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PT.

Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 1-Mar-2024
Day Friday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 4.00 96,000 52,200 54.37% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler start 09:42


CIP Sterilizer stop 13:42
Production preparation

2B Filler preparasi produksi, CIP 162


CIP after end prod 78

2B Packing divider jump blank picking alarm 25

Sterilizer

Warehouse

Utillity/Teknik

2B Other istirahat solat jum'at 81

2B Sosro low cooling water sistem 5

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 2-Mar-2024
Day Saturday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 8.57 205,600 104,424 50.79% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action Preventive Action
(Minutes)

CIP Filler start 11:25


CIP Sterilizer start after CIP 18:01
Production preparation

2B Filler CIP preparasi 60


sterilisasi ke-1 venting karena ruang chamber berembun 120
sterilisasi gagal, konsentrasi peroxide drop 30% 60
preparasi produksi 25
LS blister setelah splacing paper 21
koneksi pipa product bocor + open fill 49
3C CIP intermediet 181
coding bocor 18

2B Packing CBP setting nozle, lem flap samping tidak menempel 72


3C CBP trouble divider 17

Sterilizer

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 3-Mar-2024
Day Sunday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 12.47 299,200 196,800 65.78% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler start 10:06


CIP Sterilizer stop 22:34
Production preparation

2C Filler CIP preparasi 204


filling stop, perbaikan valve supply dan valve drown yang bocor 72
3A coding terpotong 14

2C Packing CBP trouble 33


back up CBP 15
3A CBP trouble divider jammed 30

Sterilizer

Warehouse

Utillity/Teknik

Other

3A Sosro waiting TCM 105

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 4-Mar-2024
Day Monday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 12.77 306,400 245,688 80.19% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler start 08:22


CIP Sterilizer stop 21:08
Production preparation

2C Filler prepare produksi 102


coding pack terpotong 30
cleaning area life seal tersapat deposit paper 35
3B coding pack terpotong & cleaning nozle domino 25

2C Packing trouble CBP divider 5


back up CBP 5
3B trouble CBP divider 12

Sterilizer

Warehouse

Utillity/Teknik

Other

3B Sosro supply TCM telat 27

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 5-Mar-2024
Day Tuesday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 9.50 228,000 172,992 75.87% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler start 13:30


CIP Sterilizer
Production preparation

2C Filler persiapan produksi dan perbaikan UHT 390


coding pack terpotong 11
3A coding terpotong 71

3A Packing trouble check weigher 30


CBP trouble 13
trouble divider 9
trouble straw 7

Sterilizer

Warehouse

Utillity/Teknik

Other

2C Sosro overbatch produk telat 21

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 6-Mar-2024
Day Wednesday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 13.22 317,200 256,968 81.01% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action Preventive Action
(Minutes)

CIP Filler
CIP Sterilizer stop 12:13
Production preparation

1B Filler coding terpotong 34


2A CIP 20 jam 167

1B Packing back up CBP 22


2A back up CBP 32
CBP divider jump 52

Sterilizer

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 7-Mar-2024
Day Thursday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 14.68 352,400 164,376 46.64% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler start 05:02


CIP Sterilizer end 06:11
Production preparation start 16:19

3A Filler CIP & prepare 79


3A coding domino terpotong 11

1B Packing back up CBP 8


3A divider jump 35
3A back up CBP 11

1B Sterilizer perbaikan UHT, temp TT1 sering stop 302

Warehouse

Utillity/Teknik

Other

1B Sosro TCM habis 49

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 8-Mar-2024
Day Friday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 11.33 272,000 117,336 43.14% Speed machine 24000 P/H

B.Downtime
Countermeasure
Shift Area Reason (Minutes) Root Cause Corrective action

CIP Filler
CIP Sterilizer stop 05:38
Production preparation start 18:12

1B Filler strip ngebreak 11


coding terpotong 17
CIP intermediet 82
2C CIP (pasang upper & lower filling pipe, venting chamber berembun sterilisasi 480
ulang
CIP (pasang upper & lower filling pipe, venting chamber berembun sterilisasi
3A ulang 192

1B Packing back up CBP 22


3A pack stuck di mesin SA 11
trouble check weigher 28

1B Sterilizer perbaikan valve bocor 61

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 9-Mar-2024
Day Saturday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 16.88 405,200 104,952 25.90% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler stop cip 20 jam 15:53


