electricity. dust particles three contact point while using the ladders.
motor using Infra-red
Trips and falls
thermal image
Dust Damage to property Engage competent and skilled personnel to carry
(On the run)
Noise Induced hearing loss and hearing out the works
impairment caused by the noise
Do no touch electrical conductors

Done the proper and standard PPE, Safety


Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.

Hulls purification system


Inspect fan covers for Working at height Falls and falling objects when 2 C 2C Use of approved inspected safety harness Site HSE officer, Performing
blocked ventilation due to Dust working at height causing broken Authority & the Site
dust/dirt deposits and clean. Electricity bones, fractures, fatality Use of dust mask/respirator Supervisor, Equipment
Check cable terminations operators
(On Shutdown) Respiratory problems and Isolation of power and application of LOTOTO by
difficulties caused by Inhalation of ENI AEP
dust particles when cleaning
Keep off any moving part and do not have loose
Shocks, Burns, Electrocution when clothing/jewelry or rings
checking cable terminations
Use appropriate safety gloves – Anti-cut.
Minor abrasions, Body injuries, Use of proper approved PPEs and right tools for

10 | P a g e
cuts and bruises when opening fan the works
covers
Engage competent and skilled personnel to carry
out the works
Broken bones, fractures, minor 3 C 3C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
abrasions, cuts and bruises clothing Authority & the Site
caused entanglement from moving Supervisor, Team leaders.
parts Use of earplugs/earmuffs

Hearing Impairment caused by Use of dust mask/respirator – be specific of the


Noise and vibrations from running types to be used e.g., KN95 or 3M
motors
Use of safety harness and strapping of tools
Inhalation of dust particles when working at height
Moving parts
Causing respiratory problems Ensure cables are checked and properly
Noise
Terminated
Work at height
Check motor smooth Falls and falling objects from
Electricity
operation height Done the proper and standard PPE, Safety
Dust
(On the run) Electrocution Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.

Do not touch electrical terminals when checking


the smooth running of the motors

Engage competent and skilled personnel to carry


out the works

Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Equipment
difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

Working at height Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Check motor Earthing. Dust and bruises and procedures
(On Shutdown) Electricity While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.

Electrocutions, fires, shocks, burns Avoid working at height where necessary.


and electrical arching
Use approved and tagged scaffold and maintain
three contact point while using the ladders.

Confirm the isolation of power before doing the


checks.
Check for overheating of Moving rotating parts. Entanglement from rotating parts 2 D 2D Keep clear from moving parts and have no loose Site HSE officer, Performing
motor using Infra-red Electricity. clothing, jewelry or rings. Authority & the Site
thermal image Trips and falls Broken bones, fractures, minor Supervisor, Equipment

11 | P a g e
abrasions, cuts and bruises falling Use of 3M or KN95 dust masks. operators
objects caused by falling on the
same level Use of approved safety harness, proper
strapping of tools to prevent falling objects.
Respiratory problems and
difficulties caused by Inhalation of Use approved and tagged scaffold and maintain
dust particles three contact point while using the ladders.

Dust Damage to property Engage competent and skilled personnel to carry


(On the run)
Noise Induced hearing loss and hearing out the works
impairment caused by the noise
Do no touch electrical conductors

Done the proper and standard PPE, Safety


Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.

Bale processing section


Falls and falling objects when 2 E 2E Use of approved inspected safety harness Site HSE officer, Performing
working at height causing broken Authority & the Site
bones, fractures, fatality Use of dust mask/respirator Supervisor, Equipment
operators
Respiratory problems and Ensure the shutdown is applied before working
difficulties caused by Inhalation of on any of the fan covers.
dust particles when cleaning
Inspect fan covers for Isolation of power and application of LOTOTO by
blocked ventilation due to Working at height Shocks, Burns, Electrocution when ENI AEP
dust/dirt deposits and clean. Dust checking cable terminations
Check cable terminations Electricity Keep off any moving part and do not have loose
(On Shutdown) Minor abrasions, Body injuries, clothing/jewelry or rings
cuts and bruises when opening fan
covers Use appropriate safety gloves – Anti-cut.
Use of proper approved PPEs and right tools for
the works

Engage competent and skilled personnel to carry


out the works
Moving parts Broken bones, fractures, minor 3 3 3C Keep clear from moving parts, ensure no loose Site HSE officer, Performing
Noise abrasions, cuts and bruises clothing Authority & the Site
Work at height caused entanglement from moving Supervisor, Team leaders.
Check motor smooth Electricity parts Use of earplugs/earmuffs
operation Dust
(On the run) Hearing Impairment caused by Use of dust mask/respirator – be specific of the
Noise and vibrations from running types to be used e.g., KN95 or 3M
motors
Use of safety harness and strapping of tools
Inhalation of dust particles when working at height
Causing respiratory problems Ensure cables are checked and properly
Terminated
Falls and falling objects from
height Done the proper and standard PPE, Safety
Electrocution Gloves, Reflective jackets and trousers or fully

12 | P a g e
covering reflective overalls, safety boots with toe
caps.

