Professional Documents
Culture Documents
Approved
Project Managers 29/08/2023
By
Submission Details
Page 1 of 28
Client: Project Management: Consultant: Contractor:
Revision History
DISTRIBUTION LIST
Project
1 Sami Cachecho Riyadh 0548966840
Manager
Sr. Mechanical
2 Mohammed Mosaad engineer
Riyadh 0559997638
QA/QC
3 Ahmed Alstri Riyadh TBA
Manager
Table of Contents
Document No. DC2-ECI-CNP-MST-ME-00003 Page 2 of 28
Client: Project Management: Consultant: Contractor:
1. Introduction...........................................................................................................................5
2. Scope of Work........................................................................................................................5
3. Project Name..........................................................................................................................5
4. Site Address............................................................................................................................5
5. Key Personnel Involved: Resources / Contractors...................................................................5
6. Site Safety Supervisor.............................................................................................................5
7. Roles and Responsibilities.......................................................................................................6
7.1 Project Manager..............................................................................................................6
7.2 Mechanical Manager.......................................................................................................6
7.3 Project HSE Manger / Engineer........................................................................................7
7.4 Project HSE Officer...........................................................................................................7
7.5 Site Engineer....................................................................................................................8
7.6 Front Line Supervisors (Foreman / Supervisor).................................................................9
8. Key Plant and Tools Required...............................................................................................11
9. Key Materials Required.........................................................................................................11
10. Specific Identified Residual Hazards:.................................................................................11
11. Specific Staff Training Requirements.................................................................................11
12. Sequence of Works............................................................................................................12
13. Inspection Hold Points.......................................................................................................16
14. Monitoring and Compliance..............................................................................................16
15. Method of Access and Egress to Working Areas................................................................16
16. Fall Protection Measures...................................................................................................16
17. Hazardous Substances.......................................................................................................17
18. Safe Working Loads (SWL’s)..............................................................................................17
19. Required Personnel Protective Equipment (P.P.E).............................................................17
20. Emergency Procedures & Arrangements...........................................................................18
1. General.................................................................................................................................18
2. Fire Precautions....................................................................................................................19
3. Emergency Spill response procedures...................................................................................19
21. First Aid Facilities..............................................................................................................20
Appendices
A. Method Statement Risk Assessment Briefing Record……………………………………16
B. Risk Assessment…………………………………………………………………………………………18
1. Introduction
The purpose of this method statement is to define the step-by-step procedure to implement
the correct practices for the testing of Water Pumps through the guidelines contained here
to ensure that the Job execution complies with the Project specification, client
requirement, applicable codes and best practices serving the intended function to
satisfactory level documented in a uniform and systematic procedure for conducting and
recording the testing and commissioning processes for this equipment.
This procedure covers the pre-functional test (PFT), start-up test, and the functional
performance test (FPT) along with activities risk assessment.
A water pump is a booster pump as a device that increases low water pressure and flow. It
provides the extra boost needed to bring your water pressure to the desired level. A water
booster pump provides pressure to move water from a storage tank or throughout a whole
house or commercial facility
2. Scope of Work
Testing of water pump, inspection of the complete water heater operational status. Comply
fully with the relevant requirements and Engineer requirements.
Plan and coordinate the required resources, equipment and tools.
Execute, record the date and submit TAS for verification and approval.
3. Project Name
Digital City 2
4. Site Address
Osool – Digital City
Co-ordinate the implementation of and compliance to the Project Health, Safety and
Environmental Management Plan (PHSEP), Project HSE Management Programmed
and approved RAMS;
To ensure that management (project supervisory and management staff) are advised
compliance with the law, local regulations and client’s requirements.
Perform and or oversee the day-to-day safety, health and environmental compliance
tasks and activities on the construction site;
Review construction RAMS for compliance to health, safety and environmental
issues, according to the requirements of the contract documents and procedures;
Advise the Project Manager and Supervisory Staff with regards to ways to accident
prevention and improvement related to work methods;
Report to management any unsafe conditions and / or work methods;
Ensure Material Safety Data Sheets (MSDS) for all hazardous materials are received
and submitted to the Supervising consultant, prior to the material being delivered to
site;
Address HSE improvement requirements and violations observed through the
issuing of relevant notices to offenders and notification of Project Manager,
Construction Manager and Site Engineer accordingly;
Ensure the use and compliance to Personal Protective Equipment (PPE) at all times;
Investigate all safety, health and environmental incidents, accidents and impacts,
damage to services and property, and any non-compliances, including follow-up
with appropriate parties to implement corrective actions in a timely manner;
Notify the relevant authorities of all accidents and incidents, as required;
Promote HSE awareness through weekly HSE Coordination Meetings, presentations,
posters and HSE Training.
