Professional Documents
Culture Documents
Edited by
Angelo Basile
Hydrogenia, Genova, Italy
Unit of Chemical-Physics Fundamentals in Chemical Engineering,
Department of Engineering, University Campus Bio-Medical of Rome,
Rome, Italy
Fausto Gallucci
Sustainable Process Engineering, Department of Chemical Engineering and
Chemistry, Eindhoven University of Technology, The Netherlands
Elsevier
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ISBN: 978-0-12-823659-8
xiii
xiv List of contributors
J. Vital
Department of Chemistry, NOVA School of Science and Technology,
LAQV-Requimte, Universidade Nova de Lisboa, Caparica, Portugal
List of contributors xv
2.1 Introduction 21
2.2 Ammonia synthesis 22
2.2.1 The common design of protonic electrocatalytic
membrane reactors for the ammonia synthesis 23
2.2.2 Electrocatalytic nitrogen reduction reaction mechanism 24
2.2.3 Electrolyte materials 26
v
vi Contents
3.1 Introduction 59
3.2 Latest developments in packed bed membrane reactors 62
3.3 Conclusions and future trends 73
Nomenclature 73
Acronyms 73
References 74
4.1 Introduction 77
4.2 Latest developments in fluidized bed membrane reactors 79
Contents vii
5.1 Introduction 95
5.2 Design and fabrication 96
5.3 Examples of microstructured membrane reactors 105
5.3.1 Polymeric 105
5.3.2 Metallic membranes 110
5.3.3 Zeolite membranes 113
5.3.4 Ceramic oxygen and proton conducting membranes 115
5.4 Conclusion and future trends 117
Nomenclature 118
Acronyms 118
Symbols 118
References 118
Nomenclature 217
Acronyms 217
References 218
Index 355
Preface
Membrane reactors (MRs) are multiphase, multifunctional systems in which reactions and
separation (through a membrane) are integrated within a single vessel.
Membranes can be used to either extract one or more components from the reaction sys-
tem or to feed a reactant into the reaction system. In any case, the integration of membrane
separation and reaction is used to enhance the performance of the reactor in terms of con-
version, selectivities, and/or energy efficiency.
MRs are especially interesting for reaction systems that are limited by thermodynamic
equilibrium or where the reaction system is a combination of reactions in series in which the
product can be further converted to by-products. In both cases, by adding a membrane, the
system can enhance the yield of the products.
Most of the MRs in the literature are used for equilibrium-limited reactions. Shortly, if at
least one of the products or the reaction is removed from the reaction system, the equilib-
rium is shifted toward the products, thus higher conversions can be achieved under the
same operating conditions, or similar conversions are achieved under milder conditions.
Other MRs are used to feed a reactant in the system, such as in partial oxidation reactions or
in bioreactors where air is fed through porous membranes.
In this book, at first different types of MRs are shown. Indeed, depending on the catalyst
system, there are packed bed MRs (PBMRs), fluidized bed MRs (FBMRs), microstructured
MRs, or catalytic MRs.
Different types of membranes are also used in MRs: from metallic to ceramic, to poly-
meric ones. For example, most bioreactors use polymeric (hollow fibers) or ceramic mem-
branes. In these cases, some MRs use also particles to remove or decrease the fouling of the
membranes (to be underlined that this is very difficult to completely prevent in membrane
bioreactors). For gas-phase reactions in MRs, generally metallic or ceramic membrane reac-
tors are used, as these reactions occur at high to very high temperatures.
Going a bit into details, the book starts with a general introduction to both membranes
and inorganic MRs, given in Chapter 1 (Palma, Martino, Meloni, and Basile). In this work,
hydrogen is considered the most promising energy carrier for sustainable energy systems of
the future. This is because the production of high purity hydrogen is essential for several
applications, including feeding of proton exchange membrane fuel cell stacks, which is the
most promising alternative to the internal combustion engines for several transportation
applications. However, the authors also stress that high-grade hydrogen is difficult to store
and transport suggesting that these issues may be solved through the generation of hydrogen
utilizing MRs systems, which have gained great efforts from the scientific community. In fact,
in recent years, a consistent stream of studies addressed investigating the combination of
hydrogen production and separation. To summarize, in this chapter, brief descriptions of
xvii
xviii Preface
both the general principles of membrane separation processes and the possible ways to cou-
ple a catalyst and a membrane in catalytic MRs are provided. Moreover, a brief overview of
membrane bioreactors is also given. Finally, future trends and current challenges about MRs
are discussed.
