TUWAIQ CASTING & FORGING FACILTY PROJECT

TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

Contractor / Specific Date of Risk

Al Fanar
Subcontractor Location Assessment
Duration of
Work Discipline Civil No. of Works 15
Work
Activity Painting Works

Risk Assessment Risk level A Risk Level B Risk Level C Risk Level D Risk Level E
Standard 16 – 25 10- 15 5- 9 3-4 1-2
Likelihood x Severity Unacceptable Severe Risk Through review required Acceptable Level Acceptable Level

Review and Approval

Subcon Permit Signature Subcon Dept Signature Subcont Site Signature Subcon HSE Signature
Reciver Head manager Manager
Name Name Name Name

Doosan Permit Signature Doosan Dept Signature Doosan Gen. Signature Doosan Gen. HSE Signature
Issuer Manager Manager Manager
Changyeol Song
Name Name Name Name

No. Work Activity Hazard Factor & E Type of Damage & RISK Control Measure & Detailed RISK Correcti
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register
information Environmental impact
Non-compliance to project
procedure & permit system
Unawareness of emergency
procedures
Area Assessment
1 & Preparation
Incompetent Personnel
Uninspected use of
equipment and tools.
GRADE
GRADE
H
S Env. Impact L S T management Plan L S T In Charge on Date
S
All personnel have attended the project
Safety Orientation and relevant safety
awareness training prior to site
mobilization.
The field supervisor or foreman shall be a
certified permit receiver and to coordinate
for permit approval to Doosan const. &
safety team.
The field supervisor shall perform a daily
tool box talk addressing the site hazard and
discussing risk control to all crew member
Everyone must know the emergency
assembly point and emergency contact
numbers to be posted at work area. Permit
S Project Violation 2 2 4 D 2 1 2 E
Supervisor
Ensure that competency of all personnel is
verified prior perform the operation and
ensure that the operators are having the
valid third-party certification with them.
All equipment & tools shall be declared
upon entry of project gate and be
coordinated with Doosan Safety team for
inspection and approval
Heavy equipment shall have safety function
device, fire extinguisher and first aid kit in
place.
Homemade tools are not allowed to be use
in the project.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

Use of leather or cut resistance hand

gloves to eliminated or prevent hand injury
for handling sharp objects.

Sharp edges Where an object requires two or more

Carrying of heavy items
2 Manual Handling Repetitive lifting
Lifting and carrying on
uneven and / or slippery
ground conditions
employees to handle it, one employee
should give the direction for lifting and
lowering the object in unison.
Work
S Personal Injury 2 3 6 C 2 2 4 D
Crew
Never attempt to lift beyond your capacity
(20 Kg). If in doubt test the objects’ weight
before handling it: if it appears too heavy or
bulky, obtain a mechanical lifting aid.

The work area shall be in good condition

and free from slips. Ensure clear access is
available.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

Personal including the painting work must

be worn proper PPE like chemical resistant
gloves, safety shoes, safety glass,
respiratory protection and disposable
coverall etc.

Employees handling the paint need to

undergone the chemical handling training

Eye wash must be in place

Concerned supervisors should ensure that,

Chemical contact the correct MSDS of the chemical is in
place and educate the crew members
Untrained worker about the hazards associated with the
chemical and the control measures
Fumes and vapours Ensure all are using the respirator in correct
manner.
Improper storage area
The personnel who are mixing the paint
Improper manual must be used in double eye protection
handling techniques (safety glass and face shield).

High Noise Paints should not be stored in direct Work

sunlight. Crew
3 Painting work S Project Violation 4 4 16 A 3 4 12 B
Skin allergy Paints shall be stored in accordance with Operator
the manufacture’s recommendations
Poor decision
Only required quantity of paints shall bring
Inhalation disorder to the site.

Environmental pollution Use secondary containment while mixing

the paint. Mixing of pain only in designated
area.
Back injury and other
sprains and strains Follow manual handling techniques and
maintain proper body posture while doing
Hearing impairment manual handling activity.

Check the MSDS and ensure all

requirements to be done before start the
job.

Empty container shall dispose accordingly.

Make sure adequate supervision available
throughout the activity.
The area shall be cordon off and post
relevant warning signages.

Ear protection must be provided (Ear

plug/Ear muff)
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

Ensure that the employees are wearing

appropriate PPE while handling sealant.

Involved workers shall attend chemical

handling training

Only trained and experienced workers

assign for the activity.
Chemical contact
PPE shall be used according to describe in
Untrained worker MSDS.

Obstructed access MSDS shall be provided at the work

Work
location and supervisor shall ensure that
Crew
Using of sealant Skin, Eye irritation the MSDS properly communicated to the
4 for gape filling
S Project Violation 4 4 16 A
workforce.
3 4 12 B
Operator
Poor decision
First aid measures as mentioned in the
Entrapment MSDS like eye wash, soap must be
provided.

Disposal of chemical as mentioned in

MSDS should be followed.

Only required quantity shall bring to the

site. Do not keep chemical under direct
sunlight.