CIP Sterilizer
Production preparation

1B Filler print coding bocor 13


3A coding terpotong 8
CIP 20 jam 300

1B Packing straw putus 9


back up CBP (pack sering melintir di divider) 10
2C detector nembak terus (mc straw) 58
back up CBP 5

Sterilizer

Warehouse

Utillity/Teknik

Other

2C Sosro trouble kitchen agitator 126


TCM telat 64
perbaikan agitator 127
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 11-Mar-2024
Day Monday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 24.00 576,000 405,936 70.48% Speed machine 24000 P/H

B.Downtime
Countermeasure
Shift Area Reason (Minutes) Root Cause Corrective action Preventive Action

CIP Filler start 22:46


CIP Sterilizer
Production preparation

1C Filler tinta coding menetes 54


2A coding terpotong 31
pack stuck di belt brake domino 2
3B coding terpotong 10

2A Packing CBP divider jump 9


CBP divider jump 14

2A Sterilizer perbaikan valve UHT 22 14:37 wib


3B penggantian seal valve PFW 75
seal valve PFW broken 67

Warehouse

Utillity/Teknik

1C Other replace peroxide container 8

1C Sosro trouble agitator kitchen 45


2A waiting TCM 35
TCM habis 2
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 12-Mar-2024
Day Tuesday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 6.10 146,400 123,744 84.52% Speed machine 24000 P/H

B.Downtime
Countermeasure
Shift Area Reason (Minutes) Root Cause Corrective action

CIP Filler start 05:30 (s1)


CIP Sterilizer stop 07:59 (s2)
Production preparation start 19:12 (s3)

1A Filler prepare CIP 20 jam 240


2C CIP 20 jam 241
perbaikan baut pengunci lower forming ring 180
3B perbaikan baut pengunci lower forming ring 252
coding terpotong 9
pack twist 20

1A Packing trouble Sa 17
3B CBP divider jump 20

1A Sterilizer UHT trouble, unsterile setelah dorongan produk 150

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 13-Mar-2024
Day Wednesday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 13.52 324,400 239,232 73.75% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler start prod 09:29


CIP Sterilizer
Production preparation

2A Filler Preparasi sterilisasi 149


overlap 30
3B alarm domino 19

2A Packing straw putus 24


divider jump 22
3B Pack melintir di straw 17
pack roboh stuck di conveyor helix 6
divider jump 15

2A Sterilizer perbaikan valve UHT bocor 46

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 14-Mar-2024
Day Thursday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 17.65 423,600 346,488 81.80% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler stop 13:56


CIP Sterilizer start 20:17
Production preparation

1C Filler coding terpotong 18


pack pinching dan double fold 7
2A belt brake domino slip, coding terpotong 67
setting dudukan print domino 9
coding terpotong 21
3B CIP 24 jam 60
CIP 24 jam 240
perbaiikan domino 77
belt brake domino slip 25
coding terpotong 11
tinta menetes 8

2A Packing CBP divider jump 26


3B CBP divider jump 32

Sterilizer

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 15-Mar-2024
Day Friday
A. Production Output
Running Std output
Item SKU hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 21.52 516,400 405,768 78.58% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1C Filler tinta domino bocor 16


coding terpotong 34
2A coding terpotong 28
pack roboh 6
3B coding terpotong 30
CIP 24 jam 149 stop 20:31

1C Packing divider jump 36


2A trouble CBP 12

Sterilizer

Warehouse

Utillity/Teknik

2A Other istirahat shalat jum'at 111

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 16-Mar-2024
Day Saturday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 21.30 511,200 462,528 90.48% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1C Filler Setup and adjustment 162 start prod 01:42


Setting twist 18
2A coding terpotong 46
Pack nyangkut di guide conveyor 3
3B Coding domino terpotong 20

2A Packing Pack roboh di mc helix 1


3B karton gagal hisap 8
straw putus 9

Sterilizer

Warehouse

Utillity/Teknik

Other

3B Sosro overbatch telat 23

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 17-Mar-2024
Day Sunday
A. Production Output
Running Std output
Item SKU hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 14.65 351,600 273,336 77.74% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1C Filler coding domino terpotong 12


Pack roboh di outfeed 4
CIP 24 jam 164 stop 04:16
2B CIP 24 jam 397 start 13:37
coding domino terpotong 13
3C coding domino terpotong 38