Supervise on-site health, safety and environmental control and promote the safe
conduct of site work and environmental protection through the completion of the
daily Job Observation checklist;
To prevent unsafe acts being undertaken by anyone on the site and to stop and
prevent work to continue / commence in prevailing unsafe conditions.
Ensure that ALL employees / workers (including subcontractors) are issued with and
properly use the correct PPE and safety devices for the work being performed;
Report any incidents, accidents or near misses immediately, as per the C&P
procedure minimum HSE requirements for the project, (this may include liaison with
police and / or authorities) and to secure the area by preventing that the area be
tampered with;
Investigate incidents, accidents and near miss events to determine the root, basic
and immediate causes and ensure that corrective / preventative actions are
implemented for all HSE related events.
Inform the Project / Construction Manager of any areas where realistic
improvements can be made for site working conditions;
Ensure site welfare facilities (rest areas, water, toilets, etc.) are sufficient for the
number of personnel, and are being provided by the site supervisory staff as well as
ensuring that high standards of hygiene are maintained;
Ensure that all employees and subcontractors comply with the company HSE rules,
procedure and HSE operational controls, Project HSE Plan and the HSE minimum
requirements for the project set by the client;
Promote a positive HSE attitude to personnel, subcontractors, consultants and
clients;
Be proactive in addressing operational HSE issues to ensure that the risk to workers
and others are managed, minimized and prevented as well as the potential
environmental impact prevented / mitigated;
Ensure and facilitate communication and coordination between the company and
subcontractors with respect to health, safety and environmental requirements;
Establish, as far as is reasonably practicable, what hazards are attached to any work
undertaken at the workplace and ensuring that Risk Assessments (HIRA’s) are
conducted, recorded and communicated;
Ensure that a Hazardous Task Analysis is done on every task identified by the Risk
Assessments and that the relevant Safe Work Procedures are compiled and
implemented;
Eliminating or mitigating any hazard or potential hazard to the health and safety of
employees and the environment;
Note:
List of Test tools to provided indicating tool type, brand, serial number and description during test
All instruments, testers and tools will be calibrated and have calibration certificate not older than 12
months on date of test.
Copy of certificate will be submitted prior to the test and it will be available at the site with the
device.
Prior to start testing and pre-functional the equipment, the listed measures need to be respected:
• Power on Requirement
Permanent Power is required.
All Electrical inspection to be completed witnessed and approved.
B. Testing:
Documents and testing activities to be prepared / executed all over the T&C stages:
Test Package:
Preparation and gathering of document stating that installation completed and system /
Equipment is ready to process into testing activities:
• Approved Shop Drawing
• Approved Commissioning Method Statement and Check Sheet
• Approved Installation Inspection Requests with Minor Comments
• Approved Lock-Out-Tag-Out (LOTO) Procedures
Pre-Functional Test:
Execute the pre-functional test inspection and arrange the approved documents stating that the
system / equipment is ready for Start-up / Energization:
• Approved PFT Check Sheet
• Approved Static Test Inspection Requests
• Red Line Drawings in case As-Built is not available yet
Startup / Energization:
Executing the Start-up / Energization test and arrange the needed approved document stating
that the system / Equipment ready for functional performance test:
• Start Up / Energization Check Sheet
• List of used test tools indicating type, brand, serial number and valid calibration certificates
After Completing all tests needed as per the Commissioning method statement, FPT approved
and comments/issues cleared, the System/Equipment is commissioned as standalone:
1. PFT, Start-up/Energization and FPT
Clean Issue Log
After Completing all tests needed as per the Commissioning method statement, FPT approved and
comments/issues cleared, the System/Equipment is commissioned as standalone:
PFT, Start-up/Energization and FPT
Clean Issue Log
Pre-Functional Test:
LOTO Procedure to be applied prior to pre-functional test activities start.
Record the time & date of the test.
Start-up:
Start-up the circulating pump after checking the pre-functioning check list:
• Start the pump and check for proper rotation
• Record Voltage and Amps and compare with Plate Data
• Check for any abnormal noise and vibration
• Record suction and discharge pressure where applicable
Interface Procedure
Verify if the Water Pumps interfaced with BMS as per approved IO point list
Very Toxic Harmful/ Corrosive Dangerous for Oxidizing Highly flammable Explosive
Irritant the environment
Eye protection required when working outside and inside of any building. The use of
eye protection is compulsory for all on the project.
