Professional Documents
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FOR
(GAMMA RAY)
……………………………………….
QA/QC Manager
Signature
Copy
Assigned to client Total Page
No.
38
Correction History
TABLE OF CONTENTS
1.0 SCOPE
This Radiographic testing procedure is applied for weldments and base material of carbon
steel, stainless steel, alloy steel, nickel steel and aluminum in the thickness range up to 75
mm by Gamma radiation.
2.0 PERSONNEL
2.1 Personnel performing this testing shall be qualified in accordance with Qualitech
Written Practice, which is in accordance with the guidelines of the SNT-TC-1 A or
equivalent.
2.2 Level I personnel may perform radiography and at least a Level II personnel shall
evaluate the results, interpret and make endorsed signature on the reports.
3.0 REFERENCE
3.1 ASNT Recommended Practice No SNT-TC-1A, 2006 & 2016 Edition.
3.2 ASME SECTION V, Article 2 “Nondestructive Examination, Radiographic Examination”
2021 Edition.
3.3 ASME SECTION I “Rules for Construction of Power Boilers” 2021 Edition.
3.4 ASME SECTION VIII Div.1 “Rules for Construction of Pressure Vessels” 2021 Edition.
3.5 ASME SECTION VIII Div.2 Alternative Rules “Rule for Construction of Pressure Vessels”
2021 Edition.
3.1 ASME B31.3 “Process Piping” 2020 Edition.
3.6 Client Project Specification
Set A Set B
Wire Wire Wire Wire
(mm.) (mm.)
Diameter,in. Identity Diameter,in. Identity
0.0032 (0.08) 1 0.010 (0.25) 6
0.004 (0.10) 2 0.013 (0.33) 7
0.005 (0.13) 3 0.016 (0.41) 8
0.0063 (0.16) 4 0.020 (0.51) 9
0.008 (0.20) 5 0.025 (0.64) 10
0.010 (0.25) 6 0.032 (0.81) 11
Set C Set D
Wire (mm.) Wire Wire (mm.) Wire
Diameter,in. Identity Diameter,in. Identity
0.032 (0.81) 11 0.100 (2.54) 16
0.040 (1.02) 12 0.126 (3.20) 17
0.050 (1.27) 13 0.160 (4.06) 18
0.063 (1.60) 14 0.200 (5.08) 19
0.080 (2.03) 15 0.250 (6.35) 20
0.100 (2.54) 16 0.320 (8.13) 21
4.6 Film Processing Standard guide for radiographic examination using industrial
radiographic film, SE 94 shall be used to manually process the exposed films. The
chemical used for Film processing shall be identical to the film manufacturer.
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(GAMMA RAY)
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5.0 TECHNIQUE
5.1 Surface preparation
Prepare the weld surface by removing weld ripples or weld profile irregularities on
both sides (where accessible) by any suitable process to such a degree that the
resulting radiographic image due to any irregularities can not mask or be confused
with the image of any discontinuity. The finished surface of all butt‐welded joints may
have reasonably uniform crowns, with reinforcement on each side of all butt‐welded
joints.The weld reinforcement shall not exceed the applicable standard specified
values.
5.2 Radiographs shall be made with a single source of radiation centered as near as
practicable with respect to the length and width of that portion of the weld being
examined.
5.3 A single wall exposure technique shall be used whenever practical, when it is not
practical to use a single wall technique, a double wall technique shall be used. An
adequate number of exposures shall be made to demonstrate that the required
coverage has been obtained.
5.4 IQI(s) selection, placement and number.
5.4.1 The IQI(s) shall be selected and placed across the length of the weld or in the
area of interest being radiographed
a) For welds without reinforcement.
The thickness on which the IQI(s) will be based is the nominal single wall
thickness. Backing rings or strips are not to be considered as part of the
weld thickness.
b) For welds with reinforcement.
The thickness on which the IQI(s) will be selected will be based on the
nominal single wall material thickness plus the weld reinforcement
thickness estimated to be present on both sides of the weld (I.D and O.D).
The values used for the estimated weld reinforcement thickness shall be
representative of the weld conditions and shall not exceed the maximum
permitted by the referencing code section. Physical measurement of the
actual weld reinforcements is not required. Backing rings or strips shall not
be considered as part of the thickness in IQI selection.