Do not touch electrical terminals when checking


the smooth running of the motors

Engage competent and skilled personnel to carry


out the works
Broken bones, fractures, from falls 1 D 1D Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Equipment
difficulties caused by inhalation of Engaged skilled, competent and authorized operators
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

Working at height Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Check motor Earthing. Dust and bruises and procedures
(On Shutdown) Electricity While Working in a confined space
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.

Electrocutions, fires, shocks, burns Avoid working at height where necessary.


and electrical arching
Use approved and tagged scaffold and maintain
three contact point while using the ladders.

Confirm the isolation of power before doing the


checks.
Entanglement from rotating parts 1 D 1D Keep clear from moving parts and have no loose Site HSE officer, Performing
clothing, jewelry or rings. Authority & the Site
Broken bones, fractures, minor Supervisor, Equipment
abrasions, cuts and bruises falling Use of 3M or KN95 dust masks. operators
objects caused by falling on the
same level Use of approved safety harness, proper
strapping of tools to prevent falling objects.
Respiratory problems and
Moving rotating parts.
Check for overheating of difficulties caused by Inhalation of Use approved and tagged scaffold and maintain
Electricity.
motor using Infra-red dust particles three contact point while using the ladders.
Trips and falls
thermal image
Dust
(On the run) Damage to property Engage competent and skilled personnel to carry
Noise
Induced hearing loss and hearing out the works
impairment caused by the noise
Do no touch electrical conductors

Done the proper and standard PPE, Safety


Gloves, Reflective jackets and trousers or fully
covering reflective overalls, safety boots with toe
caps.
Farmet Line Multiseed Line
Pre - Pressing Section
Inspect fan covers for Working at height Working at height when checking 2 D 2D Use of inspected and approved scaffolding and Site HSE officer, Performing

13 | P a g e
the motor hence risk of fall and fall arrest system (Harnesses and WAH Helmet) Authority & the Site
falling objects resulting to broken Supervisor, Team leaders.
bones, fractures or fatality. Use of N95 dust mask

Inhalation of dust particles when Use of approved PPEs (Helmet, safety goggles,
cleaning motors causing gloves, ear plugs, overall and Safety shoes) and
respiratory problems and correct tools for the works.
difficulties.
First aider and first aid kit on standby
Minor Abrasions, Body injuries,
cuts and bruises while using tools Shut down and isolation of power before working
for motor inspection on the equipment
blocked ventilation due to
dust/dirt deposits and clean. Electricity
Electrocution/electric shocks when Ensure proper dusting of the motors and have
Check cable terminations Dust
checking cable terminations for standby ABC 9kg Fire extinguishers
(shutdown) Equipment- Shutdown
motors
Motor
Engage trained, experienced, skilled and
Risk of fire due to accumulated approved manpower for the works.
dust of near electrical components Lead scheduling, allocation of enough
resulting to overheating manpower, tools and equipment, and standby
consumables to work within allocated timeline.
Human error can result to
mistakes in cleaning and Ensure the shutdown is applied before working
inspecting on the fans.

Operational downtime due to Ensure electrical isolation is applied by the ENI


shutdown team and the relevant isolation certificates are
issued.
Check motor smooth Electricity Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
operation – On the run Dust with electrical components to running of motor Authority & the Site
Rotating and moving parts check for smooth running Supervisor, Team leaders.
Operational equipment’s Keep clear/do not touch any moving part, ensure
Vibrations Entanglement and Caught by no loose clothing, jewelry etc.
Work at height moving part when checking
smooth run Use of approved scaffolding and safety harness

Trips and falls from height Use of earplugs/earmuffs


resulting to broken bones,
fractures or fatality Ensure proper checking of motor for any loose
item/component or part before running it
Noise from running motors causing
induced hearing Loss and Ensure proper house keeping
impairment.
Adhere to motor manufacturer specifications,
Loose items or objects from motor guidelines and industry standard for motor
can become projectiles causing testing requirement
injury
No not touch the motor to feel vibrations, use
Equipment damage when running proper equipment to check for vibrations
motor without proper load or
lubrication. Ensure that proper dusting is done to avoid dust
accumulation on the motor.
Motor vibrations can result to

14 | P a g e
hand- arm vibration syndrome Engage skilled and competent personnel for the
checks.
Burns, fires caused by Motor
overheating due to dust
accumulation
Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
and falling objects from height where necessary. Authority & the Site
Respiratory problems and Supervisor, Team leaders.
difficulties caused by inhalation of Engaged skilled, competent and authorized
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

Body injuries, Minor abrasions cuts Adhere to confined spaces permit requirements
Working at height
and bruises and procedures
Check motor Earthing. Dust
While Working in a confined space
(On Shutdown) Electricity
for some motors (bucket elevator Use of 3M or KN95 dust mask and safety
pits) goggles.

