MED 260S: MIDTERM TEST; SEMESTER 1, 2017

FACULTY: ENGINEERING
DEPARTMENT: Mechanical Engineering

Subject: Mechanical
MED 200S DATE: May 2017
Engineering Design 2
Open Book Test Pages: 3 TIME: 3 hours

COURSE: ND: ENGINEERING: MECHANICAL

MIDTERM TEST:
MECHANICAL ENGINEERING DESIGN 2, MED200S

EXAMINER: Ali RUGBANI

MODERATOR: Eugene ERFORT

INSTRUCTIONS
OPEN BOOK TEST
REQUIREMENTS: Calculators & Laptops – allowed

START EACH QUESTION ON A FRESH PAGE

DO NOT TURN THE PAGE BEFORE STARTING TIME

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Attempt all the questions for a target of 70 marks

Q.3) [ 15 Marks]

A beam made of steel with a diameter of 60 mm has a completely corrected

endurance limit of 270 MPa, determine the allowable completely reversed
axial load for the following operation conditions:

a) For infinite life, with factor of safety n = 2

b) For 105 cycle-life, where strength at 103 cycles is 670 MPa

Q.4) [ 25 Marks]

A round cross section cold drawn steel bar made of AISI 1020 has a
diameter of 35 mm. Based on a conservative failure analysis, calculate factor
of safety in the following conditions:

a) The bar is subjected to static bending moment of 450 N.m, and steady
torque of 180 N.m
b) The bar is subjected to bending moment fluctuating between
(900 N.m and 400 N.m), and steady tension of 2.4 kN

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.3)

Se = 270 MPa

d= 60 mm

a)
n= 2

n = Se/σ

σ= 135 MPa

A= 2826 mm^2

F all = 381510 N 381.5 KN

b) N= 100000 Cycles
at 10^3 cycles Sf = f Sut = 670 MPa

Sf = a
N^b

a= 1662.6
b= -0.1316

σ(10^5)
= a (10^5)^b = 365.5 MPa

F all= 1033014 N 1033 KN

Q.3)

Se = 270 MPa

d= 60 mm

a)
n= 2

n = Se/σ

σ= 135 MPa

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

A= 2826 mm^2

F all = 381510 N

b) N= 100000 Cycles
at 10^3 cycles Sf = f Sut = 670 MPa

Sf = a
N^b

a= 1662.6
b= -0.1316

σ(10^5)
= a (10^5)^b = 365.5 MPa

F all= 1033014 N 1033 KN

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.4)
d= 0.035 35 mm

AISI 1020 CD
Sut = 470000000 470 Mpa
Mpa
Sy = 390000000 390 Mpa
Se = 149542212.5 149.5 Mpa
a)
M= 450 N.m
T= 180 N.m

σx = 32M/πd3 106.96 Mpa 106961802

τ = 16T/πd3 21.39 Mpa 21392360.4

σA = 111.08 Mpa σA = 1E+08

-
σB = -4.12 Mpa σB = 4E+06

MSS DE
σ1 > σ2 >σ3 σ`
σA > 0 > σB 113197731.2 113.20 Mpa

n = Sy/( σ1-σ3) n = Sy/σ`

3.39 3.45
b)
Mmax = 900 N.m Mmin = 400 N.m
F= 2400 N
A 0.000961625 m^2
Se`=0.5*Sut 235 MPa
σmax =
32Mmax/πd3 216.42 Mpa a,b
σmin = 4,51*d^-
32Mmin/πd3 97.57 Mpa ka 0.883 0,265
1,24*d^-
kb 0.848 0,107
σa =(σmax-
σmin)/2 59.42 Mpa kc 0.85
σm
=(σmax+σmin)/2 157.00 Mpa kd 1
ke 1

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Se= 149.5 Mpa

σA/Se - σm/Sy
=1/n
Se = 149542212.5 Pa Sy = 4E+08 Pa
Se = 149.5 Mpa
Sy = 390 Mpa

Soderberg
n= 1.25

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

FACULTY OF ENGINEERING

DEPARTMENT: Mechanical Engineering

Subject:
Code: Date:
MECHANICAL ENGINEERING
MED 200S Jun. 2018
DESIGN II
SECTION 2: Open Book Pages: 5 Time: 3 Hours

