Shri Sant Gajanan Maharaj College Of

Engineering, Shegaon

Department Of Electrical Engineering

 Welcome
All
For Today’s Lecture
 Cogeneration
&
Waste Heat Recovery
System
 Cogeneration
Need of cogeneration:
Cogeneration
Principle of cogeneration

24
= 60𝑢𝑛𝑖𝑡𝑠 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑖𝑛𝑝𝑢𝑡
0.40

34
= 40 𝑢𝑛𝑖𝑡𝑠 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑖𝑛𝑝𝑢𝑡
0.85

24 + 34
= 40 𝑢𝑛𝑖𝑡𝑠 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑖𝑛𝑝𝑢𝑡
0.85

Total saving of 10 units

 Technical Options for cogeneration
Steam turbine cogeneration system:
 Technical Options for cogeneration
Gas turbine cogeneration system:
 Technical Options for cogeneration
Reciprocating engine cogeneration system:
 Classification of cogeneration
• Topping cycle: The fuel is first used to produced power and then thermal
energy, which is by product of the cycle and is used to satisfy the process
heat or other thermal heat or other thermal requirements.

• Topping cycle is most popular and widely used method

• Bottoming cycle: The primary fuel produces the high thermal energy and
heat rejected by the processes is used to generate electricity through
recovery boiler and a turbine generator
 Classification of cogeneration
• Topping cycle:
• In case of topping cycle the fuel
firstly used to produce the
electricity and then used for
processing heating
• Hence called as topping cycle
• Topping cycle are more famous
• Four types are there Figure1

• Combined cycle operation is shown

in figure 1 of gas turbine

• Combined cycle operation is shown

in figure 2 steam turbine
Figure2
 Classification of cogeneration
Topping cycle:

• Combined cycle operation is

shown in figure 3 of Diesel
engine

• Combined cycle operation is

shown in figure 4 of Gas turbine
 Classification of cogeneration
• Bottoming Cycle:

• Primary cycle produces the

temperature thermal energy and
the heat rejected form the
process is used to generate
electrical power using recovery
boiler and turbine generator

• Bottoming cycles are suitable for

the manufacturing processes that
require heat at higher
temperatures example are
furnaces
 Factors influencing the cogeneration
• Base load electrical matching

• Base load thermal matching

 Factors influencing the cogeneration
• Electrical load matching

• Thermal load matching

Waste Heat Recovery System
Waste Heat Recovery System
 Waste Heat Recovery System
• Classification and application:
 Waste Heat Recovery System
• High temperature Heat recovery system
 Waste Heat Recovery System
• Medium temperature Heat recovery system
 Waste Heat Recovery System
• Low temperature Heat recovery system
 Waste Heat Recovery System
• Benefits of waste heat recovery system
Waste Heat Recovery System
Waste Heat Recovery System
 Waste Heat Recovery System
• Commercial waste heat recovery
devices

• Recuperator
• It is a device in which the heat
exchange takes places between the
flue gases and the air through metallic
or ceramics walls
• Tube carry the air for combustion and
surrounding the tube carry the flue
gases
 Waste Heat Recovery System
• Commercial waste heat recovery devices
 Waste Heat Recovery System
• Commercial waste heat recovery devices
Waste Heat Recovery System
Waste Heat Recovery System