The next chapter, Chapter 2 (Zhao, Zou, Huang, and Tong), concentrates on a particular
type of MR called protonic electrocatalytic membrane reactors (PEMFCs). Following the
authors, the increasing energy and power generation demand mainly depends on the con-
sumption of fossil fuels, which contributes to climate change. In this context, PECMRs offer
promising potentials for sustainable energy conversion and storage with low energy con-
sumption and low emission due to their high process and energy efficiencies. Many practical
applications have been demonstrated based on PECMRs, such as ammonia synthesis, the
reduction of CO2, the dehydrogenation of hydrocarbons, and other environmental applica-
tions. In this interesting scenario, the chapter summarizes the most recent development of
PECMRs by sorting application types, including the introduction of theoretical principles, the
progress of the material development, and presenting challenges and perspectives.
In Chapter 3 (Gallucci), a particular kind of MR, named PBMR, is considered the easiest
configuration studied in laboratory settings for the proof-of-concept of MRs. The author
reports a few examples of these systems as appearing in the specialized literature in the last
5 years (2018 22). The chapter also illustrated a few of the latest examples of this kind of
reactor.
The same author continues the discussion in the next Chapter 4 (Gallucci), with the
FBMRs, considered an extension or an improvement of PBMRs. In fact, the fluidized bed
configuration allows more uniform temperature due to the movement of particles even for
very exothermic reactions and decreased concentration polarization. Also, in this case, vari-
ous examples of MRs appearing in literature in the last 5 years (2018 22) are presented.
During the last two decades, a new kind of during the last two decades has attracted wide
interest and undergone rapid development. For this reason, Chapter 5 (Gapp, Ansaloni,
Venvik, Peters, and Pfeifer) illustrates the importance of microstructured MRs for process
intensification. The authors focus on microstructured MRs for process intensification
employing membranes with a combined gas-selective and/or catalysis function. Firstly, the
design and fabrication strategies of such devices are introduced, then followed by various
examples of microstructured MRs employing polymeric, and ceramic. And as well metallic
membranes are also given by introducing possible applications of microstructured MRs
which involve gas liquid and gas gas reactions. The chapter ends by discussing the poten-
tial outlook for the technology.
Another kind of MR, the so-called pervaporation MRs (the acronym is PVMRs), is dis-
cussed in detail in Chapter 6 (Santoro, Figoli, and Galiano). Shortly, also PVMRs represent
an integrated separation system where a chemical (or biochemical) reaction is coupled with
a membrane-based separation in, in this case, a pervaporation unit. This hybrid process
offers a series of advantages in terms of both investment costs reduction and higher opera-
tional performance. To be added that PVMRs are today considered a consolidated technol-
ogy in esterification reactions, but encompass also condensation reactions, acetylation
Preface xix
reactions, etherification reactions, and biochemical reactions, where a series of products are
generated from a microbial conversion.
Chapter 7 (Vital) introduces and deeply illustrates the polymeric MRs. Polymeric mem-
branes, applicable in-low temperature processes (below 150 C), due to their high versatility
and variety in types and properties, are very suitable and advantageous for applications in
the fine chemistry field, when compared with their inorganic counterparts. In this chapter,
an overview of polymeric MRs is presented, and membrane structures, such as dense,
porous, symmetric, asymmetric, integral, composite, and mixed matrices, until the mem-
brane role in the reactor is given. Techniques for membrane preparation, such as phase
inversion or the methods used to prepare metal nanoparticles loaded mixed matrices, are
reviewed in detail. MRs’ classification according to the membrane material's nature, the role
of the membrane in the catalytic process, the transport function of the membrane, or the
reactor configuration is widely revisited. Moreover, recent progress on new membrane types
or MRs, such as ionic liquid membranes, polymeric microporous membranes, or polymeric
membrane microreactors is referred to.