COURSE: ND: ENGINEERING: MECHANICAL

FINAL EXAM:
MECHANICAL ENGINEERING DESIGN 2
MED 200S
EXAMINERS: A RUGBANI

MODERATOR: E ERFORT

INSTRUCTIONS
OPEN BOOK TEST
START EACH QUESTION ON A FRESH PAGE

REQUIREMENTS: Textbook, Calculators & Laptops - allowed

DO NOT TURN THE PAGE BEFORE STARTING TIME

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.1)
[ 15 Marks ]

The part in the below figure made of steel material of diameter d = 60 mm. the
material has yield strength in tension of Syt = 300 MPa and its strength in
compression is Syc = 950 MPa, the true strain of fracture is εf = 0.65%
If the load ( P = 10 F ). For a Safety factor n = 2. Use an appropriate failure
criteria and determine the maximum value of F.

700

300

Dimensions in millimetres

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.2)
[ 20 Marks ]

The round cross-sectional bar shown below is cut from an AISI 1020 cold-
drawn steel with a diameter of 25 mm.
The bar is loaded at its end with a completely reversed load Fmin = 5 kN,
Fmax = -3 kN. Using a design factor of nd = 1.2, what will be the maximum
length of the bar that prevents failure using Modified Goodman criteria? What
length must be used if a more conservative criteria is used?

Fmax = 5 kN
25 mm
Fmin = -3 kN

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.3)
[ 20 Marks ]

The part shown below made of steel is bolted to a vertical foundation using 4
bolts as shown in the figure below. If the bolts to be used in this connection
are M10 × 1.5 ISO 4.8 with washer thickness of 3.4 mm.
(a) What preload on the bolt is recommended to make permanent
connection.
(b) Choose appropriate length for the bolts
(c) Estimate the stiffness constant of the joint
(d) Find the maximum tensile force F that can be applied while
maintaining a design factor of 3.

8 mm

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

MED200S
Final Exam Semester 1, 2018

Memo- Part 2 - Closed book

Q1)
Syt 300 MPa
Syc 950 MPa
N 2
F 1
P 10 F
D 60 mm

T= 0.3 F
M= 0.7 F

A 0.002826 m2

σa= P/A 3538.57 F Pa

σb =32M/(π d3) 33026.66 F Pa

σ=σa+σb 36565.23 F Pa

τ =16.T/(π d3) 7077.14 Pa

Coulumb Mohr

σ1 0.03789 F MPa
σ3 -0.00132 F MPa

F= 3915.972 N

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.2)
Fmax 5 kN
Fmin -3 kN

d 25 mm
l 1 mm
n 1.2

AISI1020 Sy Sut
390 470

Mmax 5000 N.mm

Mmin -3000 N.mm

σmax 3.259493 L
σmin -1.9557 L

σm 0.651899 L
σa 2.607595 L

Se= ka kb kc kd (0.5 Sut) a b

ka 0.883 4.51 -0.265
kb 0.878
kc 1
Se 182.38 MPa

Mod-Goodman

L 53.13 mm

L 52.184 mm

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 MED 260S: MIDTERM TEST; SEMESTER 1, 2017

Q.3)

design
factor n 1.4
bolt M10 × 1.5 ISO 4.8
d 10 mm
Table
At 58 mm2 8-1
Sp 310 MPa Table 8-11
Sy 340 MPa Table 8-11
N 4
F 1
wt 3.4 mm
pt 14
E 207 Gpa
Preload
permenen
t Fb 17980 N
Fi=0.9Fb 16182 N

Ad 78.54 mm2
h 17.40 mm
L>h+1.5d 32.40 mm
Table L= 35.00 mm
l=h+d/2 22.40 mm
Lt=2d+6 26.00 mm
ld=L-Lt 9.00 mm
lt=l-ld 13.40 mm

kb=AdAt/(Adlt+Atld)
598.91 mm
km= 2740.75 mm

C=kb/kb+km 0.18

stress=Sp/n 221.4 MPa

Fb=sbAt 12842.9 N
Fb = CP+Fi
P = (Fb-Fi)/C

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MED 260S: MIDTERM TEST; SEMESTER 1, 2017

-18619.7 N
P = 4 Pb -74479.0 N
-74.5 kN

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