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Daily Report Produksi Internal Line G Mar 24
Daily Report Produksi Internal Line G Mar 24
Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Sosro
SHIFT 1 0
SHIFT 2 0
SHIFT 3 0
TOTAL 0 0.000
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer start 21:30
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Countermeasure
Shift Area Reason (Minutes) Root Cause Corrective action
CIP Filler
CIP Sterilizer stop prod : 14:19
Production preparation start after CIP 18:13
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Countermeasure
Shift Area Reason (Minutes) Root Cause Corrective action
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Filler
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer stop prod 03:20
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer start 09:38
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Sterilizer
Warehouse
Utillity/Teknik
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer start after CIP 16:24
Production preparation start after problem 21:49
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
1C Filler strip tracking, open tube, CIP ulang 218 open tube 23:32
strip trouble 12
2A stop splacing trip 2
overlap 2
3B Open tube, paper keluar jalur 289 open tube 16:13
Sterilizer
Warehouse
Utillity/Teknik
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer stop problem 06:03
Production preparation start after problem 11:29
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action Preventive Action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Warehouse
Utillity/Teknik
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action Preventive Action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action Preventive Action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
2B Sterilizer alarm product canceled, gasket PHE main heating bocor 157 stop 12:23
3C gasket PHE main heating bocor, penggantian mekanikal seal 480
pompa hot water
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer 17:20 Ganti ke Rocket Chicken
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer 17:20 Ganti ke Rocket Chicken
Production preparation 17:20 - 19:02
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Sterilizer
Warehouse
Utillity/Teknik
Other
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT.Uniplastindo interbuana
Plant Cibitung
B.Downtime
Shift Area Reason Countermeasure Root Cause Corrective action
(Minutes)
CIP Filler
CIP Sterilizer
Production preparation
Packing
Sterilizer
Warehouse
Utillity/Teknik
Other
Sosro
C.Customer complaints
ITEM SKU Qty Production Code Reason Description & Countermeasure
Preventive Action Verification
PT. Uniplastindo Interbuana
Plant Cibitung
Area 1 1 2 3 4 5 5 6 7 7 8 9
STK RC TBK TBK TBK TBK TBK STK RC STK RC STK RC TBK TBK TBK
Sterilizer
Filler 10 10 13 4 54 5 2
Packing 10 5 9 5 22
Warehouse
Sosro
Others 69
TOTAL 0 0 20 15 13 4 9 59 5 0 93 0
Catatan Downtime Produksi
Periode Maret 2024
(Menit)
10 11 12 12 13 14 14 15 16 16 17 18 19 20
TBK TBK TBK STK RC STK RC STK RC TBK TBK TBK STK REG STK REG STK REG STK REG STK REG
264 157 79
337 83 3 236 523 342 20 60 285 51 373 166 87 8
5 14 14 8 13 9 9
98
37 94 70
337 88 3 250 672 350 33 427 285 121 373 323 175 8
Total
21 21 22 23 24 24 25 26 27 27 28 29 29 Downtime
STK REG STK RC STK REG STK REG STK REG TBK
500
4 8 49 8 4 133 2,878
6 129
0
39 468 605
110 380
4 8 198 482 4 133 0 0 0 0 0 0 0 4,492
Percentage
11.13%
64.07%
2.87%
0.00%
13.47%
8.46%
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC AD AE
1 PT. Uniplastindo Interbuana
2 Plant Cibitung
3
4
% EFISIENSI PRODUKSI
5
PERIODE MARET 2024
6
7 Bulan