The current trends in enzymatic membrane reactor (EMR) are deeply discussed in
Chapter 8 (Sitanggang, Diaussie, Rosabel, and Budijanto). Following the authors, the term
EMR, used for both single or monophasic reactors and multiphasic reactors, is generally
accepted for any biochemical reaction catalyzed by a certain enzyme(s) or enzyme-
producing cells and coupled with membrane separation. EMR has shown the ability to
improve the efficiency of enzyme-catalyzed bioconversion, increase product yield, and is eas-
ily scaled up for industrial purposes compared to conventional reactors. Especially in food
and pharmaceutical applications, EMR is used mostly for the enzyme-catalyzed hydrolytic
reactions to improve the product’s nutritional and functional properties, thus increasing their
economic values. In particular, this chapter focuses on the designs, membrane characteris-
tics, and applications of EMR in assorted fields to produce a product in single and multi-
phase systems.
The aspects of MRs in bioartificial organs are deeply discussed in Chapter 9 (Morelli,
Salerno, Piscioneri, and De Bartolo), where an overview of the application of membrane bio-
reactor technology to engineer bioartificial organs that can be used as extracorporeal devices
providing temporary support for patients with organ failure waiting for transplantation or as
implantable systems is provided. These devices can also offer an in vitro platform for drug
toxicity testing and studies. In detail, after a brief introduction on the critical issues in the
design of a membrane bioreactor to be used as a bioartificial organ, a summary of the trans-
port phenomena within the bioreactor by using computational modeling is reported, since
they have to be analyzed to optimize the overall operational conditions. Then, special atten-
tion is given to the membrane bioreactor devices used as bioartificial liver, bioartificial pan-
creas, and biomimetic model of the nervous system. The current status of their development
in in vitro and in vivo studies, as well as in clinical trials performed within the last decades is
also discussed.
Chapter 10 (Molinari, Lavorato, and Argurio) regards the photocatalytic MRs.
Heterogeneous photocatalysis is largely studied in the field of environment recovery by the
xx Preface
total degradation of organic and inorganic pollutants and for the synthesis of chemicals. In
this context, the chapter discusses the basic principles of photocatalysis together with both
the advantages and disadvantages related to its coupling with a membrane separation in
photocatalytic MRs. The types of membranes used and their criteria of selection are briefly
examined. On the base of their configuration and membrane operation, photocatalytic MRs
are used in reactions of photodegradation of pollutants and reactions of synthesis, evidenc-
ing as the appropriate choice of the configuration is a key step given large scale implementa-
tion. Some case studies in water treatment (i.e. pharmaceuticals removal) and the reaction
of synthesis (CO2 reduction) are discussed, evidencing potentialities, drawbacks, and future
trends.
In Chapter 11 (Millet), an overview of some electrochemical MRs of great practical inter-
est for the chemical industry and the energy transition is provided. First, the different types
of electrochemical reactors are categorized from general thermochemical considerations. In
detail: the general features of electrochemical membrane reactors are summarized, followed
by the diaphragms used with liquid electrolytes and then an ion-conducting polymer electro-
lyte used either directly or soaked in electrolytes is described. Moreover, solid oxides are
used as electrolytes and cell separators; and a few selected endergonic electrochemical pro-
cesses of industrial interest (water electrolysis, brine electrolysis, and electrodialysis) are
described. Various processes are described too, including limitations of current materials
together with some prospective issues.
A very important aspect of MRs is their modeling, which is discussed in Chapter 12
(Gallucci), where a few general models that can be used for membrane reactors are reported
and various examples of model results from the literature are also given. Although the list of
models is not exhaustive, most of the MRs reported in this book can be modeled with one of
the models proposed in this chapter. Of course, closure equations for kinetics and mem-
brane flux are presented for the examples reported in this chapter and should be changed
and verified by the users for their specific problems.
The books end with Chapter 13 (Gallucci) with a techno-economic analysis of MRs. As
said, MRs are often used as the advancement of existing technologies because, by integrating
reaction and separation in a single vessel, the efficiency of the systems/processes increases.
However, the real indicator that shows if the MR is outperforming a conventional system is
the final cost of the product, which can be calculated by using a techno-economic analysis.
In this chapter, a few examples of techno-economic studies of membrane reactors appearing
in literature in the last 5 years are shown.
