PARTS MANUAL

NDR035EB, NR045EB
(D861)

Yale Materials Handling Corporation 550073165

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2022
Greenville, NC 27834-2011
 MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
 SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 LOAD WHEEL

7 HYDRAULIC SYSTEM

8 CARRIAGE

9 MAST-THREE STAGE

10 FIELD SERVICE KITS

11 OPTIONS

12 NUMERICAL INDEX

13 USER SUPPORT INFORMATION

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
AC CONTROLLER ASSEMBLY
36V "EE" ...................................................................................................................................................... 2-41
36V STANDARD AND HIGH PERFORMANCE (→ 12/2014) .................................................................... 2-39
36V STANDARD AND HIGH PERFORMANCE (12/2014 →) .................................................................... 2-40
ARMREST AND BACKREST .......................................................................................................................... 1-50
ARMREST AND BACKREST INSTALLATION ................................................................................................ 1-48
ATTACHMENT CABLE
5.5 INCH ...................................................................................................................................................... 9-58
5.5 INCH - ALTERNATE CONFIGURATION ............................................................................................... 9-60
ATTACHMENT HOSES
5.5 INCH ...................................................................................................................................................... 9-56
ATTACHMENT HOSES AND CABLE
6.9 INCH - ALTERNATE CONFIGURATION ............................................................................................... 9-66
6.9 INCH MAST ........................................................................................................................................... 9-62
ATTACHMENT SELECTOR VALVE
DOUBLE REACH ........................................................................................................................................ 7-20
SINGLE REACH .......................................................................................................................................... 7-18
ATTACHMENT VALVE AND HOSES .............................................................................................................. 8-28
ATTACHMENTS
DOUBLE REACH ........................................................................................................................................ 8-12
SINGLE REACH .......................................................................................................................................... 8-4
AUDIBLE ALARM ............................................................................................................................................ 11-13
AUXILIARY PUMP AND MOTOR ASSEMBLY ............................................................................................... 7-16

B
BATTERY CONNECTOR ................................................................................................................................ 2-58
BATTERY RETAINERS AND ROLLERS ......................................................................................................... 1-54
BATTERY ROLLER
18.75 AND 21.10 INCH BATTERY COMPARTMENTS .............................................................................. 11-12
BATTERY STAND AND PULLER .................................................................................................................... 11-10
BRAKE ASSEMBLY ........................................................................................................................................ 5-2
BUZZER ASSEMBLY ...................................................................................................................................... 2-87

C
CASTER WHEEL ASSEMBLY
NON-STEERED - 14.5" AND 16.5" BATTERY COMPARTMENT ............................................................... 4-10
NON-STEERED - 18.5" AND 21.5" BATTERY COMPARTMENT ............................................................... 4-14
STEERED - 14.5" AND 16.5" BATTERY COMPARTMENT ........................................................................ 4-2
STEERED - 18.5" AND 21.5" BATTERY COMPARTMENT ........................................................................ 4-6
CASTER WHEEL BUMPERS ......................................................................................................................... 11-14
CASTER WHEEL SUSPENSION
NON-STEERED .......................................................................................................................................... 4-17
STEERED (→ 2/2016) ............................................................................................................................... 4-18
STEERED (2/2016 →) ............................................................................................................................... 4-20
CHAIN GUARD
DOUBLE REACH ........................................................................................................................................ 8-16
SINGLE REACH .......................................................................................................................................... 8-8

D861 ©2022 Yale Materials Handling Corporation i

GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
CONTACTOR
→ 12/2014 (FOR 36V STANDARD AND HIGH PERFORMANCE) ........................................................... 2-42
12/2014 → .................................................................................................................................................. 2-44
CONTROL HANDLE ....................................................................................................................................... 2-86
CONTROLLER
CAN I/O AND EPS ...................................................................................................................................... 2-50
COUNTERBALANCE VALVE
WITH SIDESHIFT ....................................................................................................................................... 8-27
WITHOUT SIDESHIFT ................................................................................................................................ 8-26
COVERS AND PADS
FORWARD STANCE ................................................................................................................................... 1-44
FORWARD STANCE - WITH AFT CONTROL ............................................................................................ 1-46
SIDE STANCE ............................................................................................................................................. 1-42

D
DASH DISPLAY
FORWARD STANCE ................................................................................................................................... 2-46
SIDE STANCE ............................................................................................................................................. 2-47
DECALS
PAGE 1 OF 2 ............................................................................................................................................... 1-56
PAGE 2 OF 2 - SIDE STANCE .................................................................................................................... 1-58
PAGE 2 OF 2 - FORWARD STANCE .......................................................................................................... 1-59
DIODE ASSEMBLY
36V IFB PROTECTION ............................................................................................................................... 2-56
DRIP SHIELD .................................................................................................................................................. 9-25
DRIVE WHEEL AND TIRE .............................................................................................................................. 3-11

E
ELECTRICAL SYSTEM
PAGE 1 OF 2 ............................................................................................................................................... 2-4
PAGE 2 OF 2 ............................................................................................................................................... 2-6

F
FAN ASSEMBLY AND ATTACHING PARTS ................................................................................................... 11-20
FLOOR PLATE
ADJUSTABLE - SIDE STANCE .................................................................................................................. 1-2
ADJUSTABLE - FORWARD STANCE ........................................................................................................ 1-4
FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)
SUB-ZERO, FORWARD STANCE - "COMFORT" (→ 6/2015) .................................................................. 1-24
SUB-ZERO, FORWARD STANCE - "COMFORT" (6/2015 →) .................................................................. 1-28
SUB-ZERO, FORWARD STANCE - 36V (→ 6/2015) ................................................................................ 1-32
SUB-ZERO, FORWARD STANCE - 36V (6/2015 ↔ 2/2016) .................................................................... 1-36
SUB-ZERO, FORWARD STANCE - 36V (2/2016 →) ................................................................................ 1-40
SUB-ZERO, SIDE STANCE - 36V (→ 6/2015) .......................................................................................... 1-6
SUB-ZERO, SIDE STANCE - 36V (6/2015 ↔ 2/2016) .............................................................................. 1-10
SUB-ZERO, SIDE STANCE - 36V (2/2016 →) .......................................................................................... 1-14
SUB-ZERO, SIDE STANCE - "COMFORT" (→ 6/2015) ............................................................................ 1-16
SUB-ZERO, SIDE STANCE - "COMFORT" (6/2015 →) ............................................................................ 1-20
FORK CAMERA ASSEMBLY
SHEET 1 OF 2 ............................................................................................................................................ 11-24

ii ©2022 Yale Materials Handling Corporation D861

 GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
SHEET 2 OF 2 ............................................................................................................................................ 11-28
FORK CAMERA OPTION MODULE ASSEMBLY ........................................................................................... 11-23
FORKS ............................................................................................................................................................ 8-3
FREE-LIFT
5.5 INCH ...................................................................................................................................................... 9-40
6.9 INCH MAST ........................................................................................................................................... 9-20
FREE-LIFT CYLINDER ASSEMBLY
5.5 INCH (→ 9/2014) .................................................................................................................................. 9-44
5.5 INCH (9/2014 →) .................................................................................................................................. 9-48
5.5 INCH - ALTERNATE PART ................................................................................................................... 9-52
6.9 INCH MAST ........................................................................................................................................... 9-22
FRONT FRAME
SIDE-SHIFT AND TILT CARRIAGES ......................................................................................................... 8-24
FUSE BOARD
36V WITH 12V AND 24V REGULATORS ................................................................................................... 2-52

H
HANDLE GRIP ASSEMBLY ............................................................................................................................ 2-38
HEADLIGHTS .................................................................................................................................................. 11-16
HEIGHT SENSOR ASSEMBLY ....................................................................................................................... 11-4
HEIGHT SENSOR MOUNTING ...................................................................................................................... 11-2
HYDRAULIC ARRANGEMENT
PAGE 1 OF 2 ............................................................................................................................................... 7-2
PAGE 2 OF 2 ............................................................................................................................................... 7-4
HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 7-24
SINGLE REACH .......................................................................................................................................... 7-22
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 7-6

I
IMPACT SENSOR ........................................................................................................................................... 11-30

J
JUMPER HARNESS
DISPLAY - SIDE STANCE .......................................................................................................................... 2-37

L
LASER ASSEMBLY ......................................................................................................................................... 11-22
LEXAN GUARD ............................................................................................................................................... 11-34
LIFT MOTOR ASSEMBLY
"EE" ............................................................................................................................................................. 7-14
STANDARD AND HIGH PERFORMANCE ................................................................................................. 7-12
LIFT PUMP AND MOTOR MOUNTING
WITH "EE" LIFT MOTOR ............................................................................................................................ 7-9
WITH STANDARD AND HIGH PERFORMANCE LIFT MOTORS .............................................................. 7-8
LIFT PUMP ASSEMBLY .................................................................................................................................. 7-10
LOAD BACKREST .......................................................................................................................................... 8-2
LOAD WHEEL ASSEMBLY ............................................................................................................................. 6-2
LUBED 5 X 2.9 CP ...................................................................................................................................... 6-6

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
M
MAIN LIFT
5.5 INCH ...................................................................................................................................................... 9-34
6.9 INCH MAST ........................................................................................................................................... 9-12
MAIN LIFT CYLINDER
6.9 IN. MAST - 8607700 SERIES ............................................................................................................... 9-16
MAIN LIFT CYLINDER ASSEMBLY
5.5 INCH ...................................................................................................................................................... 9-36
MAST CONNECTION
5.5 INCH ...................................................................................................................................................... 9-26
6.9 INCH ...................................................................................................................................................... 9-4
MAST INSTALLATION ..................................................................................................................................... 9-2
MASTER DRIVE UNIT
DRIVE ......................................................................................................................................................... 3-15
HOUSING .................................................................................................................................................... 3-14
OUTPUT ...................................................................................................................................................... 3-16
STEERING PARTS ..................................................................................................................................... 3-13
TURNTABLE BEARING .............................................................................................................................. 3-17
MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS ...................................................................... 3-12
MDU COMPARTMENT DOOR AND FAN ....................................................................................................... 2-48
MDU SHIELD KIT ............................................................................................................................................ 10-2
MULTI-FUNCTION CONTROL HANDLE
CAGE .......................................................................................................................................................... 2-62
CONTROLLER KIT ..................................................................................................................................... 2-68
HANDLE ...................................................................................................................................................... 2-63
HORN .......................................................................................................................................................... 2-64
LEVER ......................................................................................................................................................... 2-65
MINI-JOYSTICK .......................................................................................................................................... 2-66
MULTI-AXIS CONTROLLER ....................................................................................................................... 2-61
PALM GRIP KIT .......................................................................................................................................... 2-69
SPRING PLATE ASSEMBLY ...................................................................................................................... 2-67
MULTI-FUNCTION CONTROL HANDLE ASSEMBLY .................................................................................... 2-60

O
OPERATOR AND OVERHEAD GUARD ......................................................................................................... 1-52
OPERATOR COMPARTMENT LIGHT ............................................................................................................ 11-8
OUTER, INTERMEDIATE, AND INNER MAST
5.5 INCH ...................................................................................................................................................... 9-28
6.9 INCH MAST ........................................................................................................................................... 9-6

P
POWER CABLES
TRACTION AND LIFT ................................................................................................................................. 2-53
TRACTION AND LIFT - ALTERNATE CONFIGURATION .......................................................................... 2-54

R
REACH CYLINDER ......................................................................................................................................... 8-21
REAR FRAME ................................................................................................................................................. 8-22
RF HOLSTER AND 12V RECEPTACLE ......................................................................................................... 11-6
RF TERMINAL BRACKET ............................................................................................................................... 11-5

iv ©2022 Yale Materials Handling Corporation D861

 GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
RF TERMINAL CONNECTION ASSEMBLY ................................................................................................... 11-32

S
SCISSOR
DOUBLE REACH ........................................................................................................................................ 8-18
SINGLE REACH .......................................................................................................................................... 8-10
SENSOR ASSEMBLY
REDUCED TRAVEL SPEED - FOR EXTENDED CARRIAGE ................................................................... 8-20
SHEAVES
5.5 INCH ...................................................................................................................................................... 9-32
6.9 INCH ...................................................................................................................................................... 9-10
STEER CONTROLLER AND POWER CABLES ............................................................................................. 4-32
STEER MOTOR ASSEMBLY .......................................................................................................................... 4-22
STEER MOTOR INSTALLATION AND PROXIMITY SENSOR ....................................................................... 4-23
STEERING ASSEMBLY
FORWARD STANCE ................................................................................................................................... 4-26
SIDE STANCE ............................................................................................................................................. 4-24
SIDE STANCE - FIXED ............................................................................................................................... 4-28
STEERING ASSEMBLY ATTACHING PARTS
FORWARD STANCE ................................................................................................................................... 4-31
SIDE STANCE ............................................................................................................................................. 4-30
STROBE LIGHT/ WORKLIGHT ...................................................................................................................... 11-18

T
TELEMETRY DISPLAY ASSEMBLY ............................................................................................................... 11-52
TELEMETRY KITS .......................................................................................................................................... 10-2
TELEMETRY OPTIONS
BUZZER ASSEMBLY .................................................................................................................................. 11-42
CARD READER .......................................................................................................................................... 11-48
FORE-AFT .................................................................................................................................................. 11-40
INTERLOCK ................................................................................................................................................ 11-46
SIDE-STANCE ............................................................................................................................................ 11-38
VAM - CDMA AND GSM/WIFI ..................................................................................................................... 11-44
YALE DISPLAY ........................................................................................................................................... 11-50
TILT SENSOR ................................................................................................................................................. 11-15
TRACTION MOTOR ASSEMBLY
→ 11/2014 .................................................................................................................................................. 3-2
PAGE 1 OF 6 (11/2014 →) ......................................................................................................................... 3-5
PAGE 2 OF 6 (11/2014 →) ......................................................................................................................... 3-6
PAGE 3 OF 6 (11/2014 →) ......................................................................................................................... 3-7
PAGE 4 OF 6 (11/2014 →) ......................................................................................................................... 3-8
PAGE 5 OF 6 (11/2014 →) ......................................................................................................................... 3-9
PAGE 6 OF 6 (11/2014 →) ......................................................................................................................... 3-10
TRACTION MOTOR INSTALLATION .............................................................................................................. 3-4

W
WIRE HARNESS
APS2 STEERED CASTER .......................................................................................................................... 2-28
DASH - FORWARD STANCE ..................................................................................................................... 2-30
FLOORPLATE HEATER ............................................................................................................................. 2-23

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HEADLIGHTS ............................................................................................................................................. 2-36
HEATER FREEZER AND ARCTIC (→ 6/2015) ......................................................................................... 2-24
HEATER FREEZER AND ARCTIC (6/2015 →) ......................................................................................... 2-26
LIGHTS OPTIONS ...................................................................................................................................... 2-34
MAIN - 14.5 TO 16.5 INCH BATTERY BOX - PAGE 1 OF 2 ....................................................................... 2-8
MAIN - 14.5 TO 16.5 INCH BATTERY BOX - PAGE 2 OF 2 ....................................................................... 2-12
MAIN - 18.5 TO 21.5 INCH BATTERY BOX - PAGE 1 OF 2 ....................................................................... 2-16
MAIN - 18.5 TO 21.5 INCH BATTERY BOX - PAGE 2 OF 2 ....................................................................... 2-20
SIDE STANCE ............................................................................................................................................. 2-32
SINGLE AND DOUBLE REACH ................................................................................................................. 2-84
TELEMETRY - INTERLOCK - ALTERNATE PART ..................................................................................... 2-82
TELEMETRY - LOWER DISPLAY - ALTERNATE PART ............................................................................ 2-76
TELEMETRY - UPPER DISPLAY - ALTERNATE PART ............................................................................. 2-72
TELEMETRY OPTIONS - DISPLAY, UPPER .............................................................................................. 2-70
TELEMETRY OPTIONS - DISPLAY, LOWER ............................................................................................. 2-74
TELEMETRY OPTIONS - POWER ............................................................................................................. 2-78
TELEMETRY OPTIONS - INTERLOCK ...................................................................................................... 2-81
TELEMETRY POWER - ALTERNATE PART .............................................................................................. 2-79
WIRE HARNESS AND HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 8-14
SINGLE REACH .......................................................................................................................................... 8-6
WIRE MESH ROOF PROTECTION INSTALLATION ...................................................................................... 11-36

vi ©2022 Yale Materials Handling Corporation D861

 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

D861 ©2022 Yale Materials Handling Corporation vii

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates The different constructions are indicated by keys and
assemblies, subassemblies, and detail parts needed footnotes. The callouts correspond to descriptions
for service replacement. found on the next page.

viii ©2022 Yale Materials Handling Corporation D861


HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find
the part number. Turn to the page listed and
locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers
that have this history will be displayed in the parts
list in the order that they were superseded (from
oldest to newest). The superseded part numbers
will be shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the
DESCRIPTION column (F7A56)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or
"E" and the corresponding quantity column to find
the required parts. Two periods in the QTY
column (..) indicate that the part is not used for
that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
D861 ©2022 Yale Materials Handling Corporation
GENERAL INFORMATION
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N A810N2639
Indicates last serial number affected.
S/N A810N2640 →
Indicates the first serial number affected.
S/N A810N1553 ↔ S/N A810N3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most
current parts information and are identified as
follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date
usually based on the ECN release and are
identified as follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.
ix
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

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 GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift
trucks for information on these assemblies.

D861 ©2022 Yale Materials Handling Corporation xi

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xii ©2022 Yale Materials Handling Corporation D861

 GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of
the lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Yale dealer to assist users in effectively maintaining
Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550072988

Service Manual (Complete)..................................................................................................... 550073162

Parts Manual........................................................................................................................... 550073165

D861 ©2022 Yale Materials Handling Corporation xiii

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G12523................................... 1-2 G12562................................. 2-42 G12607................................... 8-4

G12524................................... 1-4
G12525................................. 1-16
G12526................................. 1-24
G12527................................... 1-6
G12528................................. 1-32
G12529................................. 1-42
G12530................................. 1-44
G12531................................. 1-46
G12532................................. 1-48
G12535................................. 1-50
G12536................................. 1-52
G12537................................. 1-54
G12538................................. 1-56
G12539................................. 1-58
G12540................................. 1-59
G12541................................... 2-4
G12542................................... 2-6
G12543................................. 2-16
G12544................................. 2-20
G12545................................. 2-23
G12546................................. 2-24
G12547................................. 2-28
G12548................................. 2-30
G12549................................. 2-32
G12550................................. 2-37
G12551................................. 2-38
G12552................................. 2-60
G12553................................. 2-61
G12554................................. 2-62
G12555................................. 2-63
G12556................................. 2-64
G12557................................. 2-65
G12558................................. 2-66
G12559................................. 2-39
G12561................................. 2-41
G12564................................. 2-46
G12565................................. 2-47
G12566................................. 2-48
G12567................................. 2-50
G12568................................. 2-52
G12569................................. 2-53
G12570................................. 2-56
G12571................................. 2-58
G12580................................... 4-2
G12581................................... 4-6
G12582................................. 4-10
G12583................................. 4-14
G12584................................. 4-17
G12585................................. 4-18
G12586................................. 4-22
G12587................................. 4-32
G12588................................. 4-23
G12589................................. 4-24
G12590................................. 4-26
G12591................................. 4-28
G12592................................. 4-30
G12593................................. 4-31
G12594................................... 5-2
G12595................................... 6-2
G12596................................... 7-2
G12597................................... 7-4
G12598................................... 7-6
G12599................................... 7-8
G12600................................... 7-9
G12601................................. 7-10
G12602................................. 7-12
G12603................................. 7-14
G12604................................. 7-16
G12605................................... 8-2
G12606................................... 8-3
G12608................................... 8-6
G12609................................... 8-8
G12610................................. 8-10
G12611..................................8-12
G12612................................. 8-14
G12613................................. 8-16
G12614................................. 8-18
G12615................................. 8-20
G12616................................. 8-21
G12617................................. 8-22
G12618................................. 8-24
G12619................................. 8-26
G12620................................. 8-27
G12621................................. 8-28
G12622................................. 2-34
G12623..................................11-2
G12624..................................11-4
G12625..................................11-5
G12626................................11-32
G12627..................................11-6
G12628..................................11-8
G12629................................11-10
G12630................................11-13
G12631................................11-14
G12632................................11-15
G12633................................11-16
G12634................................. 2-36
G12635................................11-18
G12636................................11-20
G12637................................11-22
G12638................................11-23
G12639................................11-24
G12640................................11-28
G12641................................11-30
G12770................................... 9-6

xiv ©2022 Yale Materials Handling Corporation D861


PART SHEET PAGE
G12771................................. 9-10
G12772................................. 9-12
G12773................................. 9-16
G12774................................. 9-20
G12775................................. 9-22
G12776................................... 9-4
G12777................................. 9-25
G12778................................. 9-28
G12779................................. 9-32
G12780................................. 9-34
G12781................................. 9-36
G12782................................. 9-40
G12783................................. 9-44
G12784................................. 9-48
G12785................................. 9-26
G12786................................. 9-56
G12787................................. 9-58
G12787................................... 3-2
G12788................................. 3-12
G12789................................. 3-13
G12790................................. 3-14
G12791................................. 3-15
G12792................................. 3-16
G12793................................. 3-17
G12794..................................3-11
G13091................................11-34
G13094................................11-36
D861
PART SHEET PAGE
G13208................................. 2-44
G13234................................. 2-40
G13250................................... 3-5
G13251................................... 3-6
G13252................................... 3-7
G13253................................... 3-8
G13254................................... 3-9
G13262................................. 7-18
G13264................................. 7-22
G13293................................. 3-10
G13493................................... 2-8
G13494................................. 2-12
G13504................................. 9-60
G13571................................. 7-20
G13573................................. 7-24
G13615................................. 1-10
G13616................................. 1-36
G13617................................. 1-20
G13618................................. 1-28
G13624................................. 2-26
G13728................................. 1-40
G13729................................. 1-14
G13734................................. 4-20
G13766................................. 2-84
G13770................................. 9-62
G13773................................. 9-66
G13974................................. 2-86
©2022 Yale Materials Handling Corporation
GENERAL INFORMATION
PART SHEET PAGE
G14045................................... 3-4
G14121................................... 9-2
G14238................................11-12
G14950................................. 2-79
G14951................................. 2-82
G14952................................. 2-76
G14953................................. 2-72
G14963................................11-44
G15020................................11-46
G15021................................. 2-87
G15025................................11-48
G15028................................11-50
G15118..................................9-52
G15707................................11-52
P29482..................................2-54
P31937..................................2-70
P31938..................................2-74
P31939..................................2-78
P31940..................................2-81
P31941................................ 11-38
P31942................................ 11-40
P31943................................ 11-42
P31952..................................2-67
P31955..................................2-68
P31958..................................2-69
P33401....................................6-6
xv
GENERAL INFORMATION

NOTES

xvi ©2022 Yale Materials Handling Corporation D861

 SECTION 1

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ARMREST AND BACKREST .......................................................................................................................... 1-50

