Professional Documents
Culture Documents
N35ZRS2, N40ZRS2, N30ZDRS2 (B265) : 4075009 ©2014 Hyster Company 08/2014
N35ZRS2, N40ZRS2, N30ZDRS2 (B265) : 4075009 ©2014 Hyster Company 08/2014
(B265)
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 LOAD WHEEL
7 HYDRAULIC SYSTEM
8 MAST-THREE STAGE
9 CARRIAGE
10 OPTIONS
11 NUMERICAL INDEX
This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE B265
08/2014 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
AC CONTROLLER ASSEMBLY
24V/36V STANDARD AND 36V HIGH PERFORMANCE (→ PENDING PER ECN 13955006) ............... 2-26
24V/36V STANDARD AND 36V HIGH PERFORMANCE (PENDING PER ECN 13955006 →) ............... 2-27
AFT TRAVEL CONTROL HANDLE ASSEMBLY ............................................................................................ 2-25
ARMREST AND BACKREST .......................................................................................................................... 1-34
ARMREST AND BACKREST INSTALLATION ............................................................................................... 1-32
ATTACHMENT CABLE ................................................................................................................................... 8-26
ATTACHMENT HOSES .................................................................................................................................. 8-24
ATTACHMENT VALVE AND HOSES ............................................................................................................. 9-32
ATTACHMENTS
DOUBLE REACH ........................................................................................................................................ 9-16
SINGLE REACH .......................................................................................................................................... 9-6
AUDIBLE ALARM ............................................................................................................................................ 10-14
B
BATTERY CONNECTOR ................................................................................................................................ 2-44
BATTERY RETAINERS AND ROLLERS ........................................................................................................ 1-38
BATTERY STAND AND PULLER ................................................................................................................... 10-12
BRAKE ASSEMBLY ........................................................................................................................................ 5-2
C
CASTER WHEEL ASSEMBLY
NON-STEERED - 14.5" AND 16.5" BATTERY COMPARTMENT .............................................................. 4-4
STEERED - 14.5" AND 16.5" BATTERY COMPARTMENT ....................................................................... 4-2
CASTER WHEEL BUMPERS ......................................................................................................................... 10-15
CASTER WHEEL SUSPENSION
NON-STEERED .......................................................................................................................................... 4-6
STEERED ................................................................................................................................................... 4-8
CHAIN GUARD
DOUBLE REACH ........................................................................................................................................ 9-20
SINGLE REACH .......................................................................................................................................... 9-10
CONTACTOR
→ PENDING PER ECN 13955006 ............................................................................................................ 2-28
PENDING PER ECN 13955006 → ............................................................................................................ 2-30
CONTROL VALVE ASSEMBLY ...................................................................................................................... 7-6
CONTROLLER
CAN I/O AND EPS ...................................................................................................................................... 2-36
COUNTERBALANCE VALVE
WITH SIDESHIFT ....................................................................................................................................... 9-31
WITHOUT SIDESHIFT ................................................................................................................................ 9-30
COVERS AND PADS
FORWARD STANCE .................................................................................................................................. 1-28
FORWARD STANCE - WITH AFT CONTROL ........................................................................................... 1-30
SIDE STANCE ............................................................................................................................................ 1-26
D
DASH DISPLAY
FORWARD STANCE .................................................................................................................................. 2-32
SIDE STANCE ............................................................................................................................................ 2-33
DESCRIPTION PAGE
DECALS
PAGE 1 OF 2 .............................................................................................................................................. 1-40
PAGE 2 OF 2 - SIDE STANCE ................................................................................................................... 1-42
PAGE 2 OF 2 - FORWARD STANCE ......................................................................................................... 1-44
DIODE ASSEMBLY
36V IFB PROTECTION ............................................................................................................................... 2-42
DRIP SHIELD .................................................................................................................................................. 8-28
DRIVE WHEEL AND TIRE .............................................................................................................................. 3-9
E
ELECTRICAL SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 2-2
PAGE 2 OF 2 .............................................................................................................................................. 2-4
F
FAN ASSEMBLY AND ATTACHING PARTS .................................................................................................. 10-20
FLOOR PLATE
ADJUSTABLE - SIDE STANCE .................................................................................................................. 1-6
ADJUSTABLE - FORWARD STANCE ........................................................................................................ 1-8
FIXED - SIDE STANCE ............................................................................................................................... 1-2