The editors would like to take this opportunity to express their sincere gratitude to all the
contributors to this book, whose excellent support resulted in its successful completion. We
are grateful to them for the commitment and sincerity they have shown towards their contri-
butions. Without their enthusiasm and support, the compilation of this book would not have
been possible. Last but not least, we would also like to thank the publisher, in particular spe-
cial thanks to the responsible at Elsevier, Ivy Dawn C. Torre, Santos Veronica, Anita Koch,
Narmatha Mohan, and Kostas Marinakis, for their great help.
Fausto Gallucci
Angelo Basile
1
Introduction to membrane and
membrane reactors
Vincenzo Palma1, Marco Martino1, Eugenio Meloni1, Angelo Basile2,3
1
DEPARTME NT OF INDUSTRIAL E NGINEERING, UNIVERSITY O F S AL ERNO, FISCIANO, ITAL Y
2
HYDROGENIA, G ENOVA, ITALY 3 UNIT OF CHEMICAL-PHY SICS FUNDAMENTALS IN CHEMICAL
ENGINEERING, DEPART ME NT OF ENGINEERING, UNI VERSITY CAMP US BIO-ME DICAL OF
ROME , ROME, ITAL Y
FIGURE 1–2 The choice of membrane with respect to the size of particles [8].
FIGURE 1–3 Diffusion mechanisms: (A) bulk flow through pores; (B) Knudsen diffusion through pores; (C) molecular
sieving; (D) solution diffusion through dense membranes [10].
The permeability (P) is a characteristic property of the membrane, and in the case of dense
membranes, it is proportional to solubility (S) and diffusivity (D), according to the Eq. (1.1) [11].
P5S3D (1.1)
The solubility is related to the affinity between the gas molecules and the membranes
materials, the diffusivity to the free volume, and the size of gases. The perm-selectivity (α)
depends on the operative conditions, including temperature and pressure, and has been
defined as the ratio between the permeability of two gases [12], according to the Eq. (1.2)
ρi
αði;jÞ 5 (1.2)
ρj
In the case of dense polymer membranes, the perm-selectivity can be also influenced by the
plasticization phenomenon [13], due to the physical dissolution of the penetrant gas in the poly-
mer matrix, which induces an increase in the segmental mobility of the polymer chains [14].
The gas permeance (Pe) depends on the gas permeability and the membrane thickness
(δ) according to the Eq. (1.3) [11].
Pe 5 P 3 δ (1.3)
The efficiency of the separation process is defined as the separation factor (SF), which is
related to the molar fractions of the components in the permeate (Xi,p, Xj,p) and feed stream
(Xi,f, Xj,f), according to the Eq. (1.4) [11]
xi;p =xj1 p
SF 5 (1.4)
xi1 f =xj;f
As mentioned above in the case of porous membranes, the mechanisms depend on the
size of the pores. When the mean pore diameter is larger than the mean free path of the fluid
4 Current Trends and Future Developments on (Bio-)Membranes
molecules (macroporous materials) the Poiseuille flow (viscous flow) is operating (Fig. 14),
the collision between the molecules is more probable than the collision between the mole-
cules and the pore walls [15].
In the case of mesoporous materials, the molecules tend to collide more with the pore
walls than among themselves [16] (Fig. 14). When the mean pore diameter and the mean
free path of the fluid molecules are similar, the Knudsen mechanism occurs, and the flow
through the membrane is calculated according to Eq. (1.5) [17], where G is the geometrical
factor related to the membrane porosity and pore tortuosity.
GΔPi
Ji 5 1 (1.5)
lð2Mi RT Þ2
FIGURE 1–4 Mass transport mechanism inside porous materials and their perm-selectivity [4].