ARMREST AND BACKREST INSTALLATION ................................................................................................ 1-48
BATTERY RETAINERS AND ROLLERS ......................................................................................................... 1-54
COVERS AND PADS
FORWARD STANCE ................................................................................................................................... 1-44
FORWARD STANCE - WITH AFT CONTROL ............................................................................................ 1-46
SIDE STANCE ............................................................................................................................................. 1-42
DECALS
PAGE 1 OF 2 ............................................................................................................................................... 1-56
PAGE 2 OF 2 - SIDE STANCE .................................................................................................................... 1-58
PAGE 2 OF 2 - FORWARD STANCE .......................................................................................................... 1-59
FLOOR PLATE
ADJUSTABLE - SIDE STANCE .................................................................................................................. 1-2
ADJUSTABLE - FORWARD STANCE ........................................................................................................ 1-4
FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)
SUB-ZERO, FORWARD STANCE - "COMFORT" (→ 6/2015) .................................................................. 1-24
SUB-ZERO, FORWARD STANCE - "COMFORT" (6/2015 →) .................................................................. 1-28
SUB-ZERO, FORWARD STANCE - 36V (→ 6/2015) ................................................................................ 1-32
SUB-ZERO, FORWARD STANCE - 36V (6/2015 ↔ 2/2016) .................................................................... 1-36
SUB-ZERO, FORWARD STANCE - 36V (2/2016 →) ................................................................................ 1-40
SUB-ZERO, SIDE STANCE - 36V (→ 6/2015) .......................................................................................... 1-6
SUB-ZERO, SIDE STANCE - 36V (6/2015 ↔ 2/2016) .............................................................................. 1-10
SUB-ZERO, SIDE STANCE - 36V (2/2016 →) .......................................................................................... 1-14
SUB-ZERO, SIDE STANCE - "COMFORT" (→ 6/2015) ............................................................................ 1-16
SUB-ZERO, SIDE STANCE - "COMFORT" (6/2015 →) ............................................................................ 1-20
OPERATOR AND OVERHEAD GUARD ......................................................................................................... 1-52

D861 ©2022 Yale Materials Handling Corporation 1-1

G12523 04-13

FLOOR PLATE (FIGURE 1-1)

ADJUSTABLE — SIDE STANCE

1-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12523

FLOOR PLATE
ADJUSTABLE – SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

1 580037754 Floormat (Side Stance) ....................................................................................... 1
2 580041345 Floorplate (Side Stance) ..................................................................................... 1
3 580040860 Switch (Operator Sensing) .................................................................................. 1
4 580058593 Switch (Foot Switch) ........................................................................................... 1
5 580030966 Capscrew ............................................................................................................ 12
6 580057839 Clamp ................................................................................................................. 2
7 065619300 Lockwasher ......................................................................................................... 4
8 580070776 Capscrew ............................................................................................................ 4
9 580045113 Screw .................................................................................................................. 2
10 580017831 Isolator ................................................................................................................ 4
11 580080168 Bracket ................................................................................................................ 1
12 580044860 Insert ................................................................................................................... 8

D861 ©2022 Yale Materials Handling Corporation 1-3

G12524 04-13

FLOOR PLATE (FIGURE 1-2)

ADJUSTABLE — FORWARD STANCE

1-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12524

FLOOR PLATE
ADJUSTABLE – FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

1 580052044 Floormat (Forward Stance) ................................................................................. 1
2 580052041 Floorplate (Forward Stance) ............................................................................... 1
3 580040860 Switch (Operator Sensing) .................................................................................. 1
4 580058593 Switch (Foot Switch) ........................................................................................... 1
5 580030966 Capscrew ............................................................................................................ 12
6 580057839 Clamp ................................................................................................................. 2
7 065619300 Lockwasher ......................................................................................................... 4
8 580070776 Capscrew ............................................................................................................ 4
9 580045113 Screw .................................................................................................................. 2
10 580017831 Isolator ................................................................................................................ 4
11 580080168 Bracket ................................................................................................................ 1
12 580044860 Insert ................................................................................................................... 8

D861 ©2022 Yale Materials Handling Corporation 1-5

G12527 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-3)

SUB-ZERO, SIDE STANCE — 36V (→ 6/2015)

1-6 ©2022 Yale Materials Handling Corporation D861

 04-13 G12527

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – 36V (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

1 580069445 Plate .................................................................................................................... 1
2 580069447 Floorplate ............................................................................................................ 1
3 582029184 Wire Harness (Heater Freezer and Arctic) (FG12546 [Page 2-24])................... 1
4 580069640 Thermostat .......................................................................................................... 1
4 580068493 Temperature Switch ........................................................................................ 1
4 580056006 Connector (2 Pin) ........................................................................................... 1
4 580056004 Connector (Secondary Lock) .......................................................................... 1
4 580019353 Terminal (Pin) ................................................................................................. 2
5 580069307 Bracket ................................................................................................................ 1
6 449001412 Capscrew ............................................................................................................ 1
7 582088900
449021003 Washer ............................................................................................................... 4
8 449015135 Nut ...................................................................................................................... 3
9 449001083 Capscrew ............................................................................................................ 2
10 940004903 Washer ............................................................................................................... 4
11 580003615 Nut ...................................................................................................................... 4
12 580039438 Capscrew ............................................................................................................ 1
13 580000418 Clamp ................................................................................................................. 1
14 580066855 Insert ................................................................................................................... 1
15 580085375 Relay (Mini) ......................................................................................................... 2
16 580056667 Capscrew ............................................................................................................ 1
17 580004218
580056528 Nut (Shoulder) .................................................................................................... 1
18 582029916
582037828 Bracket ................................................................................................................ 1
19 520038861 Capscrew ............................................................................................................ 2
20 449015112 Locknut ............................................................................................................... 2
21 449001272 Capscrew ............................................................................................................ 2
22 580074744 Bracket ................................................................................................................ 1
23 580040120 Clip ...................................................................................................................... 1
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 934204901 Capscrew ............................................................................................................ 1
27 582088907
449021001 Washer ............................................................................................................... 2
28 449015098 Nut ...................................................................................................................... 2
29 065619300 Lockwasher ......................................................................................................... 4
30 580070776 Capscrew ............................................................................................................ 4
31 934204901 Capscrew ............................................................................................................ 2
32 449001083 Capscrew ............................................................................................................ 2
33 580069637 Heater Wire Harness (Floorplate, 36V) (FG12545 [Page 2-23])........................ 2
34 580069641 Thermostat .......................................................................................................... 1
34 580068494 Temperature Switch ........................................................................................ 1
34 580056006 Connector (2 Pin) ........................................................................................... 1
34 580056004 Connector (Secondary Lock) .......................................................................... 1
34 580019353 Terminal (Pin) ................................................................................................. 2
35 580069304 Bracket ................................................................................................................ 1
36 580069303 Bracket ................................................................................................................ 1
37 580057839 Clamp ................................................................................................................. 2
38 580045113 Screw .................................................................................................................. 2

D861 ©2022 Yale Materials Handling Corporation 1-7

G12527 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – 36V (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

39 580000529 Capscrew ............................................................................................................ 4
40 580030966 Capscrew ............................................................................................................ 8
41 580017831 Isolator ................................................................................................................ 4
42 580080168 Bracket ................................................................................................................ 1
43 580044860 Insert ................................................................................................................... 8
44 520082886 Clamp ................................................................................................................. 1
45 580030878 Clip ...................................................................................................................... 1

1-8 ©2022 Yale Materials Handling Corporation D861

 04-13 G12527

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-9

G13615 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-4)

SUB-ZERO, SIDE STANCE — 36V (6/2015 ↔ 2/2016)

1-10 ©2022 Yale Materials Handling Corporation D861

 08-15 G13615

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – 36V (6/2015 ↔ 2/2016)

ITEM PART NO. DESCRIPTION QTY

1 580069445 Plate .................................................................................................................... 1
2 580069447 Floorplate ............................................................................................................ 1
3 582049119 Wire Harness (Heater Freezer and Arctic) (FG13624 [Page 2-26])................... 1
4 580069640 Thermostat .......................................................................................................... 1
5 580069307 Bracket ................................................................................................................ 1
6 449001412 Capscrew ............................................................................................................ 1
7 582088900
449021003 Washer ............................................................................................................... 5
8 449015135 Nut ...................................................................................................................... 3
9 449001083 Capscrew ............................................................................................................ 2
10 940004903 Washer ............................................................................................................... 2
11 580003615 Nut ...................................................................................................................... 2
12 504058760 Contactor ............................................................................................................ 1
13 582049683 Bracket ................................................................................................................ 1
14 580039438 Capscrew ............................................................................................................ 1
15 580085375 Relay (Mini) ......................................................................................................... 2
16 580030878 Clip ...................................................................................................................... 2
17 520038861 Capscrew ............................................................................................................ 2
18 580066855 Insert ................................................................................................................... 1
19 449015112 Locknut ............................................................................................................... 2
20 930102901 Capscrew ............................................................................................................ 2
21 449022021 Washer ............................................................................................................... 2
22 449021002 Washer ............................................................................................................... 2
23 580074744 Bracket ................................................................................................................ 1
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 580040120 Clip ...................................................................................................................... 1
27 582088907
449021001 Washer ............................................................................................................... 2
28 449015098 Nut ...................................................................................................................... 2
29 065619300 Lockwasher ......................................................................................................... 4
30 580070776 Capscrew ............................................................................................................ 4
31 934204901 Capscrew ............................................................................................................ 2
32 449001083 Capscrew ............................................................................................................ 2
33 580069637 Heater Wire Harness (Floorplate, 36V) (FG12545 [Page 2-23])........................ 2
34 580069641 Thermostat .......................................................................................................... 1
34 580068494 Temperature Switch ........................................................................................ 1
34 580056006 Connector (2 Pin) ........................................................................................... 1
34 580056004 Connector (Secondary Lock) .......................................................................... 1
34 580019353 Terminal (Pin) ................................................................................................. 2
35 580069304 Bracket ................................................................................................................ 1
36 580069303 Bracket ................................................................................................................ 1
37 580057839 Clamp ................................................................................................................. 2
38 580045113 Screw .................................................................................................................. 2
39 580000529 Capscrew ............................................................................................................ 4
40 580030966 Capscrew ............................................................................................................ 8
41 580017831 Isolator ................................................................................................................ 4
42 580080168 Bracket ................................................................................................................ 1
43 580044860 Insert ................................................................................................................... 8
44 520082886 Clamp ................................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 1-11

G13615 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – 36V (6/2015 ↔ 2/2016)

ITEM PART NO. DESCRIPTION QTY

45 449001272 Capscrew ............................................................................................................ 1

1-12 ©2022 Yale Materials Handling Corporation D861

 08-15 G13615

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-13

G13729 03-16

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-5)

SUB-ZERO, SIDE STANCE — 36V (2/2016 →)

1-14 ©2022 Yale Materials Handling Corporation D861

 03-16 G13729

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – 36V (2/2016 →)

ITEM PART NO. DESCRIPTION QTY

1 580069445 Plate .................................................................................................................... 1
2 580069447 Floorplate ............................................................................................................ 1
3 582049119 Wire Harness (Heater Freezer and Arctic) (FG13624 [Page 2-26])................... 1
4 580069640 Thermostat .......................................................................................................... 1
5 580069307 Bracket ................................................................................................................ 1
6 449001412 Capscrew ............................................................................................................ 1
7 582088900
449021003 Washer ............................................................................................................... 1
8 449015135 Nut ...................................................................................................................... 1
9 449001083 Capscrew ............................................................................................................ 2
10 940004903 Washer ............................................................................................................... 4
11 580003615 Nut ...................................................................................................................... 2
12 504058760 Contactor ............................................................................................................ 1
13 582049683 Bracket ................................................................................................................ 1
14 580039438 Capscrew ............................................................................................................ 1
15 580085375 Relay (Mini) ......................................................................................................... 2
16 580030878 Clip ...................................................................................................................... 2
17 520038861 Capscrew ............................................................................................................ 2
18 580066855 Insert ................................................................................................................... 1
19 449015112 Locknut ............................................................................................................... 2
20 449001084 Capscrew ............................................................................................................ 2
21 449022019 Lockwasher ......................................................................................................... 2
22 449021002 Washer ............................................................................................................... 2
23 580044860 Insert ................................................................................................................... 8
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 520082886 Clamp ................................................................................................................. 1
27 582088907
449021001 Washer ............................................................................................................... 2
28 449015098 Nut ...................................................................................................................... 2
29 065619300 Lockwasher ......................................................................................................... 4
30 580070776 Capscrew ............................................................................................................ 4
31 934204901 Capscrew ............................................................................................................ 2
32 449001083 Capscrew ............................................................................................................ 2
33 580069637 Heater Wire Harness (Floorplate, 36V) (FG12545 [Page 2-23])........................ 2
34 580069641 Thermostat .......................................................................................................... 1
34 580068494 Temperature Switch ........................................................................................ 1
34 580056006 Connector (2 Pin) ........................................................................................... 1
34 580056004 Connector (Secondary Lock) .......................................................................... 1
34 580019353 Terminal (Pin) ................................................................................................. 2
35 580069304 Bracket ................................................................................................................ 1
36 580069303 Bracket ................................................................................................................ 1
37 580057839 Clamp ................................................................................................................. 2
38 580045113 Screw .................................................................................................................. 2
39 580000529 Capscrew ............................................................................................................ 4
40 580030966 Capscrew ............................................................................................................ 8
41 580017831 Isolator ................................................................................................................ 4
42 580080168 Bracket ................................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 1-15

G12525 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-6)

SUB-ZERO, SIDE STANCE — "COMFORT" (→ 6/2015)

1-16 ©2022 Yale Materials Handling Corporation D861

 04-13 G12525

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – "COMFORT" (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

1 580069445 Plate .................................................................................................................... 1
2 580069638 Heater Assembly ................................................................................................ 1
2 580060813 Heater ............................................................................................................. 1
2 505968533 Connector ....................................................................................................... 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
2 520038819 Terminal (Pin) ................................................................................................. 1
3 580069447 Floorplate ............................................................................................................ 1
4 582029184 Wire Harness (Heater Freezer and Arctic) (FG12546 [Page 2-24])................... 1
5 580069640 Thermostat .......................................................................................................... 1
5 580068493 Temperature Switch ........................................................................................ 1
5 580056006 Connector (2 Pin) ........................................................................................... 1
5 580056004 Connector (Secondary Lock) .......................................................................... 1
5 580019353 Terminal (Pin) ................................................................................................. 1
6 580069307 Bracket ................................................................................................................ 1
7 449001412 Capscrew ............................................................................................................ 1
8 582088900
449021003 Washer ............................................................................................................... 4
9 449015135 Nut ...................................................................................................................... 3
10 449001083 Capscrew ............................................................................................................ 2
11 940004903 Washer ............................................................................................................... 4
12 580003615 Nut ...................................................................................................................... 2
13 580039438 Capscrew ............................................................................................................ 1
14 580000418 Clamp ................................................................................................................. 1
15 580066855 Insert ................................................................................................................... 1
16 580085375 Relay (Mini) ......................................................................................................... 2
17 582029916
582037828 Bracket ................................................................................................................ 1
18 520038861 Capscrew ............................................................................................................ 2
19 449015112 Locknut ............................................................................................................... 2
20 580056667 Capscrew ............................................................................................................ 1
21 580004218
580056528 Nut (Shoulder) .................................................................................................... 1
22 449001272 Capscrew ............................................................................................................ 2
23 580040860 Switch (Operator Sensing) .................................................................................. 1
24 580058593 Switch (Foot Switch) ........................................................................................... 1
25 580057839 Clamp ................................................................................................................. 2
26 580045113 Screw .................................................................................................................. 2
27 065619300 Lockwasher ......................................................................................................... 4
28 580070776 Capscrew ............................................................................................................ 4
29 934204901 Capscrew ............................................................................................................ 2
30 580074744 Bracket ................................................................................................................ 1
31 580040120 Clip ...................................................................................................................... 1
32 580069641 Thermostat .......................................................................................................... 1
32 580068494 Temperature Switch ........................................................................................ 1
32 580056006 Connector (2 Pin) ........................................................................................... 1
32 580056004 Connector (Secondary Lock) .......................................................................... 1
32 580019353 Terminal (Pin) ................................................................................................. 2
33 449001084 Capscrew ............................................................................................................ 2
34 582088907
449021001 Washer ............................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 1-17

G12525 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – "COMFORT" (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

35 449015098 Nut ...................................................................................................................... 2
36 449022019 Lockwasher ......................................................................................................... 2
37 520082886 Clamp ................................................................................................................. 1
38 580000529 Capscrew ............................................................................................................ 4
39 580030966 Capscrew ............................................................................................................ 8
40 580017831 Isolator ................................................................................................................ 4
41 580044860 Insert ................................................................................................................... 8
42 580080168 Bracket ................................................................................................................ 1
43 580030878 Clip ...................................................................................................................... 1

1-18 ©2022 Yale Materials Handling Corporation D861

 04-13 G12525

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-19

G13617 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-7)

SUB-ZERO, SIDE STANCE — "COMFORT" (6/2015 →)

1-20 ©2022 Yale Materials Handling Corporation D861

 08-15 G13617

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – "COMFORT" (6/2015 →)

ITEM PART NO. DESCRIPTION QTY

1 580069445 Plate .................................................................................................................... 1
2 580069638 Heater Assembly ................................................................................................ 1
2 580060813 Heater ............................................................................................................. 1
2 505968533 Connector ....................................................................................................... 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
2 520038819 Terminal (Pin) ................................................................................................. 2
3 580069447 Floorplate ............................................................................................................ 1
4 582049119 Wire Harness (Heater Freezer and Arctic) (FG13624 [Page 2-26])................... 1
5 580069640 Thermostat .......................................................................................................... 1
6 580069307 Bracket ................................................................................................................ 1
7 449001412 Capscrew ............................................................................................................ 1
8 582088900
449021003 Washer ............................................................................................................... 5
9 449015135 Nut ...................................................................................................................... 3
10 449001083 Capscrew ............................................................................................................ 2
11 940004903 Washer ............................................................................................................... 2
12 580003615 Nut ...................................................................................................................... 2
13 504058760 Contactor ............................................................................................................ 1
14 582049683 Bracket ................................................................................................................ 1
15 580039438 Capscrew ............................................................................................................ 1
16 580085375 Relay (Mini) ......................................................................................................... 2
17 580066855 Insert ................................................................................................................... 1
18 520038861 Capscrew ............................................................................................................ 2
19 449015112 Locknut ............................................................................................................... 2
20 930102901 Capscrew ............................................................................................................ 2
21 449022021 Washer ............................................................................................................... 2
22 449021002 Washer ............................................................................................................... 2
23 580040860 Switch (Operator Sensing) .................................................................................. 1
24 580058593 Switch (Foot Switch) ........................................................................................... 1
25 580057839 Clamp ................................................................................................................. 2
26 580045113 Screw .................................................................................................................. 2
27 065619300 Lockwasher ......................................................................................................... 4
28 580070776 Capscrew ............................................................................................................ 4
29 934204901 Capscrew ............................................................................................................ 2
30 580074744 Bracket ................................................................................................................ 1
31 449001272 Capscrew ............................................................................................................ 2
32 580069641 Thermostat .......................................................................................................... 1
32 580068494 Temperature Switch ........................................................................................ 1
32 580056006 Connector (2 Pin) ........................................................................................... 1
32 580056004 Connector (Secondary Lock) .......................................................................... 1
32 580019353 Terminal (Pin) ................................................................................................. 2
33 449001084 Capscrew ............................................................................................................ 2
34 582088907
449021001 Washer ............................................................................................................... 2
35 449015098 Nut ...................................................................................................................... 2
36 449022019 Lockwasher ......................................................................................................... 2
37 520082886 Clamp ................................................................................................................. 1
38 580000529 Capscrew ............................................................................................................ 4
39 580030966 Capscrew ............................................................................................................ 8
40 580017831 Isolator ................................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 1-21

G13617 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, SIDE STANCE – "COMFORT" (6/2015 →)

ITEM PART NO. DESCRIPTION QTY

41 580044860 Insert ................................................................................................................... 8
42 580080168 Bracket ................................................................................................................ 1
43 580030878 Clip ...................................................................................................................... 2
44 580040120 Clip ...................................................................................................................... 1

1-22 ©2022 Yale Materials Handling Corporation D861

 08-15 G13617

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-23

G12526 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-8)

SUB-ZERO, FORWARD STANCE — "COMFORT" (→ 6/2015)

1-24 ©2022 Yale Materials Handling Corporation D861

 04-13 G12526

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – "COMFORT" (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

1 580069446 Plate .................................................................................................................... 1
2 580069639 Heater Assembly ................................................................................................ 1
2 580060814 Heater ............................................................................................................. 1
2 505968533 Connector ....................................................................................................... 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
2 520038819 Terminal (Pin) ................................................................................................. 2
3 580069448 Floorplate ............................................................................................................ 1
4 582029184 Wire Harness (Heater Freezer and Arctic) (FG12546 [Page 2-24])................... 1
5 580069640 Thermostat .......................................................................................................... 1
5 580068493 Temperature Switch ........................................................................................ 1
5 580056006 Connector (2 Pin) ........................................................................................... 1
5 580056004 Connector (Secondary Lock) .......................................................................... 1
5 580019353 Terminal (Pin) ................................................................................................. 2
6 580039438 Capscrew ............................................................................................................ 1
7 580000418 Clamp ................................................................................................................. 1
8 580066855 Insert ................................................................................................................... 1
9 449001412 Capscrew ............................................................................................................ 1
10 580069307 Bracket ................................................................................................................ 1
11 582088900
449021003 Washer ............................................................................................................... 4
12 449015135 Nut ...................................................................................................................... 3
13 449001083 Capscrew ............................................................................................................ 2
14 940004903 Washer ............................................................................................................... 4
15 580003615 Nut ...................................................................................................................... 2
16 580085375 Relay (Mini) ......................................................................................................... 2
17 580056667 Capscrew ............................................................................................................ 1
18 582029916
582037828 Bracket ................................................................................................................ 1
19 580004218
580056528 Nut (Shoulder) .................................................................................................... 1
20 449015112 Locknut ............................................................................................................... 2
21 520038861 Capscrew ............................................................................................................ 2
22 449001272 Capscrew ............................................................................................................ 2
23 580074744 Bracket ................................................................................................................ 1
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 580069641 Thermostat .......................................................................................................... 1
26 580068494 Temperature Switch ........................................................................................ 1
26 580056006 Connector (2 Pin) ........................................................................................... 1
26 580056004 Connector (Secondary Lock) .......................................................................... 1
26 580019353 Terminal (Pin) ................................................................................................. 2
27 520082886 Clamp ................................................................................................................. 1
28 580057839 Clamp ................................................................................................................. 2
29 065619300 Lockwasher ......................................................................................................... 4
30 580070776 Capscrew ............................................................................................................ 4
31 580045113 Screw .................................................................................................................. 2
32 449001084 Capscrew ............................................................................................................ 2
33 449022019 Lockwasher ......................................................................................................... 2
34 934204901 Capscrew ............................................................................................................ 2
35 582088907 Washer ............................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 1-25