FIXED - FORWARD STANCE .................................................................................................................... 1-4
FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)
SUB-ZERO, FORWARD STANCE - 24V AND 36V .................................................................................... 1-14
SUB-ZERO, SIDE STANCE - 24V AND 36V .............................................................................................. 1-10
FLOOR PLATE AND HEATER CONTROL (FIXED)
SUB ZERO, FORWARD STANCE - 24V AND 36V .................................................................................... 1-22
SUB ZERO, SIDE STANCE - 24V AND 36V .............................................................................................. 1-18
FORKS ............................................................................................................................................................ 9-4
FREE-LIFT ...................................................................................................................................................... 8-12
FREE-LIFT CYLINDER ASSEMBLY ............................................................................................................... 8-16
FRONT FRAME
SIDE-SHIFT AND TILT CARRIAGES ......................................................................................................... 9-28
FUSE BOARD
24V WITH 12V REGULATOR ..................................................................................................................... 2-39
24V WITHOUT REGULATORS .................................................................................................................. 2-38
36V WITH 12V AND 24V REGULATORS ................................................................................................... 2-40
H
HEADLIGHTS .................................................................................................................................................. 10-16
HEIGHT SENSOR ASSEMBLY ...................................................................................................................... 10-5
HEIGHT SENSOR MOUNTING ...................................................................................................................... 10-3
HYDRAULIC ARRANGEMENT ....................................................................................................................... 7-2
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 7-4
I
IMPACT SENSOR ........................................................................................................................................... 10-22
J
JUMPER HARNESS
DISPLAY - SIDE STANCE .......................................................................................................................... 2-34
DESCRIPTION PAGE
L
LEXAN GUARD ............................................................................................................................................... 10-28
LIFT MOTOR ASSEMBLY .............................................................................................................................. 7-12
LIFT PUMP AND MOTOR MOUNTING .......................................................................................................... 7-8
LIFT PUMP ASSEMBLY ................................................................................................................................. 7-10
LOAD BACKREST .......................................................................................................................................... 9-2
LOAD WHEEL ASSEMBLY ............................................................................................................................. 6-2
M
MAIN LIFT ....................................................................................................................................................... 8-6
MAIN LIFT CYLINDER ASSEMBLY ................................................................................................................ 8-8
MAST CONNECTION ..................................................................................................................................... 8-22
MASTER DRIVE UNIT
DRIVE (→ S/N B265N01501L) .................................................................................................................. 3-13
DRIVE (S/N B265N01502L →) .................................................................................................................. 3-19
HOUSING (→ S/N B265N01501L) ............................................................................................................. 3-12
HOUSING (S/N B265N01502L →) ............................................................................................................. 3-18
OUTPUT (→ S/N B265N01501L) ............................................................................................................... 3-14
OUTPUT (S/N B265N01502L →) ............................................................................................................... 3-20
STEERING PARTS (→ S/N B265N01501L) .............................................................................................. 3-11
STEERING PARTS (S/N B265N01502L →) .............................................................................................. 3-17
TURNTABLE BEARING (→ S/N B265N01501L) ....................................................................................... 3-15
TURNTABLE BEARING (S/N B265N01502L →) ....................................................................................... 3-21
MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS
→ S/N B265N01501L ................................................................................................................................. 3-10
S/N B265N01502L → ................................................................................................................................. 3-16
MDU COMPARTMENT DOOR AND FAN ....................................................................................................... 2-35
MULTI-FUNCTION CONTROL HANDLE
CAGE .......................................................................................................................................................... 2-48
HANDLE ...................................................................................................................................................... 2-49
HORN .......................................................................................................................................................... 2-50
LEVER ......................................................................................................................................................... 2-51
MINI-JOYSTICK .......................................................................................................................................... 2-52