Electrocutions, fires, shocks, burns Avoid working at height where necessary.


and electrical arching
Use approved and tagged scaffold and maintain
three contact point while using the ladders.

Confirm the isolation of power before doing the


checks.

Electric shock when using thermal 1 C 1C Keep a safe distance from the electrical Site HSE officer, Performing
imagers near electrical conductors Authority & the Site
components Supervisor, Team leaders.
Ensure full scanning of the motors when using
Incomplete coverage while the thermal imager
scanning using the thermal imager
Handle thermal imager with care to avoid its
Check for overheating of
Dropping/mishandling of thermal dropping
motor using Infra-red
Electricity imager when using it, Trips and
thermal image
Thermal rays falls Use of approved scaffolding and safety harness
(on the run) Equipment –
(Certified scaffolders to be deployed)
Motor
Noise from running motors causing
induced hearing Loss and Use of earplugs/earmuffs
impairment.
Donning of the proper and right PPE shall be
adhered to, safety hand gloves

Extrusion Section
Inspect fan covers for Dust Trips and falls 1 D 1D Proper housekeeping to eliminate trips hazards Site HSE officer, Performing
blocked ventilation due to Electricity Authority & the Site
dust/dirt deposits and clean. Operational machines Inhalation of dust particles when Use of N95 dust mask Supervisor, Team leaders
Check cable terminations cleaning motors
(Shutdown) Use of approved PPEs (Helmet, safety goggles,
Body injuries, cuts and bruises appropriate gloves, ear plugs, overall and Safety

15 | P a g e
while using tools for motor shoes) and correct tools for the works.
inspection
First aider and first aid kit on standby
Electrocution/electric shocks when
checking cable terminations for Shut down and isolation of power before working
motors on the equipment

Risk of fire due to accumulated Ensure proper dusting of the motors and have
dust of near electrical components standby ABC 9kg Fire extinguishers
resulting to overheating
Human error can result to Engage trained, experienced, skilled and
mistakes in cleaning and approved manpower for the works.
inspecting
Lead scheduling, allocation of enough
Operational downtime due to manpower, tools and equipment, and standby
shutdown consumables to work within allocated timeline.

Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
with electrical components to running of motor Authority & the Site
check for smooth running Supervisor, Team leaders.
Keep clear/do not touch any moving part, ensure
Entanglement and Caught by no loose clothing, jewelry etc.
moving part when checking
smooth run Use of approved scaffolding and safety harness
Trips and falls from height
resulting to broken bones, Use of earplugs/earmuffs
fractures or fatality
Ensure proper checking of motor for any loose
Electricity Noise from running motors causing item/component or part before running it
Dust induced hearing Loss and
Check motor smooth Rotating and moving parts impairment. Ensure proper house keeping
operation – On the run Operational equipment’s
Vibrations Loose items or objects from motor Adhere to motor manufacturer specifications,
Work at height can become projectiles causing guidelines and industry standard for motor
injury testing requirement

Equipment damage when running No not touch the motor to feel vibrations, use
motor without proper load or proper equipment to check for vibrations
lubrication.
Ensure that proper dusting is done to avoid dust
Motor vibrations can result to accumulation on the motor.
hand- arm vibration syndrome
Burns, fires caused by Motor Engage skilled and competent personnel for the
overheating due to dust checks.
accumulation
Check motor Earthing. Working at height Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height where necessary. Authority & the Site
Electricity Respiratory problems and Supervisor, Team leaders.
difficulties caused by inhalation of Engaged skilled, competent and authorized
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

16 | P a g e
Body injuries, Minor abrasions cuts Use of 3M or KN95 dust mask and safety
and bruises goggles.
While Working in a confined space
for some motors (bucket elevator Avoid working at height where necessary.
pits)
Use approved and tagged scaffold and maintain
Electrocutions, fires, shocks, burns three contact point while using the ladders.
and electrical arching
Confirm the isolation of power before doing the
checks.
Electric shock when using thermal 1 C 1C Keep a safe distance from the electrical Site HSE officer, Performing
imagers near electrical conductors Authority & the Site
components Supervisor, Team leaders.
Ensure full scanning of the motors when using
Incomplete coverage while the thermal imager
scanning using the thermal imager
Check for overheating of Handle thermal imager with care to avoid its
motor using Infra-red Dropping/mishandling of thermal dropping
Electricity
thermal image imager when using it, Trips and
Thermal rays
(on the run) Equipment – falls Use of approved scaffolding and safety harness
Motor (Certified scaffolders to be deployed)
Noise from running motors causing
induced hearing Loss and Use of earplugs/earmuffs
impairment.
Donning of the proper and right PPE shall be
adhered to, safety hand gloves

