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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

Note: All Method Statement’s MUST be reviewed & signed off by a Temporary Work Coordinator. All Method Statement that
are in Temporary Work Category A or B, MUST be signed off by Temporary Work Coordinator and Head of Engineering Dept.
1. PREPARATION - SIGN OFF (Suitable Trained/Experienced Person.)
Preparation
Position Name Date Signature

Safety Officer Ahmad Muzakkir Bin Mohamad 31/12/2023


Lifting Supervisor Muhammad Zubair 31/12/2023

2. CHECK – SIGN OFF (Site Agent and Sub-Contractor prior to review sign off.)
Position Name Review Date Signature

Operation Director Nicholas Boey 31/12/2023


Engineer Bakri Bin Yusof 31/12/2023

3. PROJECT TEAM SOFT CONTROL APPROVAL REQUIRED Yes No

APPROVED BY
Signed by Project Team Signed by Project Team

Name: Date Name: Date

Note:
This document is controlled in soft copy. Any hard copies
seen are uncontrolled unless chopped with Red Control
Stamp.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

SCOPE
This method statement covers the Unloading (Lift) Operations using 600t mobile crane
for Genset (PTU) equipment site proposed work area.

1.1 Limitations:

A. Working Hours: 7am to 5am. (Remark: Unable to conduct any lifting activities during
night shift)

 Any works carried out after office hours (7pm onwards) are required to follow the
Standard operation procedure as follows:
o Monitor traffic flow (in and out movement) around the construction area to
avoid any excessive noise and road accidents;
o Ensure cleanliness on the construction site;
o Ensure no damages in common areas such as road verge, turfing, flood issue
during heavy rain etc;
o Ensure no damages on the road kerb, drainage, landscape, etc. in common
areas during construction.
B. Environmental Concern
 Noise pollution control – to place noise barriers at site where required
 Dust control – to regularly sprinkle water on haul roads and excavations to
mitigate dust
 Oil leakage / spillage from the plant and the machineries used – to refuel the
machineries off-site
 Water pumps will be used if there is heavy rainfall. The water in the trenches
done previously will be pumped out.
 Notification on access main route for transportation to OSE vendor require for
their verification and acceptance.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

1. REFERENCES

Drawing List

No Drawing Title Status Drawing Number

1. 220 Ton Crane Parking Logistics Plan

2. Equipment Hoisting Lifting Plan

1.2 Responsibility Matrix

Ref Facilities / Services PRO HUAWEI


1 Safety / Environmental / Quality
(a) General overhead protection ✓
(b) To common access areas ✓
(c) Perimeter handrails, Subcontract specific ✓
(d) Safety, Subcontract specific ✓
(e) Safety clothing / PPE ✓
(f) Project Uniform (Cost Borne By Subcontractor) ✓
(g) Safety signs – general, exit routes etc. ✓
(h) Safety signs – Subcontract specific ✓
(i) Fire Extinguishers – General ✓
(j) Fire Extinguishers – Subcontract Works specific ✓
(k) Noise mitigation measure/control/protection ✓
(l) Safety Induction Training ✓
(m) Strive for LIFE safety leadership training ✓
Appreciation courses, including crane, electrical
(n) ✓
and scaffold
Compliance with the Contractor’s health & safety
(o) ✓
policy, rules and standards
Compliance with the Contractor’s environmental
(p) ✓
policy, rules and standards
Compliance with the Contractor’s quality control
(q) ✓
policy, rules and standards
1 Hoisting Facilities & Loading