Chapter 1 • Introduction to membrane and membrane reactors 5
In the case of Knudsen diffusion, unlike the Poiseuille flow, the flow does not depend on
absolute pressure. In this case, the highest separation factor obtainable for a binary mixture,
when the vacuum is imposed on the permeate side, is equal to the square root of the ratio
between the molecular weights of the two different molecules, thus the smaller molecules
are transferred more intensively across the membrane [15]. When the molecules are physi-
sorbed or chemisorb on the pore walls, surface diffusion occurs [17], and selective transport
takes place, however, the adsorbed molecules reduce the pore size, hindering the further
transferring [15]. Capillary condensation takes place when one of the components condenses
within the pores, as a result of capillary forces, the condensate fills the pores and then evapo-
rates at the permeate side where low pressure is kept [15]. Multi-layer diffusion is considered
an intermediate flow regime between surface diffusion and capillary condensation [5,18]. In
the case of microporous materials, the mechanism is comparable to a molecular sieve, only
small molecules can permeate, making it possible to achieve very high selectivity [4]. It has
been demonstrated that the permeating flow through the microporous materials increases
with the temperature [19], according to Eq. (1.6).
2 Eact
J ~ J0 exp (1.6)
RT
where Eact is the apparent activation energy, ranging from 2 to 40 kJ/mol, depending on
micropore size and gas molecule size. Moreover, De Lange et al. [20] described the gas trans-
port and separation in microporous membrane materials, thus the activated transport may
be expressed according to the Eq. (1.7)
ρ12ε q 2 E
st i
J52 D0 kO exp (1.7)
l ε RT RT
where Do (m2/s) is the mean intrinsic diffusion coefficient for micropore diffusion, and ko is
the intrinsic Henry constant, the membrane porosity, l the membrane thickness, ρ the bulk
density, qst the isosteric heat adsorption, Ei the activation energy for gas species, R the uni-
versal gas constant, and T the temperature [4].
Pervaporation is a combination of permeation and evaporation, which consist of the sep-
aration of liquid mixtures (feed stream) by partial vaporization through a dense membrane,
therefore it is based on a liquid-vapor phase change [16], and the permeate stream is recov-
ered as vapor. The process consists of several phases, the liquid feed is heated up to the
operating temperature, then sent to the active side of the membrane, where the separation
occurs, and finally, the permeate vapor is continuously removed from the other side of the
membrane. The continuous removal of the permeate vapor generates a concentration gradi-
ent across the membrane which acts as the driving force of the process [21]. The mass trans-
fer of a specie across the membrane can be explained through a solution-desorption model
[16], which consists of three main steps: sorption of the permeating species at the feed side,
transport across the membrane according to the Fick’s law, and desorption at the permeate
side under vacuum [21] or a sweep gas [16] (Fig. 15A).
6 Current Trends and Future Developments on (Bio-)Membranes
FIGURE 1–5 Schematic representation of pervaporation or vapor permeation process: (A) by vacuum; (B) by a
carrier gas. For pervaporation, the feed is liquid; for vapor permeation, the feed is vapor [16].
In addition to mass transfer, the change in the physical state of the permeate component
implies also heat transfer; the decreasing of the temperature brings to the decrease of the
partial pressure and consequently to the driving force of the mass transfer, so that some-
times, at industrial scale, upstream heat exchange is used to compensate [16].
Unlike gases, the adsorption from the liquid feed is almost independent of the pressure,
thus the driving force for the adsorption depends on the fugacity of the species (Eq. 1.8) [22].
f
f^ i 5 xl γ i pi (1.8)
where xi is the feed mole fraction, ɣi is the activity coefficient and pi is the saturated vapor
pressure. The fugacity increases with the temperature, moreover, in mixtures, the adsorption
selectivity seems to increase with the increase of the feed fugacity ratio [22].
Contrary to pervaporation, in vapor permeation the feed is a mixture of vapor and gases, there-
fore there happens no phase change and consequently, a non-heat supply is necessary. In this
case, the driving force is the chemical potential gradient due to the difference in the partial pressure
through the membranes, thus the separation is regulated by a solution diffusion mechanism [16].
Polymeric and zeolite membranes are used in pervaporation and vapor permeation pro-
cesses; while the most common applications are water removal from organics and vice-
versa, separation of organic mixtures, and concentration of aqueous solutions. The main
advantage of these processes resides in the possibility to easily separate azeotropic mixtures
or mixtures for which a high number of theoretical stages is required [21].
1.2 Membranes
As previously mentioned, membranes can be classified according to the materials, and the
choice of the type of membrane depends on the type of process in which they are to be used.
