A B C D E F G H I J K L M N O P Q R S T U V W X Y AG

1 PT. Uniplastindo Interbuana

2 Plant Cibitung
3

4
ACTUAL OUTPUT PRODUKSI LINE 1 (G)
5
PERIODE MARET 2024
6
7 Bulan
TOTAL
8 Tanggal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
9 Act Output TBK 200 ml 1,488 23,552 19,590 23,752 9,099 0 13,376 21,658 18,792 18,267 22,472 9,027 0 6,528 17,148 12,678 0 0 0 0 0 0 0 18,112 235,539

10 Act Output STK REG 200 ml 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3,456 17,706 10,435 20,664 17,168 22,096 16,256 16,896 3,476 128,153

11 Act Output STK RC 200 ml 12,441 0 0 0 8376 22400 4,267 0 0 0 0 2,424 12,552 10,033 0 0 0 0 0 0 1,699 0 0 0 74,192

12 Total Output 13,929 23,552 19,590 23,752 17,475 22,400 17,643 21,658 18,792 18,267 22,472 11,451 12,552 16,561 17,148 16,134 17,706 10,435 20,664 17,168 23,795 16,256 16,896 21,588 437,884
 Time

TANGGAL PRODUCT Pack/Cart Start End

Production Production

01 Maret 2024 STK RC 200 24 23:00 11:18

01 Maret 2024 TBK 200 24 21:30 23:00

02 Maret 2024 TBK 200 24 23:00 23:00

03 Maret 2024 TBK 200 24 23:00 23:00

04 Maret 2024 TBK 200 24 23:00 23:00

05 Maret 2024 TBK 200 24 23:00 08:23

05 Maret 2024 STK RC 200 24 14:29 23:00

06 Maret 2024 STK RC 200 24 23:00 07:00

07 Maret 2024 STK RC 200 24 23:00 07:00

07 Maret 2024 TBK 200 24 09:38 23:00

08 Maret 2024 TBK 200 24 23:00 23:00

09 Maret 2024 TBK 200 24 23:00 23:00

10 Maret 2024 TBK 200 24 23:00 23:00

11 Maret 2024 TBK 200 24 23:00 23:00

12 Maret 2024 TBK 200 24 23:00 08:16

12 Maret 2024 STK RC 200 24 16:24 23:00

13 Maret 2024 STK RC 200 24 23:00 23:00

14 Maret 2024 STK RC 200 24 23:00 15:00

14 Maret 2024 TBK 200 24 15:56 23:00

15 Maret 2024 TBK 200 24 23:00 23:00

16 Maret 2024 STK REG 200 24 23:00 17:30

16 Maret 2024 STK REG 200 24 18:40 23:00

17 Maret 2024 STK REG 200 24 23:00 23:00

18 Maret 2024 STK REG 200 24 23:00 15:00

19 Maret 2024 STK REG 200 24 23:00 23:00

20 Maret 2024 STK REG 200 24 23:00 23:00

21 Maret 2024 STK REG 200 24 23:00 23:00

21 Maret 2024 STK RC 200 24 17:20 19:02

22 Maret 2024 STK REG 200 24 23:00 23:00

23 Maret 2024 STK REG 200 24 23:00 23:00

24 Maret 2024 STK REG 200 24 23:00 02:32

24 Maret 2024 TBK 200 24 02:32 23:00

TOTAL - -
 Total
Total Duration
Duration Total
Duration Production FINISH GOOD Output Downtime
Downtime Downtime
(in Hours) ( carton ) Prod/Hours) Eksternal
Internal (in Hours)
(in Hours)
(in Hours)