G12526 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – "COMFORT" (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

449021001
36 449015098 Nut ...................................................................................................................... 2
37 580000529 Capscrew ............................................................................................................ 4
38 580030966 Capscrew ............................................................................................................ 8
39 580044860 Insert ................................................................................................................... 8
40 580017831 Isolator ................................................................................................................ 4
41 580080168 Bracket ................................................................................................................ 1
42 580030878 Clip ...................................................................................................................... 1

1-26 ©2022 Yale Materials Handling Corporation D861

 04-13 G12526

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-27

G13618 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-9)

SUB-ZERO, FORWARD STANCE — "COMFORT" (6/2015 →)

1-28 ©2022 Yale Materials Handling Corporation D861

 08-15 G13618

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – "COMFORT" (6/2015 →)

ITEM PART NO. DESCRIPTION QTY

1 580069446 Plate .................................................................................................................... 1
2 580069639 Heater Assembly ................................................................................................ 1
2 580060814 Heater ............................................................................................................. 1
2 505968533 Connector ....................................................................................................... 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
2 520038819 Terminal (Pin) ................................................................................................. 2
3 580069448 Floorplate ............................................................................................................ 1
4 582049119 Wire Harness (Heater Freezer and Arctic) (FG13624 [Page 2-26])................... 1
5 580069640 Thermostat .......................................................................................................... 1
6 504058760 Contactor ............................................................................................................ 1
7 582049683 Bracket ................................................................................................................ 1
8 580039438 Capscrew ............................................................................................................ 1
9 449001412 Capscrew ............................................................................................................ 1
10 580069307 Bracket ................................................................................................................ 1
11 582088900
449021003 Washer ............................................................................................................... 5
12 449015135 Nut ...................................................................................................................... 3
13 449001083 Capscrew ............................................................................................................ 2
14 940004903 Washer ............................................................................................................... 2
15 580003615 Nut ...................................................................................................................... 2
16 580085375 Relay (Mini) ......................................................................................................... 2
17 580030878 Clip ...................................................................................................................... 2
18 520038861 Capscrew ............................................................................................................ 2
19 449015112 Locknut ............................................................................................................... 2
20 930102901 Capscrew ............................................................................................................ 2
21 449022021 Washer ............................................................................................................... 2
22 449021002 Washer ............................................................................................................... 2
23 580066855 Insert ................................................................................................................... 1
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 580069641 Thermostat .......................................................................................................... 1
26 580068494 Temperature Switch ........................................................................................ 1
26 580056006 Connector (2 Pin) ........................................................................................... 1
26 580056004 Connector (Secondary Lock) .......................................................................... 1
26 580019353 Terminal (Pin) ................................................................................................. 2
27 520082886 Clamp ................................................................................................................. 1
28 580057839 Clamp ................................................................................................................. 2
29 065619300 Lockwasher ......................................................................................................... 4
30 580070776 Capscrew ............................................................................................................ 4
31 580045113 Screw .................................................................................................................. 2
32 449001084 Capscrew ............................................................................................................ 2
33 449022019 Lockwasher ......................................................................................................... 2
34 934204901 Capscrew ............................................................................................................ 2
35 582088907
449021001 Washer ............................................................................................................... 2
36 449015098 Nut ...................................................................................................................... 2
37 580000529 Capscrew ............................................................................................................ 4
38 580030966 Capscrew ............................................................................................................ 8
39 580044860 Insert ................................................................................................................... 8
40 580017831 Isolator ................................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 1-29

G13618 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – "COMFORT" (6/2015 →)

ITEM PART NO. DESCRIPTION QTY

41 580080168 Bracket ................................................................................................................ 1
42 580074744 Bracket ................................................................................................................ 1
43 449001272 Capscrew ............................................................................................................ 2
44 580040120 Clip ...................................................................................................................... 1

1-30 ©2022 Yale Materials Handling Corporation D861

 08-15 G13618

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-31

G12528 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-10)

SUB-ZERO, FORWARD STANCE — 36V (→ 6/2015)

1-32 ©2022 Yale Materials Handling Corporation D861

 04-13 G12528

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – 36V (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

1 580069446 Plate .................................................................................................................... 1
2 580069448 Floorplate ............................................................................................................ 1
3 582029184 Wire Harness (Heater Freezer and Arctic) (FG12546 [Page 2-24])................... 1
4 580069640 Thermostat .......................................................................................................... 1
4 580068493 Temperature Switch ........................................................................................ 1
4 580056006 Connector (2 Pin) ........................................................................................... 1
4 580056004 Connector (Secondary Lock) .......................................................................... 1
4 580019353 Terminal (Pin) ................................................................................................. 2
5 580039438 Capscrew ............................................................................................................ 1
6 580000418 Clamp ................................................................................................................. 1
7 580066855 Insert ................................................................................................................... 1
8 580069307 Bracket ................................................................................................................ 1
9 449001412 Capscrew ............................................................................................................ 1
10 582088900
449021003 Washer ............................................................................................................... 4
11 449015135 Nut ...................................................................................................................... 3
12 449001083 Capscrew ............................................................................................................ 4
13 940004903 Washer ............................................................................................................... 4
14 580003615 Nut ...................................................................................................................... 4
15 580085375 Relay (Mini) ......................................................................................................... 2
16 580056667 Capscrew ............................................................................................................ 1
17 582029916
582037828 Bracket ................................................................................................................ 1
18 580004218
580056528 Nut (Shoulder) .................................................................................................... 1
19 520038861 Capscrew ............................................................................................................ 2
20 449015112 Locknut ............................................................................................................... 2
21 449001272 Capscrew ............................................................................................................ 2
22 580074744 Bracket ................................................................................................................ 1
23 580040120 Clip ...................................................................................................................... 1
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 934204901 Capscrew ............................................................................................................ 2
27 580069303 Bracket ................................................................................................................ 1
28 580069304 Bracket ................................................................................................................ 1
29 580057839 Clamp ................................................................................................................. 2
30 580045113 Screw .................................................................................................................. 2
31 065619300 Lockwasher ......................................................................................................... 4
32 580070776 Capscrew ............................................................................................................ 4
33 582088907
449021001 Washer ............................................................................................................... 2
34 449015098 Nut ...................................................................................................................... 2
35 580069637 Heater Wire Harness (Floorplate, 36V) (FG12545 [Page 2-23])........................ 1
36 580069641 Thermostat .......................................................................................................... 1
36 580068494 Temperature Switch ........................................................................................ 1
36 580056006 Connector (2 Pin) ........................................................................................... 1
36 580056004 Connector (Secondary Lock) .......................................................................... 1
36 580019353 Terminal (Pin) ................................................................................................. 2
37 520082886 Clamp ................................................................................................................. 1
38 580000529 Capscrew ............................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 1-33

G12528 04-13

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – 36V (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

39 580030966 Capscrew ............................................................................................................ 8
40 580017831 Isolator ................................................................................................................ 4
41 580080168 Bracket ................................................................................................................ 1
42 580044860 Insert ................................................................................................................... 8
43 580030878 Clip ...................................................................................................................... 1

1-34 ©2022 Yale Materials Handling Corporation D861

 04-13 G12528

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-35

G13616 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-11)

SUB-ZERO, FORWARD STANCE — 36V (6/2015 ↔ 2/2016)

1-36 ©2022 Yale Materials Handling Corporation D861

 08-15 G13616

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – 36V (6/2015 ↔ 2/2016)

ITEM PART NO. DESCRIPTION QTY

1 580069446 Plate .................................................................................................................... 1
2 580069448 Floorplate ............................................................................................................ 1
3 582049119 Wire Harness (Heater Freezer and Arctic) (FG13624 [Page 2-26])................... 1
4 580069640 Thermostat .......................................................................................................... 1
5 504058760 Contactor ............................................................................................................ 1
6 582049683 Bracket ................................................................................................................ 1
7 580030878 Clip ...................................................................................................................... 2
8 580069307 Bracket ................................................................................................................ 1
9 449001412 Capscrew ............................................................................................................ 1
10 582088900
449021003 Washer ............................................................................................................... 5
11 449015135 Nut ...................................................................................................................... 3
12 449001083 Capscrew ............................................................................................................ 2
13 940004903 Washer ............................................................................................................... 2
14 580003615 Nut ...................................................................................................................... 2
15 580085375 Relay (Mini) ......................................................................................................... 2
16 520038861 Capscrew ............................................................................................................ 2
17 580039438 Capscrew ............................................................................................................ 1
18 580066855 Insert ................................................................................................................... 1
19 449015112 Locknut ............................................................................................................... 2
20 930102901 Capscrew ............................................................................................................ 2
21 449022021 Washer ............................................................................................................... 2
22 449021002 Washer ............................................................................................................... 2
23 580074744 Bracket ................................................................................................................ 1
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 934204901 Capscrew ............................................................................................................ 2
27 580069303 Bracket ................................................................................................................ 1
28 580069304 Bracket ................................................................................................................ 1
29 580057839 Clamp ................................................................................................................. 2
30 580045113 Screw .................................................................................................................. 2
31 065619300 Lockwasher ......................................................................................................... 4
32 580070776 Capscrew ............................................................................................................ 4
33 582088907
449021001 Washer ............................................................................................................... 2
34 449015098 Nut ...................................................................................................................... 2
35 580069637 Heater Wire Harness (Floorplate, 36V) (FG12545 [Page 2-23])........................ 1
36 580069641 Thermostat .......................................................................................................... 1
36 580068494 Temperature Switch ........................................................................................ 1
36 580056006 Connector (2 Pin) ........................................................................................... 1
36 580056004 Connector (Secondary Lock) .......................................................................... 1
36 580019353 Terminal (Pin) ................................................................................................. 2
37 520082886 Clamp ................................................................................................................. 1
38 580000529 Capscrew ............................................................................................................ 4
39 580030966 Capscrew ............................................................................................................ 8
40 580017831 Isolator ................................................................................................................ 4
41 580080168 Bracket ................................................................................................................ 1
42 580044860 Insert ................................................................................................................... 8
43 449001272 Capscrew ............................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 1-37

G13616 08-15

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – 36V (6/2015 ↔ 2/2016)

ITEM PART NO. DESCRIPTION QTY

44 580040120 Clip ...................................................................................................................... 1

1-38 ©2022 Yale Materials Handling Corporation D861

 08-15 G13616

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-39

G13728 03-16

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE) (FIGURE 1-12)

SUB-ZERO, FORWARD STANCE — 36V (2/2016 →)

1-40 ©2022 Yale Materials Handling Corporation D861

 03-16 G13728

FLOOR PLATE AND HEATER CONTROL (ADJUSTABLE)

SUB-ZERO, FORWARD STANCE – 36V (2/2016 →)

ITEM PART NO. DESCRIPTION QTY

1 580069446 Plate .................................................................................................................... 1
2 580069448 Floorplate ............................................................................................................ 1
3 582049119 Wire Harness (Heater Freezer and Arctic) (FG13624 [Page 2-26])................... 1
4 580069640 Thermostat .......................................................................................................... 1
5 504058760 Contactor ............................................................................................................ 1
6 582049683 Bracket ................................................................................................................ 1
7 580030878 Clip ...................................................................................................................... 2
8 580069307 Bracket ................................................................................................................ 1
9 449001412 Capscrew ............................................................................................................ 1
10 582088900
449021003 Washer ............................................................................................................... 1
11 449015135 Nut ...................................................................................................................... 1
12 449001083 Capscrew ............................................................................................................ 2
13 940004903 Washer ............................................................................................................... 4
14 580003615 Nut ...................................................................................................................... 2
15 580085375 Relay (Mini) ......................................................................................................... 2
16 520038861 Capscrew ............................................................................................................ 2
17 580039438 Capscrew ............................................................................................................ 1
18 580066855 Insert ................................................................................................................... 1
19 449015112 Locknut ............................................................................................................... 2
20 449001084 Capscrew ............................................................................................................ 2
21 449022019 Lockwasher ......................................................................................................... 2
22 449021002 Washer ............................................................................................................... 2
23 580044860 Insert ................................................................................................................... 8
24 580040860 Switch (Operator Sensing) .................................................................................. 1
25 580058593 Switch (Foot Switch) ........................................................................................... 1
26 934204901 Capscrew ............................................................................................................ 2
27 580069303 Bracket ................................................................................................................ 1
28 580069304 Bracket ................................................................................................................ 1
29 580057839 Clamp ................................................................................................................. 2
30 580045113 Screw .................................................................................................................. 2
31 065619300 Lockwasher ......................................................................................................... 4
32 580070776 Capscrew ............................................................................................................ 4
33 582088907
449021001 Washer ............................................................................................................... 2
34 449015098 Nut ...................................................................................................................... 2
35 580069637 Heater Wire Harness (Floorplate, 36V) (FG12545 [Page 2-23])........................ 1
36 580069641 Thermostat .......................................................................................................... 1
36 580068494 Temperature Switch ........................................................................................ 1
36 580056006 Connector (2 Pin) ........................................................................................... 1
36 580056004 Connector (Secondary Lock) .......................................................................... 1
36 580019353 Terminal (Pin) ................................................................................................. 2
37 520082886 Clamp ................................................................................................................. 1
38 580000529 Capscrew ............................................................................................................ 4
39 580030966 Capscrew ............................................................................................................ 8
40 580017831 Isolator ................................................................................................................ 4
41 580080168 Bracket ................................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 1-41

G12529 04-13

COVERS AND PADS (FIGURE 1-13)

SIDE STANCE

1-42 ©2022 Yale Materials Handling Corporation D861

 04-13 G12529

COVERS AND PADS

SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

1 580070506 Cover .................................................................................................................. 1
2 932728910 Capscrew ............................................................................................................ 1
3 582088895
449022018 Washer ............................................................................................................... 10
4 505970553 Capscrew ............................................................................................................ 15
5 580070507 Cover .................................................................................................................. 1
6 580051800 Nut (Foldover) ..................................................................................................... 10
7 582041056
580047714 Capscrew ............................................................................................................ 2
8 932728907 Capscrew ............................................................................................................ 2
9 580066855 Insert ................................................................................................................... 1
10 582027531 Cover (16.5" Battery Compartment) ................................................................... 1
10 582027532 Cover (18.5" Battery Compartment) ................................................................... 1
10 582027533 Cover (21.5 " Battery Compartment) .................................................................. 1
11 580070509 Pad-Arm Rest ..................................................................................................... 1
12 580049231 Capscrew ............................................................................................................ 1
13 580029990 Washer ............................................................................................................... 9
14 580070508 Cover .................................................................................................................. 1
15 580067607 Insert ................................................................................................................... 2
16 312171042 Rivet .................................................................................................................... 2
17 582057694
505189200 Clip ...................................................................................................................... 1
18 580058881 Plug ..................................................................................................................... 1
19 932728908 Capscrew ............................................................................................................ 2
20 580058788 Cover (LH) .......................................................................................................... 1
21 580058787 Cover (RH) .......................................................................................................... 1
22 582093033 Door (MDU Compartment) .................................................................................. 1
23 580091355 Screw , Captive Assembly .................................................................................. 2
23 580050167 Capscrew ....................................................................................................... 1
24 501067207 Spring ............................................................................................................. 1
25 580050166 Bracket ........................................................................................................... 1
26 015914700 Snap Ring ........................................................................................................... 2
27 580050169 Nut (U-Type) ....................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 1-43

G12530 04-13

COVERS AND PADS (FIGURE 1-14)

FORWARD STANCE

1-44 ©2022 Yale Materials Handling Corporation D861

 04-13 G12530

COVERS AND PADS

FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

1 580070573 Cover .................................................................................................................. 1
2 580038355 Capscrew ............................................................................................................ 1
3 505970553 Capscrew ............................................................................................................ 16
4 580070578 Pad ..................................................................................................................... 1
5 580051800 Nut (Foldover) ..................................................................................................... 9
6 580076896 Pad - Arm Rest ................................................................................................... 1
7 449022021 Washer ............................................................................................................... 4
8 580001977 Screw .................................................................................................................. 4
9 582023647 Control Handle (Standard) (FG13974 [Page 2-86])............................................ 1
9 582023648 Control Handle (Freezer Option) (FG13974 [Page 2-86]).................................. 1
10 503608200 Spacer ................................................................................................................ 1
11 580030968 Capscrew ............................................................................................................ 1
12 580070575 Cover (Adjustable) .............................................................................................. 1
13 932728907 Capscrew ............................................................................................................ 1
14 580066855 Insert ................................................................................................................... 1
15 580070576 Cover (16.5" Battery Compartment) ................................................................... 1
15 580070577 Cover (18.5" Battery Compartment) ................................................................... 1
15 580070572 Cover (21.5 " Battery Compartment) .................................................................. 1
16 580029990 Washer ............................................................................................................... 8
17 932728908 Capscrew ............................................................................................................ 2
18 580058788 Cover (LH) .......................................................................................................... 1
19 580058787 Cover (RH) .......................................................................................................... 1
20 580058881 Plug ..................................................................................................................... 1
21 580067607 Insert ................................................................................................................... 1
22 582041056
580047714 Capscrew ............................................................................................................ 1
23 580017101 Washer ............................................................................................................... 1
24 582088895
449022018 Washer ............................................................................................................... 9
25 582093033 Door (MDU Compartment) .................................................................................. 1
26 580091355 Screw , Captive Assembly .................................................................................. 2
26 580050167 Capscrew ....................................................................................................... 1
27 501067207 Spring ............................................................................................................. 1
28 580050166 Bracket ........................................................................................................... 1
29 015914700 Snap Ring ........................................................................................................... 2
30 580050169 Nut (U-Type) ....................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 1-45

G12531 04-13

COVERS AND PADS (FIGURE 1-15)

FORWARD STANCE — WITH AFT CONTROL

1-46 ©2022 Yale Materials Handling Corporation D861

 04-13 G12531

COVERS AND PADS

FORWARD STANCE – WITH AFT CONTROL

ITEM PART NO. DESCRIPTION QTY

1 580070573 Cover .................................................................................................................. 1
2 580017101 Washer ............................................................................................................... 1
3 580038355 Capscrew ............................................................................................................ 1
4 505970553 Capscrew ............................................................................................................ 16
5 582088895
449022018 Washer ............................................................................................................... 9
6 580070578 Pad ..................................................................................................................... 1
7 580051800 Nut (Foldover) ..................................................................................................... 9
8 582041056
580047714 Capscrew ............................................................................................................ 1
9 580067607 Insert ................................................................................................................... 1
10 580090471 Pad - Arm Rest ................................................................................................... 1
11 582023647 Control Handle (Standard) (FG13974 [Page 2-86])............................................ 1
11 582023648 Control Handle (Freezer Option) (FG13974 [Page 2-86]).................................. 1
12 582088895
449022018 Washer ............................................................................................................... 3
13 520051896 Capscrew ............................................................................................................ 1
14 449001412 Capscrew ............................................................................................................ 2
15 449022021 Washer ............................................................................................................... 4
16 580001977 Screw .................................................................................................................. 4
17 500226901 Clamp ................................................................................................................. 3
18 580032494 Washer ............................................................................................................... 3
19 580001206 Screw .................................................................................................................. 3
20 503608200 Spacer ................................................................................................................ 1
21 580030968 Capscrew ............................................................................................................ 1
22 580070575 Cover (Adjustable) .............................................................................................. 1
23 580029990 Washer ............................................................................................................... 8
24 580070576 Cover (16.5" Battery Compartment) ................................................................... 1
24 580070577 Cover (18.5" Battery Compartment) ................................................................... 1
24 580070572 Cover (21.5 " Battery Compartment) .................................................................. 1
25 932728907 Capscrew ............................................................................................................ 1
25 580050166 Bracket ........................................................................................................... 1
26 580066855 Insert ................................................................................................................... 1
26 015914700 Snap Ring ........................................................................................................... 2
27 932728908 Capscrew ............................................................................................................ 2
27 580050169 Nut (U-Type) ....................................................................................................... 2
28 580058788 Cover (LH) .......................................................................................................... 1
29 580058787 Cover (RH) .......................................................................................................... 1
30 580058881 Plug ..................................................................................................................... 1
31 580090470 Handle Grip (Standard) (FG12551 [Page 2-38])................................................ 1
31 580089164 Handle Grip (Freezer Option) (FG12551 [Page 2-38])....................................... 1
32 582093033 Door (MDU Compartment) .................................................................................. 1
33 580091355 Screw , Captive Assembly .................................................................................. 2
33 580050167 Capscrew ....................................................................................................... 1
34 501067207 Spring ............................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 1-47

G12532 04-13

ARMREST AND BACKREST INSTALLATION (FIGURE 1-16)

ITEM PART NO. DESCRIPTION QTY

1 580068256 Seat Rail (Backrest) ............................................................................................ 2
2 580068257 Washer ............................................................................................................... 1
3 582088903
449022017 Lockwasher ......................................................................................................... 1
4 582010602
931015901 Capscrew ............................................................................................................ 1
5 582088907
449021001 Washer ............................................................................................................... 4
6 580068258 Bolt , Shoulder .................................................................................................... 1
7 582156527 Capscrew ............................................................................................................ 4
8 150013843 Locknut ............................................................................................................... 4
9 580051800 Nut (Foldover) ..................................................................................................... 1

1-48 ©2022 Yale Materials Handling Corporation D861

 04-13 G12532

NOTES

D861 ©2022 Yale Materials Handling Corporation 1-49

G12535 04-13

ARMREST AND BACKREST (FIGURE 1-17)

1-50 ©2022 Yale Materials Handling Corporation D861

 04-13 G12535

ARMREST AND BACKREST

ITEM PART NO. DESCRIPTION QTY
1 582028335 Cover (Back) ....................................................................................................... 1
2 580006764 Capscrew ............................................................................................................ 4
3 580003481 Plug ..................................................................................................................... 3
4 582028337 Cover (Top) ......................................................................................................... 1
5 932728903 Capscrew ............................................................................................................ 1
6 582044286 Bracket Wldmt .................................................................................................... 1
7 580051800 Nut (Foldover) ..................................................................................................... 1
8 582021693 Locknut ............................................................................................................... 4
9 580086384 Washer ............................................................................................................... 4
10 580093196 Capscrew ............................................................................................................ 4
11 582027494 Control Handle (Standard) .................................................................................. 1
11 582093938 Control Handle (Standard) (Alternate Part) ........................................................ 1
11 582027495 Control Handle (Comfort Option) ........................................................................ 1
11 582093939 Control Handle (Comfort Option) (Alternate Part) ............................................... 1
12 582030769 Wire (Side Stance Control Ground) .................................................................... 1
12 504450739 E-Ring ............................................................................................................ 1
12 500383916 Terminal Housing (Blue) ................................................................................. 1
12 582031000 Clamp ............................................................................................................. 2
13 582030782 Wire Harness (Side Stance) ............................................................................... 1
14 582032437 Rail ...................................................................................................................... 1
15 582032432 Rail ...................................................................................................................... 1
16 150013843 Locknut ............................................................................................................... 8
17 582028336 Cover (Bottom) ................................................................................................... 1
18 582026382 Mounting Weldment ............................................................................................ 1
19 582028882
582035702 Gas Spring Assembly ......................................................................................... 1
19 582026383
582035701 Gas Spring ..................................................................................................... 1
20 580058658 Cover (Protective Cap) ................................................................................... 1
21 582033679 Nut .................................................................................................................. 1
22 582033678 Lever , Release .............................................................................................. 1
23 582026381 Lever ................................................................................................................... 1
24 580068258 Bolt , Shoulder .................................................................................................... 1
582030950 Kit - Armrest Slide ............................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 1-51