MULTI-AXIS CONTROLLER ....................................................................................................................... 2-47
MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ................................................................................... 2-46
O
OPERATOR AND OVERHEAD GUARD ......................................................................................................... 1-36
OPERATOR COMPARTMENT LIGHT ............................................................................................................ 10-10
OUTER, INTERMEDIATE, AND INNER MAST .............................................................................................. 8-2
P
POWER CABLES
TRACTION AND LIFT ................................................................................................................................. 2-41
R
REACH CYLINDER
DOUBLE REACH ........................................................................................................................................ 9-24
SINGLE REACH .......................................................................................................................................... 9-14
REAR FRAME ................................................................................................................................................. 9-26
DESCRIPTION PAGE
RETRACT SENSOR ....................................................................................................................................... 10-2
RF HOLSTER AND 12V RECEPTACLE ......................................................................................................... 10-8
RF TERMINAL BRACKET ............................................................................................................................... 10-6
RF TERMINAL CONNECTION ASSEMBLY ................................................................................................... 10-24
S
SCISSOR
DOUBLE REACH ........................................................................................................................................ 9-22
SINGLE REACH .......................................................................................................................................... 9-12
SHEAVES ........................................................................................................................................................ 8-20
STEER CONTROLLER AND POWER CABLES ............................................................................................. 4-22
STEER MOTOR ASSEMBLY .......................................................................................................................... 4-10
STEER MOTOR INSTALLATION AND PROXIMITY SENSOR ...................................................................... 4-11
STEERING ASSEMBLY
FORWARD STANCE .................................................................................................................................. 4-14
FORWARD STANCE - FIXED .................................................................................................................... 4-18
SIDE STANCE ............................................................................................................................................ 4-12
SIDE STANCE - FIXED ............................................................................................................................... 4-16
STEERING ASSEMBLY ATTACHING PARTS
FORWARD STANCE .................................................................................................................................. 4-21
SIDE STANCE ............................................................................................................................................ 4-20
STROBE LIGHT/ WORKLIGHT ...................................................................................................................... 10-18
T
TRACTION MOTOR ASSEMBLY
→ PENDING PER ECN 13955005 ............................................................................................................ 3-2
PAGE 1 OF 5 (PENDING PER ECN 13955005 →) ................................................................................... 3-4
PAGE 2 OF 5 (PENDING PER ECN 13955005 →) ................................................................................... 3-5
PAGE 3 OF 5 (PENDING PER ECN 13955005 →) ................................................................................... 3-6
PAGE 4 OF 5 (PENDING PER ECN 13955005 →) ................................................................................... 3-7
PAGE 5 OF 5 (PENDING PER ECN 13955005 →) ................................................................................... 3-8
W
WIRE HARNESS
APS2 STEERED CASTER .......................................................................................................................... 2-17
DASH - FORWARD STANCE ..................................................................................................................... 2-18
FLOORPLATE HEATER ............................................................................................................................. 2-14
HEADLIGHTS ............................................................................................................................................. 2-24
HEATER FREEZER AND ARCTIC ............................................................................................................. 2-15
LIGHTS OPTIONS ...................................................................................................................................... 2-22
MAIN - PAGE 1 OF 2 .................................................................................................................................. 2-6
MAIN - PAGE 2 OF 2 .................................................................................................................................. 2-10
SIDE STANCE ............................................................................................................................................ 2-20
WIRE HARNESS AND HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 9-18
SINGLE REACH .......................................................................................................................................... 9-8
WIRE MESH ROOF PROTECTION INSTALLATION ..................................................................................... 10-26
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTES
1 FRAME
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
FLOOR PLATE
FIXED – SIDE STANCE
FLOOR PLATE
FIXED – FORWARD STANCE
FLOOR PLATE
ADJUSTABLE – SIDE STANCE
FLOOR PLATE
ADJUSTABLE – FORWARD STANCE
NOTES
NOTES
NOTES
NOTES
NOTES
FOOTNOTES:
a For 87"-88", 94"-95" OAH Masts c For 91", 92", 98" and Above OAH Masts
b For 89"-90" OAH Masts d For 96"-97" OAH Masts
FOOTNOTES:
a Battery Retainer: 35.75"-37.75" (LH), d For 38.00"-39.00" Wide Batteries Only
38.00"-39.00" (RH) e Qty 6 is for 38.00"-39.00" Wide Batteries Only. Use
b Battery Retainer: 35.75"-37.75" (RH) Qty 8 for 37.75" Wide Batteries.