Chapter 1 • Introduction to membrane and membrane reactors 7
Polymeric membranes are particularly interesting due to their low cost, however, can be
used only at low temperatures, up to 150 C [6]. The separation process depends on several
parameters; however, the characteristics of the polymer play a crucial role. The polymers
used as membranes can be rubber or glassy, the former is usually high permeable for gases
but low selective, on the contrary, the latter is selective but lower permeable. The main phys-
icochemical factors influencing the gas permeability and permselectivity of the polymeric
membranes are the free volume of the polymer, the chains mobility, and the solubility of the
gas in the polymer [6]. The chain rigidity favors the permselectivity but is disadvantageous
for the permeability, as in the case of glassy polymers, however, to improve the permeability
an increase in the free volume can be beneficial. On the other hand, the high flexibility of
the polymer chain in the rubbery polymers allows the high permeability and high selectivity.
Glassy polymer membranes provide high mechanical resistance and good reproducibility;
however, they suffer from poor temperature resistance, surface corrosion, and swelling effect
due to plasticization phenomena. The most used glassy polymers are polysulfone, polyethersul-
fone, polyetherimide, and polyimide [11]. Rubbery polymers generally show a high affinity for
CO2 gas molecules; the most used polymers are poly(ethylene oxide)-based polymers, poly
(amide-6-b-ethylene oxide), poly(dimethylsiloxane), and polyvinyl amine [11]. Really attractive
are polymers from natural sources, the so-called bio-polymers, which are mostly synthesized by
living organisms, and are biodegradable, compostable, and environmentally sustainable [11].
The most interesting examples are:
• Cellulose acetate, a glassy polymer commercialized in the 1980s, is used for CO2
separation.
• Thermoplastic starch, obtained from plants, including potatoes, corn, etc., is used for
packaging applications.
• Cross-linked chitosan, obtained by deacetylation of chitin, is used in water treatment
processes.
• Polylactic acid, is used in packaging applications and tissue engineering.
• Polyhydroxyalkanoates, obtained by microbial fermentation, are characterized by
hydrophobicity, optical purity, and high processability.
• Polyvinyl alchol, is characterized by high hydrophilicity and good barrier properties.
• Polyurethane, is obtainable from plant oil, such as castor or soybean oil. PUs possess
good physical and tensile strength, chemical resistance, and mechanical properties.
Inorganic membranes consist of metals, oxides carbon, or elementary carbon, they are
highly selective and permeable and can operate in severe operative conditions [23].
Although more expensive, inorganic membranes present several advantages compared to
polymeric ones: a well-defined stable pore structure, high mechanical stability, and thermal
and solvent resistance [5]. The main categories of inorganic membranes are:
• Metal membranes are categorized as dense or porous; most are characterized by a
gradient composite structure of the metal, metal oxide, or metal alloy, the most used
metals are Pd, Ag, their alloys, and steel. The unsupported membranes are made with
8 Current Trends and Future Developments on (Bio-)Membranes
pure metal, while the supported membranes are made by coating with a metal or metal
oxide on the primary structure which is a porous metal [24]. Metal membranes are used
for gas separation, and food, drug, and beverage applications.
• Ceramic membranes are based on alumina, silica, or titanium oxide; they are inert and
stable at high temperatures and possess high permeability and moderate selectivity. They
are particularly suitable for food, biotechnology, and pharmaceutical applications [5],
silica and silica, and functionalized ceramic membranes are used for hydrogen
production and separation [25]. Among the negative aspects related to their use, there are
membrane sealing problems in high-temperature modules, cracking problems related to
temperature gradients, and low chemical stability of perovskite-type materials [5].
• Zeolite membranes are based on microporous crystalline alumina silicate, usually
obtained by direct growth on a porous ceramic or metal support. The synthesis is usually
carried out by hydrothermal treatments in the presence of an organic structure-directing
agent, which allows for controlling the shape and size of the pores [26]. The molecular
sieving action, the large surface area, and the controllable interaction host-sorbate are
considered the main advantages of using zeolite membranes, moreover, the possibility to
combine catalytic activity and separation capability is an attractive feature. Zeolite
membranes are used as catalysts and sensors for the separation of gas and/or liquids [27].
The main drawbacks of using zeolite membranes are the low gas flux compared to the
other inorganic membranes and the low thermal stability of the zeolite layer, which can
expand with the temperature [5].
