PT.

Uniplastindo Interbuana
Plant Cibitung

Production Daily Report Line 1 (G)

Maret 2024

RUNNING HOURS QTY ACT

FORMAS (Carton) Karantina QTY ACT RELEASEME RELEASEME
DATE WEEK
I GRUP
SKU *Termasuk (Carton) (Packs) NT (Carton) NT (%)
N Karantina
O
START END

### 1-Mar-24 9 1A STK RC 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
### 1-Mar-24 9 2B STK RC 200 07:00 11:18 4,441 0 106,584 4,441 100.0%
### 1-Mar-24 9 3C TBK 200 21:30 23:00 1,488 0 35,712 1,488 100.0%
### 2-Mar-24 9 1A TBK 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
### 2-Mar-24 9 2B TBK 200 07:00 15:00 7,680 0 184,320 7,680 100.0%
### 2-Mar-24 9 3C TBK 200 15:00 23:00 7,872 0 188,928 7,872 100.0%
### 3-Mar-24 9 1A TBK 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
### 3-Mar-24 9 2B TBK 200 07:00 15:00 6,838 0 164,112 6,838 100.0%
### 3-Mar-24 9 3C TBK 200 15:00 23:00 4,752 0 114,048 4,752 100.0%
### 4-Mar-24 10 1A TBK 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
### 4-Mar-24 10 2B TBK 200 07:00 15:00 8,000 0 192,000 8,000 100.0%
### 4-Mar-24 10 3C TBK 200 15:00 23:00 7,752 0 186,048 7,752 100.0%
### 5-Mar-24 10 1A TBK 200 23:00 07:00 7,872 0 188,928 7,872 100.0%
### 5-Mar-24 10 2B TBK 200 07:00 15:00 1,227 0 29,448 1,227 100.0%
5-Mar-24 10 2B STK RC 200 07:00 15:00 504 0 12,096 504 100.0%
### 5-Mar-24 10 3C STK RC 200 15:00 23:00 7,872 0 188,928 7,872 100.0%
### 6-Mar-24 10 1A STK RC 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
### 6-Mar-24 10 2B STK RC 200 07:00 15:00 6,720 0 161,280 6,720 100.0%
### 6-Mar-24 10 3C STK RC 200 15:00 23:00 7,680 0 184,320 7,680 100.0%
### 7-Mar-24 10 1B STK RC 200 23:00 07:00 4,267 0 102,408 4,267 100.0%
### 7-Mar-24 10 2C TBK 200 07:00 15:00 5,376 0 129,024 5,376 100.0%
### 7-Mar-24 10 3A TBK 200 15:00 23:00 8,000 0 192,000 8,000 100.0%
### 8-Mar-24 10 1B TBK 200 23:00 07:00 7,776 0 186,624 7,776 100.0%
### 8-Mar-24 10 2C TBK 200 07:00 15:00 5,947 0 142,728 5,947 100.0%
8-Mar-24 10 3A TBK 200 15:00 23:00 7,935 0 190,440 7,935 100.0%
9-Mar-24 10 1B TBK 200 23:00 07:00 4,840 0 116,160 4,840 100.0%
9-Mar-24 10 2C TBK 200 07:00 15:00 5,952 0 142,848 5,952 100.0%
9-Mar-24 10 3A TBK 200 15:00 23:00 8,000 0 192,000 8,000 100.0%
10-Mar-24 10 1B TBK 200 23:00 07:00 4,368 240 104,832 4,128 94.5%
10-Mar-24 10 2A TBK200 07:00 15:00 7,872 0 188,928 7,872 100.0%
10-Mar-24 10 3B TBK 200 15:00 23:00 6,027 171 144,648 5,856 97.2%
11-Mar-24 11 1C TBK 200 23:00 07:00 6,528 0 156,672 6,528 100.0%
11-Mar-24 11 2A TBK 200 07:00 15:00 8,000 0 192,000 8,000 100.0%
11-Mar-24 11 3B TBK 200 15:00 23:00 7,944 0 190,656 7,944 100.0%
### 12-Mar-24 11 1C TBK 200 23:00 07:00 7,872 0 188,928 7,872 100.0%
### 12-Mar-24 11 2A TBK 200 07:00 08:16 1,155 0 27,720 1,155 100.0%
12-Mar-24 11 3B STK RC 200 16:24 23:00 2,424 0 58,176 2,424 100.0%
13-Mar-24 11 1C STK RC 200 23:00 07:00 4,032 0 96,768 4,032 100.0%
13-Mar-24 11 2A STK RC 200 07:00 15:00 5,256 0 126,144 5,256 100.0%
13-Mar-24 11 3B STK RC 200 15:00 23:00 3,264 0 78,336 3,264 100.0%
14-Mar-24 11 1C STK RC 200 23:00 07:00 6,806 24 163,344 6,782 99.6%
14-Mar-24 11 2A STK RC 200 07:00 15:00 3,227 0 77,448 3,227 100.0%
14-Mar-24 11 3B TBK 200 15:56 23:00 6,528 0 156,672 6,528 100.0%
15-Mar-24 11 1C TBK 200 23:00 07:00 7,752 0 186,048 7,752 100.0%
 RUNNING HOURS QTY ACT
FORMAS (Carton) Karantina QTY ACT RELEASEME RELEASEME
DATE WEEK
I GRUP
SKU *Termasuk (Carton) (Packs) NT (Carton) NT (%)
N Karantina
O
START END