c For 37.75" Wide Batteries Only
DECALS
PAGE 1 OF 2
FOOTNOTES:
a Contact Your Local Hyster Dealer
DECALS
PAGE 2 OF 2 – SIDE STANCE
DECALS
PAGE 2 OF 2 – FORWARD STANCE
NOTES
2 ELECTRICAL SYSTEM
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
AC CONTROLLER ASSEMBLY
24V/36V STANDARD AND 36V HIGH PERFORMANCE (→ PENDING PER ECN 13955006) ............... 2-26
24V/36V STANDARD AND 36V HIGH PERFORMANCE (PENDING PER ECN 13955006 →) ............... 2-27
AFT TRAVEL CONTROL HANDLE ASSEMBLY ............................................................................................ 2-25
BATTERY CONNECTOR ................................................................................................................................ 2-44
CONTACTOR
→ PENDING PER ECN 13955006 ............................................................................................................ 2-28
PENDING PER ECN 13955006 → ............................................................................................................ 2-30
CONTROLLER
CAN I/O AND EPS ...................................................................................................................................... 2-36
DASH DISPLAY
FORWARD STANCE .................................................................................................................................. 2-32
SIDE STANCE ............................................................................................................................................ 2-33
DIODE ASSEMBLY
36V IFB PROTECTION ............................................................................................................................... 2-42
ELECTRICAL SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 2-2
PAGE 2 OF 2 .............................................................................................................................................. 2-4
FUSE BOARD
24V WITH 12V REGULATOR ..................................................................................................................... 2-39
24V WITHOUT REGULATORS .................................................................................................................. 2-38
36V WITH 12V AND 24V REGULATORS ................................................................................................... 2-40
JUMPER HARNESS
DISPLAY - SIDE STANCE .......................................................................................................................... 2-34
MDU COMPARTMENT DOOR AND FAN ....................................................................................................... 2-35
MULTI-FUNCTION CONTROL HANDLE
CAGE .......................................................................................................................................................... 2-48
HANDLE ...................................................................................................................................................... 2-49
HORN .......................................................................................................................................................... 2-50
LEVER ......................................................................................................................................................... 2-51
MINI-JOYSTICK .......................................................................................................................................... 2-52
MULTI-AXIS CONTROLLER ....................................................................................................................... 2-47
MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ................................................................................... 2-46
POWER CABLES
TRACTION AND LIFT ................................................................................................................................. 2-41
WIRE HARNESS
APS2 STEERED CASTER .......................................................................................................................... 2-17
DASH - FORWARD STANCE ..................................................................................................................... 2-18
FLOORPLATE HEATER ............................................................................................................................. 2-14
HEADLIGHTS ............................................................................................................................................. 2-24
HEATER FREEZER AND ARCTIC ............................................................................................................. 2-15
LIGHTS OPTIONS ...................................................................................................................................... 2-22
MAIN - PAGE 1 OF 2 .................................................................................................................................. 2-6
MAIN - PAGE 2 OF 2 .................................................................................................................................. 2-10
SIDE STANCE ............................................................................................................................................ 2-20
ELECTRICAL SYSTEM
PAGE 1 OF 2
NOTES
WIRE HARNESS
MAIN – PAGE 1 OF 2
WIRE HARNESS
MAIN – PAGE 1 OF 2
NOTES
WIRE HARNESS
MAIN – PAGE 2 OF 2
WIRE HARNESS
MAIN – PAGE 2 OF 2
WIRE HARNESS
MAIN – PAGE 2 OF 2
WIRE HARNESS
DASH – FORWARD STANCE
WIRE HARNESS
SIDE STANCE
WIRE HARNESS
LIGHTS OPTIONS
FOOTNOTES:
a Attaching Hardware, Not Shown
CONTACTOR
(→ PENDING PER ECN 13955006)
CONTACTOR
(PENDING PER ECN 13955006 →)
FOOTNOTES:
a Not Illustrated
CONTROLLER
CAN I/O AND EPS
NOTES
BATTERY CONNECTOR
ITEM PART NO. DESCRIPTION QTY
1 4072134 Battery Connector and Cable Assembly (Gray) .................................................. 1
1 4072136 Battery Connector and Cable Assembly (Red) ................................................... 1
1 195293 Battery Connector (Gray) ............................................................................... 1
1 266277 Battery Connector (Red) ................................................................................ 1
1 1547837 E-Ring ............................................................................................................ 1
1 2308995 Terminal ......................................................................................................... 1
2 320156 Washer ............................................................................................................... 2
3 292680 Washer ............................................................................................................... 2
4 136687 Nut ...................................................................................................................... 2
5 1584432 Bracket ................................................................................................................ 1
6 18470 Capscrew ............................................................................................................ 2
7 15054 Nut ...................................................................................................................... 2
8 287816 Capscrew ............................................................................................................ 2
9 15127 Washer ............................................................................................................... 2
10 15154 Lockwasher ......................................................................................................... 2
11 4027170 Bracket (Pull) ...................................................................................................... 1
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4624971 Control Handle (Standard) ......................................................................... 1 ..