3C Packing Pack roboh di conveyor helix 6

1C Sterilizer UHT valve drain bocor 114

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 18-Mar-2024
Day Monday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 18.40 441,600 389,880 88.29% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler stop 13:55


CIP Sterilizer start 19:36
Production preparation

1A Filler coding terpotong 23


2A CIP 24 jam 60
3C CIP 24 jam 276

1C Packing alarm blank coming out CBP 20


divider jump 12
perbaikan pack stuck di flight bar CBP 21
2A Back up CBP 5
Trouble SA 4
3C divider jump 43

Sterilizer

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 19-Mar-2024
Day Tuesday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 20.48 491,600 437,304 88.96% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1A Filler strip splacing brake 12


pack stuck di belt brake domino 54
2B stop setting presentase perbandingan LS/LA 7
3C persiapan CIP 31 stop prod 19:29
CIP 24 jam 180

1A Packing CBP divider jump 35


2B trouble CBP 8
stop alarm sensor conveyor helix 3
Trouble SA 5
3C Trouble CBP karton nabrak 6

Sterilizer

Warehouse

Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 20-Mar-2024
Day Wednesday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 21.63 519,200 225,792 43.49% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1A Filler sterilization ke 1 chamber masih berembun, venting 60


sterilisasi ke 2, doronganTCM 60
preparasi produksi 22 start prod 01:22
strip keluar jalur 10
pack stuck di belt brake domino 3
2B CIP Intermediete 180 Start prod 11:49
prehating ulang karena berembun 109
Pack roboh di belt brake 3
3C Trouble strip geser dan open tube 50 Stop prod 16:10
CIP karena open tube 240

2B Packing divider jump 6

Sterilizer

Warehouse

Utillity/Teknik

Other

1A Sosro supply TCM dari kitchen telat 64


3C Tunggu TCM 53 Start prod 21:53

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 21-Mar-2024
Day Thursday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 24.00 576,000 288,072 50.01% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

2B Filler open tube strip keluar jalur 58 stop 14:02


3C CIP after open tube 120
setting SA dan prepare produksi 60
preheating 77 start : 19:17
Open tube strip keluar jalur 52 stop 20:08
CIP after open tube 120

1A Packing CBP pack menabrak 30


straw tidak menempel 8
2B divider jump 2
alarm motor helix 6
straw putus 5
pack roboh di conveyor helix 12

Sterilizer
Warehouse
Utillity/Teknik

Other

1A Sosro perbaikan agitator kitchen 12 stop 06:48


2B perbaikan agitator kitchen 150

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date ###
Day Friday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 24.00 576,000 294,912 51.20% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1A Filler chamber masih berembun, sterilisasi ulang 146 start 01:26


open tube strip keluar jalur, CIP caustic 43 stop 02:17
CIP (strip gulung di roller peroxide batch & cleaning chamber) 180
preparasi produksi, dorongan TCM 60
2B preparasi produksi, dorongan TCM 8 Start 07:08
Strip keluar jalur 31
3C Strip keluar jalur 23

3C Packing infeed motor protection fault (helix) 16

Sterilizer
Warehouse
Utillity/Tekn

2B Other Istirahat shalat jum'at 104 Stop 11:25

Sosro Trouble Kitcen TCM telat 17 Start 13:09


3C supply air chiller drop 74

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 23-Mar-2024
Day Saturday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 17.18 412,400 193,536 46.93% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

1A Filler Alarm low peroxide 2


2B CIP 24 jam 240 start CIP 09:00
preheating, chamber bermbun, preheating ulang 120
3C preparasi 49 start after cip 15:49
temperature peroxide low 7

1A Packing Straw kurang nempel 82


2A Straw kurang nempel 46
perbaikan sensor straw 60

Sterilizer
Warehouse
Utillity/Teknik

Other

3C Sosro alarm high temp, perbaikan chiller SS 155


CIP intermediet karena mc stop lebih dari 2 jam 196 start CIP 19:00 & start prod 22:16

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung

PRODUCTION DAILY REPORT


Date 24-Mar-2024
Day Sunday
A. Production Output
Std output
Item SKU Running hours Actual Output* % Efficiency Remark
(packs)
1 TBK 200 24.00 576,000 234,432 40.70% Speed machine 24000 P/H

B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)

