Professional Documents
Culture Documents
Approved
Project Manager 29/08/2023
By
Submission Details
Page 1 of 22
Client: Project Management: Consultant: Contractor:
Revision History
DISTRIBUTION LIST
Project
1 Sami Cachecho Riyadh 0548966840
Manager
Sr. Mechanical
2 Mohammed Mosaad engineer
Riyadh 0559997638
QA/QC
3 Ahmed Alstri Riyadh TBA
Manager
Table of Contents
1. Introduction...............................................................................................................................................4
2. Scope of Work............................................................................................................................................5
3. Project Name.............................................................................................................................................5
4. Site Address...............................................................................................................................................5
5. Key Personnel Involved: Resources / Contractors....................................................................................5
6. Site HSE Resources.....................................................................................................................................5
7. Roles and Responsibilities.........................................................................................................................5
7.1 Project Manager.................................................................................................................................5
7.2 Mechanical Site Manager..................................................................................................................6
7.3 Project HSE Manager / Engineer........................................................................................................6
7.4 Project HSE Officer.............................................................................................................................7
7.5 Site Engineer......................................................................................................................................8
7.6 Front Line Supervisors (Foreman / Supervisor).................................................................................8
8. Key Plant and Tools Required....................................................................................................................8
9. Key Materials Required.............................................................................................................................8
10. Specific Identified Residual Hazards:.........................................................................................................8
11. Specific Staff Training Requirements.........................................................................................................9
12. Sequence of Works / Procedure of Work..................................................................................................9
13. Inspection Hold Points.............................................................................................................................10
14. Monitoring and Compliance....................................................................................................................10
15. Method of Access and Egress to Working Areas.....................................................................................10
16. Fall Protection Measures.........................................................................................................................10
17. Hazardous Substances.............................................................................................................................11
18. Safe Working Loads (SWL’s)....................................................................................................................11
19. Required Personnel Protective Equipment (P.P.E).................................................................................11
20. Emergency Procedures & Arrangements................................................................................................11
1. General....................................................................................................................................................11
2. Fire Precautions.......................................................................................................................................13
3. Emergency Spill response procedures.....................................................................................................13
21. First Aid Facilities.....................................................................................................................................13
22. Additional Information & General Comments........................................................................................14
Appendices
A. Method Statement Risk Assessment Briefing Record……………………………………16
B. Risk Assessment…………………………………………………………………………………………18
1. Introduction
The objective of the method statement is to outline the efficient and safe method of work to
be followed in order to safely and efficiently complete the pressure testing of Water Pipe’s.
2. Scope of Work
To perform complete pressure testing of existing Water Pipes system; as per contract and
consultant requirements.
To ensure that pressure tests are conducted safely and effectively.
Plan and coordinate the required resources, equipment and tools.
Execute, record the date and submit TAS for verify and approval.
3. Project Name
Digital City 2
4. Site Address
OSOOL – Digital City 2
Developing & following up on project scopes and objectives specified in ECI contract
Develop a detailed project plan to track progress
Ensure and facilitate the effective implementation of the Project Health, Safety and
Management Plan (PHSP)
Manage changes in project scope, schedule and costs (when needed)
Measure project performance using appropriate systems, tools and techniques
Perform risk management to minimize project risks
Create and maintain comprehensive project documentation
Co-ordinate the implementation of and compliance to the Project Health, Safety and
Environmental Management Plan (PHSEP), Project HSE Management Programmed
and approved RAMS;
To ensure that management (project supervisory and management staff) are advised
in compliance with the law, local regulations and client’s requirements.
Perform and or oversee the day-to-day safety, health and environmental compliance
tasks and activities on the construction site;
Review construction RAMS for compliance to health, safety and environmental
issues, according to the requirements of the contract documents and procedures;
Advise the Project Manager and Supervisory Staff with regards to ways to accident
prevention and improvement related to work methods;
Report to management any unsafe conditions and / or work methods;
Ensure Material Safety Data Sheets (MSDS) for all hazardous materials are received
and submitted to the Supervising consultant, prior to the material being delivered to
site;
Address HSE improvement requirements and violations observed through the
issuing of relevant notices to offenders and notification of Project Manager,
Construction Manager and Site Engineer accordingly;
Ensure the use and compliance to Personal Protective Equipment (PPE) at all times;
Investigate all safety, health and environmental incidents, accidents and impacts,
damage to services and property, and any non-compliances, including follow-up
with appropriate parties to implement corrective actions in a timely manner;
Notify the relevant authorities of all accidents and incidents, as required;
Supervise on-site health, safety and environmental control and promote the safe
conduct of site work and environmental protection through the completion of the
daily Job Observation checklist;
To prevent unsafe acts being undertaken by anyone on the site and to stop and
prevent work to continue / commence in prevailing unsafe conditions.