4624972 Control Handle (Comfort Option) ............................................................... .. 1
1 4093552 Kit-Controller (Multi-Axis) (FFigure 2-29).............................................. 1 ..
1 4093551 Kit-Controller (Multi-Axis) (FFigure 2-29).............................................. .. 1
2 4093554 Kit -Cage (FFigure 2-30)....................................................................... 1 1
3 4093505 Kit -Handle (FFigure 2-31).................................................................... 1 ..
3 4093555 Kit -Handle (FFigure 2-31).................................................................... .. 1
4 4093507 Kit-Horn (FFigure 2-32)........................................................................ 1 ..
4 4093616 Kit-Horn (FFigure 2-32)........................................................................ .. 1
5 4093508 Kit -Lever (FFigure 2-33)...................................................................... 1 ..
5 4093556 Kit -Lever (FFigure 2-33)...................................................................... .. 1
6 4093509 Kit -Mini Joystick (FFigure 2-34)........................................................... 1 ..
6 4093557 Kit -Mini Joystick (FFigure 2-34)........................................................... .. 1
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4093552 Kit-Controller (Multi-Axis) ........................................................................... 1 ..
4093551 Kit-Controller (Multi-Axis) ........................................................................... .. 1
4094030 Controller ............................................................................................... 1 ..
4094032 Controller ............................................................................................... .. 1
1 4077259 Housing .................................................................................................. 1 1
2 4094031 Bushing .................................................................................................. 1 1
3 4077261 Connector .............................................................................................. 1 1
4 4077326 Heater .................................................................................................... .. 1
5 4077262 Grip ........................................................................................................ 1 ..
5 4077325 Heater Handrest .................................................................................... .. 1
a 4094033 Plate , Spring ......................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4093554 Kit -Cage .................................................................................................... 1 1
1 4077287 Cage ...................................................................................................... 1 1
2 4077264 Screw ..................................................................................................... 2 2
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4093505 Kit -Handle ................................................................................................. 1 ..
4093555 Kit -Handle ................................................................................................. .. 1
1 4077263 Grip (Palm, Upper Half) ......................................................................... 1 1
2 4077264 Screw ..................................................................................................... 2 2
3 4077262 Grip ........................................................................................................ 1 ..
3 4077325 Heater Handrest .................................................................................... .. 1
4 4077265 Grip (Palm, Lower Half) ......................................................................... 1 1
5 4077266 Plug ........................................................................................................ 1 1
6 4077267 Screw ..................................................................................................... 1 1
7 4077326 Heater .................................................................................................... .. 1
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4093507 Kit-Horn ...................................................................................................... 1 ..
4093616 Kit-Horn ...................................................................................................... .. 1
1 4077262 Grip ........................................................................................................ 1 ..
1 4077325 Heater Handrest .................................................................................... .. 1
2 4077268 Horn ....................................................................................................... 1 1
3 4077326 Heater .................................................................................................... 1 1
4 4077279 Nut ......................................................................................................... 1 1
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4093508 Kit -Lever .................................................................................................... 1 ..
4093556 Kit -Lever .................................................................................................... .. 1
1 4077262 Grip ........................................................................................................ 1 ..
1 4077325 Heater Handrest .................................................................................... .. 1
2 4077286 Push Button ........................................................................................... 1 1
3 4077285 Lever ...................................................................................................... 1 1
4 4077326 Heater .................................................................................................... .. 1
5 4077279 Nut ......................................................................................................... 1 1
6 4077280 Spring , Compression ............................................................................ 1 1
KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
4093509 Kit -Mini Joystick ........................................................................................ 1 ..
4093557 Kit -Mini Joystick ........................................................................................ .. 1
1 4077262 Grip ........................................................................................................ 1 ..