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

Ref Facilities / Services PRO HUAWEI


(a) Off -loading of materials supplied by the Contractor ✓
(b) Distribution of materials supplied by the Contractor ✓
Banksmen & Signalmen for off- loading and
(c) ✓
distribution materials
(d) Horizontal movement of materials ✓
(e) Unloading from trucks/containers ✓
(f) Special hoists and craneage ✓
(g) Movement of materials from stock or store ✓
Working platforms / Scissors lift / Access
(h) ✓
equipment
(i) Safe custody ✓
2 Insurance
Contractor All Risk Insurance / Employee's
(a) ✓
Compensation Insurance
(b) EC Insurance for labour and staff ✓
(c) Plant and equipment insurance ✓
(d) Third Party Liability ✓
(e) Deductibles ✓
3 General Responsibilities
Site supervision plan, method statements, daily
(a) ✓
reports, records and as-built submission
(b) Transport of materials & resources ✓
(c) Small tools, cutting benches, etc... ✓
(d) Addressing ground/surface/storm water ingress ✓
(e) Testing & certification ✓
Mosquito & pest control within Subcontractor's site
(f) ✓
area
(g) Temporary traffic management ✓
(h) Make good defects ✓
Permits and approvals from authorities & utility
(i) ✓
companies
(j) Permits and approvals from utility companies ✓
(k) Co-ordination with other subcontractors ✓

2. SUBCONTRACTOR DETAILS

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

Site Agent/Sub Agent Superintendent


 Coordinating subcontractor direct  Coordinate subcontractor direct labour
labour and suppliers; and suppliers;
 Progressively check the work for  Progressively checks performed
compliance with the approved works, and
specification and drawing;  Ensure the works are carried out in
 Monitor and record progress and accordance with the approved safety
safety of works, and standards.
 Ensure works comply with statutory
regulations and coordinate with
relevant authorities.

Safety Officer Supervisor/Foreman


 Ensure the control measures detailed  Supervise the construction activities;
in the CRA are implemented by  Progressively checks performed
supervisors and foremen. works, and
 Ensure all project safety rules and  Ensure all safety control measures
company safety standards are identified in the CRA have been
observed and followed by Pro and implemented and are being
subcontractor workers. maintained throughout the period of
 Conduct regular safety inspections on the method statement activity by
work site and report safety completing the Job Hazard Analysis
deficiencies and findings at a timely (JHA) at designated intervals.
manner.

1.1 Responsibility and Contact Detail

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

Personnel Responsibilities
No Division Type of Manpower Job Function
Manage Overall Lift & Shift
Project Manager
Activities
1 Management
Project Coordinator Manage Individual Task Activities

Safety, Health & Ensuring Safety Procedures of Work


2 Safety Coordinator
Environmental Operations.
Monitor and Supervision of All Kind of
Site Engineer
Site Works

Site Supervisor Supervision of Site Works

General Workers Involved in General Works

3 Banksmen Direct the movement of Mobile Crane


& Lorries

Work Operation Lifting Supervisor Lead the Lifting Activities & Manage
all the Lifting Gears

Crane Mechanic Equipment Maintenance

Crane Operator Operation of Mobile Crane for Lifting

Rigger Aligning and anchoring the lifting


item

Personnel Responsibility and Contact Details


Name Company Responsibility Contact
Nicholas Boey PRO Project Manager 012-2907243

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

Muhammad Zubair PRO Lifting Supervisor 017-7659004


M.Yusuf PRO Boomlift/Skylift Operator 011-3960 6118
Ahmad Muzakkir PRO Safety Officer 011-6567 3637
Bakri PRO Operations Supervisor 012-580 4868
Ab Rasad PRO Assistant Supervisor 013-706 2672
Mohd Zarefin PRO Lead Forklift Operator 013-761 6967
Zakariah PRO Transport Supervisor 012-731 4868
Muhammad Zaid PRO Lead Signalman 019-713 9645
Welker PRO Lead Rigger 011-2762 0316
Tsze Hock Leong PRO Lead Mechanic 010-661 6388
Desmond Boey PRO Managing Director 019-779 4796
Abdul Disa PRO Rigger 016-7049730
Saipul PRO Rigger 011-35025664
Mohd Shahril PRO Rigger 013-9813482

1.2 Subcontractor Organization Chart

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

Title: Construction Method Statement


Version: 3.0 Date Published: 03/01/2023 Page 8 of 34
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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

3. CONSTRUCTION METHOD AND SEQUENCE OF WORKS

This section describes how the project team is planning to construct the works by
detailing the relevant sequence of key steps and stages to complete the works and the
persons involved.