5.4.2 Joining Dissimilar Materials or Welds with Dissimilar Filler Metal. When the
weld metal is of an alloy group or grade that has a radiation attenuation that
differs from the base material, the IQI material selection shall be based on the
weld metal and be in accordance with T‐276.1. When the density limits of T‐
282.2 cannot be met with one IQI, and the exceptional density area(s) is at the
interface of the weld metal and the base metal, the material selection for the
additional IQI shall be based on the base material and be in accordance with T‐
276.1
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5.4.3 The number of IQI(s) to be used shall be in accordance with T‐277.2 of ASME V,
which is based on the length of radiographed, nominal base metal thickness,
type of structures tubular of nontubular, etc.
5 .4 .4 IQI shall be placed on source side of the part being examined, except for the
condition describe in 5.4.5
When, due to part or weld configuration or size, it is not practical to place the
IQI(s) on the part or weld, the IQI(s) may be placed on a separate block.
Separate blocks shall be made of the same or radiographically similar materials
(as defined in SE‐1025 for hole type or SE‐747 for wire type) and may be used
to facilitate IQI positioning. There is no restriction on the separate block
thickness, provided the IQI/area‐of‐interest density tolerance requirements of
s e ct i on 8 .1 o f th i s p r oce du re are met
5.4.5 Where inaccessibility prevents hand placing the IQI(s) on the source side, the
IQI(s) shall be place on the film side in contact with the part being examined. A
letter “F” shall be place adjacent to or on the IQI(s).
5.4.6 Placement for Welds – Wire IQIs. The IQI(s) shall be placed on the weld so that
the length of the wires a r e t r an s ve r se to t h e l on g i t u d in a l axis of the weld. The
identification numbers and, when used, the lead letter “F,” shall not be in the
area of interest, except when geometric configuration makes it impractical
5.4.7 IQI Placement for Materials Other Than Welds. The IQI(s) with the IQI
identification number(s), and, when used, the lead letter “F,” shall be placed in
the area of interest
5.4.8 Number of IQIs. When one or more film holders are used for an exposure, at
least one IQI image shall appear on each radiograph except as outlined in (b)
below.
( a) Multiple IQIs. If the requirements of T‐282 are met by using more than on
IQI, one shall be representative of the lightest area of interest and the
other the darkest area of interest; the intervening densities on the
radiograph shall be considered as having acceptable density.
(b) Special Cases
(1) For cylindrical components where the source is placed on the axis of
the component for a single exposure, at least three IQIs. Spaced
approximately 120 deg apart, are required under the following
conditions:
(a) When the complete circumference is radiographed using one
or more film holders, or;
(b) When a section or sections of the length between the ends of
the outermost sections span 240 or more deg, is radiographed
using one or more film holders. Additional film locations shall
be required to obtain necessary IQI spacing.
(2) For cylindrical components where the source is placed on the axis of
the component for an single exposure, at least three IQIs, with one
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when using more than three film holders, at least three IQIs, one
placed at each end of the radiographed span and one in the
approximate center of the span, are required,
(8) When an array of components in a circle is radiographed, at least
one IQI shall show on each component image.
(9) In order to maintain the continuity of records involving subsequent
exposures, all radiographs exhibiting IQIs that qualify the
techniques permitted in accordance with (1) through (7) above shall
be retained.
5.5 A lead symbol “B”, with minimum dimensions of 7/16 in (11 mm) height and 1/16 in.
(1.5 mm.) thickness, shall be attached to the back of each film holder during each
exposure to determine if back scatter radiation is exposing the film. The lead symbol
“B” shall be placed in a location so that it would be appear an area on the radiograph
that meets requirements of 8.1 b). If a light image of the “B” appears on a darker
background of the film, that radiograph shall be considered unacceptable. A dark
image of the “B” on a lighter background is not cause for rejection.
6.2.3 Location markers shall be placed on either the source side or film side when
radiographing joints in curved or spherical whose concave side is toward the
source and the source to material distance equals to the inside radius of the
component.
6.2.4 As an alternative to source side placement in 6.2.1, Location markers shall be
placed on the film side when the radiograph shows coverage beyond the
location markers to the extent demonstrated by Fig. T‐275, sketch (e) of ASME
Section V.
6.3 Lead number markers for pipe welds shall be located as follows
6.3.1 For single wall viewing, circumferential number tapes shall be used. The 0 (zero)
number shall be placed on the top of the pipe and the remaining numbers
located clockwise (or counterclockwise) around the outside of the pipe. A
minimum number of markers shall be used to provide evidence that the
required coverage has been obtained.