Adequate access shall available at work

location
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register
5 Painting work on Fall of men and materials
elevated platform
Untrained workers
Defective ladder
Inadequate supervision
Pinch point
Tripping hazard
Obstructed access
Un secured tools
Defective tools and
materials
Inadequate PPE Bodily
injury due to fall like,
fracture, head injury and
sprain
Poor decision, chances of
misusing tools and
equipment’s
Back injury and other
sprains and strains
Fall injury
Failure of operation.
Cut and crush injury
Fall injury
Entrapment
Falling of unsecured tools
caused bodily
Injury
Injury to self and others.
Personal injury
S Project Violation 4 4 16 A Make sure the scaffold is inspected and 3 4 12 B Work
having GREEN TAG prior commencing Crew
activity.
Operator
Application of full body harness with double
lanyard while working in an elevated area in
excess of 1.8 mtr and above. Ensure
proper anchor to safe anchorage point
Ensure proper anchor to safe anchorage
point.
Follow 100% tie off policy.
Leaning, twisting, stooping shall be avoided
while working on elevated area.
Do not throw any materials from height.
Ensure all workers undergone Work at
height & hand tool training.
Only inspected and color-coded ladder to
be used for the activity
Maintain three-point contact while
ascending and descending the ladder.
Ladder must be in good condition and
visually inspect prior to commence work
A close supervision required by a
competent supervisor
Keep the body part away from the line of
fire
Identify all possible pinch point hazard. Use
adequate hand gloves to eliminate pinch
point hazard
Avoid keeping of excessive materials on
the platform for evade tripping hazard.
Provide adequate access and make sure
the access is clear from any obstruction
Tool belt and lanyard shall be used and
ensure tools are properly secured to
prevent from fall.
Ensure all tools are in good condition,
inspected and color coded.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

Visually inspect the tools prior using it. Do

not use damaged tools

Ensure all workers are wearing proper PPE

like hard hat with chin strap, goggles, hand
gloves, coverall and safety boot.

Barricade (Red& White) shall be provided

and post warning signs (CAUTION: WORK
AT HEIGHT ON GOING) to avoid
unauthorized entry.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

6 Spray painting by Uninspected/ defective S Project Violation 4 4 16 A Air compressor shall be inspected and 3 4 12 B Work
using air equipment approved by DOOSAN prior mobilization at Crew
compressor site
Noise Operator
Air compressor shall process a valid 3rd
Electric hazard party certification.

Fire Machine properly grounded.

Compressor hose blasting Competent operator shall be assigned.

Contact with machine All cables are to be hung off the ground
rotating parts (2.10 meters) & kept dry.

Chemical contact All tools are to be inspected on a monthly

basis by a qualified electrician.
Fumes and vapours
Keep adequate amount of fire extinguisher
Spillage in place.

Burn, property damage Damaged cable or machine, immediately

removed and stored in designated storage
Hit to nearby workers area with do not use tag

Entanglement. Personal including the painting work must

be worn proper PPE like chemical resistant
Skin allergy gloves, safety shoes, safety glass,
respiratory protection and disposable
Inhalation disorder coverall etc.

Environmental pollution Employees who involving handling the paint

need to undergone the chemical handling
and usage training

Ventilation shall be provided to reduce the

accumulation of fumes and vapours inside
the painting area.

Eye wash must be in place

Concerned supervisors should ensure that,

the correct MSDS of the chemical is in
place and educate the crew members
about the hazards associated with the
chemical and the control measures

Ensure all are using the respirator in correct

manner.

The personnel who are mixing the paint

must be used in double eye protection
(safety glass and face shield).
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

The paint containers shall not be exposed

to direct sun light, or wind.

The paint tins shall be stored in a closed

container and ventilated.

Storage condition shall comply with paint

manufacturer requirements.

Paint shall never be stored near the

flammable objects.

The paint container shall never be allowed

to come in contact with electrical cables or
other energized parts.

Use secondary containment while mixing

the paint

Make a safety check of all equipment such

as staging tools, spray pots, hoses, fitting
hooks, etc.

Clean all working areas after each job

and/or shift.
Ensure spill kit must be in place.

Check the MSDS and ensure all

requirements to be done before start the
job.

MSDS shall be clearly discuss to the

workforce. All recommendation stated in
MSDS shall be followed

Keep adequate amount of fire extinguisher

in place while mixing paint.

Paints should not be stored in direct

sunlight.
Paints shall be stored in accordance with
the manufacture’s recommendations

Ensure personnel using the respirators.

Signboard should be provided.
Paint tin should be stored in shaded area.
 TUWAIQ CASTING & FORGING FACILTY PROJECT
TUWAIQ C&F Continuous (Baseline) Risk Assessment Register

Use of appropriate PPE’s.

Material must be kept clear from access

(material storage area)
Poor housekeeping Work
Make sure proper housekeeping done after Crew
7 Housekeeping Obstructed access S Personnel Injury 3 1 3 D completion (housekeeping to be maintained 2 1 2 E
before work starts alternatively for during Field
Slips/trips/falls the work and after work) Supervisor
Supervisor and safety personnel must close
monitor the work crew.
After the work completion, clean the waste/
spill of concrete from the project area,