G12536 04-13

OPERATOR AND OVERHEAD GUARD (FIGURE 1-18)

1-52 ©2022 Yale Materials Handling Corporation D861

 04-13 G12536

OPERATOR AND OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY
1 580086599 Overhead Guard (16.5" Battery Compartment) .................................................. 1
1 580086600 Overhead Guard (18.5" Battery Compartment) .................................................. 1
1 580086601 Overhead Guard (21.5" Battery Compartment) .................................................. 1
2 449022041 Lockwasher ......................................................................................................... 6
3 449001366 Capscrew ............................................................................................................ 6
4 e 580068599 Plug ..................................................................................................................... 2
5 580030972 Capscrew ............................................................................................................ 2
6 932729903 Capscrew ............................................................................................................ 6
7 582053119 Washer ............................................................................................................... 6
8 a 580067383 Finger Guard ....................................................................................................... 1
8 c 580067382 Finger Guard ....................................................................................................... 1
9 f 580068600 Plug ..................................................................................................................... 1
10 f 580066163 Plug ..................................................................................................................... 1
11 d 580068601 Guard (94"-95") ................................................................................................... 1
11 a 580068608 Guard (91"-92") ................................................................................................... 1
11 b 582033680 Overhead Guard Support Post (89"-90") ............................................................ 1
12 580067343 Flange ................................................................................................................. 1
13 903828306 Clamp ................................................................................................................. 1
14 580059370 Clip ...................................................................................................................... 2
15 580059590 Connector (RF Terminal Connection Assembly) ................................................. 1
16 580073505 Clamp ................................................................................................................. 3
17 582042302
580049011 Capscrew ............................................................................................................ 3

FOOTNOTES:
a For 119"-179" OAH Masts d For 94"-95" OAH Masts
b For 89"-90" OAH Masts e For trucks w/o headlights
c For 89"-90", 94"-95" OAH Masts f For trucks w/o operator compartment lights

D861 ©2022 Yale Materials Handling Corporation 1-53

G12537 07-13

BATTERY RETAINERS AND ROLLERS (FIGURE 1-19)

1-54 ©2022 Yale Materials Handling Corporation D861

 07-13 G12537

BATTERY RETAINERS AND ROLLERS

KEY:
A: 16.5" Battery Compartment
B: 18.5" Battery Compartment
C: 21.5" Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 d 580069508 Retainer ............................................................................................. 1 1 1
2 d 932200902 Capscrew .......................................................................................... 2 2 2
3 e 580069509 Spacer ............................................................................................... 6 6 6
4 c 520039885 Washer .............................................................................................. 6 6 6
5 504732200 Bumper .............................................................................................. 2 2 2
6 582088907
449021001 Washer .............................................................................................. 2 2 2
7 a 931013912 Capscrew .......................................................................................... 2 2 2
7 b 449001248 Capscrew .......................................................................................... 2 2 2
8 580039089
582028838 Roller ................................................................................................. 5 .. ..
8 580039090
582025166 Roller ................................................................................................. .. 5 ..
8 580039091
582028840 Roller ................................................................................................. .. .. 5
8 582008468
449021042 Washer (Not Shown) ......................................................................... 20 20 20
9 582046115 Retainer (RH) .................................................................................... 1 .. ..
9 582046116 Retainer (RH) .................................................................................... .. 1 ..
9 582046117 Retainer (RH) .................................................................................... .. .. 1
10 582046110 Retainer (LH) ..................................................................................... 1 .. ..
10 582046118 Retainer (LH) ..................................................................................... .. 1 ..
10 582046119 Retainer (LH) ..................................................................................... .. .. 1
11 580086019 Nut ..................................................................................................... 2 2 2
12 550080047 Door (LH) ........................................................................................... 1 .. ..
12 550080048 Door (LH) ........................................................................................... .. 1 ..
12 550080049 Door (LH) ........................................................................................... .. .. 1
13 027278300 Padlock .............................................................................................. 2 2 2
14 524227703 Door (RH) .......................................................................................... 1 .. ..
14 524227704 Door (RH) .......................................................................................... .. 1 ..
14 524227705 Door (RH) .......................................................................................... .. .. 1

FOOTNOTES:
a Battery Retainer: 35.75"-37.75" (LH), d For 38.00"-39.00" Wide Batteries Only
38.00"-39.00" (RH) e Qty 6 is for 38.00"-39.00" Wide Batteries Only.
b Battery Retainer: 35.75"-37.75" (RH) Use Qty 8 for 37.75" Wide Batteries.
c For 37.75" Wide Batteries Only

D861 ©2022 Yale Materials Handling Corporation 1-55

G12538 04-13

DECALS (FIGURE 1-20)

PAGE 1 OF 2

1-56 ©2022 Yale Materials Handling Corporation D861

 04-13 G12538

DECALS
PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 524232370 Label (Yale Logo) ................................................................................................ 2
2 500962500 Label (Fork Warning) .......................................................................................... 2
3 524242405 Kit-Label (AC Power) (Includes RH and LH) ...................................................... 1
4 524162256 Label (Patents and Trademarks) ........................................................................ 1
4 550190776 Label (Patents and Trademarks) (Alternate Part) ............................................... 1
5 a. . . . . Impact Rating Plate ............................................................................................ 1
6 524146559 U.L. Plate ("E" Construction) .............................................................................. 1
6 524135489 U.L. Plate ("EE" Construction) ............................................................................ 1
6 550081457 Label-Serialized UL (Alternate Part) ................................................................... 1
7 580084552 Label (Cold Storage) ........................................................................................... 1
7 580084553 Label (Arctic) ....................................................................................................... 1
8 502157203 Label (Yale) ......................................................................................................... 1
9 580024040 Label (Operator Warning, Pinch Point) ............................................................... 1
10 580026624 Label (Operator Warning) ................................................................................... 1
11 519996803 Cover (Information Case) ................................................................................... 1
12 519440800 Label (Pinch Warning) ........................................................................................ 2
13 580034976 Label (Battery Notice, Flooded Cell) ................................................................... 1
14 580076338 Label (Greenville Mfg Label) ............................................................................... 1
15 506839500 Plate (Mounting Strip) ......................................................................................... 2
16 519996802 Information Case Base ....................................................................................... 1
17 312171042 Rivet .................................................................................................................... 4
18 582011144 Label (Caster Adjustment) .................................................................................. 1
19 580059156 Label (Non-Powered Lowering) .......................................................................... 1
19 582003124 Label (Battery Notice, AGM Battery) .................................................................. 1
20 504575235 Label (UL Type EE) ............................................................................................ 2

FOOTNOTES:
a Contact Your Local Yale Dealer

D861 ©2022 Yale Materials Handling Corporation 1-57

G12539 04-13

DECALS (FIGURE 1-21)

PAGE 2 OF 2 — SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

1 582031781 Label (Reach/Retract) ......................................................................................... 1
2 582031782 Label (Side-Shift Left/Right) ................................................................................ 1
3 580008064 Nameplate Cover ................................................................................................ 1
4 524287670 Nameplate .......................................................................................................... 1
5 504231220 Rivet .................................................................................................................... 4

1-58 ©2022 Yale Materials Handling Corporation D861

 04-13 G12540

DECALS (FIGURE 1-22)

PAGE 2 OF 2 — FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

1 580008064 Nameplate Cover ................................................................................................ 1
2 524287670 Nameplate .......................................................................................................... 1
3 504231220 Rivet .................................................................................................................... 4
4 580059237 Label (Control Multi-Function) ............................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 1-59

G12540 04-13

NOTES

1-60 ©2022 Yale Materials Handling Corporation D861

 SECTION 2

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

AC CONTROLLER ASSEMBLY
36V "EE" ...................................................................................................................................................... 2-41
36V STANDARD AND HIGH PERFORMANCE (→ 12/2014) .................................................................... 2-39
36V STANDARD AND HIGH PERFORMANCE (12/2014 →) .................................................................... 2-40
BATTERY CONNECTOR ................................................................................................................................ 2-58
BUZZER ASSEMBLY ...................................................................................................................................... 2-87
CONTACTOR
→ 12/2014 (FOR 36V STANDARD AND HIGH PERFORMANCE) ........................................................... 2-42
12/2014 → .................................................................................................................................................. 2-44
CONTROL HANDLE ....................................................................................................................................... 2-86
CONTROLLER
CAN I/O AND EPS ...................................................................................................................................... 2-50
DASH DISPLAY
FORWARD STANCE ................................................................................................................................... 2-46
SIDE STANCE ............................................................................................................................................. 2-47
DIODE ASSEMBLY
36V IFB PROTECTION ............................................................................................................................... 2-56
ELECTRICAL SYSTEM
PAGE 1 OF 2 ............................................................................................................................................... 2-4
PAGE 2 OF 2 ............................................................................................................................................... 2-6
FUSE BOARD
36V WITH 12V AND 24V REGULATORS ................................................................................................... 2-52
HANDLE GRIP ASSEMBLY ............................................................................................................................ 2-38
JUMPER HARNESS
DISPLAY - SIDE STANCE .......................................................................................................................... 2-37
MDU COMPARTMENT DOOR AND FAN ....................................................................................................... 2-48
MULTI-FUNCTION CONTROL HANDLE
CAGE .......................................................................................................................................................... 2-62
CONTROLLER KIT ..................................................................................................................................... 2-68
HANDLE ...................................................................................................................................................... 2-63
HORN .......................................................................................................................................................... 2-64
LEVER ......................................................................................................................................................... 2-65
MINI-JOYSTICK .......................................................................................................................................... 2-66
MULTI-AXIS CONTROLLER ....................................................................................................................... 2-61
PALM GRIP KIT .......................................................................................................................................... 2-69
SPRING PLATE ASSEMBLY ...................................................................................................................... 2-67
MULTI-FUNCTION CONTROL HANDLE ASSEMBLY .................................................................................... 2-60
POWER CABLES
TRACTION AND LIFT ................................................................................................................................. 2-53
TRACTION AND LIFT - ALTERNATE CONFIGURATION .......................................................................... 2-54
WIRE HARNESS
APS2 STEERED CASTER .......................................................................................................................... 2-28
DASH - FORWARD STANCE ..................................................................................................................... 2-30
FLOORPLATE HEATER ............................................................................................................................. 2-23
HEADLIGHTS ............................................................................................................................................. 2-36
HEATER FREEZER AND ARCTIC (→ 6/2015) ......................................................................................... 2-24
HEATER FREEZER AND ARCTIC (6/2015 →) ......................................................................................... 2-26
LIGHTS OPTIONS ...................................................................................................................................... 2-34
MAIN - 14.5 TO 16.5 INCH BATTERY BOX - PAGE 1 OF 2 ....................................................................... 2-8

D861 ©2022 Yale Materials Handling Corporation 2-1

CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

MAIN - 14.5 TO 16.5 INCH BATTERY BOX - PAGE 2 OF 2 ....................................................................... 2-12

MAIN - 18.5 TO 21.5 INCH BATTERY BOX - PAGE 1 OF 2 ....................................................................... 2-16
MAIN - 18.5 TO 21.5 INCH BATTERY BOX - PAGE 2 OF 2 ....................................................................... 2-20
SIDE STANCE ............................................................................................................................................. 2-32
SINGLE AND DOUBLE REACH ................................................................................................................. 2-84
TELEMETRY - INTERLOCK - ALTERNATE PART ..................................................................................... 2-82
TELEMETRY - LOWER DISPLAY - ALTERNATE PART ............................................................................ 2-76
TELEMETRY - UPPER DISPLAY - ALTERNATE PART ............................................................................. 2-72
TELEMETRY OPTIONS - DISPLAY, UPPER .............................................................................................. 2-70
TELEMETRY OPTIONS - DISPLAY, LOWER ............................................................................................. 2-74
TELEMETRY OPTIONS - POWER ............................................................................................................. 2-78
TELEMETRY OPTIONS - INTERLOCK ...................................................................................................... 2-81
TELEMETRY POWER - ALTERNATE PART .............................................................................................. 2-79

2-2 ©2022 Yale Materials Handling Corporation D861

 CONTENTS

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-3

G12541 04-13

ELECTRICAL SYSTEM (FIGURE 2-1)

PAGE 1 OF 2

2-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12541

ELECTRICAL SYSTEM
PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580049229 Capscrew ............................................................................................................ 1
2 504232275 Static Strap ......................................................................................................... 1
3 504226242 Washer ............................................................................................................... 1
4 580027573 Nut ...................................................................................................................... 1
5 582029593 Power Cable (PS2-1) .......................................................................................... 1
5 505968563 E-Ring ............................................................................................................ 1
5 520040889 E-Ring ............................................................................................................ 1
5 582020418 Boot ................................................................................................................ 1
6 582029594 Power Cable (PS1-1) .......................................................................................... 1
6 505968563 E-Ring ............................................................................................................ 1
6 520040889 E-Ring ............................................................................................................ 1
6 582020418 Boot ................................................................................................................ 1
7 580048461 Power Cable (Aux 2 Motor) ................................................................................ 1
7 06205330E E-Ring ............................................................................................................ 1
7 06205330D E-Ring ............................................................................................................ 1
7 580049075 Boot ................................................................................................................ 1
8 580048466 Power Cable ....................................................................................................... 1
9 449007035 Screw .................................................................................................................. 2
10 449022022 Lockwasher ......................................................................................................... 2
11 937100902 Nut ...................................................................................................................... 2
12 582030760 Wire Harness (Main) (18.5 to 21.5 Inch Battery Box) (FG12543 [Page 2-16],
FG12544 [Page 2-20])........................................................................................ 1
12 582044352 Wire Harness (Main) (14.5 to 16.5 Inch Battery Box) (FG13493 [Page 2-8],
FG13494 [Page 2-12])........................................................................................ 1
13 580039438 Capscrew ............................................................................................................ 2
14 580066855 Insert ................................................................................................................... 2
15 312850034 Strap Clamp ........................................................................................................ 3
16 582088898
449001013 Capscrew ............................................................................................................ 1
17 580087876 Insert ................................................................................................................... 1
18 500412906 Clamp ................................................................................................................. 1
19 504232256 Lockwasher ......................................................................................................... 1
a 580070400 Clip ...................................................................................................................... 8

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 2-5

G12542 04-13

ELECTRICAL SYSTEM (FIGURE 2-2)

PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 506726509 Stud .................................................................................................................... 4
2 940600905 Washer ............................................................................................................... 4
3 937100903 Nut ...................................................................................................................... 4
4 580092140 Fan (24V, With Diode) ........................................................................................ 1
5 580066855 Insert ................................................................................................................... 2
6 580041254 Horn (24V-48V) ................................................................................................... 1
7 580039438 Capscrew ............................................................................................................ 2

2-6 ©2022 Yale Materials Handling Corporation D861

 04-13 G12542

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-7

G13493 03-15

WIRE HARNESS (FIGURE 2-3)

MAIN - 14.5 TO 16.5 INCH BATTERY BOX — PAGE 1 OF 2

2-8 ©2022 Yale Materials Handling Corporation D861

 03-15 G13493

WIRE HARNESS
MAIN - 14.5 TO 16.5 INCH BATTERY BOX – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

582044352 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (CPS042 Backup Alarm) .............................................. 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 2
2 580030878 Clip ................................................................................................................. 2
3 ..... Connector Assembly (CPS033 Mast Sensor) ................................................ 1
3 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
3 580022892 Connector (Secondary Lock) ..................................................................... 1
3 580019107 Terminal (Socket) ....................................................................................... 3
4 ..... Connector Assembly (CRP017 Controller Fan) ............................................. 1
4 580056006 Connector (2 Pin) ....................................................................................... 1
4 580056004 Connector (Secondary Lock) ..................................................................... 1
4 580019353 Terminal (Pin) ............................................................................................. 2
5 ..... Connector Assembly (CPS036 Horn) ............................................................. 1
5 580019245 Connector (2 Socket) ................................................................................. 1
5 580019246 Connector (Secondary Lock) ..................................................................... 1
5 580019107 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (CPS011 Traction Control) ........................................... 1
6 520202602 Connector ................................................................................................... 1
6 520202601 Connector ................................................................................................... 20
7 ..... Connector Assembly (CPS043 Side Stance Display) .................................... 1
7 580039499 Connector ................................................................................................... 1
7 580039500 Connector (Secondary Lock) ..................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 6
8 ..... Connector Assembly (CPS012 Pump Controller) .......................................... 1
8 520202602 Connector ................................................................................................... 1
8 520202601 Connector ................................................................................................... 15
9 ..... Connector Assembly (CPS016 Pump Motor Enclosure) ................................ 1
9 580035032 Connector (4 Way) ..................................................................................... 1
9 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
9 580040456 Wire Seal (Yellow) ...................................................................................... 4
10 ..... Connector Assembly (CPS015 Pump Motor Temperature) ............................ 1
10 580035031 Connector (2 Way) ..................................................................................... 1
10 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
10 580040456 Wire Seal (Yellow) ...................................................................................... 2
11 ..... Ring Terminal (TS060 Pump Controller B-) .................................................... 1
11 580063614 E-Ring ........................................................................................................ 1
12 ..... Terminal (TS013 Main K Coil, Positive) .......................................................... 1
12 504059730 Terminal ...................................................................................................... 1
13 ..... Terminal (TS012 Main K Coil, Negative) ........................................................ 1
13 504059730 Terminal ...................................................................................................... 1
14 ..... Ring Terminal (TS047 Main K Pre-Charge) .................................................... 1
14 580025773 Ring Terminal ............................................................................................. 1
15 ..... Ring Terminal (TS049 Main K Post Connect) ................................................. 1
15 580025773 Ring Terminal ............................................................................................. 1
16 ..... Spade Terminal (TS051 IFB B-) ..................................................................... 1
16 580066350 E-Ring ........................................................................................................ 1
17 ..... Terminal (TS054 Heater Inline) ...................................................................... 1
17 504059730 Terminal ...................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-9

G13493 03-15

WIRE HARNESS
MAIN - 14.5 TO 16.5 INCH BATTERY BOX – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

18 ..... Connector Assembly (CPS001 IFB) ............................................................... 1
18 505968588 Connector ................................................................................................... 1
18 580026813 Connector (Secondary Lock) ..................................................................... 1
18 580062388 Terminal ...................................................................................................... 6
18 505968566 Plug ............................................................................................................ 3
18 505968568 Terminal (Socket) ....................................................................................... 3
19 ..... Spade Terminal (TS053 IFB B+) .................................................................... 1
19 580066349 E-Ring ........................................................................................................ 1
20 ..... Connector Assembly (CPS049 Strobe Light Relay) ....................................... 1
20 520529603 Connector ................................................................................................... 1
20 550133957 Socket ........................................................................................................ 4
21 ..... Connector Assembly (CPS020 Dash Harness Connector B) ......................... 1
21 580039499 Connector ................................................................................................... 1
21 580039500 Connector (Secondary Lock) ..................................................................... 1
21 580019107 Terminal (Socket) ....................................................................................... 5
21 580019119 Plug ............................................................................................................ 1
22 ..... Connector Assembly (CRP035 Aft Handle) ................................................... 1
22 580042219 Connector (8 Pin) ....................................................................................... 1
22 580042220 Connector (Secondary Lock) ..................................................................... 1
22 580019353 Terminal (Pin) ............................................................................................. 5
22 580019119 Plug ............................................................................................................ 3
23 ..... Clip and Fastener ........................................................................................... 2
23 580026812 Clip ............................................................................................................. 1
23 580056613 Fastener ..................................................................................................... 1
24 ..... Connector Assembly (CRP065 Dash Harness Connector A) ........................ 1
24 505972544 Connector (12 Pin) ..................................................................................... 1
24 505972589 Secondary Lock ......................................................................................... 1
24 580038290 Terminal ...................................................................................................... 11
24 505968566 Plug ............................................................................................................ 1
25 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
26 ..... Connector Assembly (CPS028 Diagnostic Connector) .................................. 1
26 580051703 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
26 580039194 Connector (Secondary Lock) ..................................................................... 1
26 580062388 Terminal ...................................................................................................... 3
27 ..... Terminal (TS039 12V Accessory Negative) .................................................... 1
27 580027615 Terminal ...................................................................................................... 1
28 ..... Terminal (TS038 12V Accessory Positive) ..................................................... 1
28 580034552 Connector ................................................................................................... 1

2-10 ©2022 Yale Materials Handling Corporation D861

 03-15 G13493

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-11

G13494 03-15

WIRE HARNESS (FIGURE 2-4)

MAIN - 14.5 TO 16.5 INCH BATTERY BOX — PAGE 2 OF 2

2-12 ©2022 Yale Materials Handling Corporation D861

 03-15 G13494

WIRE HARNESS
MAIN - 14.5 TO 16.5 INCH BATTERY BOX – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

582044352 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (CPS032 Ops Sensor Switch) ...................................... 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS039 Foot Switch) .................................................. 1
2 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
2 580022892 Connector (Secondary Lock) ..................................................................... 1
2 580019107 Terminal (Socket) ....................................................................................... 2
2 580019119 Plug ............................................................................................................ 1
3 580030878 Clip ................................................................................................................. 3
4 ..... Connector Assembly (CPS060 Steer Motor) .................................................. 1
4 580039499 Connector ................................................................................................... 1
4 580039500 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 5
4 580019119 Plug ............................................................................................................ 1
5 ..... Ring Terminal (TS088 To Chassis Ground) .................................................... 1
5 504450739 E-Ring ........................................................................................................ 1
6 ..... Connector Assembly (CPS051 Center Proximity Sensor) ............................. 1
6 580019097 Connector ................................................................................................... 1
6 580019098 Secondary Lock (DTM PLU 4-Socket) ....................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 3
6 580019119 Plug ............................................................................................................ 1
7 ..... Connector Assembly (CRP062 APS2 Harness) ............................................. 1
7 580039490 Connector (6-Pin) ....................................................................................... 1
7 580039491 Connector (Secondary Lock) ..................................................................... 1
7 580019353 Terminal (Pin) ............................................................................................. 5
7 580019119 Plug ............................................................................................................ 1
8 ..... End Cap (CPS062 APS2 Cap) ....................................................................... 1
8 580039499 Connector ................................................................................................... 1
8 580039500 Connector (Secondary Lock) ..................................................................... 1
8 580019119 Plug ............................................................................................................ 6
9 ..... Connector Assembly (CPS031 CAN I/O) ....................................................... 1
9 520202606 Connector (35-Way) ................................................................................... 1
9 520202601 Connector ................................................................................................... 23
10 ..... Connector Assembly (CPS107 Height Sensor) .............................................. 1
10 580039499 Connector ................................................................................................... 1
10 580039500 Connector (Secondary Lock) ..................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 5
10 580019119 Plug ............................................................................................................ 1
11 ..... Connector Assembly (CPS046 SPED) ........................................................... 1
11 582021390 Connector ................................................................................................... 1
11 580026813 Connector (Secondary Lock) ..................................................................... 1
11 580062388 Terminal ...................................................................................................... 7
11 505968568 Terminal (Socket) ....................................................................................... 4
11 505968566 Plug ............................................................................................................ 1
12 ..... End Cap (Cap DT 12-Way) ............................................................................ 1
12 582026926 Cap ............................................................................................................. 1
13 ..... Connector Assembly (CRP054 Optional Equipment) ..................................... 1
13 580042219 Connector (8 Pin) ....................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-13