CIP Filler
CIP Sterilizer
Production preparation

2C Filler strip keluar jalur open tube 123 mc stop 09:57


preheating & preparasi 67 start 13:07
3B paper gagal splacing 8

2C Packing CBP divider jump 10


CBP error safety relay 40
1A motor conveyor infeed mc helix trip 17
3B CBP error safety relay 120
CIP intermediet after problem CBP 120
sterilisasi ulang, chamber berembun 69

1A Sterilizer UHT unsterile 32 mc stop 23:28


CIP after problem 120
sterilisasi ulang, chamber berembun 91 Start lagi 03:29
3B alarm TT1 low temp, UHT unsterile 32 mc stop 22:28

Warehouse
Utillity/Teknik

Other

Sosro

C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT. Uniplastindo Interbuana
Plant Cibitung

Area 1 2 3 4 5 6 7 8 9 10 11 12
TBK TBK TBK TBK TBK TBK TBK TBK TBK OFF TBK TBK
Sterilizer 302 61 164
Filler 88 86 90 82 34 11 28 21 97 29
Packing 25 89 78 22 59 106 54 61 82 23 37
Warehouse
Sosro 5 105 27 21 49 190 82
Others 81 8
TOTAL 111 177 269 139 162 140 416 150 293 0 374 66
Catatan Downtime Produksi
Periode Maret 2024
(Menit)

13 14 15 16 17 18 19 20 21 22 23 24 25 26
TBK TBK TBK TBK TBK TBK TBK TBK TBK TBK TBK TBK TBK
46 114 275
49 166 114 87 67 23 73 595 487 491 9 198
84 58 48 18 6 105 57 6 63 16 188 376

23 117 162 91 351


111 104
179 224 273 128 187 128 130 718 712 702 548 849 0 0
Total
27 27 28 29 29 Percentage
Downtime

962 13.60%
2,925 41.34%
1,661 23.48%
0 0.00%
1,223 17.29%
304 4.30%
0 0 0 0 0 7,075
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE AF
1 PT. Uniplastindo Interbuana
2 Plant Cibitung
3

4
% EFISIENSI PRODUKSI
5
PERIODE MARET 2024
6
7 Bulan
TOTAL
8 Tanggal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29
9 Std Output TBK 200 mL (24 pack/carton) 96,000 205,600 299,200 306,400 228,000 317,200 352,400 272,000 405,200 576,000 146,400 324,400 423,600 351,600 511,200 351,600 441,600 491,600 519,200 576,000 576,000 576,000 412,400 576,000 9,335,600
10 Act Output TBK 200 mL (24 pack/carton) 52,200 104,424 196,800 245,688 172,992 256,968 164,376 117,336 104,952 405,936 123,744 239,232 346,488 273,336 462,528 273,336 389,880 437,304 225,792 288,072 288,072 234,432 193,536 234,432 5,831,856

17 Efisiensi (%) TBK 200 mL 54.37 50.79 65.78 80.19 75.87 81.01 46.64 43.14 25.90 70.48 84.52 73.75 81.80 77.74 90.48 77.74 88.29 88.96 43.49 50.01 50.01 40.70 46.93 40.70 62.47
PT. Uniplastindo Interbuana #VALUE!
Plant Cibitung

Production Daily Report Line 3 (L)


Maret 2024

RUNNING HOURS QTY ACT


FORMASI (Carton) Karantina
DATE WEEK SKU
GRUP * Termasuk (Carton)
N Karantina
O
START END

