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Technical Specification
MAN 9L21/31S GenSets
Date 2019-03-27
9L21 Technical Specification Page i
MAN Energy Solutions
Table of Contents
1 Design and performance data 1
1.1 Design data 1
1.2 Performance data 2
2 GenSet 5
2.1 Detailed Technical Specification of one MAN 9L21/31S GenSet 6
2.2 Extend of Delivery – External equipment for the GenSet 9
2.3 Auxiliary systems, engine related 9
4 Services 11
4.1 Project Management 11
4.2 Site activities 11
7 Sub suppliers 9
8 Reference documentation (via server link) 10
8.1 L21/31S Project Guide – Power Plant 10
8.2 MAN Energy Solutions Power Generation Programme 10
8.3 MAN Energy Solutions Power Plants Mediathek 10
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9L21 Technical Specification Page ii
Section 1 - Design and performance data
1.1.2 GenSets
GenSets This specification is for GenSets based on the MAN 9L21/31S engine.
Number of GenSets
Engine type 9L21/31S
Engine speed 1000 rpm
Lube oil pump engine driven
HT cooling water pump engine driven
LT cooling water pump engine driven
Electrical The offered equipment is based on the following electrical values:
system Operation mode grid parallel
Frequency 50 Hz
Power factor Cos φ 0.9 leading …0.8 lagging
Medium voltage 11 kV
Low voltage 400 V
Earthquake design
Richter scale
2
4.7
Lube oil Engine lube oil has to be in accordance with the requirements as stated in
section 5.1.1
Requirements for viscosity:
Viscosity class (40°) SAE 40
1
The complete offer is based on the abovementioned minimum soil bearing capacity
with a low settlement.
2
Peak ground acceleration with a probability of 10% to be exceeded in 50 years and
a return period of 475 years based on reference ground with a shear wave velocity >
800 m/s
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Section 1 - Design and performance data
Cooling method The cooling system of the engine is designed for cooling water in accordance
with the requirements as stated in section 5.1.2.
Engine cooling water circuits with glycol content of 0 % considered.
Fuel system The engine fuel oil system is designed based on heavy fuel oil in accordance
with the requirements as stated in section 5.1.4.
Alternatively the engines can be operated on diesel fuel oil in accordance with
the requirements as stated in section 5.1.3.
Intake air Ambient air free of dust, salt and sand, aspirated from outside power house
Intake air has to be in accordance with the requirements as stated in sec-
tion 5.1.5.
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Section 1 - Design and performance data
1600 kW
1400 kW
1200 kW
1000 kW
800 kW
600 kW
400 kW
200 kW
0 kW
0 °C 10 °C 20 °C 30 °C 40 °C 50 °C 60 °C
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Section 1 - Design and performance data
3
Above mentioned specific lubricating oil consumption - SLOC is based on engine Nominal Power
4 Reference conditions to a normal cubic meter (Nm³):
pressure = 1013 mbar, temperature = 0°C.
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Section 2 - GenSet
2 GenSet
General Our GenSets are designed for power generation in continuous, durable and
description safe operation. The area of application comprises ranges from supplies of
basic loads in public mains or coverage of peak loads to isolated applications
for industrial consumers.
The diesel engine and the alternator are placed on a common ridged base
frame mounted on the foundation of the power house by means of resilient
supports. The steel foundation frame is placed rigidly and grouted on a simple
concrete foundation plate.
Outline
dimensions
5
Dimensions and weight of the GenSet:
Height (H) 3183,0 mm
Length (C) 7779,0 mm
Width (W) 1750,0 mm
Weight (dry) 30900,0 kg
5
The dimensions and weight stated correspond to the complete unit including alter-
nator. The total weight varies depending on the alternator make. All given masses
are without lube oil and cooling water. Dimensions and weights are for guidance on-
ly and are subject to change without notice. The length of the GenSet unit depends
on the alternator make.
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Section 2 - GenSet
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Section 2 - GenSet
2.1.10 Foundation
B 20 01 3 Base frame on resilient supports, incl. flexible pipe connections.