G13494 03-15

WIRE HARNESS
MAIN - 14.5 TO 16.5 INCH BATTERY BOX – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

13 580042220 Connector (Secondary Lock) ..................................................................... 1
13 580019353 Terminal (Pin) ............................................................................................. 7
13 580019119 Plug ............................................................................................................ 1
14 ..... Clip and Fastener ........................................................................................... 1
14 580026812 Clip ............................................................................................................. 1
14 580056613 Fastener ..................................................................................................... 1
15 ..... Connector Assembly (CPS034 Pressure Transducer) ................................... 1
15 580037805 Connector ................................................................................................... 1
15 580039602 Seal (Green) ............................................................................................... 3
15 580037807 Terminal ...................................................................................................... 3
16 ..... Connector Assembly (CPS052 LD HLD/LT Var Coil) ..................................... 1
16 580021087 Connector (2 Way) ..................................................................................... 1
16 580021088 Connector (Secondary Lock) ..................................................................... 1
16 580062388 Terminal ...................................................................................................... 2
17 ..... Connector Assembly (CRP018 Component Fan) .......................................... 1
17 580056006 Connector (2 Pin) ....................................................................................... 1
17 580056004 Connector (Secondary Lock) ..................................................................... 1
17 580019353 Terminal (Pin) ............................................................................................. 2
18 ..... Terminal (TS087 Steer Unit Ground) .............................................................. 1
18 500383916 Terminal Housing (Blue) ............................................................................. 1
19 ..... Connector Assembly (CPS045 Steer Unit) .................................................... 1
19 580039499 Connector ................................................................................................... 1
19 580039500 Connector (Secondary Lock) ..................................................................... 1
19 580019107 Terminal (Socket) ....................................................................................... 6
20 580030876 Clip (Conduit) ................................................................................................. 1
21 ..... Thermistor ...................................................................................................... 1
22 582030881 Clip ................................................................................................................. 2
23 ..... Connector Assembly (CPS047 Auxiliary Motor) ............................................. 1
23 580019245 Connector (2 Socket) ................................................................................. 1
23 580019246 Connector (Secondary Lock) ..................................................................... 1
23 580019107 Terminal (Socket) ....................................................................................... 2
24 ..... Ring Terminal (TS068 Auxiliary Motor B-) ...................................................... 1
24 580090742 Ring Terminal ............................................................................................. 1
25 ..... Connector Assembly (CPS059 EPS-ACO Main Controller) ........................... 1
25 520202602 Connector ................................................................................................... 1
25 520202601 Connector ................................................................................................... 14
26 ..... Connector Assembly (CPS041 Electric Brake) .............................................. 1
26 580019245 Connector (2 Socket) ................................................................................. 1
26 580019246 Connector (Secondary Lock) ..................................................................... 1
26 580019107 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (CPS014 Traction Motor Enclosure) ............................ 1
27 580035032 Connector (4 Way) ..................................................................................... 1
27 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
27 580040456 Wire Seal (Yellow) ...................................................................................... 4
28 ..... Connector Assembly (CPS013 Traction Motor Temperature) ........................ 1
28 580035031 Connector (2 Way) ..................................................................................... 1
28 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
28 580040456 Wire Seal (Yellow) ...................................................................................... 2

2-14 ©2022 Yale Materials Handling Corporation D861

 03-15 G13494

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-15

G12543 03-15

WIRE HARNESS (FIGURE 2-5)

MAIN - 18.5 TO 21.5 INCH BATTERY BOX — PAGE 1 OF 2

2-16 ©2022 Yale Materials Handling Corporation D861

 03-15 G12543

WIRE HARNESS
MAIN - 18.5 TO 21.5 INCH BATTERY BOX – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

582030760 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (CPS042 Backup Alarm) .............................................. 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 2
2 580030878 Clip ................................................................................................................. 2
3 ..... Connector Assembly (CPS036 Horn) ............................................................. 1
3 580019245 Connector (2 Socket) ................................................................................. 1
3 580019246 Connector (Secondary Lock) ..................................................................... 1
3 580019107 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS033 Mast Sensor) ................................................ 1
4 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
4 580022892 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CRP017 Controller Fan) ............................................. 1
5 580056006 Connector (2 Pin) ....................................................................................... 1
5 580056004 Connector (Secondary Lock) ..................................................................... 1
5 580019353 Terminal (Pin) ............................................................................................. 2
6 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
7 ..... Connector Assembly (CPS028 Diagnostic Connector) .................................. 1
7 580051703 Connector (DT PLU 3-Socket, With Flange) .............................................. 1
7 580039194 Connector (Secondary Lock) ..................................................................... 1
7 580062388 Terminal ...................................................................................................... 3
8 ..... Terminal (TS038 12V Acc Positive) ................................................................ 1
8 580034552 Connector ................................................................................................... 1
9 ..... Terminal (TS039 12V Acc Negative) .............................................................. 1
9 580027615 Terminal ...................................................................................................... 1
10 ..... Connector Assembly (CRP065 Dash Harness Connector A) ........................ 1
10 505972544 Connector (12 Pin) ..................................................................................... 1
10 505972589 Secondary Lock ......................................................................................... 1
10 580038290 Terminal ...................................................................................................... 11
10 505968566 Plug ............................................................................................................ 1
11 ..... Clip and Fastener ........................................................................................... 2
11 580026812 Clip ............................................................................................................. 1
11 580056613 Fastener ..................................................................................................... 1
12 ..... Connector Assembly (CRP035 Aft Handle) ................................................... 1
12 580042219 Connector (8 Pin) ....................................................................................... 1
12 580042220 Connector (Secondary Lock) ..................................................................... 1
12 580019353 Terminal (Pin) ............................................................................................. 5
12 580019119 Plug ............................................................................................................ 3
13 ..... Connector Assembly (CPS020 Dash Harness Connector B) ......................... 1
13 580039499 Connector ................................................................................................... 1
13 580039500 Connector (Secondary Lock) ..................................................................... 1
13 580019107 Terminal (Socket) ....................................................................................... 5
13 580019119 Plug ............................................................................................................ 1
14 ..... Connector Assembly (CPS049 Strobe Light Relay) ....................................... 1
14 520529603 Connector ................................................................................................... 1
14 550133957 Socket ........................................................................................................ 4
15 ..... Spade Terminal (TS053 IFB B+) .................................................................... 1
15 580066349 E-Ring ........................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 2-17

G12543 03-15

WIRE HARNESS
MAIN - 18.5 TO 21.5 INCH BATTERY BOX – PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

16 ..... Connector Assembly (CPS001 IFB) ............................................................... 1
16 505968588 Connector ................................................................................................... 1
16 580026813 Connector (Secondary Lock) ..................................................................... 1
16 580062388 Terminal ...................................................................................................... 6
16 505968566 Plug ............................................................................................................ 3
16 505968568 Terminal (Socket) ....................................................................................... 3
17 ..... Terminal (TS054 Heater Inline) ...................................................................... 1
17 504059730 Terminal ...................................................................................................... 1
18 ..... Spade Terminal (TS051 IFB B-) ..................................................................... 1
18 580066350 E-Ring ........................................................................................................ 1
19 ..... Ring Terminal (TS047 Main K Pre-Charge) .................................................... 1
19 580025773 Ring Terminal ............................................................................................. 1
20 ..... Ring Terminal (TS049 Main K Post Connect) ................................................. 1
20 580025773 Ring Terminal ............................................................................................. 1
21 ..... Ring Terminal (TS060 Pump Controller B-) .................................................... 1
21 580063614 E-Ring ........................................................................................................ 1
22 ..... Terminal (TS013 Main K Coil Positive) ........................................................... 1
22 504059730 Terminal ...................................................................................................... 1
23 ..... Terminal (TS012 Main K Coil Negative) ......................................................... 1
23 504059730 Terminal ...................................................................................................... 1
24 ..... Connector Assembly (CPS016 Pump Motor Enclosure) ................................ 1
24 580035032 Connector (4 Way) ..................................................................................... 1
24 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
24 580040456 Wire Seal (Yellow) ...................................................................................... 4
25 ..... Connector Assembly (CPS015 Pump Motor Temperature) ............................ 1
25 580035031 Connector (2 Way) ..................................................................................... 1
25 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
25 580040456 Wire Seal (Yellow) ...................................................................................... 2
26 ..... Connector Assembly (CPS012 Pump Controller) .......................................... 1
26 520202602 Connector ................................................................................................... 1
26 520202601 Connector ................................................................................................... 15
27 ..... Connector Assembly (CPS043 Side Stance Display) .................................... 1
27 580039499 Connector ................................................................................................... 1
27 580039500 Connector (Secondary Lock) ..................................................................... 1
27 580019107 Terminal (Socket) ....................................................................................... 6
28 ..... Connector Assembly (CPS011 Traction Controller) ....................................... 1
28 520202602 Connector ................................................................................................... 1
28 520202601 Connector ................................................................................................... 20

2-18 ©2022 Yale Materials Handling Corporation D861

 03-15 G12543

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-19

G12544 03-15

WIRE HARNESS (FIGURE 2-6)

MAIN - 18.5 TO 21.5 INCH BATTERY BOX — PAGE 2 OF 2

2-20 ©2022 Yale Materials Handling Corporation D861

 03-15 G12544

WIRE HARNESS
MAIN - 18.5 TO 21.5 INCH BATTERY BOX – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

582030760 Wire Harness (Main) ........................................................................................... 1
1 ..... Connector Assembly (CPS032 Ops Sensor Switch) ...................................... 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (CPS039 Foot Switch) .................................................. 1
2 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
2 580022892 Connector (Secondary Lock) ..................................................................... 1
2 580019107 Terminal (Socket) ....................................................................................... 2
2 580019119 Plug ............................................................................................................ 1
3 580030878 Clip ................................................................................................................. 2
4 ..... Connector Assembly (CPS060 Steer Motor) .................................................. 1
4 580039499 Connector ................................................................................................... 1
4 580039500 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 5
4 580019119 Plug ............................................................................................................ 1
5 ..... Ring Terminal (TS088 To Chassis Ground) .................................................... 1
5 504450739 E-Ring ........................................................................................................ 1
6 ..... Connector Assembly (CPS051 CTR Proximity Sensor) ................................. 1
6 580019097 Connector ................................................................................................... 1
6 580019098 Secondary Lock (DTM PLU 4-Socket) ....................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 3
6 580019119 Plug ............................................................................................................ 1
7 ..... End Cap (CPS062 APS2 Cap) ....................................................................... 1
7 580039499 Connector ................................................................................................... 1
7 580039500 Connector (Secondary Lock) ..................................................................... 1
7 580019119 Plug ............................................................................................................ 6
8 ..... Connector Assembly (CRP062 APS2 Harness) ............................................. 1
8 580039490 Connector (6-Pin) ....................................................................................... 1
8 580039491 Connector (Secondary Lock) ..................................................................... 1
8 580019353 Terminal (Pin) ............................................................................................. 5
8 580019119 Plug ............................................................................................................ 1
9 ..... Connector Assembly (CPS031 CAN I/O) ....................................................... 1
9 520202606 Connector (35-Way) ................................................................................... 1
9 520202601 Connector ................................................................................................... 23
10 582030881 Clip ................................................................................................................. 2
11 ..... Connector Assembly (CPS107 Height Sensor) .............................................. 1
11 580039499 Connector ................................................................................................... 1
11 580039500 Connector (Secondary Lock) ..................................................................... 1
11 580019107 Terminal (Socket) ....................................................................................... 5
11 580019119 Plug ............................................................................................................ 1
12 ..... Connector Assembly (CPS046 Sped) ............................................................ 1
12 582021390 Connector ................................................................................................... 1
12 580026813 Connector (Secondary Lock) ..................................................................... 1
12 580062388 Terminal ...................................................................................................... 7
12 505968568 Terminal (Socket) ....................................................................................... 4
12 505968566 Plug ............................................................................................................ 1
13 ..... Cap (DT 12-Way) ........................................................................................... 1
13 582026926 Cap ............................................................................................................. 1
14 ..... Connector Assembly (CRP054 Optional Equipment) ..................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-21

G12544 03-15

WIRE HARNESS
MAIN - 18.5 TO 21.5 INCH BATTERY BOX – PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

14 580042219 Connector (8 Pin) ....................................................................................... 1
14 580042220 Connector (Secondary Lock) ..................................................................... 1
14 580019353 Terminal (Pin) ............................................................................................. 7
14 580019119 Plug ............................................................................................................ 1
15 ..... Clip and Fastener ........................................................................................... 1
15 580026812 Clip ............................................................................................................. 1
15 580056613 Fastener ..................................................................................................... 1
16 ..... Connector Assembly (CPS052 LD HLD/LT VAR Coil) ................................... 1
16 580021087 Connector (2 Way) ..................................................................................... 1
16 580021088 Connector (Secondary Lock) ..................................................................... 1
16 580062388 Terminal ...................................................................................................... 2
17 ..... Connector Assembly (CPS034 Pressure Transducer) ................................... 1
17 580037805 Connector ................................................................................................... 1
17 580037807 Terminal ...................................................................................................... 3
17 580039602 Seal (Green) ............................................................................................... 3
18 ..... Connector Assembly (CRP018 Component Fan) .......................................... 1
18 580056006 Connector (2 Pin) ....................................................................................... 1
18 580056004 Connector (Secondary Lock) ..................................................................... 1
18 580019353 Terminal (Pin) ............................................................................................. 2
19 580030876 Clip (Conduit) ................................................................................................. 1
20 ..... Terminal (TS087 Steer Unit Ground) .............................................................. 1
20 500383916 Terminal Housing (Blue) ............................................................................. 1
21 ..... Connector Assembly (CPS045 Steer Unit) .................................................... 1
21 580039499 Connector ................................................................................................... 1
21 580039500 Connector (Secondary Lock) ..................................................................... 1
21 580019107 Terminal (Socket) ....................................................................................... 6
22 ..... Thermistor ...................................................................................................... 1
23 ..... Ring Terminal (TS068 Auxiliary Motor B-) ...................................................... 1
23 580090742 Ring Terminal ............................................................................................. 1
24 ..... Connector Assembly (CPS047 Auxiliary Motor) ............................................. 1
24 580019245 Connector (2 Socket) ................................................................................. 1
24 580019246 Connector (Secondary Lock) ..................................................................... 1
24 580019107 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (CPS059 EPS-ACO Main Controller) ........................... 1
25 520202602 Connector ................................................................................................... 1
25 520202601 Connector ................................................................................................... 14
26 ..... Connector Assembly (CPS041 Electric Brake) .............................................. 1
26 580019245 Connector (2 Socket) ................................................................................. 1
26 580019246 Connector (Secondary Lock) ..................................................................... 1
26 580019107 Terminal (Socket) ....................................................................................... 2
27 ..... Connector Assembly (CPS014 Traction Motor Enclosure) ............................ 1
27 580035032 Connector (4 Way) ..................................................................................... 1
27 580062119 Receptacle Contact 20-22 AWG ................................................................ 4
27 580040456 Wire Seal (Yellow) ...................................................................................... 4
28 ..... Connector Assembly (CPS013 Traction Motor Temperature) ........................ 1
28 580035031 Connector (2 Way) ..................................................................................... 1
28 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
28 580040456 Wire Seal (Yellow) ...................................................................................... 2

2-22 ©2022 Yale Materials Handling Corporation D861

 04-13 G12545

WIRE HARNESS (FIGURE 2-7)

FLOORPLATE HEATER

ITEM PART NO. DESCRIPTION QTY

580069636 Wire Harness (Heater, 24V) ................................................................................ 1
580069637 Heater Wire Harness (Floorplate, 36V) .............................................................. 1
1 580064548 Heater (24V) ................................................................................................... 1
1 580064549 Heater (36V) ................................................................................................... 1
2 ..... Connector Assembly ...................................................................................... 1
2 505968533 Connector ................................................................................................... 1
2 505972554 Terminal (Pin) ............................................................................................. 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-23

G12546 04-13

WIRE HARNESS (FIGURE 2-8)

HEATER FREEZER AND ARCTIC (→ 6/2015)

ITEM PART NO. DESCRIPTION QTY

582029184 Wire Harness (Heater Freezer and Arctic) ......................................................... 1
1 ..... Spade Terminal (TS075 B+) ........................................................................... 1
1 582029356 E-Spade ..................................................................................................... 1
2 ..... Fuse Holder (FU1) .......................................................................................... 1
2 751194100 Fuse Holder ................................................................................................ 1
2 580062410 Fuse (20 Amp Slow Blow) .......................................................................... 1
3 ..... Spade Terminal (TS074 B-) ............................................................................ 1
3 580066349 E-Ring ........................................................................................................ 1
4 ..... Fuse Holder (FU2) .......................................................................................... 1
4 751194100 Fuse Holder ................................................................................................ 1
4 024469300 Fuse (2 Amp) ............................................................................................. 1
5 ..... Connector Assembly (TP054 Main) ............................................................... 1
5 502719903 Terminal (Male) .......................................................................................... 1
6 ..... Connector Assembly (CPS128 Outside Thermo) ........................................... 1
6 580019245 Connector (2 Socket) ................................................................................. 1
6 580019246 Connector (Secondary Lock) ..................................................................... 1
6 580039513 Terminal ...................................................................................................... 2
7 ..... Connector Assembly (CPS061 Freezer Heater) ............................................ 1
7 505968501 Connector ................................................................................................... 1
7 580021088 Connector (Secondary Lock) ..................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (CPS063 Relay 1 Thermo) ........................................... 1
8 580085282 Receptacle ................................................................................................. 1
8 582024620 Terminal ...................................................................................................... 4
9 ..... Connector Assembly (CPS064 Relay 2 Heater) ............................................ 1
9 580085282 Receptacle ................................................................................................. 1

2-24 ©2022 Yale Materials Handling Corporation D861

 04-13 G12546

ITEM PART NO. DESCRIPTION QTY

9 582024620 Terminal ...................................................................................................... 4
10 ..... Connector Assembly (CPS066 Arctic/Freezer Heater) .................................. 1
10 505968501 Connector ................................................................................................... 1
10 580021088 Connector (Secondary Lock) ..................................................................... 1
10 505968568 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (CPS126 Inside Thermo) ............................................. 1
11 580019245 Connector (2 Socket) ................................................................................. 1
11 580019246 Connector (Secondary Lock) ..................................................................... 1
11 505968568 Terminal (Socket) ....................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-25

G13624 08-15

WIRE HARNESS (FIGURE 2-9)

HEATER FREEZER AND ARCTIC (6/2015 →)

2-26 ©2022 Yale Materials Handling Corporation D861

 08-15 G13624

WIRE HARNESS
HEATER FREEZER AND ARCTIC (6/2015 →)

ITEM PART NO. DESCRIPTION QTY

582049119 Wire Harness (Heater Freezer and Arctic) ......................................................... 1
1 ..... Connector Assembly (CPS128 Outside Thermometer) ................................. 1
1 580019245 Connector (2 Socket) ................................................................................. 1
1 580019246 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 2
2 ..... Ring Terminal (TS077 HTR K Post) ............................................................... 1
2 504450739 E-Ring ........................................................................................................ 1
3 ..... Ring Terminal (TS076 HTR K Pre) ................................................................. 1
3 504450739 E-Ring ........................................................................................................ 1
4 ..... Terminal (TS002 HTR K Coil -) ....................................................................... 1
4 504059730 Terminal ...................................................................................................... 1
5 ..... Terminal (TS001 HTR K Coil +) ...................................................................... 1
5 504059730 Terminal ...................................................................................................... 1
6 580086169 Diode (1.0 Amp, 400 Volts) ............................................................................ 3
7 ..... Terminal (TP054 Main Harness) ..................................................................... 1
7 502719903 Terminal (Male) .......................................................................................... 1
8 ..... Fuse Holder (FU2) .......................................................................................... 1
8 751194100 Fuse Holder ................................................................................................ 1
8 024469300 Fuse (2 Amp) ............................................................................................. 1
9 ..... Fuse Holder (FU1) .......................................................................................... 1
9 751194100 Fuse Holder ................................................................................................ 1
9 580062410 Fuse (20 Amp Slow Blow) .......................................................................... 1
10 ..... Spade Terminal (TS075 B+) ........................................................................... 1
10 582029356 E-Spade ..................................................................................................... 1
11 ..... Spade Terminal (TS074 B-) ............................................................................ 1
11 582029356 E-Spade ..................................................................................................... 1
12 ..... Connector Assembly (CPS063 Relay 1 Thermometer) .................................. 1
12 580085282 Receptacle ................................................................................................. 1
12 582024619 Terminal ...................................................................................................... 4
13 ..... Connector Assembly (CPS064 Relay 2 Heater) ............................................ 1
13 580085282 Receptacle ................................................................................................. 1
13 582024619 Terminal ...................................................................................................... 4
14 ..... Connector Assembly (CPS126 Floorplate Thermometer) .............................. 1
14 580019245 Connector (2 Socket) ................................................................................. 1
14 580019246 Connector (Secondary Lock) ..................................................................... 1
14 580019107 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CPS061 Opr Sw Heater) ............................................. 1
15 505968501 Connector ................................................................................................... 1
15 580021088 Connector (Secondary Lock) ..................................................................... 1
15 505968568 Terminal (Socket) ....................................................................................... 2
16 ..... Connector Assembly (CPS066 Bk Sw/Pad Heater) ....................................... 1
16 505968501 Connector ................................................................................................... 1
16 580021088 Connector (Secondary Lock) ..................................................................... 1
16 505968568 Terminal (Socket) ....................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-27

G12547 04-13

WIRE HARNESS (FIGURE 2-10)

APS2 STEERED CASTER

ITEM PART NO. DESCRIPTION QTY

582030770 Wire Harness (APS2 Steered Caster) ................................................................ 1
1 ..... Connector Assembly (CPS082 Caster Controller) ......................................... 1
1 520202604 Plug , Socket Contact, Female ................................................................... 1
1 520202601 Connector ................................................................................................... 1
1 520202602 Connector ................................................................................................... 1
2 ..... Connector Assembly (CPS062 Main Harness) .............................................. 1
2 580039499 Connector ................................................................................................... 1
2 580039500 Connector (Secondary Lock) ..................................................................... 1
2 580019107 Terminal (Socket) ....................................................................................... 1
2 580019119 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CPS081 Caster Ctr Prox) ............................................ 1
3 580019097 Connector ................................................................................................... 1
3 580019098 Secondary Lock (DTM PLU 4-Socket) ....................................................... 1
3 580019107 Terminal (Socket) ....................................................................................... 1
3 580019119 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS083 AC Steer Motor) ............................................ 1
4 580039499 Connector ................................................................................................... 1
4 580039500 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 1
4 580019119 Plug ............................................................................................................ 1
5 582022803 Clamp ............................................................................................................. 2