Cake Cooling Section


Dust Trips and falls 1 D 1D Proper housekeeping to eliminate trips hazards Site HSE officer, Performing
Electricity Authority & the Site
Operational machines Inhalation of dust particles when Use of N95 dust mask Supervisor, Team leaders
cleaning motors
Use of approved PPEs (Helmet, safety goggles,
Body injuries, cuts and bruises appropriate gloves, ear plugs, overall and Safety
while using tools for motor shoes) and correct tools for the works.
inspection
First aider and first aid kit on standby
Inspect fan covers for Electrocution/electric shocks when
blocked ventilation due to checking cable terminations for Shut down and isolation of power before working
dust/dirt deposits and clean. motors on the equipment
Check cable terminations
(On shut down) Risk of fire due to accumulated Ensure proper dusting of the motors and have
dust of near electrical components standby ABC 9kg Fire extinguishers
resulting to overheating
Human error can result to Engage trained, experienced, skilled and
mistakes in cleaning and approved manpower for the works.
inspecting
Lead scheduling, allocation of enough
Operational downtime due to manpower, tools and equipment, and standby
shutdown consumables to work within allocated timeline.

Check motor smooth Electricity Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
operation – On the run Dust with electrical components to running of motor Authority & the Site
17 | P a g e
check for smooth running Supervisor, Team leaders.
Keep clear/do not touch any moving part, ensure
Entanglement and Caught by no loose clothing, jewelry etc.
moving part when checking
smooth run Use of approved scaffolding and safety harness
Trips and falls from height
resulting to broken bones, Use of earplugs/earmuffs
fractures or fatality
Ensure proper checking of motor for any loose
Noise from running motors causing item/component or part before running it
induced hearing Loss and
impairment. Ensure proper house keeping
Rotating and moving parts
Operational equipment’s Loose items or objects from motor Adhere to motor manufacturer specifications,
Work at height can become projectiles causing guidelines and industry standard for motor
injury testing requirement

Equipment damage when running No not touch the motor to feel vibrations, use
motor without proper load or proper equipment to check for vibrations
lubrication.
Ensure that proper dusting is done to avoid dust
Burns, fires caused by Motor accumulation on the motor.
overheating due to dust
accumulation Engage skilled and competent personnel for the
checks.

Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)

Electrocutions, fires, shocks, burns


and electrical arching

Check for overheating of Electricity Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
motor using Infra-red Noise checking of motor conductors Authority & the Site
thermal image Vibration Supervisor, Team leaders.
(On the run) slips, trips and falls Broken bones, fractures, minor Ensure full scanning of the motors when using
Work at height abrasions caused by slips, trips the thermal imager
and falls
Handle thermal imager with care to avoid its

18 | P a g e
Equipment damage when using dropping
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Farmet Castor Line
Preparation Section
Falls and falling objects when 3 D 3D Use of inspected and approved scaffolding with Site HSE officer, Performing
working at height when checking safety harness and WAH PPEs Authority & the Site
motors, dusting and cables Supervisor, Team leaders.
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works

Inhalation of Dust particles and Use of N95 masks and safety goggles
Inspect fan covers for Working at height flying objects when dusting this
blocked ventilation due to Dust would cause respiratory difficulties Isolate power before checking for the cable
dust/dirt deposits and clean. Electricity and effects. terminations and apply for the isolation certificate
Check cable terminations Navigation and access
(On shut down ) limitations Electrocution and Electric shocks Use of right PPEs and tools for works
when checking terminations points
Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools
Difficulty in accessing of the
motors

Noise and vibrations when motors 1 D 1D All the technicians shall use ear plugs/ear muffs. Site HSE officer, Performing
are running. This would result to Authority & the Site
hearing impairments. Keep clear of moving parts, ensure no loose Supervisor, Team leaders.
clothing or jewelry.
Entanglement from moving parts
Damage to equipment or other Handle equipment with care, be cautious of the
utility lines (air pipeline/pressure surrounding utilities so as not to interfere with
line) resulting to minor abrasions, them.
Noise and vibrations
Check motor smooth cuts and bruises
Moving parts
operation Use of scaffolding/step ladder and harness
Working at height
(On the run) Falls and falling objects when strapping of tools when working at height.
Hot Parts and heat
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.

Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.