15-Mar-24 11 2A TBK 200 07:00 15:00 3,684 0 88,416 3,684 100.0%

15-Mar-24 11 3B TBK 200 17:01 23:00 5,712 0 137,088 5,712 100.0%
16-Mar-24 11 1C TBK 200 23:00 07:00 7,680 0 184,320 7,680 100.0%
16-Mar-24 11 2A TBK 200 07:00 15:00 2,688 0 64,512 2,688 100.0%
16-Mar-24 11 3B TBK 200 15:00 17:30 2,310 0 55,440 2,310 100.0%
16-Mar-24 11 3B STK REG 200 18:40 23:00 3,456 0 82,944 3,456 100.0%
17-Mar-24 11 1C STK REG 200 23:00 07:00 6,720 0 161,280 6,720 100.0%
17-Mar-24 11 2B STK REG 200 07:00 15:00 7,680 0 184,320 7,680 100.0%
17-Mar-24 11 3C STK REG 200 15:00 23:00 3,306 0 79,344 3,306 100.0%
18-Mar-24 12 1A STK REG 200 23:00 07:00 6,072 0 145,728 6,072 100.0%
18-Mar-24 12 2B STK REG 200 07:00 15:00 4,363 0 104,712 4,363 100.0%
18-Mar-24 12 3C OFF 0 0
19-Mar-24 12 1A STK REG 200 23:00 07:00 5,304 0 127,296 5,304 100.0%
19-Mar-24 12 2B STK REG 200 07:00 15:00 7,560 0 181,440 7,560 100.0%
19-Mar-24 12 3C STK REG 200 15:00 23:00 7,800 0 187,200 7,800 100.0%
20-Mar-24 12 1A STK REG 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
20-Mar-24 12 2B STK REG 200 07:00 15:00 8,016 0 192,384 8,016 100.0%
20-Mar-24 12 3C STK REG 200 15:00 23:00 1,152 0 27,648 1,152 100.0%
21-Mar-24 12 1A STK REG 200 23:00 07:00 8,000 0 192,000 8,000 100.0%
21-Mar-24 12 2B STK REG 200 07:00 15:00 8,000 0 192,000 8,000 100.0%
21-Mar-24 12 3C STK REG 200 15:00 23:00 6,096 0 146,304 6,096 100.0%
21-Mar-24 12 3C STK RC 200 17:20 19:02 1,699 0 40,776 1,699 100.0%
22-Mar-24 12 1A STK REG 200 23:00 07:00 8,000 - 192,000 8,000 100.0%
22-Mar-24 12 2B STK REG 200 07:00 15:00 5,376 - 129,024 5,376 100.0%
22-Mar-24 12 3C STK REG 200 15:00 23:00 2,880 - 69,120 2,880 100.0%
23-Mar-24 12 1A STK REG 200 23:00 07:00 7,920 - 190,080 7,920 100.0%
23-Mar-24 12 2B STK REG 200 07:00 15:00 7,824 - 187,776 7,824 100.0%
23-Mar-24 12 3C STK REG 200 23:00 07:00 1,152 - 27,648 1,152 100.0%
24-Mar-24 12 1A STK REG 200 23:04 02:32 3,476 - 83,424 3,476 100.0%
24-Mar-24 12 1A TBK 200 02:32 07:00 2,112 - 50,688 2,112 100.0%
24-Mar-24 12 2C TBK 200 07:00 15:00 8,000 - 192,000 8,000 100.0%
24-Mar-24 12 3A TBK 200 15:00 23:00 8,000 - 192,000 8,000 100.0%
25-Jan-24 13 1A TBK 200 23:00 07:00 7,872 - 188,928 0.0%
25-Mar-24 13 2C TBK 200 07:00 15:00 8,000 - 192,000 0.0%
25-Mar-24 13 3A TBK 200 15:00 23:00 3,744 - 89,856 0.0%
26-Mar-24 13 1A TBK 200 23:00 07:00 7,872 188,928 0.0%