Ensure that ALL employees / workers (including subcontractors) are issued with and
properly use the correct PPE and safety devices for the work being performed;
Report any incidents, accidents or near misses immediately, as per the C&P
procedure minimum HSE requirements for the project, (this may include liaison with
police and / or authorities) and to secure the area by preventing that the area be
tampered with;
Investigate incidents, accidents and near miss events to determine the root, basic
and immediate causes and ensure that corrective / preventative actions are
implemented for all HSE related events.
Inform the Project / Construction Manager of any areas where realistic
improvements can be made for site working conditions;
Ensure site welfare facilities (rest areas, water, toilets, etc.) are sufficient for the
number of personnel, and are being provided by the site supervisory staff as well as
ensuring that high standards of hygiene are maintained;
Ensure that all employees and subcontractors comply with the company HSE rules,
procedure and HSE operational controls, Project HSE Plan and the HSE minimum
requirements for the project set by the client;
Promote a positive HSE attitude to personnel, subcontractors, consultants and
clients;
Be proactive in addressing operational HSE issues to ensure that the risk to workers
and others are managed, minimized and prevented as well as the potential
environmental impact prevented / mitigated;
Ensure and facilitate communication and coordination between the company and
subcontractors with respect to health, safety and environmental requirements;
Establish, as far as is reasonably practicable, what hazards are attached to any work
undertaken at the workplace and ensuring that Risk Assessments (HIRA’s) are
conducted, recorded and communicated;
Ensure that a Hazardous Task Analysis is done on every task identified by the Risk
Assessments and that the relevant Safe Work Procedures are compiled and
implemented;
Eliminating or mitigating any hazard or potential hazard to the health and safety of
employees and the environment;
All joints in a test section shall be accessible during tests and shall not be painted, insulated,
backfilled or otherwise covered until satisfactory completion of testing in accordance with the
requirements in the specification. All equipment and piping to be pressure tested shall be
thoroughly cleaned of all dirt, welding slag, construction debris, or other foreign matter.
An important aspect is, that materials used in pressure systems comply with all the required tests, all
materials are certified and that the engineer has made the right choice of materials.
Pressure test has to be performed after all hot works have been completed on a certain piping
system. Hot work includes everything related to welding or the post weld heat treatment (PWHT).
Testing equipment such as pressure gauges should be within calibration/certification (as per
company procedures) and connected to the lowest convenient connection within the system to
ensure best results.
B. Testing:
Pressure gauges should be fitted at both low and high point when testing large volume systems.
After the system has been completely vented, all vents and drains should be plugged or blinded.
Verify that Valves are in place and open/closed as required.
The system shall be filled from the lowest available point; all vents and high point connections shall
be open during this operation to allow the air in the system to vent off.
Maintain pressure for 10 minutes and then gradually increase pressure in steps of one tenth of the
test pressure until the test pressure is attained. The recommended practice of a QC inspector is to
walk through the whole piping system and check for leaks. Every single length of piping, welds,
bolted connections shall be visually examined for any leakage. Duration of this activity varies with
the span of piping system. For larger piping system time taken for this activity is enough to clear the
Whenever a leak is found from flanged connection, it is advisable not to perform any tightening
before the system pressure is brought down to at least 70%. A leak from a weld joint, piping base
metal or any other location which may require hot work shall only be addressed after de-
pressurizing the piping under test.
pressure test. In case of piping system having smaller span, 1-hour time may be made as standard
practic
Very Toxic Harmful/ Corrosive Dangerous for Oxidizing Highly flammable Explosive
Irritant the environment
Eye protection required when working outside and inside of any building. The use of
eye protection is compulsory for all on the project.
Full body safety harnesses shall be used at all times
1.General
procedures
Site first Aid place shall be established to carry on first aid on site in case
of any injuries
In case of any deviation, the access has to divert and the same shall be
All personnel will evacuate the area to the designated assembly area
Only Client approved routes will be used (do not use a short cut to
reach to destination).
Will Follow all the guidelines submitted through the logistic plan.
2.Fire Precautions
Fire extinguishers shall be put in place in each working zone and a clear
Document No. DC2-ECI-CNP-MST-ME-00001 Page 12 of 22
Client: Project Management: Consultant: Contractor:
First Aiders shall, at all times during their work, carry the authorization card.
First Aid boxes (for emergency use only) shall be provided, which shall be positioned at strategic
locations.