Full body safety harnesses shall be used at all times
1.General
Site first Aid place shall be established to carry on first aid on site in case
of any injuries
In case of any deviation, the access has to divert and the same shall be
All personnel will evacuate the area to the designated assembly area
Only Client approved routes will be used (do not use a short cut to
reach to destination).
Will Follow all the guidelines submitted through the logistic plan.
2.Fire Precautions
Fire extinguishers shall be put in place in each working zone and a clear
access shall be provided to the location
First Aiders shall, at all times during their work, carry the authorization card.
First Aid boxes (for emergency use only) shall be provided, which shall be positioned at strategic
locations.
Document No. DC2-ECI-CNP-MST-ME-00003 Page 16 of 28
Client: Project Management: Consultant: Contractor:
First Aid boxes which are provided by Company and its Subcontractors will have, at minimum, the:
be in place.
Proper storage racks to be built with a safe
capacity
All materials stacked safely and the area to be
barricaded.
Safe access to be provided
Limited quantity of materials only taken from
the main store to the site.
Suitable and sufficient Fire extinguishers to be
installed.
Good housekeeping should be maintained
Storage of materials in the structures of the
work shall be minimized. Material shall not be
stacked too high.
Storage should be carried out in good time
and in designated places on the site with
adequate signages.
The material should be stored as per the
material type and/or quality of the product
and will use secondary containment.
Proper barricading & signage to be provided.
Materials that become unstable in bad
weather should be covered.
COSHH assessment will be done and briefed
to all the workers.
Temporary monitoring will be done inside the
COSHH stores.
Fire extinguishers, spill kits, and Drip trays will be allocated at the
site and nearby storage area for any emergency spillage.
Review of processes to reduce the use and storage of hazardous materials. Substitution of
hazardous substances with safer alternatives and/or limit of quantities of hazardous materials, as
possible. Asbestos materials, lead-based paints, and PCBs will not be used.
Ordering “just in time” and required quantities (to avoid long storage and surplus material.
Material Safety Data Sheets (MSDS) shall be requested from the supplier.
During delivery
During storage
All hazardous materials (e.g.: fuel, oils, paints) brought to the site shall be stored in dedicated
areas.
Hazardous materials storage areas shall comply with the permit conditions and have the
following characteristics/ features:
For bulk liquid storage tanks, the bund has a minimum capacity of 110% of the largest tank;
For liquids stored in drums or other small containers, the bund capacity must be a minimum
of 25% of the total volume of the stored products;
For urgent temporary storage of liquids, un-bunded drums can be stored on spill
containment pallets, which should be capable of capturing the contents of at least one of the
drums;
Bund walls and floor shall be impervious to the liquid being stored (formed concrete or
concrete block walls and concrete floor or impervious liner);
Bund walls shall be strong enough to withhold any spillage;
Bund must be designed to contain liquid leaks, with consideration to the trajectory of a leak
assuming a full tank of fluid leaking from near the top;
Pipe works shall be placed over bund walls. If pipes go through the walls, ensure the set-up is
impervious to liquid. Place hose couplings inside bund.
A collection sump must be provided in the bund floor to enable the easy removal of liquids;
however, this sump should not be connected to stormwater or sewage as it is an enclosed
collection point only.
The bump should be constructed down gradient to promote the movement of liquids into
the sump;
Material Safety Data Sheets (MSDS) of chemicals will be available at storage areas and main
points of use.
Proper measures shall be followed to avoid spillages. Repetitive handling of hazardous materials shall be
avoided. Drip trays and/or bunded mats shall be used to prevent spillages. Use drip trays and bunded mats
when handling and using hazardous materials
Appendix A
Y/N/NA Remarks
1 Ensure the Pumps are installed as per approved drawing
2 Ensure the pumps are free of damage
3 Check the pump is clearly labelled and levelled
Check for adequate power supply and proper connection to the
4
pump control panel
Check the electrical connection between pump and Control panel
5
is properly terminated.
Ensure the system is filled with water and vented before starting
6
the pump.
7 Make sure the isolation valves are fully open prior to start the
pump.
8 Check Suction and Discharge pipework valves fitting free of leak
9 Check suction strainer clean
10 Check whether water available in the suction tank
Remarks:
Name
Title .
Signature
Date
No Checked
Description Notes
. Yes No N/A
A Start-up Checks
2 No Abnormal Noise
3 No Abnormal Vibration
Remarks:
B) Sequence of Operation:
No. Description Checked N/A Remarks
Position:
Date:
We (the undersigned) have read and understood the attached method statement risk assessment and will comply
with the specified requirements and control measures. If the work activity changes or deviates from that originally
envisaged, we will seek further advice and request an amended method statement.
Appendix B
Risk Assessment