1. Pre-Operation Works (Step 1)


ACTIVITY ILLUSTRATIONS NOTES
1.1 Preliminary 1. Prepare Construction Method Statement,
Planning Construction Risk Assessment, Job Hazards
Procedures Assessment, Inspection Test Plan and other
related documents.
Related Safety
2. Coordinate interfacing work activities so there is
Standards:
no overlap of works in an unsafe manner.
Refer to PSS 3. Coordinate interfacing work activities so there is

All standard no overlap of works in an unsafe manner.

item.

COP 007

1.2 Adverse 1. Protect workers during heavy rain. Working


Weather during heavy rain is extremely prohibited in open
space construction site. It is applied to all kind of
works.
2. Adverse weather will be constantly monitored,
and safety team will keep the workforce
constantly updated.
3. Follow Project Inclement Weather Working
procedure. Workers to be briefed on Inclement
Working Procedure on regular basis.
4. All lifting operations are to be suspended if the
wind speed exceeds 10m/s or as advised by the
works supervisor.
5. Contractor to provide safe shelter at the job site
that can safely accommodate all employees.
6. Workers should stop all activities as soon as
they hear thunder and seek shelter. Upon
instruction from site supervisor or safety
personnel.
7. Workers should remain in the shelter until

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

further notice from Safety personnel.


8. During lighting or raining all activities will stop
and will stay at shelter

HOLD POINT – Obtain Approval on PTW,JHA,ITP


& LIFTING Permit

1.3 Personnel 1. Conduct induction for ALL personnel entering


Documents site.
check and
HOLD POINT – REVIEW Personnel Documents
Machinery /
Vehicle check
2. Mobilization of machinery (Mobile Crane)
3. Conduct pre-use check on Machinery / vehicles.
4. Machinery on-site shall not exceed 8 Years from
manufacturing date.
5. Machineries must be free of any leaks of
hydraulic oils & any moving parts to be properly
sealed in accordance to manufacturing spec.

HOLD POINT: Fill up pre-use checklist for


machinery / vehicles

1. All site personnel shall wear Personal Protective


Equipment (PPE) at construction site as per
LCM Standards & Requirements.
2. High Cut Safety Boots are essential at
construction sites and can prevent foot injuries
and accidents, making them highly
recommended for construction sites.
3. Workers required to wear safety goggles or a
face shield and impact gloves when performing
rigging tasks.

1.4 Briefing on 1. Toolbox Meeting before commencement to daily


CMS, CRA, job activity, Site Superintendent & Supervisors
JHA will brief the team and operators on CMS, CRA
and JHA.

HOLD POINT – Pre-Inspection of machinery

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

& equipments, Obtain PTW & PUC

1.5 Mobilization of 1. Constant supervision by site supervisor.


Heavy 2. Competent and licensed crane operator & Lorry
Machineries & driver.
Lifting 3. Experience banksman & flagman to control the
Equipment’s machinery movement.
into Sunway 4. Only trained operator and helper to unload the
Site. counterweights & lifting equipment’s to storage
position and unload by the same crane
5. Place signage and barricade the storage area
Related Safety 6. Placing outrigger pads to ensure the stability of

Standard : the mobile crane during crane inspection.


7. Wear full body harness if necessary while
working at height.
Refer to PSS 8. Mobilization work area to have barricaded to
1,3, 4, 26, 57, prevent entry by unauthorized personnel
63, COP 005 9. To undergo Machinery on-site inspection and
get approval and display the PUC information
board.