• Carbon membranes are composed of microporous, amorphous high-carbon materials,
can be produced by thermal treatment of a wide variety of polymer precursors, and can
be supported (flat or tube) and unsupported (flat, capillary, or hollow fiber). The hollow
fiber present a high separation performance, high packing density, and low cost,
however, the brittleness makes it difficult to handle, so supported carbon membranes are
preferable [28]. The supported membranes are fabricated by the carbonization of a
polymeric precursor layer on resistant support. Carbon membranes can be used in gas
separation for CO2, N2, and H2 removal, however, the selectivity strongly depends on the
precursor used for the fabrication. Although the use of carbon membranes is very
promising, it still appears to be immature; the problems of fragility and the optimization
of preparation methods constitute a limit to their use.
FIGURE 1–6 Basic MBR configurations: (A) side-stream or sMBR and (B) immersed MBR or iMBR [30].
10 Current Trends and Future Developments on (Bio-)Membranes
In the latter (Fig. 16B), membranes are submerged inside the reaction media, a circula-
tion pump is required, and aeration will create a crossflow. However, trans-membrane pres-
sure still needs to be created. This configuration was developed in the late 1980s in Japan to
significantly lower the energy demand of the MBR process for wastewater treatment.
However, in this configuration fouling can happen if no preventive measure (e.g., cleaning
the membrane surface by aeration) is considered.
One more possibility for dividing MBRs is based on the aeration strategy being utilized
in the unit. In this respect, two main categories of MBRs can be found: Aerobic Membrane
Bioreactors (AMBRs) and Anaerobic Membrane Bioreactors (AnMBRs). Inside an AMBR,
aeration has the two main purposes of (i) supplying O2 to microorganisms, and (ii) keeping
the surfaces of membranes clean through a scouring process. When an immersed configu-
ration is used, a diffuser is placed at the bottom of the bioreactor, so allowing the right aer-
ation. While coarser bubbles help with the better scouring of the membrane surface, finer
bubbles will create smaller resistance for O2 to be transferred from air bubbles to H2O. One
important aspect regarding the scouring of the membranes is that this phenomenon is
mainly done in the immersed configuration, but it is also present in the side-stream cross-
flow configuration. When an anaerobic process is used, and depending on the process, the
membrane can be cleaned by other gases, including N2, Ar, or recovered CH4 from the
reaction zone.
FIGURE 1–7 Photocatalytic membrane reactor configurations A and B suspended in solution photocatalytic
membrane reactors (SPMR), (A): Membrane module inside the reactor; (B): Membrane module outside the reactor;
(CE) immobilized in a membrane photocatalytic membrane reactors (IPMR) (C): a membrane with support
function; (D) (dead-end configuration) and (E) (cross-flow configuration) of a membrane with simultaneous support
and filtration function [42].
Among the different types of MRs, Catalytic Membrane Reactors (CMRs) are a good
choice to develop efficient and safe catalytic reactions [43,44]. CMRs are defined as devices
with catalytic perm-selective membranes or made with an ordinary membrane with a cata-
lyst deposited in or on it, and membranes can be of either polymeric or inorganic nature.
The use of inorganic membranes is generally preferred in CMRs since harsh conditions,
which include high temperature, high pressure, and the existence of corrosive gases or solu-
tions (including both basic and acidic solutions), may occur. In these hard conditions, inor-
ganic membranes, which are typically ceramic membranes (e.g., metal oxides), show higher
(i) chemical and thermal stability, (ii) fouling resistance, (iii) mechanical strength, and (iv)
lifetime compared with polymeric membranes [45]. A possible scheme of an inorganic mem-
brane reactor (in this case, a fluidized bed membrane reactor for hydrogen production) is
shown in Fig. 18.
The use of catalytic membranes can also allow a high process intensification devoted to a
consistent reduction in equipment/energy cost, as well as to enhancing process efficiency.
One example is the possibility to obtain in CMRs product separation degrees higher than
that permitted by thermodynamic equilibrium limitations in several reactions (e.g., esterifica-
tion, acetalization, hydrogenation/dehydrogenation, and water-gas shift reaction). In such a
way, higher conversions can be obtained. One more example is the enhancement of reac-
tions in which there is a problem of selectivities (as in the case of several consecutive
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