Check motor Earthing. Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height personnel to carry out the works Authority & the Site
Electricity Supervisor, Team leaders.
Slips, trips and falls. Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety

19 | P a g e
Damage for property when goggles.
checking Earthing
Confirm the isolation of power before doing the
Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)

Electrocutions, fires, shocks, burns


and electrical arching

Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
abrasions caused by slips, trips the thermal imager
Electricity
and falls
Check for overheating of Noise
Handle thermal imager with care to avoid its
motor using Infra-red Vibration
Equipment damage when using dropping
thermal image slips, trips and falls
thermal image
(On the run) Work at height
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor

Recuperation Section
Falls and falling objects when 2 D 2D Use of inspected and approved scaffolding with Site HSE officer, Performing
working at height when checking safety harness and WAH PPEs Authority & the Site
motors, dusting and cables Supervisor, Team leaders.
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works

Inhalation of Dust particles and Use of N95 masks and safety goggles
flying objects when dusting this
would cause respiratory difficulties Isolate power before checking for the cable
Inspect fan covers for Working at height and effects. terminations and apply for the isolation certificate
blocked ventilation due to Dust
dust/dirt deposits and clean. Electricity Electrocution and Electric shocks Use of right PPEs and tools for works
Check cable terminations Navigation and access when checking terminations points
(On shut down ) limitations Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools Barricade the work area and place signs for the
Difficulty in accessing of the scope.
motors
Ensure a shutdown is applying before working
the fans.

Engage the operations team before working on


the fans.
Check motor smooth Noise and vibrations Noise and vibrations when motors 1 D 1D All the technicians shall use ear plugs/ear muffs. Site HSE officer, Performing
operation Moving parts are running. This would result to Authority & the Site

20 | P a g e
hearing impairments. Keep clear of moving parts, ensure no loose Supervisor, Team leaders.
clothing or jewelry.
Entanglement from moving parts
Damage to equipment or other Handle equipment with care, be cautious of the
utility lines (air pipeline/pressure surrounding utilities so as not to interfere with
line) resulting to minor abrasions, them.
cuts and bruises
Use of scaffolding/step ladder and harness
Working at height
(On the run) Falls and falling objects when strapping of tools when working at height.
Hot Parts and heat
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.

Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.

Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)

Electrocutions, fires, shocks, burns


and electrical arching

Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
Electricity
abrasions caused by slips, trips the thermal imager
Check for overheating of Noise
and falls
motor using Infra-red Vibration
Handle thermal imager with care to avoid its
thermal image slips, trips and falls
Equipment damage when using dropping
(On the run) Work at height
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Cake Cooling Section
Inspect fan covers for Working at height Falls and falling objects when 3 C 3C Use of inspected and approved scaffolding with Site HSE officer, Performing
blocked ventilation due to Dust working at height when checking safety harness and WAH PPEs Authority & the Site
dust/dirt deposits and clean. Electricity motors, dusting and cables Supervisor, Team leaders.

21 | P a g e
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works

Inhalation of Dust particles and Use of N95 masks and safety goggles
flying objects when dusting this
would cause respiratory difficulties Isolate power before checking for the cable
and effects. terminations and apply for the isolation certificate

Electrocution and Electric shocks Use of right PPEs and tools for works
Check cable terminations Navigation and access when checking terminations points
(On Isolation) limitations Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools Barricade the work area and place signs for the
Difficulty in accessing of the scope.
motors
Ensure a shutdown is applying before working
the fans.

Engage the operations team before working on


the fans.
Noise and vibrations when motors 2 D 2D All the technicians shall use ear plugs/ear muffs. Site HSE officer, Performing
are running. This would result to Authority & the Site
hearing impairments. Keep clear of moving parts, ensure no loose Supervisor, Team leaders.
clothing or jewelry.
Entanglement from moving parts
Damage to equipment or other Handle equipment with care, be cautious of the
utility lines (air pipeline/pressure surrounding utilities so as not to interfere with
Noise and vibrations line) resulting to minor abrasions, them.
Check motor smooth
Moving parts cuts and bruises
operation
Working at height Use of scaffolding/step ladder and harness
(On the run)
Hot Parts and heat Falls and falling objects when strapping of tools when working at height.
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.

Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.

Check motor Earthing. Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height personnel to carry out the works Authority & the Site
Electricity Supervisor, Team leaders.
Slips, trips and falls. Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
checking Earthing
Confirm the isolation of power before doing the
Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)

22 | P a g e
Electrocutions, fires, shocks, burns
and electrical arching

Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
abrasions caused by slips, trips the thermal imager
Electricity and falls
Check for overheating of Noise Handle thermal imager with care to avoid its
motor using Infra-red Vibration Equipment damage when using dropping
thermal image slips, trips and falls thermal image
(On the run) Work at height Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor

Homegenization section
Falls and falling objects when 3 C 3C Use of inspected and approved scaffolding with Site HSE officer, Performing
working at height when checking safety harness and WAH PPEs Authority & the Site
motors, dusting and cables Supervisor, Team leaders.
resulting to broken bones, Engage competent, skilled and experience
fractures and fatality personnel to carry out the works

Inhalation of Dust particles and Use of N95 masks and safety goggles
flying objects when dusting this
would cause respiratory difficulties Isolate power before checking for the cable
Inspect fan covers for Working at height and effects. terminations and apply for the isolation certificate
blocked ventilation due to Dust
dust/dirt deposits and clean. Electricity Electrocution and Electric shocks Use of right PPEs and tools for works
Check cable terminations Navigation and access when checking terminations points
(On Isolation) limitations Adhere to the works at height permit procedures
Minor abrasions Cuts and bruises
while using tools Barricade the work area and place signs for the
Difficulty in accessing of the scope.
motors
Ensure a shutdown is applying before working
the fans.

