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WVT700, WVT1100

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PREFACE

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HOW TO USE THIS MANUAL
MANUAL FORMAT
MODEL INDICATION
THE ILLUSTRATIONS
REFERENCES

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WARNINGS, VAUTIONS AND NOTES

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HOW TO READ DESCRIPTIONS

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SYMBOLS

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INDEX

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CHAPTER 1. GENERAL INFORMATION

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IDENTIFICATION NUMBERS
PRIMARY I.D. NUMBER
ENGINE SERIAL NUMBER
PUMP SERIAL NUMBER
HULL IDENTIFICATION NUMBER (H.I.N.)

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SAFETY WHILE WORKING
FIRE PREVENTION
VENTILATION
SELF-PROTECTION
OILS, GREASES AND SEALING FLUIDS

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GOOD WORKING PRACTICES

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DISASSEMBLY AND ASSEMBLY

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SPECIAL TOOLS
MEASURING

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REMOVAL AND INSTALLATION

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CHAPTER 2. SPECIFICATIONS

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GENERAL SPECIFICATIONS

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MAINTENANCE SPECIFICATIONS
ENGINE

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ELECTRICAL

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TIGHTENING TORQUE
SPECIFIED TORQUE

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GENERAL TORQUE

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CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT

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MAINTENANCE INTERVAL CHART

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PERIODIC SERVICE
CONTROL SYSTEM
Pivot shaft bearing inspection
Steering cable inspection and adjustment

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Throttle cable inspection and adjustment

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Choke cable inspection and adjustment
Shift cable inspection and adjustment

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FUEL SYSTEM
Fuel filter inspection
Trolling speed inspection and adjustment

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Carburetor adjustment

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OIL INJECTION SYSTEM
Oil filter inspection
Oil injection pump air bleeding

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POWER UNIT
Spark plug inspection

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ELECTRICAL
Battery inspection

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JET PUMP UNIT
Impeller inspection
Bilge strainer inspection

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GENERAL
Drain plug inspection
Greasing point

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CHAPTER 4. FUEL SYSTEM

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AIR VENTILATION HOSE, FUEL COCK AND FUEL FILTER
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Fuel filter inspection
Fuel cock inspection

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Fuel filter inspection
Fuel cock inspection

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OIL TANK AND FUEL TANK REMOVAL
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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OIL TANK AND FUEL TANK
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Check valve inspection

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Oil level sensor and fuel level sensor inspection
Oil tank and fuel tank inspection
Pipe joint inspection
Pipe joint installation

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CARBURETOR REMOVAL
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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CARBURETOR
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Diaphragm inspection
Float arm inspection
Body assembly inspection
Fuel pump inspection (WVT700)
Filter inspection

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Needle valve inspection
Jet and carburetor body inspection
High and low speed screws inspection
High and low speed screws adjustment

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Throttle valve synchronization inspection and adjustment

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Choke valve synchronization inspection and adjustment
Carburetor assembly

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OIL PUMP
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Oil pump inspection
Oil hose inspection

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CHAPTER 5. POWER UNIT

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ENGINE UNIT REMOVAL
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Mount bracket inspection
Coupling clearance inspection

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REED VALVE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Reed valve inspection

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EXHAUST RING
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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EXHAUST CHAMBER
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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MUFFLER
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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CYLINDER HEAD, CYLINDER AND PISTON
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Cylinder head inspection
Cylinder inspection

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Piston inspection

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Piston ring inspection

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Piston pin and bearing inspection

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FLYWHEEL MAGNETO AND BASE (WVT700)
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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FLYWHEEL COVER AND FLYWHEEL MAGNETO (WVT1100)
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Coupling flange removal and installation
Flywheel magneto removal and installation
Coupling flange inspection
Flywheel magneto inspection

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Idle gear assembly inspection

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ELECTRICAL UNIT
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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CRANKCASE AND CRANKSHAFT
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Crankshaft inspection

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Crankcase inspection

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INTERMEDIATE SHAFT AND HOUSING
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Coupling removal and installation
Bearing removal and installation
Bearing inspection
Coupling inspection
Oil seal installation

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CHAPTER 6. JET PUMP UNIT

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JET PUMP UNIT REMOVAL
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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NOZZLE DEFLECTOR AND REVERSE GATE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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NOZZLE, DUCT AND INTAKE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Oil seal and bushing removal
Housing inspection
Seal rubber inspection
Bushing and oil seal installation

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IMPELLER AND DRIVE SHAFT
EXPLODED DIAGRAM

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SERVICE POINTS
Impeller removal
Drive shaft and bearing removal
Impeller inspection
Drive shaft inspection
Bearing inspection

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Oil seal and bearing installation
Impeller installation

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COOLING AND BILGE SYSTEM
EXPLODED DIAGRAM (WVT700)

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Bilge strainer inspection
Hose inspection

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EXPLODED DIAGRAM (WVT1100)

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Bilge strainer inspection
Hose inspection

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CHAPTER 7. ELECTRICAL SYSTEM

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ELECTRICAL COMPONENTS
WVT700

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WVT1100

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ELECTRICAL UNIT
WVT1100

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ELECTRICAL ANALYSIS
INSPECTION
Low resistance measurement

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IGNITION SYSTEM
WIRING DIAGRAM
WVT700

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WVT1100

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IGNITION SPARK GAP

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SPARK PLUG
SPARK PLUG CAP
IGNITION COIL

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ENGINE STOP SWITCH
CHARGE COIL

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PULSER COIL
THERMO SWITCH

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CDI UNIT

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STARTING SYSTEM
WIRING DIAGRAM

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BATTERY
WIRING CONNECTION
FUSE
STARTER SWITCH
STARTER RELAY

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STARTER MOTOR
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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SERVICE POINTS
Pinion inspection
Armature inspection

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Brush holder inspection
Cover inspection

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CHARGING SYSTEM
WIRING DIAGRAM

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FUSE
BATTERY
LIGHTING COIL
RECTIFIER REGULATOR

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INDICATION SYSTEM
WIRING DIAGRAM

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OIL LEVEL SENSOR
FUEL LEVEL SENSOR

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MULTI FUNCTION METER

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FUSE
BATTERY
LIGHTING COIL
RECTIFIER REGULATOR

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CHAPTER 8. HULL AND HOOD

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ENGINE HOOD REMOVAL
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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HANDLE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Handle inspection

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HANDLE COLUMN
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Handle column inspection
Bearing inspection

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SHIFT LEVER
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Bushing inspection

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ENGINE HOOD
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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STEERING CABLE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cable inspection

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THROTTLE CABLE AND CHOKE CABLE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cable inspection

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SHIFT CABLE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Cable inspection

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SEAT, STORAGE BOX AND BATTERY CASE
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Seat inspection
Storage box inspection

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EXHAUST SYSTEM
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Exhaust system inspection

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DECK
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART

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GUNWALE AND MAT
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
SERVICE POINTS
Gunwale and mat inspection

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HULL
EXPLODED DIAGRAM

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REMOVAL AND INSTALLATION CHART
HULL REPAIR
Light scratching
Deep scratching

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Hull damage (punctured)

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Insert nut

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Removing a graphic
Applying a graphic

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CHAPTER 9. TROUBLE ANALYSIS

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TROUBLE ANALYSIS

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TROUBLE ANALYSIS CHART

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