Design Calculation For Table Form and Loose Form - Signed

RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR

SDN BHD
DESIGN CALCULATION SUBMISSION
DESIGN CALCULATION REPORT FOR
TABLE FORM AND LOOSE FORM
Reference No : RWTP-GB-PMD-DCL-000008
Revision : 00
Date : 17 April 2024
Action Name Designation Signature
Approved by Khor Thiam Chay Project Director
Consultant
Approved by Tan Jin Soon (Sepakat Setia
Perunding)
Construction
Reviewed by Suzanne Ng.
Manager
Reviewed by Syerifaizal QAQC Manager
Prepared by Nurul Hazwani Project Engineer

SG. RASAU WATER SUPPLY SCHEME (STAGE 1)
STRUCTURAL CALCULATION
DESIGN CALCULATION FOR

TABLE FORM & LOOSE FORM
PREPARED BY : YNY CONSULTING ENGINEER SDN BHD

NO. 74-1, JALAN SS 15/4B, 47500 SUBANG JAYA,
SELANGOR DARUL EHSAN, MALAYSIA.
DATE : 11th November 2023
REVISION :0
SG. RASAU TEMPORARY WORK – STRUCTURAL CALCULATION
TABLE OF CONTENTS
1 Introduction ......................................................................................................................... 1
2 Design Code and Reference ................................................................................................ 1
3 Design Criteria and Assumptions........................................................................................ 1
4 Design Calculations............................................................................................................. 2
5 Conclusion........................................................................................................................... 2
APPENDIX
Appendix A Analysis Result from Staad Pro
Appendix B Formwork Calculations
Appendix C Drawing
Appendix D Catalogue
1 Introduction
The construction takes place at Sg. Rasau, and to construct reinforced concrete slab and beam. There
are two types of formwork system with varied materials. The aluminum formwork system consisted
of aluminum panel, c-channel, peri-up tower and jack base; whereas, timber formwork system
consisted of timber panel, c-channel, steel sections, peri-up tower and jack base, as well as aluminum
panel and nails as propping. This report will check the structural capacity of the proposed formwork.
2 Design Code and Reference

1.0 ACI Committee 347, Guide to Formwork for Concrete, ACI Standard; 2004.
2.0 BS 5950-Part 1 and Part 5:2000 - Structural use of steelwork in Building
3.0 BS 6399-Part 1:1984 - Design Loading for Building
4.0 BS 6975:2008 – Code of practice for temporary works procedures and the permissible
stress design of falsework
3 Design Criteria and Assumptions

1.0 Unless otherwise stated, all welding used for connection shall be capacity 220
N/mm2, or approved equivalent.
2.0 Assume material strength is as follow and shall be verified by supplier’s material
specification:
1) Aluminum Plate – py = 240 N/mm2
2) MS Steel Section – py = 275 N/mm2
3.0 The entire formwork system must be supported on firm and stable base.
4.0 Concreting method – The wet concrete shall be placed slowly and vibrated in layers
during the whole concreting process to avoid excessive loading to the formwork
system.
5.0 Wet concrete density and slump - assume 2400 kg/m3 and slump is 75 mm.
6.0 Induced force due to placing and vibration during concreting - assume 25% of wet
concrete self-weight.
7.0 The formwork is for concreting purpose only. Not to support concreting machine,
welding machine, gen-set etc.
8.0 Structural elements
8.1.1 4 mm thick aluminum panel
8.1.2 12 mm thick plywood panel (Fb = 5.3 N/mm2)
8.1.3 Timber Support
1
i. Fb = 13.2 N/mm2
ii. Fc = 11.1 N/mm2
8.1.4 Steel member size used
i. 100 × 50 × 5 mm @ 9.36 kg/m (py = 275 N/mm2)
ii. 75 × 50 × 3 mm @ 5.59 kg/m (py = 275 N/mm2)
iii. 75 × 40 × 5 mm @ 6.92 kg/m (py = 275 N/mm2)
iv. 38 × 38 × 2.3 mm @ 2.54 kg/m (py = 275 N/mm2)
11.0 Loading Data
i. Dead load (DL)
Self-weight - Varied according to frame sections
ii. Imposed load (LL)
Construction Load - 1.5 kN/m2
iii. Combination Load
Combination Load 1 - 1.2 DL + 1.2 LL
4 Design Calculations
The design calculations for the formworks are exhibited in the Appendix A.
5 Conclusion
From the design calculation, the proposed formwork system is safe to be used for the casting of beam
and slab. The erection of the formwork must ensure the use of materials and accessories are comply to
the technical data or specification provided by respective manufacturer/supplier and should be in good
working condition. After the erection of formwork system, it must be inspected by site safety officer
before used by the workers.
2
Appendix A
Table Form & Loose Form Calculations
SG. RASAU TEMPORARY WORK - STRUCTURAL CALCULATIONS
Reference Calculations Remark
ACI Committee 347 Rasau Temporary Work - Table Form (Slab)