Heavy Machinery Entering Site:

a) 400 Ton Mobile Crane


b) 220 Ton Mobile Crane
c) 1 x 47ft x 4 Axle Low Loader

2. Set-up of Mobile Crane & Lifting Equipment’s at Hoisting Position (Step 2)

2.1 Checking of
ground HOLD POINT: To obtain PTW prior to
conditions & start work & PUC
Mobile Crane
Set Up at 1. Checking of ground condition, foundation or

Hoisting existing supporting structure. Making sure the

Position No. ground supporting structure can sustain the

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

10 PPMSB/GPJ23/1 crane designed GBP load provided.


2. Monitoring of ground conditions at all times,
- 600 Ton
stationery & during operation of mobile crane.
Mobile
3. Flagman, Banksman & certified riggers to assist
Crane
in crane entry to lifting position & counterweight
installation, ensuring load is controlled at all
times, using 2 x taglines and certified lifting
equipments.
4. All lifting equipments to be physically re-
inspected in accordance to Leighton standards.
5. Hard Barricade (Water filled Barriers) of crane
fatal zones minimum 600mm from crane body &
counterweight swing radius.
6. Placement of warning signage on barricades.

2.2 Set up of 1. Webbing Sling (1 Ton x 4meters) hooked onto


Lifeline on Mobile Crane auxiliary hook & attached to
Mobile crane certified fall prevention device = YOYO (10
auxiliary Hook meter line) on the other end of the webbing
sling.
2. Riggers to have work at height certification.
3. Regular supervision of fall protection set,
harness and lanyard attachment practices to
check for back hooking and other incorrect
methods of lanyard attachment

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

2.4 Set Up of 1. Refer to manufacturer spec on proper safe


Spreader Bar usage. Refer to Appendix D: Equipment
Certification
(3m – 5m x 50
2. Spreader Bar by third party before entering into
Tons SWL)
the site.
3. Install the shackle at spreader bar from the
ground floor
4. Lift spreader bar by crane , Lift in middle of item
and items that are lifted with height 1meter-
2meter from top item surface

1.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

2.5 Set up of 600 1. Once Crane has been parked in designated


Ton position for hoisting, mobile crane counterweight &
Counterweight superlift system will be set up according to crane
& Super lift manufacturer spec with compliance to Sunway
System requirements.

1. Traffic Management Plan: Explain the traffic flow


inside construction site prior to delivery.
2. Banksmen: Banksmen to manage and ensure
the movement of the low-loader & trailer during
transportation into site and hoisting position
safely and smoothly through traffic with the
usage of light batons & traffic flags.

Transport Safety Measures:


3. The transport must be equipped with
appropriate safety measures, such as reflective
tape, warning lights, and signs indicating the
oversized load (applicable for low loader).
4. Once low loader carrying counter weight &
superlift system has reached hoisting point,
mobile crane will be used to unload the
accessories.
5. Communication: ALL communication will be
done using UHF walkie talkie dedicated
channels to avoid distraction miscommunication.
6. Riggers to used certified platform ladder to
access counterweight & SuperLift Lifting points
that are at height, safety harness attached to
lifeline to be secured at all time for any activities
involving WAH.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

2.6 Set-Up of steel 10. Steel plates 20ft x 5ft x 24mm x 8 pieces will
plates with be placed on timber blocks to ensure
timber block levelled & smooth skidding process onto
base concrete plinth
11. Steel Plates will be unloaded from low
loader.
12. Ground condition to be checked & ensure its
compaction is able to withstand a min. of 15
Tons per sq/m.

2.7 Arrival of HOLD POINT: To obtain PTW prior to start


transport work and WAH
carrying
equipments
into final
hoisting
position

Related Safety
Standard:

2.7 Arrival of 7. Traffic Management Plan: Explain the traffic flow


transport inside construction site prior to delivery.
carrying 8. Banksmen: Banksmen to manage and ensure
equipments the movement of the low-loader & trailer during
into final transportation into site and hoisting position
hoisting safely and smoothly through traffic with the
position usage of light batons & traffic flags.

Related Safety
Transport Safety Measures:
Standard:
9. The transport must be equipped with
appropriate safety measures, such as reflective
tape, warning lights, and signs indicating the
oversized load (applicable for low loader).
10. Once low loader has reached hoisting point,
mobile crane will be used to unload the

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

equipments.
11. Communication: ALL communication will be
done using UHF walkie talkie dedicated
channels to avoid distraction miscommunication.
12. Riggers to used certified mobile scaffold to
access lifting points that are at height, safety
harness attached to lifeline to be secured at all
time for any activities involving WAH.