Engage the operations team before working on


the fans.
Check motor smooth Noise and vibrations Noise and vibrations when motors 1 D 1D All the technicians shall use ear plugs/ear muffs. Site HSE officer, Performing
operation Moving parts are running. This would result to Authority & the Site
(On the run) Working at height hearing impairments. Keep clear of moving parts, ensure no loose Supervisor, Team leaders.
Hot Parts and heat clothing or jewelry.
Entanglement from moving parts
Damage to equipment or other Handle equipment with care, be cautious of the
utility lines (air pipeline/pressure surrounding utilities so as not to interfere with
line) resulting to minor abrasions, them.
cuts and bruises

23 | P a g e
Use of scaffolding/step ladder and harness
Falls and falling objects when strapping of tools when working at height.
working at height resulting to
broken bones, fractures and Ensure the approved scaffold and safety
fatality. harnesses are used.

Burns from the hot parts of the Use the right PPEs for the works and comply to
equipment. the PPE requirements.

Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)

Electrocutions, fires, shocks, burns


and electrical arching

Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
Electricity
abrasions caused by slips, trips the thermal imager
Check for overheating of Noise
and falls
motor using Infra-red Vibration
Handle thermal imager with care to avoid its
thermal image slips, trips and falls
Equipment damage when using dropping
(On the run) Work at height
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Oil Filtration Section
Inspect fan covers for Electricity Inhalation of dust and flying 1 C 1C Use of dust mask/respirator Site HSE officer, Performing
blocked ventilation due to Dust particles when cleaning dirt Authority & the Site
dust/dirt deposits and clean. Noise deposits resulting to respiratory Isolation of power Supervisor, Team leaders.
Check cable terminations. problems and health problems
Proper housekeeping and use of harness when
(On shutdown) Electrocution and shocks when working at height.
checking cable terminations.
Use of approved PPEs and tools
Slips, trips and falls
Continuous site monitoring and surveillance to

24 | P a g e
Body injuries, cuts and bruises ensure adherence to safety rules
when using tools to inspect fan
covers Standby fire extinguishers

Fire
Entanglement from rotating parts 1 C 1C Keep clear of rotating parts Site HSE officer, Performing
Resulting to minor injuries, skin Authority & the Site
abrasions. Use of earplugs/ear muffs Supervisor, Team leaders.
Check motor smooth
Moving parts,
operation
Electricity Noise and vibrations from running
(On run)
motors resulting to hearing
impairments

Broken bones, fractures, from falls 2 D 2D Engaged skilled, competent and authorized Site HSE officer, Performing
and falling objects from height personnel to carry out the works Authority & the Site
Supervisor, Team leaders.
Respiratory problems and Use of approved PPES e.g., coveralls, anti-cut
difficulties caused by inhalation of safety gloves and correct tools
dust particles.
Use of 3M or KN95 dust mask and safety
Damage for property when goggles.
Dust checking Earthing
Check motor Earthing.
Electricity Confirm the isolation of power before doing the
(On Shutdown)
Slips, trips and falls. Body injuries, Minor abrasions cuts checks.
and bruises
While Working in a confined space Practice good housekeeping throughout the
for some motors (bucket elevator scope
pits)

Electrocutions, fires, shocks, burns


and electrical arching

Electrocution and shocks when 1 D 1D Keep a safe distance from the electrical Site HSE officer, Performing
checking of motor conductors Authority & the Site
Supervisor, Team leaders.
Broken bones, fractures, minor Ensure full scanning of the motors when using
Electricity
abrasions caused by slips, trips the thermal imager
Check for overheating of Noise
and falls
motor using Infra-red Vibration
Handle thermal imager with care to avoid its
thermal image slips, trips and falls
Equipment damage when using dropping
(On the run) Work at height
thermal image
Use of approved scaffolding and safety harness
Noise Induced Hearing and
impairment caused by Noise and Use of earplugs/ear muffs
vibrations from the running motor
Common Oil Storage Tank
Oil Storage Section
Inspect fan covers for Dust Trips and falls 1 D 1D Proper housekeeping to eliminate trips hazards Site HSE officer, Performing
blocked ventilation due to Electricity Authority & the Site
dust/dirt deposits and clean. Operational machines Inhalation of dust particles when Use of N95 dust mask Supervisor, Team leaders
Check cable terminations cleaning motors
(Shutdown) Use of approved PPEs (Helmet, safety goggles,
Body injuries, cuts and bruises appropriate gloves, ear plugs, overall and Safety
25 | P a g e
while using tools for motor shoes) and correct tools for the works.
inspection
First aider and first aid kit on standby
Electrocution/electric shocks when
checking cable terminations for Shut down and isolation of power before working
motors on the equipment