1 4077325 Heater Handrest .................................................................................... .. 1
2 4077281 Joystick , Mini ........................................................................................ 1 1
3 4077282 Panel ...................................................................................................... 1 1
4 4077283 Screw ..................................................................................................... 2 2
5 4077284 Lockwasher ............................................................................................ 2 2
6 4077326 Heater .................................................................................................... .. 1
3 DRIVE UNIT
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
4 STEERING SYSTEM
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
NOTES
STEERING ASSEMBLY
SIDE STANCE
STEERING ASSEMBLY
FORWARD STANCE
STEERING ASSEMBLY
SIDE STANCE – FIXED
STEERING ASSEMBLY
FORWARD STANCE – FIXED
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
6 LOAD WHEEL
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 6
LOAD WHEEL
DESCRIPTION PAGE
FOOTNOTES:
a "Always contact Hyster Company Contact b Weld-On Hanger
Management for approval and specification
requirements before welding repairs are
performed."
NOTES
7 HYDRAULIC SYSTEM
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 7
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC ARRANGEMENT
ITEM PART NO. DESCRIPTION QTY
1 1510113 Capscrew ............................................................................................................ 4
2 316835 Nut ...................................................................................................................... 4
3 1528581 Fitting .................................................................................................................. 1
4 1528603 Locknut ............................................................................................................... 1
5 1618810 Hose ................................................................................................................... 1
6 1618811 Hose ................................................................................................................... 1
7 127045 Clamp (Hose) ...................................................................................................... 4
8 ..... Hydraulic Tank Assembly (FFigure 7-2)............................................................ 1
9 320159 Washer ............................................................................................................... 2
10 292682 Lockwasher ......................................................................................................... 2
11 334421 Capscrew ............................................................................................................ 2
12 1632265 Bracket ................................................................................................................ 1
13 1676569 Hose (Suction) .................................................................................................... 1
14 1618820 Hose (Return) ..................................................................................................... 1
15 1618818 Hydraulic Control Valve (FFigure 7-3)............................................................... 1
16 1618816 Hose (Supply) ..................................................................................................... 1
17 1618338 Pump and Motor Assembly (FFigure 7-4)......................................................... 1
18 1618809 Hose (Attachment Return) .................................................................................. 1
19 1528579 Fitting .................................................................................................................. 2
ab 1618828 Insert ................................................................................................................... 2
b 1707681 Pressure Transducer (Load Weight, Optional) ................................................... 1
FOOTNOTES:
a Attaches to back of Control Valve. b Not Illustrated
NOTES
NOTES
8 MAST-THREE STAGE
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 8
MAST-THREE STAGE
DESCRIPTION PAGE
C567
FOOTNOTES:
a Refer to Table
NOTES
MAIN LIFT
C567
C567
FOOTNOTES:
a Refer to Table
C567
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT
C567
C567
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
C567
FOOTNOTES:
a Refer to Table
NOTES
SHEAVES
ITEM PART NO. DESCRIPTION QTY
1 2097310 Chain Sheave ..................................................................................................... 2
1 1477534 Chain Sheave ................................................................................................. 2
1 1375907 Ball Bearing .................................................................................................... 2
2 58901 Snap Ring ........................................................................................................... 2
3 1555326 Stubshaft ............................................................................................................. 1
4 2034908 Sheave Wire Take-Up ........................................................................................ 1
5 58939 Snap Ring ........................................................................................................... 1
6 1527889 Capscrew ............................................................................................................ 2
7 248212 Snap Ring ........................................................................................................... 1
8 320171 Washer ............................................................................................................... 1
9 1343989 Hose Sheave ...................................................................................................... 1
10 ..... Bushing ............................................................................................................... 1
11 2308741 Screw .................................................................................................................. 1
12 1555314 Stubshaft ............................................................................................................. 1
