CONTACTOR

TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01

1. CIRCUIT BREAKER DETAILS

Nameplate Data
Manufacturer ABB Rated Voltage 7.2 kV
Type / Model VSC7/P SCO Rated Current 400A
Serial No. 1VC1BC00005935 Nominal Voltage 6.6 kV
No. of Operations – As found 0001171 Control Voltage 100-110 V AC/DC

2. INSPECTION

Mechanical & Visual Inspection

Item Description Check
1. Inspect for physical damage / defects. Pass
2. Check nameplate information for correctness. Pass
3. Check that all groundings are properly connected. Pass
4. Check condition & operation of CB auxiliary contacts. Pass
5. Inspect Breaker alignment. Pass
6. Check Breaker’s Rack-in / Rack-out mechanism. Pass
7. Check racking inter-locks are working fine. Pass
8. Test manual close operation of Breaker. Pass
9. Test manual open operation of Breaker. Pass
10. Test electrical close operation of Breaker Pass
11. Test electrical open operation of breaker Pass
12. Check Mechanical & Electrical Spring Charge Operation Pass

3. ELECTRICAL TESTS
Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad
 CONTACTOR
TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01

Insulation Resistance Test

Connection +VE Connection -VE Test Voltage Duration Resistance (Ω) Remarks
RED red 5 kV 1 Minute >10 TΩ Pass
WHITE white 5 kV 1 Minute >10 TΩ Pass
BLUE blue 5 kV 1 Minute >10 TΩ Pass
R-W-B r-w-b-Earth 5 kV 1 Minute >10 TΩ Pass

Note: Insulation Resistance Test in OPEN Breaker Position to check insulation integrity of Vacuum/SF6 insulation.
Insulation Resistance Test in CLOSE Breaker Position with Earth,

Contact Resistance Test

Connection +VE Connection -VE Injected Current Resistance (u Ω) Remarks
RED red 100 A 123 Pass
WHITE white 100A 121 Pass
BLUE blue 100 A 121 Pass

Note: Inject 100A DC current in Breaker Close Position, equipment will send voltage to measure resistance.

Travel Distance
Red White Blue Remarks
Contact Airgap 7mm 7mm 7mm

COMMENTS:
Cleaned and greased all contacts and slide points, Contactors are healthy and ready for service.
Insulation for contactor terminals is missing. (Heat string) Refer Contactor Terminal Image for your reference.

4. TEST EQUIPMENT

Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad

 CONTACTOR
TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01
Test Equipment Used
Equipment Tag Description
1001946102323191 Insulation Resistance Tester
102282629 Omicron CPC100
HN548H/102389871 CIBANO 500S

5. VISUAL INSPECTION

Panel Identification

Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad

 CONTACTOR
TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01

Contactor Nameplate

Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad

 CONTACTOR
TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01

Front view of the Contactor

Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad

 CONTACTOR
TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01

Compartment view

Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad

 CONTACTOR
TEST REPORT
Customer Rio Tinto Job No. SPS-851013
Location Hope Down 4 Work Order 89584556
Substation Dry Screening Substation-2203 Date 11-11-2023
Switchboard 6.6 kV Panel CS2207 DA01

Terminals of the Contactor

Insulation for contactor terminals is missing

(Heat string) for each phase.

Tested by: Yuvaraj Parasuraman Reviewed By: Dawood Sajjad