Risk of fire due to accumulated Ensure proper dusting of the motors and have
dust of near electrical components standby ABC 9kg Fire extinguishers
resulting to overheating
Human error can result to Engage trained, experienced, skilled and
mistakes in cleaning and approved manpower for the works.
inspecting
Lead scheduling, allocation of enough
Operational downtime due to manpower, tools and equipment, and standby
shutdown consumables to work within allocated timeline.

Electrical shock when interacting 2 E 2E Use of correct equipment when checking smooth Site HSE officer, Performing
with electrical components to running of motor Authority & the Site
check for smooth running Supervisor, Team leaders.
Keep clear/do not touch any moving part, ensure
Entanglement and Caught by no loose clothing, jewelry etc.
moving part when checking
smooth run Use of approved scaffolding and safety harness
Trips and falls from height
resulting to broken bones, Use of earplugs/earmuffs
fractures or fatality
Ensure proper checking of motor for any loose
Electricity Noise from running motors causing item/component or part before running it
Dust induced hearing Loss and
Check motor smooth Rotating and moving parts impairment. Ensure proper house keeping
operation – On the run Operational equipment’s
Vibrations Loose items or objects from motor Adhere to motor manufacturer specifications,
Work at height can become projectiles causing guidelines and industry standard for motor
injury testing requirement

Equipment damage when running No not touch the motor to feel vibrations, use
motor without proper load or proper equipment to check for vibrations
lubrication.
Ensure that proper dusting is done to avoid dust
Motor vibrations can result to accumulation on the motor.
hand- arm vibration syndrome
Burns, fires caused by Motor Engage skilled and competent personnel for the
overheating due to dust checks.
accumulation
Check motor Earthing. Working at height Broken bones, fractures, from falls 2 D 2D Use of approved safety harness and other PFAS Site HSE officer, Performing
(On Shutdown) Dust and falling objects from height where necessary. Authority & the Site
Electricity Respiratory problems and Supervisor, Team leaders.
difficulties caused by inhalation of Engaged skilled, competent and authorized
dust particles. personnel to carry out the works

Damage for property when Use of approved PPES e.g., coveralls, anti-cut
checking Earthing safety gloves and correct tools

26 | P a g e
Body injuries, Minor abrasions cuts Use of 3M or KN95 dust mask and safety
and bruises goggles.
While Working in a confined space
for some motors (bucket elevator Avoid working at height where necessary.
pits)
Use approved and tagged scaffold and maintain
Electrocutions, fires, shocks, burns three contact point while using the ladders.
and electrical arching
Confirm the isolation of power before doing the
checks.
Electric shock when using thermal 1 C 1C Keep a safe distance from the electrical Site HSE officer, Performing
imagers near electrical conductors Authority & the Site
components Supervisor, Team leaders.
Ensure full scanning of the motors when using
Incomplete coverage while the thermal imager
scanning using the thermal imager
Check for overheating of Handle thermal imager with care to avoid its
motor using Infra-red Dropping/mishandling of thermal dropping
Electricity
thermal image imager when using it, Trips and
Thermal rays
(on the run) Equipment – falls Use of approved scaffolding and safety harness
Motor (Certified scaffolders to be deployed)
Noise from running motors causing
induced hearing Loss and Use of earplugs/earmuffs
impairment.
Donning of the proper and right PPE shall be
adhered to, safety hand gloves

UTILITIES – POWER SUPPLY AND DISTRIBUTION


Power Transformer
Electrocution when doing 2 D 2D Keep safe distance from live conductors when Site HSE officer, Performing
inspection on the live transformer doing inspection Authority & the Site
resulting to burns, fires, death Supervisor, Team leaders.
Use of dust mask and Safety goggles
Inhalation of dust particles when
dusting and cleaning some of the Engage competent and skilled personnel to carry
parts in transformer room resulting out the works
to respiratory health problems
Ensure proper housekeeping to remove trips
Electricity Arcing and risk of fire when doing hazards
Transformer visual
Energized systems inspection in transformer room this
inspection and observation
Open pits would result to burns, fires, Use of approved PPEs and Correct tools
damage to property and death
Check to ensure that all the required tasks have
Trips, Slips and falls on the open been performed and recorded as required.
pits resulting to broken bones,
fractures and minor abrasions Liaise and coordinate any other co-current
Body injuries, cuts and bruises activities to ensure cohesive and safe works.