13 ..... Bushing ............................................................................................................... 1
14 1494017 Hose Sheave ...................................................................................................... 1
MAST CONNECTION
ITEM PART NO. DESCRIPTION QTY
1 292568 Capscrew ............................................................................................................ 4
2 1533231 Plate .................................................................................................................... 2
3 293694 Capscrew ............................................................................................................ 4
4 296426 Washer ............................................................................................................... 4
5 2311676 Shim .................................................................................................................... 2
6 1618826 Hydraulic Hose Asm ........................................................................................... 1
7 2063096 Bracket ................................................................................................................ 1
8 1527877 Capscrew ............................................................................................................ 2
9 1530986 Switch , Proximity (18mm, 24V, Female Connector) .......................................... 1
10 2303573 Washer ............................................................................................................... 4
a 129563 Strap Clamp ........................................................................................................ 3
FOOTNOTES:
a Not Illustrated
ATTACHMENT HOSES
C567
C567
FOOTNOTES:
a Refer to Table
ATTACHMENT CABLE
C567
C567
FOOTNOTES:
a Refer to Table
9 CARRIAGE
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 9
CARRIAGE
DESCRIPTION PAGE
NOTES
FORKS
ITEM PART NO. DESCRIPTION QTY
1 4083171 Fork (36 in.) (36 in. x 4 in. x 1.5 in.) .................................................................... 2
1 4083172 Fork (42 in.) (42 in. x 4 in. x 1.5 in.) .................................................................... 2
1 4083173 Fork (48 in.) (48 in. x 4 in. x 1.5 in.) .................................................................... 2
1 4083168 Fork (36 in.) (36 in. x 4 in. x 1.75 in.) .................................................................. 2
1 4083169 Fork (42 in.) (42 in. x 4 in. x 1.75 in.) .................................................................. 2
1 4083170 Fork (48 in.) (48 in. x 4 in. x 1.75 in.) .................................................................. 2
2 1523732 Knob ................................................................................................................... 2
3 1523733 Pin ....................................................................................................................... 2
4 1500782 Spring ................................................................................................................. 2
5 1523734 Pin ....................................................................................................................... 2
ATTACHMENTS
SINGLE REACH
FOOTNOTES:
a 1 or 2 Item 9 Washers Required b 3 or 4 Item 9 Washers Required
CHAIN GUARD
SINGLE REACH
SCISSOR
SINGLE REACH
NOTES
ATTACHMENTS
DOUBLE REACH
FOOTNOTES:
a 1 or 2 Item 15 Washers Required b 3 or 4 Item 15 Washers Required
SCISSOR
DOUBLE REACH
NOTES
REAR FRAME
ITEM PART NO. DESCRIPTION QTY
1 1531605 Frame Wldmt (5.5 Inch Mast) ............................................................................. 1
2 1555293 Plate ............................................................................................................... 1
3 1533247 Plate ............................................................................................................... 1
4 2062532 Load Roller Bearing ............................................................................................ 6
5 58901 Snap Ring ........................................................................................................... 6
6 1527885 Capscrew ............................................................................................................ 4
7 1537176 Block ................................................................................................................... 2
8 129387 Shim (0.020 in.) .................................................................................................. 10
FRONT FRAME
SIDE-SHIFT AND TILT CARRIAGES
KEY:
A: Single Reach with Side-shift
B: Double Reach with Side-shift
C: Single Reach without Side-shift
QTY
ITEM PART NO. DESCRIPTION A B C
1537191 Side-Shift Carriage (Single Reach Assy w/Side-Shift) ...................... 1 .. ..
1537192 Side-Shift Carriage (Double Reach Assy w/Side-Shift) ..................... .. 1 ..
1537193 Carriage , Tilt (Single Reach Assy w/o Side-Shift) ............................ .. .. 1
1 1593547 Pad (Lower Right) ............................................................................. 1 1 ..
2 1495893 Pad (Upper Right) ............................................................................. 1 1 ..
3 1495894 Pad (Upper Left) ................................................................................ 1 1 ..
4 1495883 Washer .............................................................................................. 2 2 2
5 4028369 Washer .............................................................................................. 2 2 2
6 4028368 Screw ................................................................................................ 2 2 2
7 1495890 Pin ..................................................................................................... 2 2 2
8 1495882 Bushing ............................................................................................. 2 2 2
9 1495884 Hook (Cylinder) ................................................................................. 2 2 2
10 4028367 Screw ................................................................................................ 4 4 4
11 1495897 Rod .................................................................................................... 2 2 ..
12 1495921 Snap Ring .......................................................................................... 2 2 ..