TOTAL MARET 2024 465,372 435 11,168,928 437,449 94.0%

AVERAGE OUTPUT PER SHIFT 6,205

STK REG 200 128,153 Ctn 3,075,672 Pack

TBK 200 263,027 Ctn 6,312,648 Pack
STK RC 200 74,192 Ctn 1,780,608 Pack
 PT. Uniplastindo Interbuana -
Plant Cibitung

Production Daily Report Line 3 (L)

Maret 2024

RUNNING HOURS QTY ACT

FORMASI (Carton) Karantina RELEASEME RELEASEME
DATE WEEK SKU Reason Karantina
GRUP * Termasuk (Carton) NT (Carton) NT (%)
N Karantina
O
START END

### 1-Mar-24 9 2B TBK 200 09:42 13:42 2,175 0 2,175 100%

### 2-Mar-24 9 2B TBK 200 11:25 15:00 1,391 47 observasi produk naik ke chamber 1,344 97%

### 2-Mar-24 9 3C TBK 200 18:01 23:00 2,960 138 coding terpotong 2,822 95%

### 3-Mar-24 9 2C TBK 200 10:06 15:00 3,072 0 3,072 100%

### 3-Mar-24 9 3A TBK 200 15:00 22:34 5,128 34 coding terpotong 5,094 99%

### 4-Mar-24 10 2C TBK 200 08:22 15:00 5,334 150 coding terpotong 5,184 97%

### 4-Mar-24 10 3B TBK 200 08:23 15:01 4,903 4,903 100%

### 5-Mar-24 10 2C TBK 200 13:30 15:00 968 8 coding terpotong 960 99%

### 5-Mar-24 10 3B TBK 200 15:00 23:00 6,240 96 coding terpotong 6,144 98%

### 6-Mar-24 10 1A TBK 200 23:00 07:00 6,934 70 coding terpotong 6,864 99%

### 6-Mar-24 10 2C TBK 200 07:00 15:00 3,773 0 3,773 100%

### 7-Mar-24 10 1C TBK 200 05:02 06:11 1,016 0 1,016 100%

### 7-Mar-24 10 3A TBK 200 16:19 23:00 5,833 73 5,760 99%

### 8-Mar-24 10 1B TBK 200 23:00 05:38 4,889 18 coding terpotong 4,871 100%

8-Mar-24 10 3A TBK 200 18:32 23:00 4,032 4,032 100%

9-Mar-24 10 1B TBK 200 23:00 07:00 7,488 7,488 100%

### 9-Mar-24 10 2C TBK 200 07:00 15:00 3,662 14 coding terpotong 3,648 100%

### 9-Mar-24 10 3A TBK 200 15:00 23:00 711 711 100%

### 11-Mar-24 11 1C TBK 200 23:00 07;00 6,199 247 overlap dan coding terpotong 5,952 96%

### 11-Mar-24 11 2A TBK 200 07:00 15:00 6,100 57 coding terpotong 6,043 99%

### 11-Mar-24 11 3B TBK 200 15:00 23:00 4,880 18 coding terpotong 4,862 100%

### 12-Mar-24 11 1C TBK 200 05:30 07:00 1,176 1,176 100%

### 12-Mar-24 11 2A TBK 200 07:00 07:59 1,008 1,008 100%

### 12-Mar-24 11 3B TBK 200 19:12 23:00 2,972 140 pack twist dan coding terpotong 2,832 95%

### 13-Mar-24 11 2A TBK 200 09:29 15:00 3,072 0 3,072 100%

13-Mar-24 11 3B TBK 200 15:00 23:00 6,896 32 coding blur 6,864 100%

14-Mar-24 11 1C TBK 200 23:00 07:00 7,523 131 coding terpotong, double fold 7,392 98%