3.2 Lifting &


1. The truck mounted crane & mobile crane will be
Positioning of
Genset/PTU. positioned within the required working radius
and lifting capacity at the dedicated location
based on planned layout.
2. To ensure the stability of the mobile crane,
outrigger pads must be placed on the ground.
3. The lifting supervisor is responsible for ensuring
that the crane is parked securely before
commencing any lifting operations.
4. Steel landing Platform to be erected infront of
genset area.

Logistics Plan:
5. Transport carrying Genset/PTU section will
enter from west side of access road.

Rigging Method:
1) Top Section of Genset to be rigged using
webbing sling using container hook.
2) Top Section, Install 2 x Spreader bar with
eyelets before rigging with webbing sling to
crane main hook. As per Vertiv Assembly
& Installation Manual Provided.

Genset Hoist:

1) Top Section to be hoisted from transport


to the point and it will be position into the
position by skidding method.
2) Bottom section to be placed on revolving
skates, with stopper in place to ensure no
movement from skates during section

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

landing.

Skidding Method A:
JUNG Revolving Skates (4 x 4
Tons) 3) Fully Assembled genset will be skidded
into final position using 4 x 4 Tons JUNG
Revolving Skates with remote control to
position into the positioning area.

COP & PSS Safety Measures:

1. Only authorized personnel are permitted to


enter the working area at ALL times
2. The lifting area will be barricaded by Water
Barrier with safety signage for lifting operation.
3. Platform Ladder to be used to access rigging &
de-rigging points.
4. Ensure that the shackles are properly tightened
before lifting.
5. Tagline will be hooked onto the equipment
before lifting commence.
6. The monitoring of the unloading of the OSE
Equipment’s will be carried out by the
signalman who also instructs the crane
operator to hoist it.
7. During the hoisting period, 2 riggers of will be
controlling load using 2 taglines.
8. As the equipments approaches the designated
area, the signalman will slowly lower the
equipment & guide it into a soft landing.
9. Always Use walkie talkie as medium for
communication.
10. The rigging slings and shackles must be
greater than equipment dead weight with a ratio
of 1.2 safety factor.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

4. CONSTRUCTION RISK ASSESSMENT

The Construction Risk Assessment (CRA) describes sequentially the operational tasks
along with the associated risks and their corresponding mitigating control measures to be
implemented for the works.

5. STORAGE AND HANDLING

Non-Hazardous Substances/Materials

All non-hazardous materials like lifting equipments will be stored within laydown
boundary and barricaded properly with signages. IF ANY, the Disposal will be dispose at
Sunway’s designated waste disposal area.

Hazardous Substances/Materials

Hazardous materials on site should be identified / labelled and kept in Chemical Storage
temporarily. Hazardous material shall then be disposed with records by authorized
agent.

6 QUALITY ASSURANCE AND CONTROL

Key quality control and assurance issues for lifting activity are:
 FWT/ FAT Report

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

 Vendor Manual and Handling Instruction


 Bill of Lading/ Packing List/ Delivery Order
 Acceptance form upon site visit from Vendor
 72 hrs Notification from Vendor

Any transportation prior to move into site or move out from site shall fill in Materials,
Tools & Equipment Declaration Form. This form shall sign off from related personnel
prior to approval.

a. Quality records

Material Receiving Inspection form shall be use as a checklist to ensure the


equipment receive is on good condition before any lifting activity. Once the
equipment is complete with the lifting activity, the same inspection form is been used
to ensure there is no damage occurs during hoisting activity.

7 ENVIRONMENTAL PROTECTION

During this activity (lifting operations), the regular environmental control measures will
be carried out as usual, such as:

General Waste Management Cleanliness and Protection of the environment /


ecosystem to be part of “our” work activities, in which case we will do several things:

- Provide trash bins in the work area according to its purpose.