13 1495898 Bushing (Rod) ................................................................................... 2 2 ..
14 1593548 Pad (Lower Left) ................................................................................ 1 1 ..
15 4028366 Nut ..................................................................................................... 2 2 2
16 1593559 Frame (Mobile) .................................................................................. 1 1 ..
16 1593563 Frame (Mobile) .................................................................................. .. .. 1
17 4028365 Screw ................................................................................................ 1 1 1
18 1495899 Hook Lower ....................................................................................... 2 2 ..
19 4028361 Screw ................................................................................................ 4 4 ..
20 4028362 Screw ................................................................................................ 2 2 2
21 1495871 Bushing ............................................................................................. 2 2 2
22 1495900 Cylinder Assy .................................................................................... 1 1 1
23 1518883 Housing ......................................................................................... 1 1 1
24 1513981 Cylinder Rod Assembly ................................................................. 2 2 2
25 1513982 Bushing ......................................................................................... 2 2 2
26 ..... Wear Ring ..................................................................................... 2 2 2
27 ..... O-Ring ........................................................................................... 2 2 2
28 ..... Back-Up Ring ................................................................................ 2 2 2
29 ..... Seal ............................................................................................... 2 2 2
30 ..... Wiper ............................................................................................. 2 2 2
31 1514228 Lockring ......................................................................................... 2 2 2
32 1593550 Frame (Fixed, Oscillating) ................................................................. 1 1 ..
33 1593549 Frame (Fixed) .................................................................................... 1 .. 1
33 1593556 Frame (Fixed) .................................................................................... .. 1 ..
34 296044 Capscrew (Side-Shift Limiter) ............................................................ 2 2 2
35 1494426 Stop (Side-Shift Limiter) .................................................................... 2 2 2
1593555 Kit-Seal (Side-Shift Cylinder) ............................................................. 1 1 ..
1518884 Kit-Seal (Tilt Cylinder) ....................................................................... 1 1 1
NOTES
10 OPTIONS
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 10
OPTIONS
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
HEADLIGHTS
ITEM PART NO. DESCRIPTION QTY
1 1674313 Guard (RH) ......................................................................................................... 1
2 1674312 Guard (LH) .......................................................................................................... 1
3 2076289 Capscrew ............................................................................................................ 2
4 320161 Washer ............................................................................................................... 2
5 292683 Lockwasher ......................................................................................................... 2
6 216877 Nut ...................................................................................................................... 2
7 2072160 Work Light (RH) .................................................................................................. 1
7 2072161 Work Light (LH) ................................................................................................... 1
7 1596565 Bezel (With Screws) ....................................................................................... 1
7 1580416 Bulb ................................................................................................................ 1
8 154208 Clamp ................................................................................................................. 2
9 1580987 Wire Harness (Headlights) .................................................................................. 1
10 227110 Screw .................................................................................................................. 3
11 1339450 Clamp ................................................................................................................. 3
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
LEXAN GUARD
ITEM PART NO. DESCRIPTION QTY
1 1623706 Rear Post (87"-88") ............................................................................................. 1
1 1623707 Rear Post (89"-90") ............................................................................................. 1
1 1623708 Rear Post (94"-95") ............................................................................................. 1
1 1623705 Rear Post (91, 92, 98" +) .................................................................................... 1
1 1623709 Post , Rear (96"-97") ........................................................................................... 1
2 1529618 Flange ................................................................................................................. 1
3 2076289 Capscrew ............................................................................................................ 2
4 316837 Nut ...................................................................................................................... 2
5 18466 Capscrew ............................................................................................................ 6
6 15127 Washer ............................................................................................................... 12
7 108464 Grommet ............................................................................................................. 6
8 15113 Locknut ............................................................................................................... 6
9 292681 Lockwasher ......................................................................................................... 6
10 296165 Capscrew ............................................................................................................ 6
11 4088064 Plate (Lexan Guard, RH) .................................................................................... 1
12 4088063 Plate (Lexan Guard, LH) ..................................................................................... 1
13 4088062 Shield .................................................................................................................. 1
14 320157 Washer ............................................................................................................... 6
NOTES
11 NUMERICAL INDEX
UNIT CODE B265
08/2014 NORTH AMERICA
SECTION 11
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM