Information On Service Automotive Battery

AMBO
POLY
TECHNIC

AUTOMOTIVE
ELECTRICAL &
LEVEL – I

LEARNING
GUIDE #5
UNIT OF COMPETENCE: -
Service Automotive
Batteries
Module Title: -Servicing
Automotive Batteries
LG Code: -EIS AEE1 M05 0322
LO1-04

TTLM Code:- EIS AEE1TTLM

MO7,0722v1

LEARNING Date:- July

GUIDE:- Page 1
AUTOMOTIVE 2022
Author: – auto
 1.4.Battery
Information On Service Automotive Rating and
Battery Identification
Codes
Instruction Sheet 1.5.OHS
requirements
LEARNING
LO2. Conduct
OUTCOMES
battery test
1.Prepare to 2.1.Visual
inspect battery Inspection
2.Conduct battery 2.2.Methods of
test battery testing
2.2.1.Specific
3.Service
gravity test
batteries
2.2.2.Voltage
4.Remove and test
replace battery 2.2.3.High
5.Prepare Battery Discharge test or
for delivery to Load test
customer and/or 2.2.4.Parasitic
load test or
storage
Battery drain test
LO1. 2.2.5.Leakage
Prepare to test or Surface
inspect charge test
battery LO3. Service
batteries
1.1.Purpos 3.1.Cleaning
e and types methods of
of storage battery
batteries 3.2.Procedure
of Preparing
1.2.Operati Electrolyte
ng 3.3.Types of
principles Battery Charging
of 3.3.1.Fast
automotive Charging
batteries 3.3.2.Slow
Charging
1.3.Constr 3.4.Battery
uction of Charging
Automotiv Procedures
e battery 3.5.On-vehicle
 Boosting
battery
LO4.
Remove
and
replace
battery