2.1.12 Painting
B 22 01 3 Painted in standard color, Gray/night blue (RAL7000/5022)
2.1.13 Documentation
B 22 05 1 Name-plates on GenSets English.
P 22 01 1 3 sets of instruction books in English.
P 22 06 1 Installation Manual in electronic form (via Internet).
P 22 11 1 Drawings for foundation rail and bolts.
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Section 2 - GenSet
2.1.14 Alternator
B 50 02 1 Alternator delivered by engine builder.
* Make to be vendor’s choice.
B 50 04 3 Design: two bearings with flexible coupling.
B 50 05 1 Rotation direction counter clockwise, seen from flange/shaft end.
B 50 07 2 Sleeve bearings with axial guide, self-lubricating.
B 50 08 2 Cooling air outlet through louvre.
B 50 09 2 Air cooled IP23, with air intake filter.
B 50 10 4 Insulation class F, utilized as temperature rise F
B 50 11 1 Cable entry on right side, seen from flange/shaft end.
* Cable entrance at bottom.
B 50 13 1 Temperature sensors for bearing(s).
* 1 x Pt1000 for remote control.
B 50 14 2 Temperature sensors for windings
* 2 x 3 Pt1000
B 50 16 2 Parallel running with public grid.
B 50 17 1 Anti-condensation standstill heaters. Voltage: 400 V.
B 50 18 1 Tropical/humidity protection.
B 50 19 1 Electromagnetic compatibility protection (EMC)
B 50 21 2 Automatic voltage regulator (AVR) with standard settings and loose supplied for
switchboard mounting.
* incl. VT for switchboard mounting or built-into alternator
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Section 2 - GenSet
B 14 21 2 Turning device.
* Electrical turning device.
* Control box see E 19 07 2
E 19 07 2 4 Starter control panel for pre-lubricating oil pump preheating and el-turning de-
vice
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Section 3 - Tools, spare and wear parts
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Section 4 - Services
4 Services
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Section 4 - Services
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Section 5 - Requirements and limitations
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Section 5 - Requirements and limitations
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Section 5 - Requirements and limitations
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Section 5 - Requirements and limitations
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Section 5 - Requirements and limitations
5.2.2 GenSets
Mechanical:
Pipe connection terminal on the engine to connect the engine to various
pipes
Electrical:
Terminal box for the engine
Terminal box of the alternator
Exhaust gas:
Outlet flange with counter flange of the adapter and expansion joint for ex-
haust duct inside the powerhouse
Intake air:
Flange and counter flanges of the turbocharger of the engine
Civil:
Base frame with resilient supports, incl. flexible pipe connections.
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Section 5 - Requirements and limitations
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Section 6 - Standards and Guidelines
6.2.3 Miscellaneous
Anything not specifically mentioned in the quoted scope is not included.
Minor changes due to technical development, design and output are reserved.
Other than the performances guarantees, all figures stated in this specification
such as pressures, capacities, flows etc. are preliminary only and subject to
change during detailed engineering phase.
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Section 7 - Sub suppliers
7 Sub suppliers
MAN Energy Solutions is one of the leading manufacturers of small and large
bore diesel, gas and dual fuel engines. MAN Energy Solutions is working
worldwide with established sub-suppliers for auxiliaries and system components
for various power plant projects.
Our quality rules have to be followed by our sub-suppliers. The product quality
is examined by MAN Energy Solutions in detail before suppliers are released
and certified.
In case of order the engine power plant is engineered based on the design pa-
rameters of your site, details for specific projects are defined and fixed. Auxiliary
equipment will finally be defined in detail and can be ordered after detail engi-
neering.
MAN Energy Solutions at any time reserves the right to select the vendor who is
the most favorable one with respect to technology, quality, delivery time, reliabil-
ity or price in any individual case. Further vendors may be included in the list
following the completion of a vendor assessment.
In any case, MAN Energy Solutions reserves the right to choose the sub-
suppliers at its discretion. Additionally we reserve the right to deliver compo-
nents manufactured in any of the worldwide production facilities of the respec-
tive suppliers.
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Section 8 - Reference documentation (via server link)
Here you find a selection of our main information and product brochures to be
downloaded at your convenience.
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