UHT PROBLEM

Date Problem Description Duration (minute)

5 Mar 2024 Mesin UHT problem, Sterilisasi, over batch produk telat 390
7 Mar 2024 perbaikan UHT, temp TT1 sering stop 302
7 Mar 2024 perbaikan UHT, temp TT1 sering stop 480
8 Mar 2024 Perbaikan valve drain UHT bocor 61
8 Mar 2024 sterilisasi ulang UHT 116
11 Mar 2024 perbaikan valve PFW UHT 164
12 Mar 2024 UHT unsterile setelah dorongan produk 150

Total 1663

Catatan Operator

5 Mar 2024 14:32 mulai CIP

16:58 selesai CIP, lanjut preheating
20:10 UHT sterile+dorongan kitchen
20 :12 UHT unsterile, alarm product flow high
20:45 CIP ulang
17:00 preheating
17:51 UHT sterile
17:55 UHT unsterile
17:56 preheating ulang

7 Mar 2024 23:34 UHT unsterile

23:36 SIP ulang
01:24 unsterile temp TT1 drop
02:10 perbaikan parameter
04:11 selesai SIP after perbaikan
8 Mar 2024 01:21 kebocoran valve PFW
02:22 selesai perbaikan
8 Mar 2024 15:40 - 17:36 preheating, flow TT1 low, preheating ulang

11 Mar 2024 14:31 perbaikan seal valve PFW (seal broken)

17:56 selesai perbaikan valve PFW
12 Mar 2024 23:49 - 00:22 alkalin masuk
00:23 - 00:33 draining setelah alkalin
00:46 - 01:16 acid masuk
01:47 - 04:37 SIP ulang
 Date Time Problem Description