- Disposing of waste according to the type of rubbish. (Consumable Waste)

- Perform clean-up work before and after the work is completed.

- Machinery well maintained to prevent oil leaks

- Oil spill kit, spill tray and proper fuel oil storage in place.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

- Waste removal by authorized agent and disposed at authorised location.

- Machinery fuel refill is done by using refilling truck.

Title: Construction Method Statement


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Construction Method Statement


Contract Name: K2/ HUAWEI– Data Centre Project Contract No.:
Method Statement Title: Lifting and Hoisting for Genset Installation
Method Statement No. : SC/K2JHR01-03/WMS/PRO/001

ENVIRONMENTAL ASPECTS, IMPACTS AND MITIGATIONS

Reference should be made to the Environmental Control Plans for each environmental
aspect contained in the Environmental Management Plan.

Key: Level of Significance: Level 1 An impact that could cause pollution or degradation that may have irreversible detrimental
(High Severity) effects on the environment and/or community.
Level 2 An impact that could cause pollution or degradation that may have persistent but reversible
(Medium Severity) detrimental effects on the environment and/or community.
Level 3 An impact that could cause pollution or degradation that may have short term and reversible
(Low Severity) detrimental effects on the environment and/or community.
Aspects Sources Level of Significance Mitigation Plan Responsible By
Noise and Vibrations Use of Machinery 3 - Works would be undertaken Subcontractor / Superintendent/
within normal hours (0700- Supervisor/ Foreman
1900) General Day
- No such works shall be carried
out during restricted hours
(7pm to 7am and anytime of
General Holiday)
- Proper maintenance of
equipment / plant.
- Frequently maintain the plant /
machineries to reduce the
noise generation due to
machine components / parts
fatigue.
- all vessel and PMEs must
applied with Euro 5 diesel
Air Quality Use of Machinery 3 - Minimize idling time with engine Subcontractor / Superintendent/
off Supervisor/ Foreman
- Proper maintenance of
equipment / plant.
- all vessel and PMEs must
applied with Euro 5 diesel
Waste Management Inert / Non-inert waste 3 - Maintain good housekeeping Subcontractor / Superintendent/
generated practice including the waste Supervisor/ Foreman
sorting & segregation within
working area
- Remove generated waste from
works before off-duty daily

Title: Construction Method Statement


Version: 3.0 Date Published: 03/01/2023 Page 21 of 34
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Action(s) Complete /
Control Measures
# Task Class 1 Risks Responsible Control in Place
Person Checked by/
Image/Photo Description Pre-Work During
Signature
1 Mobilization of Machinery Traffic accident 1. Conduct Field Control Briefing – Take 5 Site Supervisor
& Equipments. during machine 2. Place banksman to control traffic
delivery 3. Pedestrian to use dedicated walkway

Minor injury 1. Conduct Field Control Briefing


when doing 2. Use proper working platform to unload the
equipment materials from truck
transfer 3. Work in buddy system
4. Wear specific PPE for specific work

2 Survey Work Fell from 1. Conduct Field Control Briefing Lifting Supervisor
height/ Slip, 2. Always check on ground condition
Trip, Fall before walking on slope
3. Work in buddy system
4. Workers to use proper PPE, safety boots,
long sleeve shirt, goggle, helmet, Impact
gloves
5. Always watch out for fall hazards when
working at installation area

Title: Construction Method Statement


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3 Equipment Delivery Fall from height 1. Provide safeguarding system for all Operator
(Transport) moving, rotating and hazardous
machinery parts. Site Supervisor
Loose Material 2. Locate storage and loading areas
on/in transport away from areas of frequent
pedestrian activity
3. One way in, one way out and separate
IN/OUT entry
4. Assigned trained, competent and appointed
banksman to the designated areas.
5. Appointed banksman shall stay in the sight
of the operators/drivers and maintain
continuous signaling/ communicating until
the works done.
6. Provide a safe and even surface for the
machinery moves & mobilization of
mobile scaffold
7. Machinery operator shall check the
machinery’s condition before start work.
Ensure the machinery are all equipped with
Safety Devices for Plant and Equipment.
8. Comply to Class One Practice– 005-
Vehicle and Mobile Plant Movement

Title: Construction Method Statement


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4 Movement of 1. Provide safeguarding system for all Site Safety
machinery moving, rotating and hazardous Supervisor
machinery parts.
2. Assigned trained, competent and appointed Site Supervisor
banksman to the designated areas. Operator
3. Appointed banksman shall stay in the sight Banksman
of the operators/drivers and maintain
continuous signaling/communicating until
the works done.
4. No entry warning signs, and red flashing
lights shall be positioned at the corner of
“Fatal Zones”.
5. All site personnel including worker work from
behind designated separation barriers in
order to maintain full clearance from potential
tipping and overturning zones of dump trucks
or other plant.
6. No person shall enter the Fatal Zone unless
accompanied by a banksman who has
positively communicated and confirmed all
operating plant have stopped.
7. Check validity of their driving license and
give them a short safety briefing on key
traffic rules before allowing them to enter
the site.
8. All the related permit to be obtained
before starting the work.
9. Only trained and authorized persons are
permitted to operate MEWPs.
10. Comply to Class One Practice– 005- Vehicle
Title: Construction Method Statement
Version: 3.0 Date Published: 03/01/2022 Page 24 of 34
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5 Lifting area preparation Crane 1. Outrigger must be positioned on a flat Site Supervisor
Overturning due surface
Operator
to ground 2. Using plate or suitable materials for pads
condition to evenly distribute the load on the
ground
3. Crane to be located within radius for the
load being lifted where space, the
outrigger shall always be fully extended
4. Fully barricade around the crane with the
road barrier
5. Install the crane camera behind the
crane Ensure to prevent body injury
6. the workers and vehicle stay on the
designated access roads and do not
take shortcut road

6 Prepare rigging equipment Irregular 1. Wire rope shall be provide properly Foreman
inspection on all identified for SWL and manufacture Site Supervisor
lifting equipment 2. Inspections shall be done by authorized
personnel and by the safety department
3. Safe workload (SWL) tag shall provide
by the manufacture
4. Use only component with a known or
labeled working load limit.

Title: Construction Method Statement


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7 Lifting and repositioning Ergonomic 1. The equipment for handling heavy Site supervisor
Equipment material should be check and inspect for Foremen
Manual handling safe to use. Site Safety
2. Proper wear correct PPE, including Supervisor
Caught in safety gloves (Impact Gloves) and steel- Operator
between parts of toed shoes. Banksman
body and load 3. Equipment should be handled in proper Site Supervisor
way use of safety device such as (safety
pin, safety lock)
4. Buddy system to ensure independent
workers are operating the hydraulic jack
and timber packs respectively with good
communication
5. Only trained or experience worker to
handle the jacking equipment (Hydraulic
Jacks and timber)
6. Cribbing timber block should have holder
to prevent any finger caught in between
heavy load
7. Ensure the process safely done without
placing or holding it with hand and
fingers directly under the loads. The
timber pack need to have marking (red &
white) to indicate pinch point area.
8. Equipment for handling heavy material
should have a safe working Load (SWL)
for each equipment and sufficient to
handle the load preventing mechanical

Title: Construction Method Statement


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failure.
9. Only trained person will be allowed to
operate the hydraulic jack.
10. Close communication in between
supervisors, trained person and general
worker
8 Working at height Fallen object 1. Tools should be lift by the rope Scaffold
(Mobile Scaffold) Fall from height 2. Scaffold must be erect by competent inspector
Improper scaffold Site Safety
scaffolding 3. Use safety harness 100% tie during Supervisor
erection working at height above 1.8 meter Site Supervisor
4. Scaffold must be inspected by scaffold
inspector and with green tag

9 Unloading of Equipment Expose to the 1. Provide a safeguarding system for all Site supervisor
hanging moving, rotating and hazardous Foremen
overhead heavy machinery parts. Site Safety
equipment. 2. “No Entry” warning signs positioned at Supervisor
Crane topples the working premises. Operator
Fallen object 3. No one allowed to enter the working Banksman
Overload area, unless accompanied by a
Heat stress banksman who has positively