4.1.Battery
Removing
Procedures

4.2.Battery
Replacing
Procedures

LO5.
Prepare
Battery
for
delivery to
customer
and/or
storage

5.1.Condu
cting final
inspection

LEARNING GUIDE:- Date:- July 2022

AUTOMOTIVE
ELECTRICAL & Author: – auto trainer
( Bsc)
 called wet cells or converted into chemical
Information On Service secondary cells. energy.
Automotive Battery Automotive batteries are The batteries used in
of these types. A major automotive applications are
Information Sheet #1 advantage of well cells is lead-acid battery, nickel-
that they are rechargeable. alkaline battery, nickel-iron
1 Battery and its Types
Discharged wet cells may battery, nickel-cadmium
A storage battery is
be recharged to their battery, aluminium-air
an electrochemical device
original state by forcing an battery, zinc-air battery,
that converts chemical
electric current from some sodium-nickel chloride
energy into electric energy.
other source through the battery, sodium-lithium
It does not store electricity.
cell in the direction battery and sodium-sulphur
The energy stored is
opposite to that of battery. Although there are
chemical energy, which is
discharge. many types of storage
transformed into electric
2 Automotive Batteries batteries, the lead-acid is
energy when a circuit is
The battery is the most commonly used for
completed across the
heart of the electrical automotive service because it
terminals of the battery.
system of an automobile. has been found to be the most
There are two types of
An practical and economical
batteries used to produce
automotive battery is an type. This battery can be
electric energy: Dry cells
electrochemical charged and discharged
or Primary cells and Wet
secondary cell capable of continuously throughout its
cells or Secondary cells.
producing electric life.
1.1 Dry cells (or)
energy. The automotive
Primary cells
battery produces direct LEARNING GUIDE:- Date:- July 2
The batteries which AUTOMOTIVE
current electricity that ELECTRICAL & Author: – auto tr
use electrolyte as paste are ( Bsc)
flows in only one
called dry cells or primary
direction. When
cells. These are used in
discharging (current
flashlights, cameras,
flowing from the battery),
portable radios, etc. A
the battery changes
major disadvantage of dry
chemical energy into
cells is that they are not
electrical energy. It
rechargeable. Once the
means battery releases
chemical energy is
stored energy. During
exhausted, the cell must be
charging (current flowing
replaced.
through the battery from
1.2 Wet cells (or)
the charging system),
Secondary cells
electrical energy is
The batteries which
use liquid electrolyte are
 exceeds and the temperature fewer electrons. In the
Information On the power is 68F - 80F. plate with fewer
Service Automotive output of Lead peroxide and electrons, the positive
Battery the spongy lead are protons will
The main alternator used in the predominate giving that
functions of a (when the automotive battery plate a positive charge.
battery in alternator today because no The plate with more
automobile fails to other materials have electrons will have a
are as supply the a greater voltage negative charge.
follows:
electrical difference. Other
It supplies load). materials have been
high current It controls the used and compared
to the starter voltage of the with the following
mo It electrical system ( It results:
supplies high controls the voltage Lead peroxide &
current to the of the electrical spongy lead
starter motor system (stabilizes V
over voltage). LEARNING GUIDE:- Date:
and a low Silver - Zinc AUTOMOTIVE
value of 3 Principle & ELECTRICAL & Autho
1.40 V ( Bsc
current to the Construction of a Nickel –
ignition Lead-Acid Battery
Cadmium
system when 3.1 Principle
the engine is It is called lead-
Electrons are
being started. acid battery because
moved because of
It its active
the chemical
intermitte ingredients are acid
reaction between
ntly battery because its
the electrolyte and
supplies active ingredients
current to are the metal lead the two kinds of
the and sulphuric acid.
plates. The
electrical The difference in electrolyte allows
units voltage between the
electrons to move
(lights, positive plate (lead
away from one kind
radio and peroxide) and the
of plate and build up
other negative plate
on another. As a
electrical (spongy lead) is
result, one kind of
accessorie 2.13 V when a
plate will have more
s) when sulphuric acid
than the normal
the total solution of 1.265 number of electrons.
demand 1.280 specific
The other plate with
gravity is added,
 element and the
Information On electrolyte. The
Service required battery
Automotive size is made by
Battery
connecting cells
3.2 in series. A
Construction fully charged
All cell will have
Automotive A batteryabout 2.1V.
storage batteries cell basically This is true
are similar in consists of regardless of
construction plates of two the size or the
and operation different electrolyte
but their materials strength. Cell
difference lies immersed in an connectors are
in the number electrolytic used to connect
of cells, the solution that the positive
arrangement of reacts terminal of one
the cells, the chemically with cell to the
number of them to produce negative
plates in each an electrical terminal of the
cell, the size pressure (emf) next cell.
and thickness of between the
the plates and plates. The LEARNING GUIDE:-
the type of voltage dependsAUTOMOTIVE
ELECTRICAL &
separators used. up on the plate
Automotive materials and
batteries consist the electrolyte.
of:
In the storage
1. Cells
battery each
2. Grid & Plates
cell includes an
3. Plate groups
element
4. Separator
composed of
interleaved
positive and
negative plates,
separators to
keep the plates
a part, a case to
hold the
 lead- the active the surface with a lead submerged in
Information antimony material of area of the peroxide the electrolyte.
On Service alloy the plates active paste, which Both the plates
Automotive (antimony to conduct materials is brownish have a high
Battery
stiffens and the current to The active when degree of
(b) Grids & adds strength and from the materials, hardened. porosity that
Plates to the grids), active which make The negative permits the
having a materials of chemical plate grids electrolyte to
large number the positive reaction to are filled penetrate the
of and produce with spongy plate freely.
rectangular negative electricity, lead which is Negative
openings, in plates are stored on grey in plates have
The which active 3)to the plates in colour. The expanders to
positive and materials are maintain a the form of lead pastes keep the
negative filled. Grid uniform paste. The are the active spongy lead
plates consist serves as: current positive from reverting
of a grid 1)to hold distribution plate's grids materials, to the solid
made of hard and support throughout are filled which are inactive state.
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Version: 1
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Version: 1