14-Mar-24 11 2A TBK 200 07:00 13:56 5,386 276 coding terpotong dan keluar jalur 5,110 95%

14-Mar-24 11 3B TBK 200 20:17 23:00 1,528 45 coding terpotong 1,483 97%

15-Mar-24 11 1C TBK 200 23:00 07:00 6,416 80 coding terpotong 6,336 99%

15-Mar-24 11 2A TBK 200 07:00 15:00 5,516 140 5,376 97%

15-Mar-24 11 3B TBK 200 15:00 20:31 4,975 115 4,860 98%
16-Mar-24 11 1C TBK 200 01:42 07:00 5,140 148 4,992 97%
16-Mar-24 11 2A TBK 200 07:00 15:00 7,025 113 6,912 98%
16-Mar-24 11 3B TBK 200 15:00 23:00 7,107 3 7,104 100%
17-Mar-24 11 1C TBK 200 23:00 04:16 2,967 27 2,940 99%
17-Mar-24 11 2B TBK 200 13:37 15:00 1,152 0 1,152 100%
17-Mar-24 11 3C TBK 200 15:00 23:00 7,270 46 7,224 99%
18-Mar-24 12 1A TBK 200 23:00 07:00 6,851 35 6,816 99%
18-Mar-24 12 2B TBK 200 07:00 13:55 6,706 0 6,706 100%
18-Mar-24 12 3C TBK 200 19:36 23:00 2,688 0 2,688 100%
19-Mar-24 12 1A TBK 200 23:00 07:00 6,144 0 0%
19-Mar-24 12 2B TBK 200 07:00 15:00 7,680 0 0%
19-Mar-24 12 3C TBK 200 15:00 19:29 4,397 0 0%
20-Mar-24 12 1A TBK 200 01:22 07:00 4,224 0 0%
20-Mar-24 12 2B TBK 200 07:00 15:00 3,072 0 0%
20-Mar-24 12 3C TBK 200 15:00 23:00 2,112 - 0%
21-Mar-24 12 1A TBK 200 23:00 07:00 7,239 0%
21-Mar-24 12 2B TBK 200 07:00 15:00 3,932 0%
 RUNNING HOURS QTY ACT
FORMASI (Carton) Karantina RELEASEME RELEASEME
DATE WEEK SKU Reason Karantina
GRUP * Termasuk (Carton) NT (Carton) NT (%)
N Karantina
O
START END

21-Mar-24 12 3C TBK 200 15:00 23:00 832 0%

22-Mar-24 12 1A TBK 200 23:00 07:00 768 0%
22-Mar-24 12 2B TBK 200 07:00 15:00 5,376 0%
22-Mar-24 12 3C TBK 200 15:00 23:00 6,144 0%
23-Mar-24 12 1A TBK 200 23:00 07:00 6,720 0%
23-Mar-24 12 2B OFF 07:00 15:00 #DIV/0!
23-Mar-24 12 3C TBK 200 15:49 23:00 1,344 0%
24-Mar-24 12 1A TBK 200 03:29 07:00 3,648 0%
24-Mar-24 12 2C TBK 200 07:00 15:00 4,008 0%
24-Mar-24 12 3A TBK 200 15:00 23:00 2,112 0%
25-Mar-24 13 1A OFF 23:00 07:00 #DIV/0!
25-Mar-24 13 2C TBK 200 07:00 15:00 6,672 0%
25-Mar-24 13 3A TBK 200 15:00 23:00 7,872 0%
26-Mar-24 13 1A TBK 200 23:00 07:00 3,840 0%

TOTAL MARET 2024 269,198 2,301 178,761 66.41%

AVERAGE 4,413
 PROBLEM LINE 3 (L)