TOTAL
8 Tanggal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
9 Std Output TBK 200 mL (24 pack/carton) 36,000 576,000 482,400 576,000 225,200 320,800 576,000 451,600 576,000 576,000 222,400 169,600 576,000 444,000 491,200 192,000 6,491,200
10 Act Output TBK 200 mL (24 pack/carton) 35,712 565,248 470,160 570,048 218,376 321,024 519,792 451,008 451,008 539,328 216,648 156,672 411,552 304,272 434,688 188,928 5,854,464
11 Std Output STK REG 200 mL (24 pack/carton) 104,000 576,000 384,000 576,000 416,400 535,200 84,800 576,000 84,800 3,337,200
12 Act Output STK REG 200 mL (24 pack/carton) 82,944 424,944 250,440 495,936 412,032 530,304 83,424 405,504 83,424 2,768,952
13 Std Output STK RC 200 mL (24 pack/carton) 295,200 204,400 576,000 104,000 158,400 576,000 384,000 40,800 2,338,800
14 Act Output STK RC 200 mL (24 pack/carton) 298,584 201,024 537,600 102,408 58,176 301,248 240,792 40,776 1,780,608
17 Efisiensi (%) TBK 200 mL 99.20 98.13 97.46 98.97 96.97 100.07 90.24 99.87 78.30 93.63 97.41 92.38 71.45 68.53 88.50 98.40 90.19
18 Efisiensi (%) STK REG 200 mL 79.75 73.78 65.22 86.10 98.95 99.09 98.38 70.40 98.38 82.97
19 Effisiensi (%) STK RC 200 mL 101.15 98.35 93.33 98.47 36.73 52.30 62.71 99.94 76.13
PT. Uniplastindo Interbuana
Plant Cibitung
RUNNING HOURS
QTY ACT QTY ACT
DATE WEEK SKU (Carton) (Packs)
N
O
START END
### 1-Mar-24 9 STK RC 200 & TBK 23:00 23:00 13,929 334,296
### 2-Mar-24 9 TBK 200 23:00 23:00 23,552 565,248
### 3-Mar-24 9 TBK 200 23:00 23:00 19,590 470,160
Week 9 57,071 1,369,704
### 4-Mar-24 10 TBK 200 23:00 23:00 23,752 570,048
### 5-Mar-24 10 TBK 200 & STK RC 23:00 23:00 17,475 419,400
### 6-Mar-24 10 STK RC 200 23:00 07:00 22,400 537,600
### 7-Mar-24 10 TBK 200 & STK RC 23:00 23:00 17,643 423,432
### 8-Mar-24 10 TBK 200 23:00 23:00 21,658 519,792
### 9-Mar-24 10 TBK 200 23:00 23:00 18,792 451,008
### 10-Mar-24 10 TBK 200 23:00 23:00 18,267 438,408
Week 10 139,987 3,359,688
### 11-Mar-24 11 TBK 200 23:00 23:00 22,472 539,328
### 12-Mar-24 11 TBK 200+STK RC 23:00 23:00 11,451 274,824
### 13-Mar-24 11 STK RC 200 23:00 23:00 12,552 301,248
14-Mar-24 11 TBK 200+STK RC 23:00 23:00 16,561 397,464
### 15-Mar-24 11 TBK 200 23:00 23:00 17,148 411,552
### 16-Mar-24 11 TBK + STK REG 200 23:00 23:00 16,134 387,216
### 17-Mar-24 11 STK REG 200 23:00 23:00 17,706 424,944
### Week 11 114,024 2,736,576
### 18-Mar-24 12 STK REG 200 23:00 15:00 10,435 250,440
### 19-Mar-24 12 STK REG 200 23:00 23:00 20,664 495,936
### 20-Mar-24 12 STK REG 200 23:00 23:00 17,168 412,032
### 21-Mar-24 12 STK REG + STK RC 23:00 23:00 23,795 571,080
### 22-Mar-24 12 STK REG 200 23:00 23:00 16,256 390,144
23-Mar-24 12 STK REG 200 23:00 23:00 16,896 405,504
24-Mar-24 12 STK REG + TBK 23:00 23:00 21,588 518,112
Week 12 126,802 3,043,248
25-Mar-24 13 TBK 200 19,616 470,784
26-Mar-24 13 TBK 200 - -
27-Mar-24 13 TBK 200 - -
28-Mar-24 13 TBK 200 - -
29-Mar-24 13 TBK 200 - -
30-Mar-24 13 TBK 200 - -
31-Mar-24 13 - -
### Week 13 19,616 470,784
RUNNING HOURS
QTY PLAN QTY PLAN QTY ACT QTY ACT
DATE SKU
(Carton) (Packs) (Carton) (Packs)
N
O
START END
### 1-Mar-24 STK RC 200 23:00 11:18 13,300 319,200 12,441 298,584
###01 - 05 Mar 24 TBK 200 21:30 15:00 82,200 1,972,800 77,481 1,859,544
###05 - 07 Mar 24 STK RC 200 07:00 07:00 20,900 501,600 35,043 841,032
###07 - 12 Mar 24 TBK 200 07:00 08:16 77,900 1,869,600 103,592 2,486,208
###12 - 14 Mar 24 STK RC 200 16:24 15:00 43,700 1,048,800 25,009 600,216
### 14 -16 Mar 24 TBK 200 15:56 17:30 49,400 1,185,600 36,354 872,496
### 16 - Present STK REG 200 18:40 117,800 2,827,200 68,277 1,638,648
No Month
TBK 200 ml STK REG 200 ml STK RC 200 ml
541,807
471,576
612,606
1,625,989