BS5950
Formwork
1 Mould Dimension And Loading
Slab thickness = 0.3 m

Concrete density = 24 kN/m3
Slab load = 7.2 kn/m2
DL Factor = 1.2
Factored DL = 8.64 kN/m2
Construction load = 1.5 kN/m2

LL Factor = 1.2
Factored LL = 1.80 kN/m2
Total factored load = 10.44 kN/m2
2 Check on Mould Plate
BS5950 Pressure on the plate = 10.44 kN/m2

Panel clear spanning length, L = 0.4 m
Ultimate moment, M = 0.047pL^2 = 0.079 kNm/m width

Ultimate shear, V = 0.49pL = 2.0 kN/m width
Deflection , d = M/ EI = 0.18 mm
Plate Width, b = 1000 mm Use

Use Aluminum Plate thickness, t = 4.0 mm E= 70 kN/mm2
Py= 240.0 N/mm2 I = bd3 / 12 = 5333 mm4 4 mm
Section modulus, Z = 2667 mm3 thk Aluminum Panel
Mc = Fb Z = 0.640 kNm/m width > M, ok
Shear thru the thickness, Fv = 144.00 N/mm2
Vc = Fv t = 576.00 kN/m width > V, ok
Allowable deflection, da = L/270 = 1.48 mm > d, ok
3 Check on Secondary Support (C-Channel)
Max. steel support spacing, Smax = 1.200 m

Max. clear span 1.500 m
UDL load, w = 12.53 kN/m
Moment, M = wL2 / 8 = 3.52 kNm
Ultimate shear, V = 0.6pL = 11.3 kN
Deflection , d = 5/384 (wL4 / EI) = 4.42 mm
BS5950 Use 75x40x5 6.92 kg/m CH Use

Diameter, D = 75 mm 75x40x5 6.92 kg/m
Thickness of web, tw = 5 mm CH
Gross Sectional area, Ag = 8.82 cm2 E= 205 kN/mm2
Radius of gyration, ry = 1.19 cm
Moment of inertia, Ixx = 75.90 cm4
Section modulus, Z = 20.20 cm3
Torsional index, x= 10.00
Buckling parameter, u = 0.942
lx = Le/rx = 50 l/x = 5.042017
v= 0.83
bw = 1
lLT = uvl/b w = 39
pb = 262 N/mm2 py = 275 N/mm2
Mc = pb Z = 5.29 kNm > M, ok

Vc = 0.6py Av = 61.9 kN > V, ok
Rasau Temporary Work - Formwork Calculation for Table Form/Table Form_slab 1/2

3 Check on Primary Support (C-Channel)

Max. support length, Lmax = 2.000 m
BS5950 Use 100x50x5 9.36kg/m CH Use

Diameter, D = 100 mm 100x50x5 9.36kg/m
lx = Le/rx = 50 l/x = 3.835974
v= 0.83
bw = 1
lLT = uvl/b w = 39
pb = 275 N/mm2 py = 275 N/mm2
Mc = pb Z = 20.79 kNm > M, ok

Vc = 0.6py Av = 82.5 kN > V, ok
4 Check on Peri Up Scaffolding & Propping
Compression force = 15.66 kN Use
Peri Up Flex Shoring

Use Peri Up Flex Shoring Tower
Tower
Capacity from catalogue = 46 kN > T, ok
Rasau Temporary Work - Formwork Calculation for Table Form/Table Form_slab 2/2
ACI Committee 347 Rasau Temporary Work - Table Form (Beam & Slab)
BS5950
Formwork

Beam width = 0.3 m
Beam height = 0.425 m
Cross-sectional area = 0.2775 m2
Slab & Beam load = 6.66 kN/m
DL Factor = 1.2
Factored DL = 7.992 kN/m