3/2/2024 08:00 - 10:00 Sterilisasi ke-1 venting, chamber berembun, cleaning ulang
10:00 - 11:00 Sterlisasi gagal, konsentrasi peroxide drop 30%
13:14 - 13:35 LS blister setelah splacing paper
14:11 - 15:00 koneksi pipa product bocor + open fill
18:53 - 19:15 coding terpotong
21:17 - 21:35 coding bocor
3/3/2024 08:00 - 09:00 sterilisasi ulang, chamber berembun
09:00 - 10:06 perbaikan CBP alarm wrong recipe selected
17:20 - 17:34 coding terpotong
3/4/2024 08:45 - 09:00 coding terpotong
3/5/2024 13:42 - 13:53 coding terpotong
16:55 - 17:09 coding terpotong
17:37 - 17:54 coding terpotong
22:59 - 23:11 coding terpotong
3/6/2024 23:00 - 23:11 coding terpotong
06:22 - 06:35 coding terpotong
3/7/2024 19:22 - 19:33 coding terpotong
3/8/2024 16:00 - 17:00 sterlisasi, chamber berembun
21:43 - 22:03 trouble check weigher
3/9/2024 06:25 - 06;38 coding bocor
trouble straw detector
3/10/2024 16:00 - 17:00 preheating ulang, chamber berembun
3/11/2024 01:03 - 01:23 coding bocor
02:45 - 03:00 coding bocor
07:32 - 07:52 coding terpotong
11:36 - 11:47 coding terpotong
3/12/2024 12:00 - 15:00 perbaikan baut pengunci lower forming ring
15:00 - 16:00 waiting spare part
16:00 - 17:00 pemasangan baut pengunci lower forming ring
17:00 - 18:00 sterilisasi, chamber berembun
19:12 - 19;21 coding terpotong
20:17 - 22:23 trouble twist geser
3/13/2024 23:03 - 23:14 twist geser
00:04 - 00:14 coding terpotong
07:00 -09:00 sterlisasi, chamber berembun
13:10 - 13:40 overlap splacing paper
22:21 - 22:37 alarm domino
3/14/2024 04:12 - 04:20 coding terpotong
05:12 - 01:22 coding terpotong
06:38 - 06:44 pack pinching & double fold
 07:37 - 08:12 belt brake domino slip
10:36 - 10:57 coding terpotong
18:00 - 19:00 sterilisasi, chamber berembun
19:00 - 20:00 perbaikan domino
21:14 - 21:25 coding terpotong
22:52 - 23:00 tinta domino mentes
3/15/2024 23:00 - 23:16 tinta domino mentes
01:25 - 01:33 coding terpotong
02:49 - 03:00 coding terpotong
05:23 - 05:37 coding terpotong
08:04 - 08:21 coding terpotong
10:15 - 10:26 coding terpotong
17:28 - 17:58 counter terpotong
16 Mar 2024 01:00 - 01:42 preheating ulang, chamber berembun
02:49 - 03:07 twist geser
coding terpotong
20:16 - 20:36 coding terpotong
17 Mar 2024 02:40 -02:52 coding terpotong
14:22 - 14:35 coding terpotong
19:48 - 20:00 coding terpotong
20:00 00:04 coding terpotong
22:00 -22:22 coding terpotong
18 Mar 2024 23:46 - 23:59 coding terpotong
05:46 - 05:56 coding terpotong
05:15 - 05:36 perbaikan pack stuck di flight bar
17:00 -18:00 perbaikan domino
trouble CBP divider jump
19 Mar 2024 00:19 -00:31 strip splacing brake
truble CBP divider jump
05:26 - 06:20 pack stuck di belt brake domino
07:00 -07:08 trouble CBP
10:34 - 10:37 alarm sensor conveyor helix
11:00 -11;07 setting presentase LS/SA
20 Mar 2024 23:00 - 24:00 sterlisasi, chamber berembun
01:29 - 01:39 strip keluar jalur splacing
09:00 - 11:49 preheating ulang, chamber berembun
12:31 - 12:34 pack roboh di belt brake
14:08 - 14:14 trouble SA
16:10 - 17:00 strip keluar jalur open tube
17:00 - 20:00 CIP karena open tube
20:00 - 21:00 preheating ulang, chamber berembun
21 Mar 2024 04:13 - 04:43 trouble CBP pack menabrak
05:07 - 05;15 straw tidak menempel
11:00 - 11:06 motor conveyor inverter
12:02 - 12:14 pack roboh di conveyor helix
 14:02 - 15:00 strip keluar jalur, open tube
15:00 - 19:00 CIP karena open tube
20;08 - 21:00 strip keluar jalur open tube
21:00 - 23:00 CIP karena open tube
22 Mar 2024 23:00 - 01:26 sterilisasi ulang, chamber berembun
02:17 - 03:00 strip keluar jalur, open tube
03:00 - 06:00 CIP karena open tube
08:51 - 09:00 strip keluar jalur
09:00 - 09:22 preparasi ulang strip
16:37 - 17:00 strip keluar jalur (supply air drop)
19:40 - 19:56 infeed motor protection fault (helix)
23 Mar 2024 01:58 - 02:03 straw tidak menempel
02:13 - 02:27 straw tidak menempel
03:06 - 03:30 straw tidak menempel
04:03 - 04:31 straw tidak menempel
05:06 - 05:21 straw tidak menempel
07:14 - 08:00 straw TPIH error
08:00 -09:00 Perbaikan mc straw
09:00 - 13:00 CIP after perbaikan mc straw
13:00 - 15:00 preheating ulang, chamber berembun
22:32 Temperature peroxide low
24 Mar 2024

Total
Duration (minute)

120
60
21
49
15
18
60
66
14
15
11
14
17
12
11
13
11
60
20
13
58 (akumulasi)
120
20
15
20
11
180
60
60
60
9
20 (akumulasi)
11
10
120
30
19
8
10
7
 25
21
60
60
11
8
16
8
11
12
17
11
30
42
11
46 (akumulasi)
20
12
13
12
4
22
13
10
21
60
43 (akumulasi)
12
35 (akumulasi)
54
8
3
7
142
10
149
3
6
50
180
60
30
8
6
12
 58
240
52
120
146
43
180
9
22
23
16
5
14
20 (akumulasi)
28
15
46
60
240
120
7

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