Title: Construction Method Statement


Version: 3.0 Date Published: 03/01/2022 Page 27 of 34
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communicated and confirmed all the
operating machineries have stopped.
4. Assigned trained, competent and
appointed banksman to the working
areas
5. Appointed banksman must stay in the
sight of the operators/drivers and
maintain continuous
signaling/communicating until the works
done.
6. All personnel need to comply with 5
mandatory PPE
7. Conduct a pre-task talk
8. Ensure all the loading machineries
fitted with ‘performance lifting’ devices,
(refer to the Safety Devices for Plant &
Equipment checklist).
9. Ensure the counterweight of
the machineries fitted with finger warning
probes.
10. Loading zones have a fixed barrier
11. “No Entry” and “Crush Hazards” warning
signs positioned at the working
premises.
12. No one allowed to enter the working
area, unless accompanied by a
banksman who has positively
communicated and confirmed all the

Title: Construction Method Statement


Version: 3.0 Date Published: 03/01/2022 Page 28 of 34
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operating machineries have stopped.
13. Comply to Class One Practice– 005-
Vehicle and Mobile Plant Movement
14. Comply to Class One Practice– 002-
Lifting Operation
15. Never allow anybody cross under
suspend load
16. Minimum 2 tagline shall be used to
control the load
17. Provide cold drinking water at site at all
times
10 Crushed by 1. Conduct Pre-Task Briefing Site supervisor
slewing point of 2. Provide a safeguarding system for all Foremen
machinery moving, rotating and hazardous Site Safety
machinery parts Supervisor
3. “No Entry” warning signs positioned at Operator
the working premises Banksman
4. No one allowed to enter the working
area, unless accompanied by a
banksman who has positively
communicated and confirmed all the
operating machineries have stopped.
5. Assigned trained, competent and
appointed banksman to the working
areas.
6. Appointed banksman must stay in the
sight of the operators/drivers and
maintain continuous
signaling/communicating until the works

Title: Construction Method Statement


Version: 3.0 Date Published: 03/01/2022 Page 29 of 34
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Construction Risk Assessment


done.
1. All personnel need to comply with 5
mandatory PPE.
2. Conduct a pre-task talk.
3. Ensure all the lifting machineries and
lifting gears fitted with ‘performance
lifting’ devices, (refer to the Safety
Devices for Plant & Equipment checklist).
4. Ensure the counterweight of the
machineries fitted with finger warning
probes.
5. “No Entry” and “Slewing Area” warning
signs positioned at the working premises.

6. Comply to Class One Practice– 005-


Vehicle and Mobile Plant Movement
11 Housekeeping Minor injury 1. Conduct pre-task briefing Site Supervisor
when doing 2. Worker to use hand glove while doing Workers
housekeeping housekeeping work
Slip and trip on 1. Conduct pre-task Site Supervisor
same level 2. Site supervisor to monitor worker doing Workers
housekeeping

Remarks/Comments

Title: Construction Method Statement


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Field Control Inspection Check – Submission / Verification and Closeout


Field Control Inspector: I confirm that all CL 1 Risk control measures as stated within this JHA have been established, and are being maintained and controlled
at the working area. I also confirm that these controls, and others where necessary are in compliance with LA Class One Practices & Project Safety Standards.
Comments on rectifications can be seen in the above Remarks/Comments box.
JHA Submitted By Name: Signature: Date:
Position:
Verified By Name: Signature: Date:
Position:
Approve By Name: Signature: Date:
Position:
Note: Please issue the completed copies to Safety Department for filing

Title: Construction Method Statement


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1) 50 Ton SWL Modular Spreader Bar x 2 pieces

Title: Construction Method Statement


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Title: Construction Method Statement


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ACCESS MAIN ROUTE

Title: Construction Method Statement


Version: 3.0 Date Published: 03/01/2022 Page 34 of 34
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