First Aid boxes which are provided by Company and its Subcontractors will have, at minimum, the:
Waste Management:
Provide sufficient resources for project waste management and segregation including:
o Skips/bins
o Personnel
o Equipment
Do not burn or bury waste at the site.
Food and hazardous waste must be stored in sealed, leak-proof and covered containers.
Ensure waste collection bins are easily accessible as this will encourage staff to put waste in
the respective bins.
Ensure different waste stream including but not limited to concrete, asphalt, wood, metal,
plastic, paper and cardboard, food and hazardous waste is segregated and disposed of only in
designated skips.
Ensure work area is cleared / cleaned upon completion of work and demobilization.
Waste must be removed regularly to avoid accumulation.
Empty chemical cans, contaminated materials, etc. shall be collected and stored at a
designated Hazardous Waste Storage Area.
Waste at the work fronts will be pre-segregated into the following categories:
Food Waste
Concrete waste
Wood
Paper
Plastic
Electrical (cables and wires)
Reinforcement / Metals
Glass
General (mixed waste with soil Separate bins/skips will be provided for recyclable waste)
Hazardous Waste
Waste reduction:
Where reasonably practicable, materials shall be ordered in bulk to reduce packaging. To
ensure adequate housekeeping is maintained, the just-in-time (JIT) system shall be applied to
the project to prevent overstocking of lay-down areas. Suppliers shall be requested to use
minimal packaging, where feasible.
Use of disposable materials shall not be encouraged (e.g., non-rechargeable batteries, paper
cups).
Safer and more environmentally friendly alternatives for all materials should be sourced and
adopted, were reasonably practicable.
Accurate calculation on the materials required (e.g., chemicals, construction materials) should
be placed on site for stock of no more than two days.
Arrange to trade in plant and equipment, and buy back surplus construction materials and
chemicals, where possible.
Order chemicals that have refillable packaging, if available, and are friendly to the
environment where alternatives exist.
Do not throw useable materials into the waste skip;
After completion of the activity collect all excess material and send it back to the store for
future use
Water spraying on the sand and other fine particles to minimize their wastage due to
windblown
Handle pipes and other breakable materials carefully to minimize their wastage factor;
Plan properly before the startup of work regarding the Material selection, handling, and
transportation on site.
All material should be placed in a shaded area to minimize wastage due to rain and other
environmental activities.
Work with the client, designers, suppliers, and sub-contractors to identify and select low-
waste processes and materials
Review of processes to reduce the use and storage of hazardous materials. Substitution of
hazardous substances with safer alternatives and/or limit of quantities of hazardous materials, as
possible. Asbestos materials, lead-based paints, and PCBs will not be used.
Ordering “just in time” and required quantities (to avoid long storage and surplus material.
Material Safety Data Sheets (MSDS) shall be requested from the supplier.
During delivery
During storage
All hazardous materials (e.g.: fuel, oils, paints) brought to the site shall be stored in dedicated
areas.
Hazardous materials storage areas shall comply with the permit conditions and have the
following characteristics/ features:
For bulk liquid storage tanks, the bund has a minimum capacity of 110% of the largest tank;
For liquids stored in drums or other small containers, the bund capacity must be a minimum
of 25% of the total volume of the stored products;
For urgent temporary storage of liquids, un-bunded drums can be stored on spill
containment pallets, which should be capable of capturing the contents of at least one of the
drums;
Bund walls and floor shall be impervious to the liquid being stored (formed concrete or
concrete block walls and concrete floor or impervious liner);
Bund walls shall be strong enough to withhold any spillage;
Bund must be designed to contain liquid leaks, with consideration to the trajectory of a leak
assuming a full tank of fluid leaking from near the top;
Pipe works shall be placed over bund walls. If pipes go through the walls, ensure the set-up is
impervious to liquid. Place hose couplings inside bund.
A collection sump must be provided in the bund floor to enable the easy removal of liquids;
however, this sump should not be connected to stormwater or sewage as it is an enclosed
collection point only.
The bump should be constructed down gradient to promote the movement of liquids into
the sump;
Material Safety Data Sheets (MSDS) of chemicals will be available at storage areas and main
points of use.
Proper measures shall be followed to avoid spillages. Repetitive handling of hazardous materials shall be
avoided. Drip trays and/or bunded mats shall be used to prevent spillages. Use drip trays and bunded mats
when handling and using hazardous materials
Appendix A
Position:
Date:
We (the undersigned) have read and understood the attached method statement risk assessment and will comply
with the specified requirements and control measures. If the work activity changes or deviates from that originally
envisaged, we will seek further advice and request an amended method statement.
Appendix B
Risk Assessment