12 jam 38 menit 12,441 985 - - -

1 jam 30 menit 1,488 992 - - -

23 jam 40 menit 23,552 995 0.33 - 0.33

19 jam 51 menit 19,590 987 0.25 - 0.25

23 jam 47 menit 23,752 999 0.22 - 0.22

8 jam 09 menit 9,099 1,116 0.07 - 0.07

8 jam 22 menit 8,376 1,001 0.15

8 jam 00 menit 22,400 2,800 - - -

4 jam 15 menit 4,267 1,004 0.08 - 0.08

13 jam 22 menit 13,376 1,001 - - -

22 jam 27 menit 21,658 965 0.40 1.15 1.55

18 jam 49 menit 18,792 999 - - -

18 jam 23 menit 18,267 994 5.62 -

22 jam 32 menit 22,472 997 1.47 - 1.47

9 jam 13 menit 9,027 979 0.05 - 0.05

2 jam 26 menit 2,424 996 4.17 - 4.17

12 jam 48 menit 12,552 981 8.95 - 2.25

10 jam 10 menit 10,033 987 5.83 - 5.83

6 jam 31 menit 6,528 1,002 0.55 - 0.55

16 jam 53 menit 17,148 1,016 7.12 - 7.12

13 jam 45 menit 12,678 922 4.75 - 4.75

3 jam 10 menit 3,456 1,091 2.02 - 2.02

17 jam 47 menit 17,706 996 6.22 - 6.22

10 jam 37 menit 10,435 983 5.38 - 5.38

21 jam 05 menit 20,664 980 2.92 - 2.92

17 jam 13 menit 17,168 997 0.13 - 0.13

22 jam 14 menit 22,096 994 0.07 - 0.07

1 jam 34 menit 1,699 1,084 0.13 - 0.13

16 jam 42 menit 16,256 973 2.65 0.65 3.30

15 jam 58 menit 16,896 1,058 0.23 7.80 8.03

3 jam 28 menit 3,476 1,003 0.07 - 0.07

18 jam 15 menit 18,112 992 2.22 - 2.22

437,884 1,326 62.03 9.60 59.17

 Remarks Downtime

- istirahat solat jum'at 69 min

- open tube strip tracking keluar jalur 337 min

- open tube strip tracking keluar jalur, cip ulang 236 min

- open tube strip tracking keluar jalur, cip ulang 218 min
- open tube, CIP ulang 289 min
- waiting TCM sosro : 97 min

- open tube strip tracking, cip ulang : 326 min

- alarm product canceled, CIP problem :264 min
- istirahat solat jumat : 94 min

- strip keluar jalur, CIP problem : 257 min

- preparasi penggantian produk : 70 min

- perbaikan karena terdapat residu PE paper di inductor LS filler : 266 min

- splacing strip manual : 82 min

- preparasi after perbaikan splacing trip tracking : 96 min

- alarm product canceled, gasket PHE main heating bocor, CIP ulang : 157 min
- S3 off prod, perbaikan gasket PHE : 480 min

- preheating after perbaikan PHE UHT di shift sebelumnya : 79 min

- splacing strip manual filler : 71 min

- CIP siklus 40 jam : 180 min

- penggantian blushing roller by Tetra Pak : 60 min
- preparasi produksi, tube seal, preheating ulang : 100 min

- waste box alarm : 4 min

- waste box alarm : 8 min

- istirahat solat jum'at : 110 min

- alarm main pressure compressor sosro trouble : 39 min
- CIP siklus 40 jam : 240 min

- alarm high temp, perbaikan chiller Sosro : 228 min

- CIP intermediet karena mc stop lebih dari 2 jam (after problem sosro) : 240 min

- produksi lancar

- overlap bergeser, perbaikan : 97 min

 A B C D E F G H I J K L M N O P Q R S T U V W X Y AG
1 PT. Uniplastindo Interbuana
2 Plant Cibitung
3

4
ACTUAL OUTPUT PRODUKSI LINE 3 (L)
5
PERIODE MARET 2024
6
7 Bulan
TOTAL
8 Tanggal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
9 Act Output TBK 200 ml 2,175 4,351 8,200 10,237 7,208 10,707 6,849 8,921 11,861 0 17,179 5,156 9,968 14,437 16,907 19,272 11,389 16,245 18,221 9,408 12,003 12,288 8,064 9,768 250,814

10 Act Output STK REG 200 ml 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

11 Act Output STK RC 200 ml 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

12 Total Output 2,175 4,351 8,200 10,237 7,208 10,707 6,849 8,921 11,861 0 17,179 5,156 9,968 14,437 16,907 19,272 11,389 16,245 18,221 9,408 12,003 12,288 8,064 9,768 250,814
 Time

TANGGAL PRODUCT Pack/Cart Start End

Production Production

01 Maret 2024 TBK 200 24 09:42 13:42

02 Maret 2024 TBK 200 24 11:25 23:00

03 Maret 2024 TBK 200 24 10:06 22:34

04 Maret 2024 TBK 200 24 08:22 21:08

05 Maret 2024 TBK 200 24 13:30 23:00

06 Maret 2024 TBK 200 24 23:00 07:00

07 Maret 2024 TBK 200 24 05:02 06:11

08 Maret 2024 TBK 200 24 23:00 23:00

09 Maret 2024 TBK 200 24 23:00 23:00

11 Maret 2024 TBK 200 24 23:00 23:00

12 Maret 2024 TBK 200 24 05:30 23:00

13 Maret 2024 TBK 200 24 09:29 23:00

14 Maret 2024 TBK 200 24 23:00 23:00

15 Maret 2024 TBK 200 24 23:00 07:00

16 Maret 2024 TBK 200 24 23:00 07:00

17 Maret 2024 TBK 200 24 23:00 07:00

18 Maret 2024 TBK 200 24 23:00 23:00

19 Maret 2024 TBK 200 24 23:00 19:29

20 Maret 2024 TBK 200 24 23:00 23:00

21 Maret 2024 TBK 200 24 23:00 23:00

22 Maret 2024 TBK 200 24 23:00 23:00

23 Maret 2024 TBK 200 24 23:00 23:00

24 Maret 2024 TBK 200 24 23:00 23:00

TOTAL - -
 Total
Total Duration
FINISH GOOD Duration Total
Duration Production Output Downtime
Downtime Downtime
(in Hours) Prod/Hours Eksternal
( carton ) Internal (in Hours)
(in Hours)
(in Hours)