LL Factor = 1.2
Total unfactored load = 8.16 kN/m2

BS5950 UDL on the plate = 21.53 kN/m

Moment, M = 0.062FL = 0.23 kNm/m width

Plate Width, b = 1000 mm Use

Use Aluminum Plate thickness, t = 4.0 mm E= 70 kN/mm2
Py= 240.0 N/mm2 I = bd3 / 12 = 5333 mm4 4 mm
Section modulus, Z = 2667 mm3 thk Aluminum Panel
3 Check on Secondary Support (C-Channel)

Ultimate moment, M = PL/4 = 2.020 kNm
Ultimate shear, V = P/2 = 10.8 kN
Deflection , d = PL/3EI = 0.00 mm

lx = Le/rx = 50 l/x = 5.042017
v= 0.83
bw = 1
lLT = uvl/b w = 39
pb = 262 N/mm2 py = 275 N/mm2
Mc = pb Z = 5.29 kNm > M, ok

Vc = 0.6py Av = 61.9 kN > V, ok
Rasau Temporary Work - Formwork Calculation for Table Form/Table Form_s&b 1/2

3 Check on Primary Support (C-Channel)


lx = Le/rx = 50 l/x = 3.835974
v= 0.83
bw = 1
lLT = uvl/b w = 39
pb = 275 N/mm2 py = 275 N/mm2
Mc = pb Z = 20.79 kNm > M, ok

Vc = 0.6py Av = 82.5 kN > V, ok

Tower
Rasau Temporary Work - Formwork Calculation for Table Form/Table Form_s&b 2/2
ACI Committee 347 Rasau Temporary Work - Loose Form (Slab)

BS5950
Formwork

Slab load = 7.2 kn/m2
DL Factor = 1.2
Factored DL = 8.64 kN/m2

LL Factor = 1.2
BS5950 Pressure on the plate = 10.44 kN/m2

Use
Ultimate moment, M = 0.086pL^2 = 0.082 kNm/m width
Ultimate shear, V = 0.6pL = 1.9 kN/m width 12 mm
Deflection , d = 3/384 (wLd4 / EI) = 0.62 mm thk Plywood
Use plywood thickness, t = 12 mm

Extreme fiber stress in bending, Fb = 5.3 N/mm2 E= 6.2 kN/mm2
Section modulus, Z = 24000.0 mm3 I = bd3 / 12 = 144000 mm4
3 Check on Secondary Support (SHS)

BS5950 Use 38x38x2.3 2.54 kg/m SHS Use

Diameter, D = 38 mm 38x38x2.3 2.54 kg/m
Thickness of web, tw = 2.3 mm SHS
lx = Le/rx = 41 l/x = 4.081633
v= 0.83
bw = 1
lLT = uvl/b w = 32
pb = 275 N/mm2 py = 275 N/mm2
Mc = pb Z = 0.89 kNm > M, ok

Vc = 0.6py Av = 14.4 kN > V, ok
Rasau Temporary Work - Formwork Calculation for Loose Form/Loose Form_Slab 1/2

3 Check on Primary Support (RHS)

BS5950 Use 75x50x3 5.59kg/m RHS Use

Thickness of web, tw = 3 mm RHS
lx = Le/rx = 75 l/x = 7.5
v= 0.83
bw = 1
lLT = uvl/b w = 59
pb = 275 N/mm2 py = 275 N/mm2
Mc = pb Z = 7.65 kNm > M, ok

Vc = 0.6py Av = 37.1 kN > V, ok

Tower
Rasau Temporary Work - Formwork Calculation for Loose Form/Loose Form_Slab 2/2
ACI Committee 347 Rasau Temporary Work - Loose Form (Beam & Slab)
BS5950
Formwork

Beam width = 0.3 m
Beam height = 0.425 m
Cross-sectional area = 0.2775 m2
Slab & Beam load = 6.66 kN/m
DL Factor = 1.2
Factored DL = 7.992 kN/m

LL Factor = 1.2
Total unfactored load = 8.16 kN/m2

BS5950 Point load on the plate = 9.79 kN/m

Moment, M = 0.065FL = 0.057 kNm/m width

Use plywood thickness, t = 12 mm Use

Extreme fiber stress in bending, Fb = 5.3 N/mm2 E= 6.2 kN/mm2
Section modulus, Z = 24000.0 mm3 I = bd3 / 12 = 144000 mm4 12 mm
Mc = Fb Z = 0.127 kNm/m width > M, ok thk Plywood
3 Check on Secondary Support (SHS)