Duration
Date Time Problem Description Area
(minute)
3/2/2024 08:00 - 10:00 Sterilisasi ke-1 venting, chamber berembun, cleaning ulang Filler 120
10:00 - 11:00 Sterlisasi gagal, konsentrasi peroxide drop 30% Filler 60
13:14 - 13:35 LS blister setelah splacing paper Filler 21
14:11 - 15:00 koneksi pipa product bocor + open fill Filler 49
18:53 - 19:15 coding terpotong Filler 15
21:17 - 21:35 coding bocor Filler 18
3/3/2024 08:00 - 09:00 sterilisasi ulang, chamber berembun Filler 60
09:00 - 10:06 perbaikan CBP alarm wrong recipe selected CBP 66
17:20 - 17:34 coding terpotong Filler 14
3/4/2024 08:45 - 09:00 coding terpotong Filler 15
3/5/2024 13:42 - 13:53 coding terpotong Filler 11
16:55 - 17:09 coding terpotong Filler 14
17:37 - 17:54 coding terpotong Filler 17
22:59 - 23:11 coding terpotong Filler 12
3/6/2024 23:00 - 23:11 coding terpotong Filler 11
06:22 - 06:35 coding terpotong Filler 13
3/7/2024 19:22 - 19:33 coding terpotong Filler 11
3/8/2024 16:00 - 17:00 sterlisasi, chamber berembun Filler 60
21:43 - 22:03 trouble check weigher DE 20
3/9/2024 06:25 - 06;38 coding bocor Filler 13
trouble straw detector StrawApp 58 (akumulasi)
3/10/2024 16:00 - 17:00 preheating ulang, chamber berembun Filler 120
3/11/2024 01:03 - 01:23 coding bocor Filler 20
02:45 - 03:00 coding bocor Filler 15
07:32 - 07:52 coding terpotong Filler 20
11:36 - 11:47 coding terpotong Filler 11
3/12/2024 12:00 - 15:00 perbaikan baut pengunci lower forming ring Filler 180
15:00 - 16:00 waiting spare part Filler 60
16:00 - 17:00 pemasangan baut pengunci lower forming ring Filler 60
17:00 - 18:00 sterilisasi, chamber berembun Filler 60
19:12 - 19;21 coding terpotong Filler 9
20:17 - 22:23 trouble twist geser Filler 20 (akumulasi)
3/13/2024 23:03 - 23:14 twist geser Filler 11
00:04 - 00:14 coding terpotong Filler 10
07:00 -09:00 sterlisasi, chamber berembun Filler 120
13:10 - 13:40 overlap splacing paper Filler 30
22:21 - 22:37 alarm domino Filler 19
3/14/2024 04:12 - 04:20 coding terpotong Filler 8
05:12 - 01:22 coding terpotong Filler 10
06:38 - 06:44 pack pinching & double fold Filler 7
07:37 - 08:12 belt brake domino slip Filler 25
10:36 - 10:57 coding terpotong Filler 21
18:00 - 19:00 sterilisasi, chamber berembun Filler 60
19:00 - 20:00 perbaikan domino Filler 60
21:14 - 21:25 coding terpotong Filler 11
22:52 - 23:00 tinta domino mentes Filler 8
3/15/2024 23:00 - 23:16 tinta domino mentes Filler 16
01:25 - 01:33 coding terpotong Filler 8
02:49 - 03:00 coding terpotong Filler 11
05:23 - 05:37 coding terpotong Filler 12
08:04 - 08:21 coding terpotong Filler 17
10:15 - 10:26 coding terpotong Filler 11
17:28 - 17:58 counter terpotong Filler 30
16 Mar 2024 01:00 - 01:42 preheating ulang, chamber berembun Filler 42
02:49 - 03:07 twist geser Filler 11
 PROBLEM LINE 3 (L)