6.3.2 For double wall viewing, at least one location marker shall be placed on the
outside surface adjacent to the weld for each exposure.
6.4 Lead markers shall be used to produce on each radiograph an identification that is
traceable to the item being radiographed and that is permanent for the retention
period of the radiograph. This identification system does not necessarily require that
the information appear as radiographic images, in any case, this information shall not
obscure the area of interest. Permanent mark on each film shall have the following
information:
[1] Project or Job Number
[2] Serial or Line number or Item Identification
[3] Weld or joint number
[4] Film interval numbers or identification number
[5] Manufacture’s name or symbol
[6] Welder identification
[7] Date of the radiograph
[8] Weld thickness
[9] Qualitech Company logo
Re‐shoot film shall be identified with symbol RS. Repair film shall be identified with
symbol R1 for first repair and R2, R3, etc. for subsequent repairs. In any case, this
information shall not obscure the area of interest. The above information shall be
changed as per the client requirement.
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Where
Ug = geometric unsharpness,
F = source size,
D = distance from source of radiation to weld or object being radiographed.
d = distance from source side of weld or object being radiographed to the film
D and d shall be determined of the approximate center of the area of interest.
7.3 The unsharpness formula is included for information and guidance and will operate
within practical limits. Final acceptance of radiographs shall be based on the ability to
see the IQI(s) image.
10.0 DOCUMENTATION
10.1 The evaluation results shall be recorded in the report as shown in Attachment I of this
procedure. Reports shall be interpreted and signed by NDT personnel certified to at
least a Level II.
10.2 Record the radiographs with their results, on a “Radiographic Test Report”
10.2.1 Record the spot radiography and 100% radiography on separate report forms.
10.2.2 List reconfirm separately in sequence and mark them RC1, RC2, etc.
10.2.3 List repairs separately in sequence and mark them R1, R2, etc.
10.2.4 List reshoots, taken for reasons other than either of the above, separately from
the original film and mark then RS.
10.2.5 When inaccessibility or other limitations prevent the location of markers as
stipulated in Paragraph 6.2.1 or 6.2.2, a dimensioned sketch of the geometric
arrangement including marker locations shall be documented on sketch of
"Radiography Testing” form.
10.3 The following radiographs need not be retained or recorded.
10.3.1 In-Process Radiographs taken for information only on an area of a joint not fully
welded regardless of whether or not they are used for making repairs.
10.3.2 Technique radiographs showing no rejectable indications taken to establish
parameters that produce radiographs that meet the film quality requirements
of this procedure.
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2) OPERATOR'S RESPONSIBILITY:
No person shall operate any irradiating apparatus or radioactive substance without the use
and knowledge of application of
2.1) A functional radiation survey meter.
2.2) A functional personal radiation monitor, a dosimeter and or film badge.
3) WORKING RULES:
3.1 ) Handling and usage of radiographic equipment
- Before proceeding to the job site, the radiographer has to ensure that radiographic
testing team has radiation monitoring as below (at least)
1 unit/team ‐ functional radiation (monitor) survey meter
1 unit/team – audible alarm
1 set/person – film badge
2 set/team – flashlight
2 set/team – radiation warning sign
Any abnormalities or irregularities in the operation of the equipment shall
immediately be reported to management for corrective action and maintenance.
- During the transport of gamma radiography equipment, the source container is to
be secured to the vehicle to prevent any accidental shift under conditions normally
expected during transport, and located in or on the vehicle so that the radiation
dose received by any person traveling in the vehicle is minimized and within safe
limits. Only radiation workers are permitted in the vehicle and the dose rate to any
persons shall be verified to be less than 20 uSv (micro seivert) per hour by
measurement before commencing the journey, at appropriate times during the
journey and on arrival at destination.
3.2) Working rule for an open site ( Field)
a) On first arriving at the site, the operator shall:
- advise the person responsible for the area in which the radiography site will
be set up of the intended operations and the estimated amount of time
required to complete the work, and
- ascertain the nature, duration and location of all other work to be performed
in the vicinity of the site and the possible points of entry to the site.
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l) Care shall be taken at all times to ensure that unauthorized persons cannot
operate the equipment.
m) Before a site is vacated. The operator shall ensure, by monitoring, that all
radiation source are locked in the fully shielded condition or switched off, as
appropriate, and returned to the source container store or to the transport
vehicle and that all boundary-defining equipment has been removed. The
operator shall inform the person responsible for the area when this has been
carried out.
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Issue Date: June 1, 2022