2 jam 09 menit 2,175 1,012 1.77 0.08 1.85

6 jam 07 menit 4,351 711 2.95 - 2.95

7 jam 59 menit 8,200 1,027 2.73 1.75 4.48

10 jam 27 menit 10,237 980 1.87 - 1.87

6 jam 48 menit 7,208 1,060 2.35 0.35 2.70

11 jam 50 menit 10,707 905 2.33 - 2.33

7 jam 45 menit 6,849 884 6.12 0.82 6.93

8 jam 50 menit 8,921 1,010 2.50 - 2.50

12 jam 00 menit 11,861 988 1.72 1.72 3.43

17 jam 46 menit 17,179 967 4.87 1.37 6.23

5 jam 00 menit 5,156 1,031 1.10 - 1.10

10 jam 32 menit 9,968 946 2.98 - 2.98

13 jam 55 menit 14,437 1,037 3.73 - 3.73

16 jam 58 menit 16,907 996 4.55 - 4.55

19 jam 10 menit 19,272 1,005 1.75 0.38 2.13

11 jam 32 menit 11,389 987 3.12 - 3.12

16 jam 16 menit 16,245 999 2.13 - 2.13

18 jam 19 menit 18,221 995 2.17 - 2.17

9 jam 40 menit 9,408 973 10.02 1.95 11.97

12 jam 08 menit 12,003 989 9.17 2.70 11.87

12 jam 18 menit 12,288 999 10.18 1.52 11.70

8 jam 03 menit 8,064 1,002 3.28 5.85 9.13

9 jam 51 menit 9,768 992 14.15 - 14.15

250,814 1,233 97.53 18.48 116.02

 Remarks Downtime

- istirahat solat jum'at : 81 min

- koneksi pipa product bocor : 49 min

- CBP setting nozle : 72 min

- perbaikan valve supplu dan valve drown : 72 min

- waiting supply TCM dari sosro : 105 min

- coding domino problem : 65 min

- coding terpotong : 82 min

- CBP divider jammed : 52 min

- perbaikan UHT : 302 min

- perbaikan valve drain UHT : 61 min

- trouble kicthen agitator sosro : 126 min

- TCM dari sosro telat : 64 min
- perbaikan valve UHT 164 min
- trouble agitator kicthen sosr 45 min
- waiting TCM 35 min

- setting overlap : 30 min

- perbaikan valve UHT : 47 min
- perbaikan belt brake domino :92 min
- coding terpotong : 50 min
- coding terpotong : 92 min
- CIP siklus 24 Jam : 149 min
- istirahat solat jum'at : 111 min

- melanjutkan CIP siklus 24 jam dari shift sebelumnya : 162 min

- coding terpotong : 66 min
- over batch telat sosro : 23 min

- coding terpotong : 63 min

- UHT valve drain bocor : 114 min
- CIP siklus 24 Jam : 240 min
- weekly care dan preparasi after CIP : 157 min
- trouble mc CBP divider jump : 55 min
- CIP siklus 24 jam : 276 min
- perbaikan domino after CIP : 60 min

- pack stuck di belt brake domino : 54 min

- CBP divider jump : 43 min
- persiapan CIP : 31 min
- CIP siklus 24 Jam : 180 min

- melanjutkan CIP siklus dari shift sebelumnya, chamber masih berembun : 142 min
- CIP intermediet karena TCM dari sosro telat, UHT unsterile : 180 min
- preheating ulang karena chamber berembun : 109 min
- Open tube strip tracking : 50 min
- CIP after problem open tube : 240 min

- (SHIFT 2) Open tube strip keluar jalur : 58 min

- (SHIFT 3) CIP after problem open tube : 120 min
- setting SA dan prepare produksi : 60
- preheating : 77 min
- open tube strip keluar jalur : 52 min
- CIP after open tube : 120 min
- (SHIFT 2) waiting perbaikan agitator kitchen : 150 min

- melanjutkan CIP after open tube strip keluar jalur : 189 min(SHIFT 1)
- open tube strip keluar jalur, CIP : 240 min (SHIFT 1)
- istirahat solat jum'at : 104 min
- supply air chiller sosro drop : 74 min

- straw kurang nempel : 128 min

- perbaikan sensor straw : 60 min
- CIP siklus 24 jam : 240 min
- preheating ulang, chamber berembun : 120 min
- alarm high temp, perbaikan chiller Sosro : 155 min
- CIP intermediet karena problem lebih dari 2 jam (after problem sosro) : 196 min

- UHT unsterile, CIP after problem : 243 min (SHIFT 1)

- strip keluar jalur, open tube, CIP : 190 min
- CBP error safety relay : 120 min
- CIP after problem CBP : 189 min
- UHT unsterile, alarm TT1 low temp : 32 min (SHIFT 3)