### 1-Mar-24 9 2B TBK 200 09:42 13:42 2,175 0

### 2-Mar-24 9 2B TBK 200 11:25 15:00 1,391 47

### 2-Mar-24 9 3C TBK 200 18:01 23:00 2,960 138

### 3-Mar-24 9 2C TBK 200 10:06 15:00 3,072 0

### 3-Mar-24 9 3A TBK 200 15:00 22:34 5,128 34

### 4-Mar-24 10 2C TBK 200 08:22 15:00 5,334 150

### 4-Mar-24 10 3B TBK 200 08:23 15:01 4,903

### 5-Mar-24 10 2C TBK 200 13:30 15:00 968 8

### 5-Mar-24 10 3B TBK 200 15:00 23:00 6,240 96

### 6-Mar-24 10 1A TBK 200 23:00 07:00 6,934 70

### 6-Mar-24 10 2C TBK 200 07:00 15:00 3,773 0

### 7-Mar-24 10 1C TBK 200 05:02 06:11 1,016 0

### 7-Mar-24 10 3A TBK 200 16:19 23:00 5,833 73

### 8-Mar-24 10 1B TBK 200 23:00 05:38 4,889 18

8-Mar-24 10 3A TBK 200 18:32 23:00 4,032

9-Mar-24 10 1B TBK 200 23:00 07:00 7,488

### 9-Mar-24 10 2C TBK 200 07:00 15:00 3,662 14

### 9-Mar-24 10 3A TBK 200 15:00 23:00 711

### 11-Mar-24 11 1C TBK 200 23:00 07;00 6,199 247

### 11-Mar-24 11 2A TBK 200 07:00 15:00 6,100 57

### 11-Mar-24 11 3B TBK 200 15:00 23:00 4,880 18

### 12-Mar-24 11 1C TBK 200 05:30 07:00 1,176

### 12-Mar-24 11 2A TBK 200 07:00 07:59 1,008

### 12-Mar-24 11 3B TBK 200 19:12 23:00 2,972 140

### 13-Mar-24 11 2A TBK 200 09:29 15:00 3,072 0

13-Mar-24 11 3B TBK 200 15:00 23:00 6,896 32

14-Mar-24 11 1C TBK 200 23:00 07:00 7,523 131

14-Mar-24 11 2A TBK 200 07:00 13:56 5,386 276

14-Mar-24 11 3B TBK 200 20:17 23:00 1,528 45

15-Mar-24 11 1C TBK 200 23:00 07:00 6,416 80

15-Mar-24 11 2A TBK 200 07:00 15:00 5,516 140


15-Mar-24 11 3B TBK 200 15:00 20:31 4,975 115
16-Mar-24 11 1C TBK 200 01:42 07:00 5,140 148
16-Mar-24 11 2A TBK 200 07:00 15:00 7,025 113
16-Mar-24 11 3B TBK 200 15:00 23:00 7,107 3
17-Mar-24 11 1C TBK 200 23:00 04:16 2,967 27
17-Mar-24 11 2B TBK 200 13:37 15:00 1,152 0
17-Mar-24 11 3C TBK 200 15:00 23:00 7,270 46
18-Mar-24 12 1A TBK 200 23:00 07:00 6,851 35
18-Mar-24 12 2B TBK 200 07:00 13:55 6,706 0
18-Mar-24 12 3C TBK 200 19:36 23:00 2,688 0
19-Mar-24 12 1A TBK 200 23:00 07:00 6,144 0
19-Mar-24 12 2B TBK 200 07:00 15:00 7,680 0
19-Mar-24 12 3C TBK 200 15:00 19:29 4,397 0
20-Mar-24 12 1A TBK 200 01:22 07:00 4,224 0
20-Mar-24 12 2B TBK 200 07:00 15:00 3,072 0
20-Mar-24 12 3C TBK 200 15:00 23:00 2,112 -
21-Mar-24 12 1A TBK 200 23:00 07:00 7,239
21-Mar-24 12 2B TBK 200 07:00 15:00 3,932
21-Mar-24 12 3C TBK 200 15:00 23:00 832
22-Mar-24 12 1A TBK 200 23:00 07:00 768
22-Mar-24 12 2B TBK 200 07:00 15:00 5,376
22-Mar-24 12 3C TBK 200 15:00 23:00 6,144
23-Mar-24 12 1A TBK 200 23:00 07:00 6,720
23-Mar-24 12 2B OFF 07:00 15:00
23-Mar-24 12 3C TBK 200 15:49 23:00 1,344
24-Mar-24 12 1A TBK 200 03:29 07:00 3,648
24-Mar-24 12 2C TBK 200 07:00 15:00 4,008
24-Mar-24 12 3A TBK 200 15:00 23:00 2,112
25-Mar-24 13 1A OFF 23:00 07:00
25-Mar-24 13 2C TBK 200 07:00 15:00 6,672
25-Mar-24 13 3A TBK 200 15:00 23:00 7,872
26-Mar-24 13
26-Mar-24 13
26-Mar-24 13
27-Mar-24 13
27-Mar-24 13
27-Mar-24 13
28-Mar-24 13
28-Mar-24 13
28-Mar-24 13
29-Mar-24 13
29-Mar-24 13
29-Mar-24 13
30-Mar-24 13
30-Mar-24 13
30-Mar-24 13
31-Mar-24 13
31-Mar-24 13
31-Mar-24 13