2-28 ©2022 Yale Materials Handling Corporation D861

 04-13 G12547

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-29

G12548 04-13

WIRE HARNESS (FIGURE 2-11)

DASH — FORWARD STANCE

2-30 ©2022 Yale Materials Handling Corporation D861

 04-13 G12548

WIRE HARNESS
DASH – FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

582030781 Wire Harness (Display) (Forward Stance) .......................................................... 1
1 ..... Connector Assembly (CRP025A Mast Cable) ................................................ 1
1 580039490 Connector (6-Pin) ....................................................................................... 1
1 580039491 Connector (Secondary Lock) ..................................................................... 1
1 580019353 Terminal (Pin) ............................................................................................. 1
1 580019119 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS065A Main Harness) ............................................ 1
2 580062388 Terminal ...................................................................................................... 1
2 505968566 Plug ............................................................................................................ 1
2 505968568 Terminal (Socket) ....................................................................................... 1
2 580026813 Connector (Secondary Lock) ..................................................................... 1
2 505968588 Connector ................................................................................................... 1
3 ..... Connector Assembly (CRP020A Main Harness) ............................................ 1
3 580039490 Connector (6-Pin) ....................................................................................... 1
3 580039491 Connector (Secondary Lock) ..................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 1
3 580019119 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS023A Multi-Function Handle) ............................... 1
4 580039501 Connector (DTM PLU 4-Socket) ................................................................ 1
4 580019098 Secondary Lock (DTM PLU 4-Socket) ....................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 1
5 ..... Thermistor (PTC1) .......................................................................................... 1
6 ..... Thermistor (PTC2) .......................................................................................... 1
7 580067798 Strap Clamp ................................................................................................... 1
8 ..... Connector Assembly (CPS022 Dash Display) ............................................... 1
8 518445602 Socket ........................................................................................................ 1
8 518445608 Connector (6 Way) ..................................................................................... 1
9 ..... Connector Assembly (TS015A Key Switch Ignition) ...................................... 1
9 504059730 Terminal ...................................................................................................... 1
10 ..... Connector Assembly (TS017A Key Switch Start) .......................................... 1
10 504059730 Terminal ...................................................................................................... 1
11 ..... Connector Assembly (TS018A Key Switch Battery) ....................................... 1
11 504059730 Terminal ...................................................................................................... 1
12 ..... Connector Assembly (TS022A FR-RR Light Switch) ..................................... 1
12 504059730 Terminal ...................................................................................................... 1
13 ..... Connector Assembly (TS023A FR-RR Light Switch) ..................................... 1
13 504059730 Terminal ...................................................................................................... 1
14 ..... Connector Assembly (TS024A Operator Compartment Light Switch) ........... 1
14 504059730 Terminal ...................................................................................................... 1
15 ..... Connector Assembly (TS025A Operator Compartment Light Switch) ........... 1
15 504059730 Terminal ...................................................................................................... 1
16 ..... Spade Terminal (TS054A E-Stop) .................................................................. 1
16 580026299 E-Ring ........................................................................................................ 1
17 ..... Spade Terminal .............................................................................................. 1
17 580058583 E-Spade ..................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-31

G12549 03-15

WIRE HARNESS (FIGURE 2-12)

SIDE STANCE

2-32 ©2022 Yale Materials Handling Corporation D861

 03-15 G12549

WIRE HARNESS
SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

582030782 Wire Harness (Side Stance) ............................................................................... 1
1 ..... Connector Assembly (CRP025 Mast Cable) .................................................. 1
1 580039490 Connector (6-Pin) ....................................................................................... 1
1 580039491 Connector (Secondary Lock) ..................................................................... 1
1 580019353 Terminal (Pin) ............................................................................................. 5
1 580019119 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS065 Main Harness) .............................................. 1
2 505968588 Connector ................................................................................................... 1
2 580026813 Connector (Secondary Lock) ..................................................................... 1
2 580062388 Terminal ...................................................................................................... 11
2 505968566 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CRP020 Main Harness) .............................................. 1
3 580039490 Connector (6-Pin) ....................................................................................... 1
3 580039491 Connector (Secondary Lock) ..................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 3
3 580019119 Plug ............................................................................................................ 3
4 ..... Ring Terminal (TS089 To Chassis Ground) .................................................... 1
4 504450739 E-Ring ........................................................................................................ 1
5 580067797 Strap Clamp ................................................................................................... 2
6 ..... Connector Assembly (CPS023 Multi-Function Handle) ................................. 1
6 580039499 Connector ................................................................................................... 1
6 580039500 Connector (Secondary Lock) ..................................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 6
7 ..... Terminal (TS015 Key Switch Ignition) ............................................................ 1
7 504059730 Terminal ...................................................................................................... 1
8 ..... Terminal (TS017 Key Switch Starter) ............................................................. 1
8 504059730 Terminal ...................................................................................................... 1
9 ..... Terminal (TS018 Key Switch Battery) ............................................................. 1
9 504059730 Terminal ...................................................................................................... 1
10 ..... Terminal (TS025 Operator Compartment Light Switch) ................................. 1
10 504059730 Terminal ...................................................................................................... 1
11 ..... Terminal (TS024 Operator Compartment Light Switch) ................................. 1
11 504059730 Terminal ...................................................................................................... 1
12 ..... Terminal (TS023 FR-RR Light Switch) ........................................................... 1
12 504059730 Terminal ...................................................................................................... 1
13 ..... Terminal (TS022 FR-RR Light Switch) ........................................................... 1
13 504059730 Terminal ...................................................................................................... 1
14 ..... Spade Terminal (TS054 E-Stop) .................................................................... 1
14 580058583 E-Spade ..................................................................................................... 1
15 ..... Spade Terminal (TS055 E-Stop) .................................................................... 1
15 580026299 E-Ring ........................................................................................................ 1
16 ..... Terminal (TS090 Multi-Function Handle) ........................................................ 1
16 500383916 Terminal Housing (Blue) ............................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 2-33

G12622 06-13

WIRE HARNESS (FIGURE 2-13)

LIGHTS OPTIONS

2-34 ©2022 Yale Materials Handling Corporation D861

 06-13 G12622

WIRE HARNESS
LIGHTS OPTIONS

ITEM PART NO. DESCRIPTION QTY

580057535 Wire Harness (Lights Options) ............................................................................ 1
1 ..... Connector Assembly (CPS99 RR Work Light) ............................................... 1
1 505064713 Terminal ...................................................................................................... 2
1 505968535 Connector (Secondary Lock) ..................................................................... 1
1 505968501 Connector ................................................................................................... 1
2 ..... Connector Assembly (TBF33 RF Terminal Positive) ...................................... 1
2 952405902 Terminal ...................................................................................................... 1
2 952408901 Sleeve ........................................................................................................ 1
3 ..... Connector Assembly (TBF34 RF Terminal Negative) .................................... 1
3 952405902 Terminal ...................................................................................................... 1
3 952408901 Sleeve ........................................................................................................ 1
4 ..... Connector Assembly (CRP104 Operator Fan) ............................................... 1
4 580041195 Terminal (Pin) ............................................................................................. 2
4 580056004 Connector (Secondary Lock) ..................................................................... 1
4 580056006 Connector (2 Pin) ....................................................................................... 1
5 ..... Connector Assembly (TBF30 Front Lights) .................................................... 1
5 952405902 Terminal ...................................................................................................... 1
5 952408901 Sleeve ........................................................................................................ 1
6 ..... Connector Assembly (TBF29 Front Lights) .................................................... 1
6 952405902 Terminal ...................................................................................................... 1
6 952408901 Sleeve ........................................................................................................ 1
7 ..... Ring Terminal ................................................................................................. 1
7 580003609 E-Ring ........................................................................................................ 1
8 ..... Connector Assembly (TBF9 Strobe Light) ...................................................... 1
8 952405902 Terminal ...................................................................................................... 1
8 952408901 Sleeve ........................................................................................................ 1
9 ..... Connector Assembly (TBF7 Strobe Light) ...................................................... 1
9 952405902 Terminal ...................................................................................................... 1
9 952408901 Sleeve ........................................................................................................ 1
10 ..... Connector Assembly (TBF10 Operator Compartment Light) ......................... 1
10 952405902 Terminal ...................................................................................................... 1
10 952408901 Sleeve ........................................................................................................ 1
11 ..... Connector Assembly (TBF11 Operator Compartment Light) ......................... 1
11 952405902 Terminal ...................................................................................................... 1
11 952408901 Sleeve ........................................................................................................ 1
12 ..... Connector Assembly (CPS54 Main Harness) ................................................ 1
12 580042221 Connector (DTM PLU 8-Socket) ................................................................ 1
12 580042222 Connector (Secondary Lock) ..................................................................... 1
12 580039513 Terminal ...................................................................................................... 7
12 580019119 Plug ............................................................................................................ 1
13 751194100 Fuse Holder .................................................................................................... 1
14 580060365 Fuse ............................................................................................................... 1
a 932729905 Capscrew ............................................................................................................ 1
a 582088893
449022016 Lockwasher ......................................................................................................... 1
a 580086019 Nut ...................................................................................................................... 1

FOOTNOTES:
a Attaching Hardware, Not Shown

D861 ©2022 Yale Materials Handling Corporation 2-35

G12634 05-17

WIRE HARNESS (FIGURE 2-14)

HEADLIGHTS

ITEM PART NO. DESCRIPTION QTY

580055118 Wire Harness (Headlights) .................................................................................. 1
1 ..... Connector Assembly (CPS97 RH Headlight) ................................................. 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CPS101 LH Headlight) ................................................ 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580021088 Connector (Secondary Lock) ..................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 2
3 ..... Terminal (TBM30 Headlight Ground) .............................................................. 1
3 952405901 Terminal ...................................................................................................... 1
4 ..... Terminal (TBM29 Headlight Signal) ................................................................ 1
4 952405901 Terminal ...................................................................................................... 1

2-36 ©2022 Yale Materials Handling Corporation D861

 04-13 G12550

JUMPER HARNESS (FIGURE 2-15)

DISPLAY — SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

582030755 Wire Harness (Display) (Side Stance) ................................................................ 1
1 ..... Connector Assembly (CRP043 Main Harness) .............................................. 1
1 580039490 Connector (6-Pin) ....................................................................................... 1
1 580039491 Connector (Secondary Lock) ..................................................................... 1
1 580019353 Terminal (Pin) ............................................................................................. 6
1 580026812 Clip ............................................................................................................. 1
1 580056613 Fastener ..................................................................................................... 1
2 580026812 Clip ................................................................................................................. 1
3 580056613 Fastener ......................................................................................................... 1
4 ..... Connector Assembly (CPS044 Display) ......................................................... 1
4 518445608 Connector (6 Way) ..................................................................................... 1
4 518445602 Socket ........................................................................................................ 6
5 ..... Thermistor (PTC1) .......................................................................................... 1
6 ..... Thermistor (PTC2) .......................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-37

G12551 04-13

HANDLE GRIP ASSEMBLY (FIGURE 2-16)

ITEM PART NO. DESCRIPTION QTY

580090470 Handle Grip (Standard) ....................................................................................... 1
580089164 Handle Grip (Freezer Option) ............................................................................. 1
1 580056939 Grip ................................................................................................................. 1
2 580090752 Switch ............................................................................................................. 1
3 580064976 Round Head Drive Screw ............................................................................... 4
4 580056940 Switch ............................................................................................................. 1
5 580093307 Module (Adjustable Field Sensor) .................................................................. 1
6 504060717 Screw ............................................................................................................. 3
7 580072420 Thermistor ...................................................................................................... 1
8 580047721 Grip ................................................................................................................. 1

2-38 ©2022 Yale Materials Handling Corporation D861

 04-13 G12559

AC CONTROLLER ASSEMBLY (FIGURE 2-17)

36V STANDARD AND HIGH PERFORMANCE (→ 12/2014)

ITEM PART NO. DESCRIPTION QTY

1 582028293 Support Plate ...................................................................................................... 1
2 582028296 Buss Bar (Negative) ............................................................................................ 1
3 580078104 Shield .................................................................................................................. 1
4 449022021 Washer ............................................................................................................... 4
5 449021002 Washer ............................................................................................................... 4
6 930102902 Capscrew ............................................................................................................ 4
7 277043800 Contactor (FG12562 [Page 2-42])...................................................................... 1
8 582028314 Buss Bar (Positive) ............................................................................................. 1
9 580071234 Buss Bar (Superdrive) ........................................................................................ 1
10 582028877 Controller , Traction (350A) (36V Standard) ....................................................... 1
10 582034530 Controller , Traction (400A) (36V High Performance) ......................................... 1
11 582028289 End Cover ........................................................................................................... 2
12 580004321
580047919 Nut ...................................................................................................................... 4
13 506726511 Stud .................................................................................................................... 4
14 582029487 Stud .................................................................................................................... 8
15 ..... Nut ...................................................................................................................... 8
16 582033682 Spacer ................................................................................................................ 1
17 582028876 Controller , Pump (650A) .................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-39

G13234 05-14

AC CONTROLLER ASSEMBLY (FIGURE 2-18)

36V STANDARD AND HIGH PERFORMANCE (12/2014 →)

ITEM PART NO. DESCRIPTION QTY

1 582028293 Support Plate ...................................................................................................... 1
2 582028296 Buss Bar (Negative) ............................................................................................ 1
3 582028876 Controller , Pump (650A) .................................................................................... 1
4 582033682 Spacer ................................................................................................................ 1
5 ..... Nut ...................................................................................................................... 8
6 582029487 Stud .................................................................................................................... 8
7 506726511 Stud .................................................................................................................... 4
8 582028314 Buss Bar (Positive) ............................................................................................. 1
9 580071234 Buss Bar (Superdrive) ........................................................................................ 1
10 582028877 Controller , Traction (350A) (36V Standard) ....................................................... 1
10 582034530 Controller , Traction (400A) (36V High Performance) ......................................... 1
11 582028289 End Cover ........................................................................................................... 2
12 580004321
580047919 Nut ...................................................................................................................... 4
13 582038640 Contactor (FG13208 [Page 2-44])...................................................................... 1
14 449021006 Washer ............................................................................................................... 2

2-40 ©2022 Yale Materials Handling Corporation D861

 03-14 G12561

AC CONTROLLER ASSEMBLY (FIGURE 2-19)

36V "EE"

ITEM PART NO. DESCRIPTION QTY

1 582028293 Support Plate ...................................................................................................... 1
2 582028876 Controller , Pump (650A) .................................................................................... 1
3 582038640 Contactor (FG13208 [Page 2-44])...................................................................... 1
4 449021002 Washer ............................................................................................................... 2
5 449022021 Washer ............................................................................................................... 2
6 930102902 Capscrew ............................................................................................................ 2
7 582028314 Buss Bar (Positive) ............................................................................................. 1
8 580071234 Buss Bar (Superdrive) ........................................................................................ 2
9 582028289 End Cover ........................................................................................................... 1
10 580004321
580047919 Nut ...................................................................................................................... 4
11 506726511 Stud .................................................................................................................... 4
12 582029487 Stud .................................................................................................................... 8
13 ..... Nut ...................................................................................................................... 8
14 582034530 Controller , Traction (400A) ................................................................................ 1
15 582033682 Spacer ................................................................................................................ 1
16 582028296 Buss Bar (Negative) ............................................................................................ 1
17 449021006 Washer ............................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-41

G12562 04-13

CONTACTOR (FIGURE 2-20)

(→ 12/2014 (FOR 36V STANDARD AND HIGH PERFORMANCE))

2-42 ©2022 Yale Materials Handling Corporation D861

 04-13 G12562

CONTACTOR
(→ 12/2014 (FOR 36V STANDARD AND HIGH PERFORMANCE))

ITEM PART NO. DESCRIPTION QTY

277043800 Contactor ............................................................................................................ 1
1 519739813 Screw and Washer Set ................................................................................... 2
2 519739814 Cover .............................................................................................................. 1
3 519739877 Contact Assembly (Fixed) .............................................................................. 2
4 580060255 Contact ........................................................................................................... 1
5 296321383 Spring ............................................................................................................. 1
6 519739816 Base ............................................................................................................... 1
7 580060256 Plunger ........................................................................................................... 1
8 580026571 Coil and Frame ............................................................................................... 1
9 519739878 End Cap ......................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-43

G13208 03-14

CONTACTOR (FIGURE 2-21)

(12/2014 →)

2-44 ©2022 Yale Materials Handling Corporation D861

 03-14 G13208

CONTACTOR
(12/2014 →)

ITEM PART NO. DESCRIPTION QTY

582038640 Contactor ............................................................................................................ 1
1 519739813 Screw and Washer Set ................................................................................... 2
2 580049829 Cover .............................................................................................................. 1
3 519739877 Contact Assembly (Fixed) .............................................................................. 2
4 580049830 Spring , Return ............................................................................................... 1
5 296321382 Contact Assembly (Moving) ........................................................................... 1
6 519739816 Base ............................................................................................................... 1
7 580026571 Coil and Frame ............................................................................................... 1
8 519739878 End Cap ......................................................................................................... 1
519739821 Kit-Contactor .................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 2-45

G12564 04-13

DASH DISPLAY (FIGURE 2-22)

FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

1 582029395 Dash Display (Standard) (24V) ........................................................................... 1
1 582028866 Dash Display (Cooler/Subzero) (24V) ................................................................ 1
2 504240838 Ignition Switch (Standard Keys) .......................................................................... 1
2 504240712 Key Set (Standard Keys) ................................................................................ 1
2 504227276 Key (Standard Keys) .................................................................................. 2
2 580071163 Switch (Starter) (Lever/Toggle Switch) ............................................................... 1
3 580003481 Plug ..................................................................................................................... 1
4 580087497 Switch (E-Stop) ................................................................................................... 1
5 580049231 Capscrew ............................................................................................................ 3
6 550073724 Label (Yale Forward Dash) ................................................................................. 1
7 580067607 Insert ................................................................................................................... 3
8 582030781 Wire Harness (Display) (Forward Stance) (FG12548 [Page 2-30]).................... 1
9 582027488
582037831 Support Plate ...................................................................................................... 1
10 580056077 Switch (Operator Light) ....................................................................................... 1
11 580056076 Switch (Worklight) ............................................................................................... 1

2-46 ©2022 Yale Materials Handling Corporation D861

 04-13 G12565

DASH DISPLAY (FIGURE 2-23)

SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

1 582031777 Dash Display (ECO 24V Standard) .................................................................... 1
1 582031778 Dash Display (ECO 24V Cooler/Subzero) .......................................................... 1
2 582030523 Bracket ................................................................................................................ 1
3 582030602 Plate Wldmt ........................................................................................................ 1
4 582030603 Retainer Plate ..................................................................................................... 1
5 449015098 Nut ...................................................................................................................... 5
6 582029346 Cover .................................................................................................................. 1
7 940600907 Washer ............................................................................................................... 4
8 449001412 Capscrew ............................................................................................................ 4
9 580030966 Capscrew ............................................................................................................ 2
10 582030755 Wire Harness (Display) (Side Stance) (FG12550 [Page 2-37]).......................... 1
a 550084678 Label (Dash Display) .......................................................................................... 1
a 580067798 Strap Clamp ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 2-47

G12566 04-13

MDU COMPARTMENT DOOR AND FAN (FIGURE 2-24)

ITEM PART NO. DESCRIPTION QTY

1 582093033 Door (MDU Compartment) .................................................................................. 1
2 580040850 Nut (Clip) ............................................................................................................. 4
3 582041056
580047714 Capscrew ............................................................................................................ 1
4 580056589 Clip ...................................................................................................................... 1
5 580027573 Nut ...................................................................................................................... 1
6 580092140 Fan (24V, With Diode) ........................................................................................ 1
7 940600905 Washer ............................................................................................................... 4
8 582030954 Shield (Fan Diverter) ........................................................................................... 1
9 931109912 Screw .................................................................................................................. 4

2-48 ©2022 Yale Materials Handling Corporation D861

 04-13 G12566

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-49

G12567 04-13

CONTROLLER (FIGURE 2-25)

CAN I/O AND EPS

2-50 ©2022 Yale Materials Handling Corporation D861

 04-13 G12567

CONTROLLER
CAN I/O AND EPS

ITEM PART NO. DESCRIPTION QTY

1 582027411 Bracket (CAN I/O and EPS) ................................................................................ 1
2 582027413 Controller , Steer (EPS ACO) ............................................................................. 1
3 582028274 Electronic Control Module (CAN I/O) .................................................................. 1
4 449015002 Nut ...................................................................................................................... 4
5 940600907 Washer ............................................................................................................... 4
6 506726502 Stud .................................................................................................................... 4
7 449015012 Nut ...................................................................................................................... 2
8 940600905 Washer ............................................................................................................... 2
9 940004903 Washer ............................................................................................................... 2
10 506726506 Stud .................................................................................................................... 2
11 449001412 Capscrew ............................................................................................................ 2
12 582088895
449022018 Washer ............................................................................................................... 2
13 580051800 Nut (Foldover) ..................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-51

G12568 04-13

FUSE BOARD (FIGURE 2-26)

36V WITH 12V AND 24V REGULATORS

ITEM PART NO. DESCRIPTION QTY

1 580094393 Fuse Board ......................................................................................................... 1
2 580089458 Diode .............................................................................................................. 1
3 580089862 Cover .............................................................................................................. 1
4 580076714 Capscrew ....................................................................................................... 4
5 940400905 Washer ........................................................................................................... 4
6 580074315 Stand Off ........................................................................................................ 4
7 580079892 Fuse (10 Amp) ................................................................................................ 4

2-52 ©2022 Yale Materials Handling Corporation D861

 04-13 G12569

POWER CABLES (FIGURE 2-27)

TRACTION AND LIFT

ITEM PART NO. DESCRIPTION QTY

1 ..... Power Cable Assembly (16.5" Battery Compartment) ........................................ 1
1 580083452 Power Cable (Traction Motor) (U) .................................................................. 1
1 580046079 Power Cable (Traction Motor) (V) ................................................................... 1
1 580046080 Power Cable (Traction Motor) (W) .................................................................. 1
1 580046103 Power Cable (Lift Motor) (U) .......................................................................... 1
1 580046104 Power Cable (Lift Motor) (V) ........................................................................... 1
1 580046110 Power Cable (Lift Motor) (W) .......................................................................... 1
1 ..... Power Cable Assembly (18.5" Battery Compartment) ........................................ 1
1 580046081 Power Cable (Traction Motor) (U) .................................................................. 1
1 580046082 Power Cable (Traction Motor) (V) ................................................................... 1
1 580046084 Power Cable (Traction Motor) (W) .................................................................. 1
1 580046108 Power Cable (Lift Motor) (U) .......................................................................... 1
1 580046109 Power Cable (Lift Motor) (V) ........................................................................... 1
1 580046110 Power Cable (Lift Motor) (W) .......................................................................... 1
1 ..... Power Cable Assembly (21.5" Battery Compartment) ........................................ 1
1 580046083 Power Cable (Traction Motor) (U) .................................................................. 1
1 580046099 Power Cable (Traction Motor) (V) ................................................................... 1
1 580046100 Power Cable (Traction Motor) (W) .................................................................. 1
1 580046111 Power Cable (Lift Motor) (U) .......................................................................... 1
1 580046113 Power Cable (Lift Motor) (V) ........................................................................... 1
1 580046114 Power Cable (Lift Motor) (W) .......................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-53

