Input Result Error Calculated

Data
Fluid Data Heat Balance Results :
Fluid Type Process fluid Utility Heat Load :
Fluid Designation Process CW Sensible Heat 90000
Fluid Phase Liquid Liquid Latent Heat 0
Condensing / Non-Condensing Non-Condensing Condensing
Flow rate Kg / hr 10000 18000 Total 90000
Inlet Temparature °C 71 33
Outlet Temparature °C 62 38 38.00 Flow Rate :
Density (Liquid) gm / cc 1.00 1 Process 10000
Viscosity (Liquid) cp 1.00 1.00 CW 18000
Sp. Heat Kcal / Kg °K 1.00 1.00
Thermal Conductivity Kcal / hr m °K 0.54 0.54
Pressure mmHgA 19152 1520

Heat Exchanger Data 4

Heat Exchanger Type Shell & Tube heat exchanger 4 ( Select here to choose STD heat exchanger )
Calculation Procedure Rating

Tube Shell
Fluid Designation Process CW Design Parameters
MOC SS316 MS
Thermal Conductivity Kcal / hr m °K 13.99 Tube Dia inch
Diameter inch 0.75 1.5 Length m
Type BWG SCH Tube
Tube thickness No. of Passes
Size 14 40 Shell
Length m 2.00 Baffle Spacing / Shell Dia ( Ratio )
No. of Passes 1 1
Heat Transfer Mode Counter Current
Temperature correction, Ft 1.00 Key Results :
Pitch Type Square in-line Tube
Pitch inch 0.98 Process
No. of Tubes 135 110 Heat transfer rate 73908
No. of Tubes / Pass 135 110 Heat transfer Co-eff 230
Shell ID mm 368 322 Overall HTC, Ud 148
Baffle Spacing mm 62 161 Pressure drop 0.00
Baffle Spacing / Shell Dia (Ratio) 0.50
Location Horizontal

Dirt Resistance hr m2 °K / Kcal 0.0010 0.0010

Given Rating
Heat Transfer Co-eff 222 148 Kcal / hr m2 °C
Heat Transfer Area 13.07 16.17 m2

Result :
Shell & Tube heat exchanger Design Results :
Tube Shell
Fluid Designation Process CW Tube : inch
Diameter
Flow Rate Kg / hr 10000 18000 Shell : mm
Velocity m/s 0.12 0.92 Length m
Avilable DT °C 30.96 Baffle / Shell
Baffle Spacing mm
Diameter inch 0.75 14.49 No. of Tubes
Length m 2.0 Tube
No. of Passes
Heat transfer area m2 16 Shell
No. of Tubes 135 Tube Pitch mm
No. of passes 1 1 Tube : m / s
Velocity
Shell : m / s
Heat Transfer Mean Temp. Diff. °C
Reynold's No 1765 20878 Tube
Heat transfer Reynold's No.
ho Kcal / hr m2 °C 230 3834 Shell
Heat transfer co-eff
Overall HTC ( Clean ) Kcal / hr m2 °C 210 Tube
Kcal / hr m2 °C
Overall HTC ( Dirt ) Kcal / hr m2 °C 148 Shell
Overall(Clean)
Pressure Drop Overall(Dirt)
Reynold's No 1765 20878 Heat transfer Area m2
Tubes 0.000 Tube
Pressure drop Reynold's No.
Pressure Drop Return 0.000 Shell
0.594
Kg / cm2 Pressure Drop Tube Side
Total 0.001 Tube
Kg / cm2
Return
Heat transfer resistance Distribution Total
Pressure Drop Shell Side Kg
Tube Side hr m2 °C / Kcal 64.09%
/ cm2
Wall Resistance hr m2 °C / Kcal 2.52% Heat Load Kcal / hr
Shell Side hr m2 °C / Kcal 3.85%
Dirt hr m2 °C / Kcal 29.54%
 Drop down list :
Fluid Type Fluid PhaseCondensersTypes of HE
Process fluidLiquid Condensing Double pipe heat exchanger
Utility Vapour Non-Condensing
Shell & Tube heat exchanger

Kcal / hr Flow Pattern

Pitch Type Location Calculation Procedure
Kcal / hr Co-Current Triangular Horizontal Design
Counter Current
Square in-line
Vertical Rating
Kcal / hr Square Rotated

Kg / hr
Kg / hr

at exchanger ) Heat Exchanger and Condenser Tube Data ( Wall thickness in inch ) ( Ref : Kern,pg.no. 843 )
BWG Wall thickness Pipe Size
inch inch
8 0.165 1 1/8
9 0.148 2 1/4
10 0.134 3 3/8
Min Max Increment 11 0.12 4 1/2
0.75 0.75 12 0.109 5 3/4
3.00 3.00 0 13 0.095 6 1
1 2 14 0.083 7 1 1/4
1 1 15 0.072 8 1 1/2
0.5 0.5 0 16 0.065 9 2
17 0.058 10 2 1/2
18 0.049 11 3
20 0.035 12 4
 Shell 40 13 6
CW 80 14 8
73908 Kcal / hr
3834 Kcal / hr m2 °C
148 Kcal / hr m2 °C Material of Construction
0.59 Kg / cm2 MOC Thermal Conductivity
Roughness
Kcal / hr m °K
mm
MS 26.1 0.0457
SS304 13.99 0.0457
SS316 13.99 0.0457

Working
0.75
368
3
0.5
161
135
2
1
0.94
0.12
0.92
30.96
1765
20878
230
3834
210
148
16.17
1765
20878
0.000
0.000
0.00
0.594
73908