Duration
Date Time Problem Description Area
(minute)
coding terpotong Filler 46 (akumulasi)
20:16 - 20:36 coding terpotong Filler 20
17 Mar 2024 02:40 -02:52 coding terpotong Filler 12
14:22 - 14:35 coding terpotong Filler 13
19:48 - 20:00 coding terpotong Filler 12
20:00 00:04 coding terpotong Filler 4
22:00 -22:22 coding terpotong Filler 22
18 Mar 2024 23:46 - 23:59 coding terpotong Filler 13
05:46 - 05:56 coding terpotong Filler 10
05:15 - 05:36 perbaikan pack stuck di flight bar CBP 21
17:00 -18:00 perbaikan domino Filler 60
trouble CBP divider jump CBP 43 (akumulasi)
19 Mar 2024 00:19 -00:31 strip splacing brake Filler 12
truble CBP divider jump CBP 35 (akumulasi)
05:26 - 06:20 pack stuck di belt brake domino Filler 54
07:00 -07:08 trouble CBP CBP 8
10:34 - 10:37 alarm sensor conveyor helix Helix 3
11:00 -11;07 setting presentase LS/SA Filler 7
20 Mar 2024 23:00 - 24:00 sterlisasi, chamber berembun Filler 142
01:29 - 01:39 strip keluar jalur splacing Filler 10
09:00 - 11:49 preheating ulang, chamber berembun Filler 149
12:31 - 12:34 pack roboh di belt brake Filler 3
14:08 - 14:14 trouble SA StrawApp 6
16:10 - 17:00 strip keluar jalur open tube Filler 50
17:00 - 20:00 CIP karena open tube Filler 180
20:00 - 21:00 preheating ulang, chamber berembun Filler 60
21 Mar 2024 04:13 - 04:43 trouble CBP pack menabrak Filler 30
05:07 - 05;15 straw tidak menempel StrawApp 8
11:00 - 11:06 motor conveyor inverter Helix 6
12:02 - 12:14 pack roboh di conveyor helix Helix 12
14:02 - 15:00 strip keluar jalur, open tube Filler 58
15:00 - 19:00 CIP karena open tube Filler 240
20;08 - 21:00 strip keluar jalur open tube Filler 52
21:00 - 23:00 CIP karena open tube Filler 120
22 Mar 2024 23:00 - 01:26 sterilisasi ulang, chamber berembun Filler 146
02:17 - 03:00 strip keluar jalur, open tube Filler 43
03:00 - 06:00 CIP karena open tube Filler 180
08:51 - 09:00 strip keluar jalur Filler 9
09:00 - 09:22 preparasi ulang strip Filler 22
16:37 - 17:00 strip keluar jalur (supply air drop) Filler 23
19:40 - 19:56 infeed motor protection fault (helix) Helix 16
23 Mar 2024 01:58 - 02:03 straw tidak menempel StrawApp 5
02:13 - 02:27 straw tidak menempel StrawApp 14
03:06 - 03:30 straw tidak menempel StrawApp 20 (akumulasi)
04:03 - 04:31 straw tidak menempel StrawApp 28
05:06 - 05:21 straw tidak menempel StrawApp 15
07:14 - 08:00 straw TPIH error StrawApp 46
08:00 -09:00 Perbaikan mc straw StrawApp 60
09:00 - 13:00 CIP after perbaikan mc straw StrawApp 240
13:00 - 15:00 preheating ulang, chamber berembun Filler 120
22:32 Temperature peroxide low Filler 7
24 Mar 2024 02:00 -03;00 sterilisasi ulang, chamber berembun Filler 91
05:28 - 05:45 motor conveyor infeed mc helix trip Helix 17
09:57 Strip keluar jalur, open tube, CIP ulang Filler 123
14:20 - 15;00 CBP error safety relay CBP 40
 PROBLEM LINE 3 (L)

Duration
Date Time Problem Description Area
(minute)
15;00 - 17:00 CBP error safety relay CBP 120
17:00 - 19:00 CIP ulang after problem CBP CBP 120
19:00 - 20:09 preheating ulang, chamber berembun Filler 69
20:33 - 20:41 Paper gagal splacing Filler 8
25 Mar 2024 05:00 - 06:00 preheating ulang, chamber berembun Filler 60
07:05 - 07:55 setting pack twist Filler 53
trouble mc helix, contactor motor infeed problem Helix 49 (akumulasi)
17:01 - 17:09 Pack nyangkut di sampling unit Filler 8
26 Mar 2024 05:00 - 06:07 preheating ulang, chamber berembun (after problem telat over batch) Filler 67
Total 3289