P29482 10-14

POWER CABLES (FIGURE 2-28)

TRACTION AND LIFT — ALTERNATE CONFIGURATION

ITEM PART NO. DESCRIPTION QTY

1 ..... Power Cable Assembly (16.5" Battery Compartment) ........................................ 1
1 580083452 Power Cable (Traction Motor) (U) .................................................................. 1
1 580046079 Power Cable (Traction Motor) (V) ................................................................... 1
1 580046080 Power Cable (Traction Motor) (W) .................................................................. 1
1 582040965 Power Cable (Lift Motor) (U) .......................................................................... 1
1 582040966 Power Cable (Lift Motor) (V) ........................................................................... 1
1 582040967 Power Cable (Lift Motor) (W) .......................................................................... 1
1 501924910 Terminal , Lug (16.5" Battery Compartment, Lift Motor Power Cables U,
V, W) .......................................................................................................... 1
1 582040760 Terminal , Power (16.5" Battery Compartment, Lift Motor Power Cables
U, V, W) ...................................................................................................... 1
1 ..... Power Cable Assembly (18.5" Battery Compartment) ........................................ 1
1 580046081 Power Cable (Traction Motor) (U) .................................................................. 1
1 580046082 Power Cable (Traction Motor) (V) ................................................................... 1
1 580046084 Power Cable (Traction Motor) (W) .................................................................. 1
1 582040971 Power Cable (Lift Motor) (U) .......................................................................... 1
1 582040972 Power Cable (Lift Motor) (V) ........................................................................... 1
1 582040973 Power Cable (Lift Motor) (W) .......................................................................... 1
1 501924910 Terminal , Lug (18.5" Battery Compartment, Lift Motor Power Cables U,
V, W) .......................................................................................................... 1
1 582040760 Terminal , Power (18.5" Battery Compartment, Lift Motor Power Cables
U, V, W) ...................................................................................................... 1
1 ..... Power Cable Assembly (21.5" Battery Compartment) ........................................ 1
1 580046083 Power Cable (Traction Motor) (U) .................................................................. 1
1 580046099 Power Cable (Traction Motor) (V) ................................................................... 1
1 580046100 Power Cable (Traction Motor) (W) .................................................................. 1

2-54 ©2022 Yale Materials Handling Corporation D861

 10-14 P29482

ITEM PART NO. DESCRIPTION QTY

1 582040968 Power Cable (Lift Motor) (U) .......................................................................... 1
1 582040969 Power Cable (Lift Motor) (V) ........................................................................... 1
1 582040970 Power Cable (Lift Motor) (W) .......................................................................... 1
1 501924910 Terminal , Lug (21.5" Battery Compartment, Lift Motor Power Cables U,
V, W) .......................................................................................................... 1
1 582040760 Terminal , Power (21.5" Battery Compartment, Lift Motor Power Cables
U, V) ........................................................................................................... 1
1 582038529 Terminal , Power (21.5" Battery Compartment, Lift Motor Power Cable
W) ............................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-55

G12570 04-13

DIODE ASSEMBLY (FIGURE 2-29)

36V IFB PROTECTION

ITEM PART NO. DESCRIPTION QTY

1 580089459 Wire Harness ...................................................................................................... 1
1 505968501 Connector ....................................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 2
2 312850034 Strap Clamp ........................................................................................................ 2
3 580089499 Diode .................................................................................................................. 1

2-56 ©2022 Yale Materials Handling Corporation D861

 04-13 G12570

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-57

G12571 04-13

BATTERY CONNECTOR (FIGURE 2-30)

2-58 ©2022 Yale Materials Handling Corporation D861

 04-13 G12571

BATTERY CONNECTOR
ITEM PART NO. DESCRIPTION QTY
1 582030629 Battery Connector and Cable Assembly (Gray) .................................................. 1
1 582040978 Battery Connector and Cable Assembly (Gray) (Alternate Part) ........................ 1
1 514268303 Battery Connector Cable ................................................................................ 1
1 580038075 Terminal .......................................................................................................... 1
1 582038532 Terminal (Alternate Part) ................................................................................ 1
2 582088900
449021003 Washer ............................................................................................................... 2
3 582088895
449022018 Washer ............................................................................................................... 2
4 449015002 Nut ...................................................................................................................... 2
5 580058889 Bracket ................................................................................................................ 1
6 062151500 Capscrew ............................................................................................................ 2
7 502382901 Nut ...................................................................................................................... 2
8 449001121 Capscrew ............................................................................................................ 2
9 016103500 Washer ............................................................................................................... 2
10 015026000 Lockwasher ......................................................................................................... 2
11 580058949
582011985 Bracket (Pull) ...................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-59

G12552 08-13

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (FIGURE 2-31)

KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
582027494 Control Handle (Standard) ......................................................................... 1 ..
582093938 Control Handle (Standard) (Alternate Part) ................................................ 1 ..
582027495 Control Handle (Comfort Option) ............................................................... .. 1
582093939 Control Handle (Comfort Option) (Alternate Part) ...................................... .. 1
1 582035693 Kit-Controller (Multi-Axis) (FG12553 [Page 2-61])................................. 1 ..
1 582035692 Kit-Controller (Multi-Axis) (FG12553 [Page 2-61])................................. .. 1
2 582035694 Kit -Cage (FG12554 [Page 2-62]).......................................................... 1 1
3 582035676 Kit -Handle (FG12555 [Page 2-63])....................................................... 1 ..
3 582092804 Grip (Handle Complete) (Alternate Part) ............................................... 1 ..
3 582035695 Kit -Handle (FG12555 [Page 2-63])....................................................... .. 1
3 582092803 Grip (Handle Complete) (Alternate Part) ............................................... .. 1
4 582035677 Kit-Horn (FG12556 [Page 2-64])........................................................... 1 ..
4 582035706 Kit-Horn (FG12556 [Page 2-64])........................................................... .. 1
5 582035678 Kit -Lever (FG12557 [Page 2-65])......................................................... 1 ..
5 582035696 Kit -Lever (FG12557 [Page 2-65])......................................................... .. 1
6 582035679 Kit -Mini Joystick (FG12558 [Page 2-66]).............................................. 1 ..
6 582035697 Kit -Mini Joystick (FG12558 [Page 2-66]).............................................. .. 1

2-60 ©2022 Yale Materials Handling Corporation D861

 08-13 G12553

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-32)

MULTI-AXIS CONTROLLER

KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
582035693 Kit-Controller (Multi-Axis) ........................................................................... 1 ..
582035692 Kit-Controller (Multi-Axis) ........................................................................... .. 1
582035894 Controller ............................................................................................... 1 ..
582035896 Controller ............................................................................................... .. 1
1 582031733 Housing .................................................................................................. 1 1
2 582035895 Bushing .................................................................................................. 1 1
3 582031735 Connector .............................................................................................. 1 1
4 582031770 Heater .................................................................................................... .. 1
5 582031736 Grip ........................................................................................................ 1 ..
5 582031769 Heater Handrest .................................................................................... .. 1

D861 ©2022 Yale Materials Handling Corporation 2-61

G12554 08-13

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-33)

CAGE

ITEM PART NO. DESCRIPTION QTY

582035694 Kit -Cage ............................................................................................................. 1
1 ..... Cage ............................................................................................................... 1
2 582031738 Screw ............................................................................................................. 2

2-62 ©2022 Yale Materials Handling Corporation D861

 08-13 G12555

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-34)

HANDLE

KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
582035676 Kit -Handle ................................................................................................. 1 ..
582092804 Grip (Handle Complete) (Alternate Part) .................................................... 1 ..
582035695 Kit -Handle ................................................................................................. .. 1
582092803 Grip (Handle Complete) (Alternate Part) .................................................... .. 1
1 582031737 Grip (Palm, Upper Half) ......................................................................... 1 1
2 582031738 Screw ..................................................................................................... 2 2
3 582031736 Grip ........................................................................................................ 1 ..
3 582031769 Heater Handrest .................................................................................... .. 1
4 582031739 Grip (Palm, Lower Half) ......................................................................... 1 1
5 582031740 Plug ........................................................................................................ 1 1
6 582031741 Screw ..................................................................................................... 1 1
7 582031770 Heater .................................................................................................... .. 1

D861 ©2022 Yale Materials Handling Corporation 2-63

G12556 08-13

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-35)

HORN

KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
582035677 Kit-Horn ...................................................................................................... 1 ..
582035706 Kit-Horn ...................................................................................................... .. 1
1 582031736 Grip ........................................................................................................ 1 ..
1 582031769 Heater Handrest .................................................................................... .. 1
2 582031742 Horn ....................................................................................................... 1 1
3 582031770 Heater .................................................................................................... 1 1
4 582031744 Nut ......................................................................................................... 1 1

2-64 ©2022 Yale Materials Handling Corporation D861

 08-13 G12557

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-36)

LEVER

KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
582035678 Kit -Lever .................................................................................................... 1 ..
582035696 Kit -Lever .................................................................................................... .. 1
1 582031736 Grip ........................................................................................................ 1 ..
1 582031769 Heater Handrest .................................................................................... .. 1
2 582031751 Push Button ........................................................................................... 1 1
3 582031750 Lever ...................................................................................................... 1 1
4 582031770 Heater .................................................................................................... .. 1
5 582031744 Nut ......................................................................................................... 1 1
6 582031745 Spring , Compression ............................................................................ 1 1

D861 ©2022 Yale Materials Handling Corporation 2-65

G12558 08-13

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-37)

MINI-JOYSTICK

KEY:
A: Standard (Non-Freezer) Option
B: Freezer Option
QTY
ITEM PART NO. DESCRIPTION A B
582035679 Kit -Mini Joystick ........................................................................................ 1 ..
582035697 Kit -Mini Joystick ........................................................................................ .. 1
1 582031736 Grip ........................................................................................................ 1 ..
1 582031769 Heater Handrest .................................................................................... .. 1
2 582031746 Joystick , Mini ........................................................................................ 1 1
2 582073828 Cap (With Glued-on Pad) .................................................................. 1 1
3 582031747 Panel ...................................................................................................... 1 1
4 582031748 Screw ..................................................................................................... 2 2
5 582031749 Lockwasher ............................................................................................ 2 2
6 582031770 Heater .................................................................................................... .. 1

2-66 ©2022 Yale Materials Handling Corporation D861

 09-15 P31952

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-38)

SPRING PLATE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

582035897 Plate Kit .............................................................................................................. 1
1 582050694 Plate ............................................................................................................... 1
2 582050684 Screw ............................................................................................................. 2
3 582050683 Plate ............................................................................................................... 1
4 582050685 Ball ................................................................................................................. 2
5 582050686 Spring ............................................................................................................. 1
6 582050687 Ring ................................................................................................................ 1
7 582050688 Washer ........................................................................................................... 1
8 582050689 Nut .................................................................................................................. 1
a 582073267 Bolt ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 2-67

P31955 09-15

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-39)

CONTROLLER KIT

ITEM PART NO. DESCRIPTION QTY

582050598 Kit-Controller ....................................................................................................... 1
1 582050658 Controller , Multi-Axis ..................................................................................... 1
2 582031733 Housing .......................................................................................................... 1
3 582035895 Bushing .......................................................................................................... 1
4 582050656 Connector ....................................................................................................... 1
5 582031736 Grip ................................................................................................................. 1
6 582035897 Plate Kit (FP31952 [Page 2-67]).................................................................... 1

2-68 ©2022 Yale Materials Handling Corporation D861

 09-15 P31958

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-40)

PALM GRIP KIT

ITEM PART NO. DESCRIPTION QTY

582050599 Kit -Palm Grip ..................................................................................................... 1
1 582031737 Grip (Palm, Upper Half) .................................................................................. 1
2 582050657 Clip ................................................................................................................. 2
3 582050664 Screw ............................................................................................................. 2
4 582050665 Joystick ........................................................................................................... 1
5 582031747 Panel .............................................................................................................. 1
6 582050666 Screw ............................................................................................................. 2
7 582050667 Spacer ............................................................................................................ 6
8 582031742 Horn ................................................................................................................ 1
9 582031739 Grip (Palm, Lower Half) .................................................................................. 1
10 582031751 Push Button .................................................................................................... 1
11 582031736 Grip ................................................................................................................. 1
12 582031750 Lever .............................................................................................................. 1
13 582031745 Spring , Compression ..................................................................................... 1
14 582031740 Plug ................................................................................................................ 1
15 582031741 Screw ............................................................................................................. 3

D861 ©2022 Yale Materials Handling Corporation 2-69

P31937 09-15

WIRE HARNESS (FIGURE 2-41)

TELEMETRY OPTIONS — DISPLAY, UPPER

ITEM PART NO. DESCRIPTION QTY

582049389 Wire Harness (Upper Display) ............................................................................ 1
1 ..... Connector Assembly (CPS424 Comm) .......................................................... 1
1 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
1 580022892 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ...................................................................................................... 3
2 ..... Connector Assembly (CPS423 Power) .......................................................... 1
2 580019245 Connector (2 Socket) ................................................................................. 1
2 580019246 Connector (Secondary Lock) ..................................................................... 1
2 580039513 Terminal ...................................................................................................... 2
3 ..... Connector Assembly (CPS421 FM2A) ........................................................... 1
3 580036983 Connector (DTM PLU 12-Socket) .............................................................. 1
3 580036986 Connector (Secondary Lock) ..................................................................... 1
3 580039513 Terminal ...................................................................................................... 5
3 580019119 Plug ............................................................................................................ 7
3 582052903 Boot ............................................................................................................ 1
4 ..... Connector Assembly (CRP421 FM2A Jumper) .............................................. 1
4 582039767 Connector ................................................................................................... 1
4 580069705 Connector (Secondary Lock) ..................................................................... 1
4 580019119 Plug ............................................................................................................ 10
4 580041195 Terminal (Pin) ............................................................................................. 2

2-70 ©2022 Yale Materials Handling Corporation D861

 09-15 P31937

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-71

G14953 02-21

WIRE HARNESS (FIGURE 2-42)

TELEMETRY - UPPER DISPLAY — ALTERNATE PART

2-72 ©2022 Yale Materials Handling Corporation D861

 02-21 G14953

WIRE HARNESS
TELEMETRY - UPPER DISPLAY – ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY

582112335 Wire Harness (Upper Display) ............................................................................ 1
1 ..... Connector Assembly (CRS421 Display) ........................................................ 1
1 582062642 Connector (MX150, Keying Option B) ........................................................ 1
1 71000768 Plug (Cavity) ............................................................................................... 14
1 550104804 Plug ............................................................................................................ 14
1 582050487 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS423 Power) .......................................................... 1
2 580022891 Connector (DTM PLU 3-Socket) ................................................................ 1
2 580022892 Connector (Secondary Lock) ..................................................................... 1
2 580039513 Terminal ...................................................................................................... 3
3 ..... Connector Assembly (CPS424 COMM) ......................................................... 1
3 580019245 Connector (2 Socket) ................................................................................. 1
3 580019246 Connector (Secondary Lock) ..................................................................... 1
3 580019107 Terminal (Socket) ....................................................................................... 2
4 582037260 Clamp ............................................................................................................. 3
5 582046132 Clamp ............................................................................................................. 3

D861 ©2022 Yale Materials Handling Corporation 2-73

P31938 09-15

WIRE HARNESS (FIGURE 2-43)

TELEMETRY OPTIONS — DISPLAY, LOWER

ITEM PART NO. DESCRIPTION QTY

582049390 Wire Harness (Lower Display) ............................................................................ 1
1 ..... Connector Assembly (CRP423 Power) .......................................................... 1
1 580056006 Connector (2 Pin) ....................................................................................... 1
1 580056004 Connector (Secondary Lock) ..................................................................... 1
1 580041195 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CRP424 Comm) .......................................................... 1
2 580080890 Connector (DTM REC 3-Pin) ..................................................................... 1
2 580080891 Connector (Secondary Lock) ..................................................................... 1
2 580041195 Terminal (Pin) ............................................................................................. 3
3 ..... Connector Assembly (CPS422 IDR) .............................................................. 1
3 504064701 Connector (4 Soc) ...................................................................................... 1
3 580020944 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 3
3 505968566 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CRP419 ACC) ............................................................. 1
4 518803687 Connector ................................................................................................... 1
4 518806635 Connector (Secondary Lock) ..................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 4

2-74 ©2022 Yale Materials Handling Corporation D861

 09-15 P31938

NOTES

D861 ©2022 Yale Materials Handling Corporation 2-75

G14952 02-21

WIRE HARNESS (FIGURE 2-44)

TELEMETRY - LOWER DISPLAY — ALTERNATE PART

2-76 ©2022 Yale Materials Handling Corporation D861

 02-21 G14952

WIRE HARNESS
TELEMETRY - LOWER DISPLAY – ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY

582112925 Wire Harness (Lower Display) ............................................................................ 1
1 ..... Connector Assembly (CRP419 To Interlock Harness) ................................... 1
1 580034151 Connector ................................................................................................... 1
1 518806635 Connector (Secondary Lock) ..................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
1 580019119 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CRP420 Display) ........................................................ 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 2
3 ..... Connector Assembly (CPS422 IDR) .............................................................. 1
3 580020943 Connector (4-Way) ..................................................................................... 1
3 580020944 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 3
3 580019119 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CRP423 Power) .......................................................... 1
4 580080890 Connector (DTM REC 3-Pin) ..................................................................... 1
4 580080891 Connector (Secondary Lock) ..................................................................... 1
4 580019353 Terminal (Pin) ............................................................................................. 3
5 ..... Connector Assembly (CRP424 COMM) ......................................................... 1
5 580056006 Connector (2 Pin) ....................................................................................... 1
5 580056004 Connector (Secondary Lock) ..................................................................... 1
5 580019353 Terminal (Pin) ............................................................................................. 2

D861 ©2022 Yale Materials Handling Corporation 2-77

P31939 09-15

WIRE HARNESS (FIGURE 2-45)

TELEMETRY OPTIONS — POWER

ITEM PART NO. DESCRIPTION QTY

582049391 Wire Harness (Power) ........................................................................................ 1
1 ..... Connector Assembly (CPS65A To Main Harness) ......................................... 1
1 580036940 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 12
2 ..... Connector Assembly (CPS401 FM1A) ........................................................... 1
2 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
2 580036986 Connector (Secondary Lock) ..................................................................... 1
2 580019107 Terminal (Socket) ....................................................................................... 5
2 580019119 Plug ............................................................................................................ 7
3 ..... Connector Assembly (CPS414 INT) ............................................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CRP414A INT Jumper) ............................................... 1
4 580022893 Connector (2 Pin) ....................................................................................... 1
4 505968540 Connector (Secondary Lock) ..................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 2
5 ..... Connector Assembly (CRP65A To Dash Harness) ........................................ 1
5 582020961 Connector ................................................................................................... 1
5 505972589 Secondary Lock ......................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 12
6 580056613 Fastener ......................................................................................................... 1
7 580026812 Clip ................................................................................................................. 1

2-78 ©2022 Yale Materials Handling Corporation D861

 02-21 G14950

WIRE HARNESS (FIGURE 2-46)

TELEMETRY POWER — ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY

582049391 Wire Harness (Power) ........................................................................................ 1
1 ..... Connector Assembly (CPS65A To Main Harness) ......................................... 1
1 505968588 Connector ................................................................................................... 1
1 580026813 Connector (Secondary Lock) ..................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 9
1 580062388 Terminal ...................................................................................................... 2
1 505968566 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS401 VAM1) ........................................................... 1
2 580036981 Connector (DTM PLU 12-Socket) .............................................................. 1
2 580036986 Connector (Secondary Lock) ..................................................................... 1
2 580019107 Terminal (Socket) ....................................................................................... 2
2 580019119 Plug ............................................................................................................ 7
2 580039513 Terminal ...................................................................................................... 3
3 ..... Connector Assembly (CPS414 INT) ............................................................... 1
3 505968501 Connector ................................................................................................... 1
3 580021088 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CRP414A INT Jumper) ............................................... 1
4 505968533 Connector ................................................................................................... 1
4 505968540 Connector (Secondary Lock) ..................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 2
5 ..... Connector Assembly (CRP65A To Dash Harness) ........................................ 1
5 505972544 Connector (12 Pin) ..................................................................................... 1
5 505972589 Secondary Lock ......................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 9
5 580038290 Terminal ...................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-79

G14950 02-21

ITEM PART NO. DESCRIPTION QTY

5 505968566 Plug ............................................................................................................ 1
5 505968514 Terminal (Pin) ............................................................................................. 1
6 580056613 Fastener ......................................................................................................... 1
7 580026812 Clip ................................................................................................................. 1
8 582030754 Retainer , Cable Tie ........................................................................................ 2
9 582031865 Clamp (Adjustable) ......................................................................................... 3
10 582046132 Clamp ............................................................................................................. 3

2-80 ©2022 Yale Materials Handling Corporation D861

 09-15 P31940

WIRE HARNESS (FIGURE 2-47)

TELEMETRY OPTIONS — INTERLOCK

ITEM PART NO. DESCRIPTION QTY

582049392 Wire Harness (Interlock) ..................................................................................... 1
1 ..... Connector Assembly (CPS417 FM1B) ........................................................... 1
1 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
1 580036986 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ...................................................................................................... 7
1 580019119 Plug ............................................................................................................ 5
2 ..... Connector Assembly (CRP414 INT) .............................................................. 1
2 505968533 Connector ................................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 2
3 ..... Connector Assembly (CPS419 ACC) ............................................................. 1
3 580020943 Connector (4-Way) ..................................................................................... 1
3 580020944 Connector (Secondary Lock) ..................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 4
4 ..... Connector Assembly (CPS418 Buzzer) ......................................................... 1
4 580019245 Connector (2 Socket) ................................................................................. 1
4 580019246 Connector (Secondary Lock) ..................................................................... 1
4 580039513 Terminal ...................................................................................................... 2
5 ..... Connector Assembly (CRS428 Relay) ........................................................... 1
5 580009067 Connector ................................................................................................... 1
5 582000484 Terminal ...................................................................................................... 2
5 580091403 Terminal ...................................................................................................... 2
6 582010004 Relay (Mini Power) ......................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-81

G14951 02-21

WIRE HARNESS (FIGURE 2-48)

