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  • CAT Category (D Default, S Setting Value, C Check Value) OT Outside Tolerance (X Is Set)

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    6 views3 pages

    CAT Category (D Default, S Setting Value, C Check Value) OT Outside Tolerance (X Is Set)

    Uploaded by

    Mohamed Elsabahy

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    BOSCH EP test values diesel fuel-injection equipment Page: 1

    Test date 12/18/2023 Time: 10:01:09 AM Job. no.: ____________________


    Customer ID No.
    Serial no.: ____________________

    ASSEMBLY UND CUSTOMER DATA

    ASSEMBLY DATA
    Edition 27.01.97
    Combination no. 0 400 464 119
    Fuel-injection pump
    Pump designation PES4A75D410/3RS1255
    EP type number 0 410 474 966
    Governor
    Controller designation RSV325...1400A8C495L
    Controller type number 0 420 232 302

    CUSTOMER DATA
    Customer KHD
    Engine F4L912

    TEST PREREQUISITES
    CAT Designation Unit Set value min. max. Actual values OT
    Test oil ISO 4113
    Inlet line 1.3
    Calibrating oil inlet temp. °C 40 38.0 42.0
    Overflow restrictor (type number) 1 419 992 198
    Inlet press. bar 1.5 1.5 1.5
    Test nozzle holder assembly 0 681 343 009
    Opening pressure bar 173.5 172.0 175.0
    Test pressure line 1 680 750 014
    Outside diameter mm 6.0
    x Inside diameter mm 2.0
    x Length mm 600

    INJECTION PUMP SETTINGS


    START OF DELIVERY
    CAT Designation Unit Set value min. max. Actual values OT
    D Test pressure bar 26.0 25.0 27.0
    D Rack travel mm 10.50 9.00 12.00
    S Prestroke (as of BDC) mm 1.95 1.90 2.00
    C Prestroke (as of BDC) mm 1.95 1.85 2.05
    Cam sequence 1- 3- 4- 2
    Port-closing difference °NW 0-90-180-270
    S Tolerance °NW +- 0.50
    Cylinder 1 °NW 0
    Cylinder 3 °NW 90 89.5 90.5
    Cylinder 4 °NW 180 179.5 180.5
    Cylinder 2 °NW 270 269.5 270.5
    C Check tolerance °NW +- 0.75

    BASIC SETTING
    CAT Designation Unit Set value min. max. Actual values OT
    SETTING
    D speed rpm 1400 1400
    D Rack travel mm 10.20 10.15 10.25
    S Delivery cm3/1000S. 44.0 42.5 45.5
    S Spread cm3/1000S. 3.5
    D speed rpm 325 325
    D Rack travel mm 9.00 8.90 9.10
    S Delivery cm3/1000S. 11.0 9.5 12.5
    S Spread cm3/1000S. 4.0

    SETTINGS FOR INJECTION PUMP WITH GOVERNOR


    CAT = Category (D = Default, S = Setting value, C = Check value)
    OT = Outside Tolerance (X is set)
    BOSCH EP test values diesel fuel-injection equipment Page: 2

    Customer ID No.
    Combination ID No. 0400464119

    SLIDING SLEEVE TRAVEL/POSITION


    CAT Designation Unit Set value min. max. Actual values OT
    GUIDE SLEEVE POSITION
    D Control lever position ° -3 -3
    D speed rpm 800 800
    S Rack travel mm 0.50 0.30 0.70
    D Governor spring pre-tension click setting x 5.50 5.50

    FULL-LOAD DELIVERY
    CAT Designation Unit Set value min. max. Actual values OT
    D speed rpm 1400 1400
    D Aneroid pressure hPa 0 0
    S Delivery cm3/1000S. 44.0 42.5 45.5
    C Delivery cm3/1000S. 44.0 41.0 47.0
    S Spread cm3/1000S. 3.5
    C Spread cm3/1000S. 7.0

    FULL-LOAD SPEED REGULATION/ASSEMBLY GOVERNOR


    CAT Designation Unit Set value min. max. Actual values OT
    D Control lever position ° 119.0 115.0 123.0
    FULL-LOAD SPEED REGULATION
    D Rack travel mm 9.20 9.20
    S speed rpm 1445 1440 1450
    D Rack travel mm 4.00 4.00
    S speed rpm 1485 1470 1500
    D Rack travel mm 0.85 0.30 1.40
    S speed rpm 1700
    D Rack travel mm 4.00 4.00
    S speed rpm 1495 1480 1510

    IDLE
    CAT Designation Unit Set value min. max. Actual values OT
    D Control lever position ° 70.0 66.0 74.0
    IDLE WITHOUT AUXILIARY SPRING
    D speed rpm 325 325
    S Rack travel mm 8.50 8.40 8.60
    TESTING
    D speed rpm 325 325
    S Rack travel mm 9.00 8.90 9.10
    D Rack travel mm 2.00 2.00
    S speed rpm 700 670 730

    TORQUE CONTROL
    CAT Designation Unit Set value min. max. Actual values OT
    D speed rpm 1400 1400
    S Rack travel mm 10.20 10.15 10.25
    C Rack travel mm 10.20 10.15 10.25
    D speed rpm 500 500
    S Rack travel mm 11.55 11.50 11.60
    C Rack travel mm 11.55 11.50 11.60
    D speed rpm 955 955
    S Rack travel mm 10.90 10.80 11.00
    C Rack travel mm 10.90 10.80 11.00

    STARTING FUEL DELIVERY


    CAT Designation Unit Set value min. max. Actual values OT
    D speed rpm 100 100
    D Rack travel mm 20.25 19.50 21.00
    S Delivery cm3/1000S. 110.0 102.5 117.5
    C Delivery cm3/1000S. 110.0 100.0 120.0

    CAT = Category (D = Default, S = Setting value, C = Check value)


    OT = Outside Tolerance (X is set)
    BOSCH EP test values diesel fuel-injection equipment Page: 3

    Customer ID No.
    Combination ID No. 0400464119

    IDLE DELIVERY
    CAT Designation Unit Set value min. max. Actual values OT
    D speed rpm 325 325
    S Delivery cm3/1000S. 11.0 9.5 12.5
    C Delivery cm3/1000S. 11.0 7.5 14.5
    S Spread cm3/1000S. 4.0
    C Spread cm3/1000S. 6.0
    CAT = Category (D = Default, S = Setting value, C = Check value)
    OT = Outside Tolerance (X is set)

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