Ultimate moment, M = PL/4 = 1.102 kNm
Ultimate shear, V = P/2 = 4.9 kN
Deflection , d = PL/3EI = 0.00 mm
BS5950 Use 38x38x2.3 2.54 kg/m SHS Use

Diameter, D = 38 mm 38x38x2.3 2.54 kg/m
Thickness of web, tw = 2.3 mm SHS
lx = Le/rx = 41 l/x = 4.081633
v= 0.83
bw = 1
lLT = uvl/b w = 32
pb = 275 N/mm2 py = 275 N/mm2
Mc = pb Z = 1.19 kNm > M, ok

Vc = 0.6py Av = 14.4 kN > V, ok
Rasau Temporary Work - Formwork Calculation for Loose Form/Loose Form_S&B 1/2

3 Check on Primary Support (RHS)

BS5950 Use 75x50x3 5.59kg/m RHS Use

Thickness of web, tw = 3 mm RHS
lx = Le/rx = 100 l/x = 7.633588
v= 0.83
bw = 1
lLT = uvl/b w = 78
pb = 275 N/mm2 py = 275 N/mm2
Mc = pb Z = 7.65 kNm > M, ok

Vc = 0.6py Av = 74.3 kN > V, ok

Tower
Rasau Temporary Work - Formwork Calculation for Loose Form/Loose Form_S&B 2/2
Appendix B
Drawings
5.02.24
KP
KP
KP
GEN
KP
GEN
KP
GEN
KP
GEN
KP
GEN
KP
KP
KP

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RWTP

RASAU WATER TREATMENT PLANT

PENGURUSAN AIR SELANGOR

DESIGN CALCULATION REPORT FOR

TABLE FORM AND LOOSE FORM

Date : 17 April 2024

Action Name Designation Signature

Approved by Khor Thiam Chay Project Director

Reviewed by Syerifaizal QAQC Manager

Prepared by Nurul Hazwani Project Engineer

DESIGN CALCULATION FOR

PREPARED BY : YNY CONSULTING ENGINEER SDN BHD

2 Design Code and Reference

3 Design Criteria and Assumptions

Reference Calculations Remark

ACI Committee 347 Rasau Temporary Work - Table Form (Slab)

1 Mould Dimension And Loading

Slab thickness = 0.3 m

Construction load = 1.5 kN/m2

Total factored load = 10.44 kN/m2

2 Check on Mould Plate

BS5950 Pressure on the plate = 10.44 kN/m2

Ultimate moment, M = 0.047pL^2 = 0.079 kNm/m width

Plate Width, b = 1000 mm Use

3 Check on Secondary Support (C-Channel)

Max. steel support spacing, Smax = 1.200 m

BS5950 Use 75x40x5 6.92 kg/m CH Use

Mc = pb Z = 5.29 kNm > M, ok

Reference Calculations Remark

Max. steel support spacing, Smax = 1.500 m

BS5950 Use 100x50x5 9.36kg/m CH Use

pb = 275 N/mm2 py = 275 N/mm2

Mc = pb Z = 20.79 kNm > M, ok

4 Check on Peri Up Scaffolding & Propping

Compression force = 15.66 kN Use

Peri Up Flex Shoring

Capacity from catalogue = 46 kN > T, ok

Reference Calculations Remark

1 Mould Dimension And Loading

Concrete density = 24 kN/m3

Construction load = 1.5 kN/m2

Total unfactored load = 8.16 kN/m2

2 Check on Mould Plate

BS5950 UDL on the plate = 21.53 kN/m

Moment, M = 0.062FL = 0.23 kNm/m width

Plate Width, b = 1000 mm Use

3 Check on Secondary Support (C-Channel)

Max. steel support spacing, Smax = 0.550 m

BS5950 Use 75x40x5 6.92 kg/m CH Use

Mc = pb Z = 5.29 kNm > M, ok

Reference Calculations Remark

Max. steel support spacing, Smax = 1.500 m

BS5950 Use 100x50x5 9.36 kg/m CH Use

pb = 275 N/mm2 py = 275 N/mm2

Mc = pb Z = 20.79 kNm > M, ok

4 Check on Peri Up Scaffolding & Propping

Compression force = 4.49 kN Use

Peri Up Flex Shoring

Capacity from catalogue = 46 kN > T, ok

Reference Calculations Remark

ACI Committee 347 Rasau Temporary Work - Loose Form (Slab)

1 Mould Dimension And Loading

Slab thickness = 0.3 m