Incomplete inspection and


unfinished tasks Co-activities
Main Low Voltage Switch Board

27 | P a g e
Electrocution, shocks and burns 1 E 1E Proper opening and closing of the switch boards Site HSE officer, Performing
from electricity. and electrical panels. Authority & the Site
Supervisor, Team leaders.
Slips, trips and falls resulting to Use of proper mechanism while working on the
broken bones, fractures and minor switch boards and electrical panels.
abrasions.
The boards should not be left un attended.
Interruption of production and
Electricity normal operations causing All the technicians must use and wear the proper
Slippery surfaces downtime of the plant. PPEs without compromise
Inspection and maintenance Working on energized
of switch boards . systems Dust inhalation resulting to Permit to work must be applied before carrying
Dust respiratory problems and difficult out any maintenance on the switch boards
breathing.
Apply lock and tag out on the switch boards.

Apply isolation before working on any of the


switch boards.
Engage competent and licensed technicians for
the scope.

Ferro Motor Control Center switch board


Falls and falling objects from 1 D 1D All the works must be approved and permit Site HSE officer, Performing
height resulting to broken bones, issued before commencement. Authority & the Site
fractures, minor injuries and Supervisor, Team leaders.
struck. Avoid working at height and close to operational
equipment’s where necessary
Electrocution, shocks and burns
from electricity Effective supervision must be practiced

Falling to a lower level in the open All the open pits must be covered after work
Work at height pits resulting to major injuries and completion, the open pits must be barricaded
Electricity deaths. and signs must be placed.
Dust
Ferro Oitek Multiseed line
Open pits Entanglement and limited Competent and qualified technicians must be
Operational equipment’s accessibility while working around engaged.
the operational equipment.
Use approved scaffold and harnesses must be
observed.

The technicians and workers involved on the


scope must wear full PPE and complied to the
standards.

Ensure a shutdown is applied and isolation of


the boards before working on them.
Farmet
Inspection and maintenance Electricity Electrocutions, shocks and burns 3 C 3C Use of approved scaffolding/ladder and safety Site HSE officer, Performing
of Castor line A and Castor from the electricity. harness when working at height. Authority & the Site
line B Presence of hazardous Supervisor, Team leaders.
materials Respiratory problems and Isolate power and apply LOTOTO
poisonings from castor line
28 | P a g e
deposits. Use of dust mask and goggles

Slips, trips, and falls resulting to Engage competent, skilled and authorized
broken bones, fractures and major personnel to carry out the works
injuries.
Have standby fire extinguishers
Respiratory problems caused by
Work at height the inhalation of dust particles. Use of correct and approved PPEs and Tools

Slippery surface Skin irritations caused by contact Use of ear plugs/ear muffs
with the hazardous substances.
Noise Proper coordination and liaison with other site
Hearing impairment caused by the activities
Dust noise produced by the running
plant machinery Keep away from any moving or rotating part

Struck by, falls and falling objects


resulting to broken bones,
fractures and major injuries.

Lighting and small power


Electrocution when doing power 1 B 1B Ensure proper SIMOPs procedures are adhered Site HSE officer, Performing
test on the lights. to. Authority & the Site
Supervisor, Team leaders.
Slips, trips and falls while Engage competent, skilled and authorized
Electricity navigating around the plant. personnel to carry out the works
Inspection and maintenance Working at height Interruption of normal activities
of lights and small low Noise while undertaking the scope. Proper liaison and coordination with other site
voltage supplies Slippery floors operations to ensure cohesive and safe works
Human traffic Broken bones, fractures, and
minor injuries. Use of approved PPEs, Tools and Equipment

Hearing impairment caused by the


excessive noise in the plant.

29 | P a g e
RISK ASSESSMENT MATRIX

Authorization to commence work


With reference to this PTW and relevant SOPs, WIs, JSAs and MSs (identified above), I confirm:
This JSA addresses the applicable hazards and necessary controls. Yes / No

30 | P a g e
The control measures have reduced risks as low as is reasonably practicable. Yes / No
The appropriate resources (people and equipment) are available to do the job Yes / No
safely
Others that could be affected by the work have been informed Yes / No
All required safety equipment (including PPE and monitoring equipment) is Yes / No
available.
The job has been satisfactorily discussed in a Toolbox Talk with all relevant staff, Yes / No
including all control measures and safety equipment (including PPE).
All pre-job inspections and checks have been made. Yes / No
The job area has been prepared as required. Yes / No
That the work covered by this JSA can commence. Yes / No
Name Signature Date
Prepared by
Reviewed by

31 | P a g e
32 | P a g e

You might also like