TOTAL MARET 2024 265,358 2,301


y Report Line 3 (L)
et 2024

Reason Karantina

observasi produk naik ke chamber

coding terpotong

coding terpotong

coding terpotong

coding terpotong

coding terpotong

coding terpotong

coding terpotong

coding terpotong

overlap dan coding terpotong

coding terpotong

coding terpotong

pack twist dan coding terpotong

coding blur

coding terpotong, double fold

coding terpotong dan keluar jalur

coding terpotong

coding terpotong
PT. Uniplastindo Interbuana
Plant Cibitung

Production Daily Report Per-Shift Line 3 (L)


Mar-24

RUNNING HOURS
QTY ACT QTY ACT
DATE WEEK SKU
(Carton) (Packs)
N
O
START END

### 1-Mar-24 9 TBK 200 09:32 13:42 2,175 52,200


### 2-Mar-24 9 TBK 200 11:25 23:00 4,351 104,424
### 3-Mar-24 9 TBK 200 10:06 22:34 8,200 196,800
Week 9 40,183 964,392
### 4-Mar-24 10 TBK 200 08:22 21:08 10,237 245,688
### 5-Mar-24 10 TBK 200 13:30 23:00 7,208 172,992
### 6-Mar-24 10 TBK 200 23:00 07:00 10,707 256,968
### 7-Mar-24 10 TBK 200 05:02 23:00 6,849 164,376
### 8-Mar-24 10 TBK 200 23:00 23:00 8,921 214,104
### 9-Mar-24 10 TBK 200 07:00 23:00 11,861 284,664
Week 10 55,783 1,338,792
### 11-Mar-24 11 TBK 200 23:00 23:00 17,179 412,296
### 12-Mar-24 11 TBK 200 05:30 23:00 5,156 123,744
### 13-Mar-24 11 TBK 200 09:29 23:00 9,968 239,232
### 14-Mar-24 11 TBK 200 23:00 23:00 14,437 346,488
### 15-Mar-24 11 TBK 200 23:00 23:00 16,907 405,768
### 16-Mar-24 11 TBK 200 23:00 23:00 19,272 462,528
### 17-Mar-24 11 TBK 200 23:00 23:00 11,389 273,336
### Week 11 94,308 2,263,392
### 18-Mar-24 12 TBK 200 23:00 23:00 16,245 389,880
### 19-Mar-24 12 TBK 200 23:00 23:00 18,221 437,304
### 20-Mar-24 12 TBK 200 23:00 23:00 9,408 225,792
### 21-Mar-24 12 TBK 200 23:00 23:00 12,003 288,072
### 22-Mar-24 12 TBK 200 23:00 23:00 12,288 294,912
23-Mar-24 12 TBK 200 23:00 23:00 8,064 193,536
24-Mar-24 12 TBK 200 23:00 23:00 9,768 234,432
Week 12 85,997 2,063,928
25-Mar-24 13 TBK 200 14,544 349,056
26-Mar-24 13 TBK 200 - -
27-Mar-24 13 TBK 200 - -
28-Mar-24 13 TBK 200 - -
29-Mar-24 13 TBK 200 - -
30-Mar-24 13 TBK 200 - -
31-Mar-24 13 TBK 200 - -
Week 13 14,544 349,056

TOTAL MARET 2024 250,814 3,955,608


PT. Uniplastindo Interbuana
Plant Cibitung

Production Daily Report Per SKU Line 3 (L)


Mar-24

RUNNING HOURS
QTY PLAN QTY PLAN QTY ACT QTY ACT
DATE WEEK SKU
(Carton) (Packs) (Carton) (Packs)
N
O
START END

### 01 - 03 Mar 24 9 TBK 200 09:42 23:00 28,800 691,200 14,726 353,424
### 04 - 10 Mar 24 10 TBK 200 08:22 23:00 66,500 1,596,000 55,783 1,338,792
### 11 - 17 Mar 24 11 TBK 200 23:00 23:00 117,800 2,827,200 94,308 2,263,392
### 18 - 24 Mar 24 12 TBK 200 23:00 133,000 3,192,000 85,997 2,063,928
### 25 - 31 Mar 24 13 TBK 200 0 14,544 349,056
### 0

TOTAL MARET 2024 346,100 8,306,400 265,358 6,368,592

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