TELEMETRY - INTERLOCK — ALTERNATE PART

2-82 ©2022 Yale Materials Handling Corporation D861

 02-21 G14951

WIRE HARNESS
TELEMETRY - INTERLOCK – ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY

582112333 Wire Harness (Interlock) ..................................................................................... 1
1 ..... Connector Assembly (CPS417 VAM2) ........................................................... 1
1 580036982 Connector (STM PLU 12-Socket) .............................................................. 1
1 580036986 Connector (Secondary Lock) ..................................................................... 1
1 580039513 Terminal ...................................................................................................... 7
1 580019119 Plug ............................................................................................................ 3
1 580019107 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (CRS428 Relay) ........................................................... 1
2 582013706 Connector ................................................................................................... 1
2 580000561 Terminal ...................................................................................................... 4
2 520045873 Plug ............................................................................................................ 1
3 582016570 Relay .............................................................................................................. 1
4 ..... Connector Assembly (CPS420 Display) ......................................................... 1
4 580019245 Connector (2 Socket) ................................................................................. 1
4 580019246 Connector (Secondary Lock) ..................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (CRP420A Cap) ........................................................... 1
5 580056006 Connector (2 Pin) ....................................................................................... 1
5 580056004 Connector (Secondary Lock) ..................................................................... 1
5 580019119 Plug ............................................................................................................ 2
6 ..... Connector Assembly (CRP414 INT) .............................................................. 1
6 580022893 Connector (2 Pin) ....................................................................................... 1
6 505968540 Connector (Secondary Lock) ..................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 2
7 ..... Connector Assembly (CPS419 ACC) ............................................................. 1
7 504064701 Connector (4 Soc) ...................................................................................... 1
7 580020944 Connector (Secondary Lock) ..................................................................... 1
7 505968568 Terminal (Socket) ....................................................................................... 4
8 ..... Connector Assembly (CPS418 Buzzer) ......................................................... 1
8 580019245 Connector (2 Socket) ................................................................................. 1
8 580019246 Connector (Secondary Lock) ..................................................................... 1
8 580039513 Terminal ...................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-83

G13766 05-16

WIRE HARNESS (FIGURE 2-49)

SINGLE AND DOUBLE REACH

2-84 ©2022 Yale Materials Handling Corporation D861

 05-16 G13766

WIRE HARNESS
SINGLE AND DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

582044948 Wire Harness (Single Reach With Video) ........................................................... 1
582044949 Wire Harness (Double Reach With Video) ......................................................... 1
1 ..... Connector Assembly (CPS68 Tilt Selector Coil) ............................................ 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector (Secondary Lock) ..................................................................... 1
2 ..... Connector Assembly (CPS67 Sideshift Selector Coil) ................................... 1
2 580021087 Connector (2 Way) ..................................................................................... 1
2 580021088 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector Assembly (CPS85 Rem CAN Module) ......................................... 1
3 580036940 Connector ................................................................................................... 1
3 580026813 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (CRP84 Opt Module) .................................................... 1
4 580086209 Connector Housing .................................................................................... 1
4 582020052
580063957 Secondary Lock ......................................................................................... 1
5 ..... Connector Assembly (CRP88 Video Module) ................................................ 1
5 580056006 Connector (2 Pin) ....................................................................................... 1
5 580056004 Connector (Secondary Lock) ..................................................................... 1
6 ..... Connector Assembly (CPS73 Reach Position Sensor) .................................. 1
6 580080890 Connector (DTM REC 3-Pin) ..................................................................... 1
6 580080891 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (CRP76 Height Proximity Sensor) ................................ 1
7 580080890 Connector (DTM REC 3-Pin) ..................................................................... 1
8 ..... Connector Assembly (CPS25C Mast Cable) .................................................. 1
8 580080891 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (CRP25B Mast Cable) .................................................. 1
9 580039490 Connector (6-Pin) ....................................................................................... 1
9 580039491 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (CPS71 Auxiliary Reverse Coil) ................................... 1
10 580021087 Connector (2 Way) ..................................................................................... 1
10 580021088 Connector (Secondary Lock) ..................................................................... 1
11 ..... Connector Assembly (CPS69 Extend and Retract Coil) ................................ 1
11 580021087 Connector (2 Way) ..................................................................................... 1
11 580021088 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector Assembly (CPS78 Auxiliary Stght Coil) ........................................ 1
12 580021087 Connector (2 Way) ..................................................................................... 1
12 580021088 Connector (Secondary Lock) ..................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 2-85

G13974 01-17

CONTROL HANDLE (FIGURE 2-50)

ITEM PART NO. DESCRIPTION QTY

1 582023647 Control Handle (Standard) .................................................................................. 1
1 582023648 Control Handle (Freezer) .................................................................................... 1

2-86 ©2022 Yale Materials Handling Corporation D861

 02-21 G15021

BUZZER ASSEMBLY (FIGURE 2-51)

ITEM PART NO. DESCRIPTION QTY

580093223 Buzzer Assembly ................................................................................................ 1
1 580017836 Buzzer ............................................................................................................ 1
2 ..... Connector Assembly (CRP77 To Buzzer Harness) ........................................ 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1
2 580039516 Terminal ...................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 2-87

G15021 02-21

NOTES

2-88 ©2022 Yale Materials Handling Corporation D861

 SECTION 3

3 DRIVE UNIT
 CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE WHEEL AND TIRE .............................................................................................................................. 3-11

MASTER DRIVE UNIT
DRIVE ......................................................................................................................................................... 3-15
HOUSING .................................................................................................................................................... 3-14
OUTPUT ...................................................................................................................................................... 3-16
STEERING PARTS ..................................................................................................................................... 3-13
TURNTABLE BEARING .............................................................................................................................. 3-17
MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS ...................................................................... 3-12
TRACTION MOTOR ASSEMBLY
→ 11/2014 .................................................................................................................................................. 3-2
PAGE 1 OF 6 (11/2014 →) ......................................................................................................................... 3-5
PAGE 2 OF 6 (11/2014 →) ......................................................................................................................... 3-6
PAGE 3 OF 6 (11/2014 →) ......................................................................................................................... 3-7
PAGE 4 OF 6 (11/2014 →) ......................................................................................................................... 3-8
PAGE 5 OF 6 (11/2014 →) ......................................................................................................................... 3-9
PAGE 6 OF 6 (11/2014 →) ......................................................................................................................... 3-10
TRACTION MOTOR INSTALLATION .............................................................................................................. 3-4

D861 ©2022 Yale Materials Handling Corporation 3-1

G12787 04-13

TRACTION MOTOR ASSEMBLY (FIGURE 3-1)

(→ 11/2014)

3-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12787

TRACTION MOTOR ASSEMBLY

(→ 11/2014)

ITEM PART NO. DESCRIPTION QTY

582026455 Traction Motor Assembly (36V STD AC) ............................................................ 1
582026456 Traction Motor Assembly (36V STD PREM AC) ................................................. 1
1 582030913 Bearing ........................................................................................................... 1
2 582030914 Holder ............................................................................................................. 1
3 582030915 Retaining Ring (External) ............................................................................... 1
4 582030916 Retaining Ring (Internal) ................................................................................ 1
5 582030917 Seal , Shaft ..................................................................................................... 1
6 ..... Block ............................................................................................................... 3
7 580047506 Nut .................................................................................................................. 3
8 580047496 Nut .................................................................................................................. 8
9 582030920 Washer , Conical Spring ................................................................................. 3
10 ..... Terminal Cover ............................................................................................... 3
11 580062303 Bolt ................................................................................................................. 3
12 582030924 Woodruff Key .................................................................................................. 1
13 580062280 Woodruff Key .................................................................................................. 1
14 580062291 Bracket ........................................................................................................... 1
15 ..... Proximity Sensor ............................................................................................ 1
16 580062294 Capscrew ....................................................................................................... 1
17 580047509 Bracket ........................................................................................................... 1
18 580062299 Lockwasher .................................................................................................... 1
19 582016855 Capscrew ....................................................................................................... 1
20 582030932 Clip ................................................................................................................. 1
21 582030933 Fastener ......................................................................................................... 1
22 582030934 Retaining Ring ................................................................................................ 1
23 582030935 Bearing ........................................................................................................... 1
24 582030938 Retaining Ring ................................................................................................ 1
25 580096259 Wheel ............................................................................................................. 1
26 582030937 Retaining Ring ................................................................................................ 1
27 582030941 Bolt , Hex ........................................................................................................ 8
28 582030940 Lockwasher .................................................................................................... 8
29 582088907
449021001 Washer ........................................................................................................... 8
30 582030942 End Head ....................................................................................................... 1
31 580062288 Seal ................................................................................................................ 1
32 582030944 End Head ....................................................................................................... 1
33 582026771 O-Ring ................................................................................................................ 1
34 582029222 Pinion (GK 25) .................................................................................................... 1
35 582024501 Locknut (Elastic Stop Nut) .................................................................................. 1
582030906 Kit -Bearing Retainer Assembly .......................................................................... 1
582030907 Kit-Hardware ....................................................................................................... 1
582030908 Kit-Hardware (Includes Speed Sensor) .............................................................. 1
582030909 Kit -Non Drive End Bearing and Sensor Wheel .................................................. 1
582030910 Kit-Hardware (End Head Bolt) ............................................................................ 1
582030911 Kit-Seal (With Drive End Head) .......................................................................... 1
582030912 Kit -Non Drive End Head .................................................................................... 1
582032729 Wrench , Socket ................................................................................................. 1
582032730 Kit -Fixture Assy .................................................................................................. 1
582032731 Kit -Installation and Removal Tools ..................................................................... 1
582029577 Kit-Motor Band ("EE") ......................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 3-3

G14045 02-17

TRACTION MOTOR INSTALLATION (FIGURE 3-2)

ITEM PART NO. DESCRIPTION QTY

1 ..... Traction Motor Assembly (FG13250 [Page 3-5], FG13251 [Page 3-6],
FG13252 [Page 3-7], FG13253 [Page 3-8], FG13254 [Page 3-9],
FG13293 [Page 3-10])........................................................................................ 1
2 582026771 O-Ring ................................................................................................................ 1
3 582029222 Pinion (GK 25) .................................................................................................... 1
4 582024501 Locknut (Elastic Stop Nut) .................................................................................. 1

3-4 ©2022 Yale Materials Handling Corporation D861

 07-14 G13250

TRACTION MOTOR ASSEMBLY (FIGURE 3-3)

PAGE 1 OF 6 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY

582041886 Traction Motor Assembly (36V STD AC) ............................................................ 1
1 580062305 Washer ........................................................................................................... 3
2 580047506 Nut .................................................................................................................. 3
3 580062303 Bolt ................................................................................................................. 3
4 580047496 Nut .................................................................................................................. 8
5 580047505 Cover .............................................................................................................. 3
6 582030920 Washer , Conical Spring ................................................................................. 3
7 ..... Terminal Block ................................................................................................ 3
8 582030924 Woodruff Key .................................................................................................. 1
9 580062280 Woodruff Key .................................................................................................. 1
582030907 Kit-Hardware .................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 3-5

G13251 07-14

TRACTION MOTOR ASSEMBLY (FIGURE 3-4)

PAGE 2 OF 6 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY

582041886 Traction Motor Assembly (36V STD AC) ............................................................ 1
1 580062291 Bracket ........................................................................................................... 1
2 580047509 Bracket ........................................................................................................... 1
3 582030932 Clip ................................................................................................................. 1
4 582030933 Fastener ......................................................................................................... 1
5 580062299 Lockwasher .................................................................................................... 2
6 580062294 Capscrew ....................................................................................................... 2
7 ..... Proximity Sensor ............................................................................................ 1
8 582016855 Capscrew ....................................................................................................... 1
582030908 Kit-Hardware (Includes Speed Sensor) .......................................................... 1

3-6 ©2022 Yale Materials Handling Corporation D861

 07-14 G13252

TRACTION MOTOR ASSEMBLY (FIGURE 3-5)

PAGE 3 OF 6 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY

582041886 Traction Motor Assembly (36V STD AC) ............................................................ 1
1 582030914 Holder ............................................................................................................. 1
2 582030913 Bearing ........................................................................................................... 1
3 582030915 Retaining Ring (External) ............................................................................... 1
4 582030916 Retaining Ring (Internal) ................................................................................ 1
5 582030917 Seal , Shaft ..................................................................................................... 1
6 a 582032730 Kit -Fixture Assy ............................................................................................. 1
582030906 Kit -Bearing Retainer Assembly ..................................................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 3-7

G13253 07-14

TRACTION MOTOR ASSEMBLY (FIGURE 3-6)

PAGE 4 OF 6 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY

582041886 Traction Motor Assembly (36V STD AC) ............................................................ 1
1 582030935 Bearing ........................................................................................................... 1
2 582030934 Retaining Ring ................................................................................................ 1
3 582030937 Retaining Ring ................................................................................................ 1
4 582030938 Retaining Ring ................................................................................................ 1
5 580096259 Wheel ............................................................................................................. 1
6 a 582032731 Kit -Installation and Removal Tools ................................................................ 1
582030909 Kit -Non Drive End Bearing and Sensor Wheel .............................................. 1

FOOTNOTES:
a Not Illustrated

3-8 ©2022 Yale Materials Handling Corporation D861

 07-14 G13254

TRACTION MOTOR ASSEMBLY (FIGURE 3-7)

PAGE 5 OF 6 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY

582041886 Traction Motor Assembly (36V STD AC) ............................................................ 1
1 582088907
449021001 Washer ........................................................................................................... 8
2 582030940 Lockwasher .................................................................................................... 8
3 582030941 Bolt , Hex ........................................................................................................ 8
582030910 Kit-Hardware (End Head Bolt) ........................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 3-9

G13293 10-14

TRACTION MOTOR ASSEMBLY (FIGURE 3-8)

PAGE 6 OF 6 (11/2014 →)

ITEM PART NO. DESCRIPTION QTY

582041886 Traction Motor Assembly (36V STD AC) ............................................................ 1
1 ..... Nut .................................................................................................................. 1
2 582032730 Kit -Fixture Assy ............................................................................................. 1
3 ..... Rod ................................................................................................................. 1
4 ..... Washer ........................................................................................................... 1
582044534 Kit-Bearing ...................................................................................................... 1

3-10 ©2022 Yale Materials Handling Corporation D861

 04-13 G12794

DRIVE WHEEL AND TIRE (FIGURE 3-9)

ITEM PART NO. DESCRIPTION QTY

1 580006425 Wheel Assy (Hi-Load Poly, 90A) ......................................................................... 1
1 580078353 Wheel Assy (Poly Diamond X Groove Red, 85A) ............................................... 1
1 580087925 Wheel And Tire Assy (Poly EZ Grooved Red, 85A) ........................................... 1
1 504804770 Wheel ............................................................................................................. 1
1 580006428 Cushion Tire (Hi-Load Contoured, 90A) ......................................................... 1
1 580078352 Cushion Tire (Diamond X Groove, 85A) ......................................................... 1
1 580087923 Cushion Tire (EZ Grooved, 85A) .................................................................... 1
1 580075623 Drive Wheel and Tire (Vulkollan 13.5") ............................................................... 1
2 449077093 Wheel Nut ........................................................................................................... 7

D861 ©2022 Yale Materials Handling Corporation 3-11

G12788 10-13

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS (FIGURE 3-10)

ITEM PART NO. DESCRIPTION QTY

1 582034160 Master Drive Unit ................................................................................................ 1
1 ..... Steering Parts (FG12789 [Page 3-13]).......................................................... 1
1 ..... Housing (FG12790 [Page 3-14]).................................................................... 1
1 ..... Drive (FG12791 [Page 3-15])......................................................................... 1
1 ..... Output (FG12792 [Page 3-16])...................................................................... 1
1 ..... Turntable Bearing (FG12793 [Page 3-17])..................................................... 1
2 580056005 Washer ............................................................................................................... 6
3 932201907 Capscrew ............................................................................................................ 6
4 519766808 Lockwasher ......................................................................................................... 6
5 311321035 Capscrew ............................................................................................................ 6

3-12 ©2022 Yale Materials Handling Corporation D861

 10-13 G12789

MASTER DRIVE UNIT (FIGURE 3-11)

STEERING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580029628 Gear .................................................................................................................... 1
2 580029630 Stop .................................................................................................................... 1
3 580029631 Capscrew ............................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 3-13

G12790 10-13

MASTER DRIVE UNIT (FIGURE 3-12)

HOUSING

ITEM PART NO. DESCRIPTION QTY

1 582036671 Housing ............................................................................................................... 1
2 582030277
582098903 Cap ..................................................................................................................... 1
3 582098904
582030280 Valve ................................................................................................................... 1
4 582097573
580052334 Cover .................................................................................................................. 1
5 580029619 Capscrew ............................................................................................................ 10
6 580029681 O-Ring ................................................................................................................ 1
7 580076292 Cover .................................................................................................................. 1
8 580052335 Pin ....................................................................................................................... 8
9 580052331 Capscrew ............................................................................................................ 8
10 580017695 Sealing Ring ....................................................................................................... 2
11 519244811 Plug ..................................................................................................................... 1
12 580029621 Plug ..................................................................................................................... 1
13 582030281
582098906 Plate .................................................................................................................... 1
14 ..... Protector ............................................................................................................. 1

3-14 ©2022 Yale Materials Handling Corporation D861

 10-13 G12791

MASTER DRIVE UNIT (FIGURE 3-13)

DRIVE

ITEM PART NO. DESCRIPTION QTY

1 580064498 Gear , Helical ...................................................................................................... 1
2 519767804 Nut ...................................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 3-15

G12792 10-13

MASTER DRIVE UNIT (FIGURE 3-14)

OUTPUT

ITEM PART NO. DESCRIPTION QTY

1 580029600 Wheel Stud ......................................................................................................... 7
2 580064502 Wheel Shaft ........................................................................................................ 1
3 580029689 Seal ..................................................................................................................... 1
4 580016267 Shim (0.004 in.) .................................................................................................. AR
4 519767822
582036856 Shim (0.006 in.) .................................................................................................. AR
5 a 580076293 Bevel Gear Set ................................................................................................... 1
6 582036728
580076348 Bearing ............................................................................................................... 1
7 580029688 Bearing ............................................................................................................... 1
8 582036842 Shim (0.004 in.) .................................................................................................. AR
8 582036843 Shim (0.006 in.) .................................................................................................. AR
8 582036844 Shim (0.008 in.) .................................................................................................. AR
8 582036845 Shim (0.020 in.) .................................................................................................. AR
9 582036727
580029670 Bearing ............................................................................................................... 1
10 ..... Retaining Ring .................................................................................................... 1
11 580025927 Shim (0.004 in.) .................................................................................................. AR
11 582036855 Shim (0.006 in.) .................................................................................................. AR
11 580025928 Shim (0.008 in.) .................................................................................................. AR
11 580025929 Shim (0.012 in.) .................................................................................................. AR
11 580025930 Shim (0.020 in.) .................................................................................................. AR
12 ..... Bushing ............................................................................................................... 1
13 580029692 Bearing Set ......................................................................................................... 1
14 b. . . . . Bevel Gear Shaft ................................................................................................ 1

FOOTNOTES:
a Includes Bevel Gear Shaft b Service with 580076293

3-16 ©2022 Yale Materials Handling Corporation D861

 10-13 G12793

MASTER DRIVE UNIT (FIGURE 3-15)

TURNTABLE BEARING

ITEM PART NO. DESCRIPTION QTY

1 582036634
582024327 Bearing ............................................................................................................... 1
2 580029627 Screw .................................................................................................................. 12

D861 ©2022 Yale Materials Handling Corporation 3-17

G12793 10-13

NOTES

3-18 ©2022 Yale Materials Handling Corporation D861

 SECTION 4

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

CASTER WHEEL ASSEMBLY

NON-STEERED - 14.5" AND 16.5" BATTERY COMPARTMENT ............................................................... 4-10
NON-STEERED - 18.5" AND 21.5" BATTERY COMPARTMENT ............................................................... 4-14
STEERED - 14.5" AND 16.5" BATTERY COMPARTMENT ........................................................................ 4-2
STEERED - 18.5" AND 21.5" BATTERY COMPARTMENT ........................................................................ 4-6
CASTER WHEEL SUSPENSION
NON-STEERED .......................................................................................................................................... 4-17
STEERED (→ 2/2016) ............................................................................................................................... 4-18
STEERED (2/2016 →) ............................................................................................................................... 4-20
STEER CONTROLLER AND POWER CABLES ............................................................................................. 4-32
STEER MOTOR ASSEMBLY .......................................................................................................................... 4-22
STEER MOTOR INSTALLATION AND PROXIMITY SENSOR ....................................................................... 4-23
STEERING ASSEMBLY
FORWARD STANCE ................................................................................................................................... 4-26
SIDE STANCE ............................................................................................................................................. 4-24
SIDE STANCE - FIXED ............................................................................................................................... 4-28
STEERING ASSEMBLY ATTACHING PARTS
FORWARD STANCE ................................................................................................................................... 4-31
SIDE STANCE ............................................................................................................................................. 4-30

D861 ©2022 Yale Materials Handling Corporation 4-1

G12580 04-13

CASTER WHEEL ASSEMBLY (FIGURE 4-1)

STEERED — 14.5" AND 16.5" BATTERY COMPARTMENT

4-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12580

CASTER WHEEL ASSEMBLY

STEERED – 14.5" AND 16.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

582005146
582005703 Wheel Assy , Caster (Steered) ........................................................................... 1
1 580042287 Bracket (Upper Support) ................................................................................ 1
2 580040813 Bearing ....................................................................................................... 1
3 311323023 Capscrew ................................................................................................... 2
4 449015011 Nut .............................................................................................................. 2
5 580067784 Bushing ...................................................................................................... 4
6 580079452 Link ................................................................................................................. 4
7 580094683
580062917 Pin .................................................................................................................. 4
8 585096802 Pin .................................................................................................................. 8
9 582005181 Wheel Assy .................................................................................................... 1
10 582005149 King Pin ...................................................................................................... 1
11 580062903 Axle ............................................................................................................ 1
12 580062906 Clip ............................................................................................................. 2
13 580062904 Pin .............................................................................................................. 1
14 580062905 Bushing ...................................................................................................... 2
15 582003779 Washer ....................................................................................................... 2
16 580062909 Washer ....................................................................................................... 2
17 580062908 Nut .............................................................................................................. 2
18 580062911 Cap ............................................................................................................. 2
19 580062912 Wheel Assembly ........................................................................................ 2
19 580062913 Wheel ..................................................................................................... 2
20 582056727
524163225 Bearing .................................................................................................. 2
21 580062915
580002626 Snap Ring .............................................................................................. 2
22 580009185 Bearing Set ..................................................................................................... 1
23 580079270 Housing (Caster Wheel Support) ................................................................... 1
24 580093656 Shim ............................................................................................................... 2
25 580040165 Block , Bearing ............................................................................................... 2
26 582088901
932200905 Capscrew ....................................................................................................... 2
27 940600907 Washer ........................................................................................................... 2
28 580031645 Snap Ring ....................................................................................................... 1
29 580041061 Gear ............................................................................................................... 1
30 905974100 Lockwasher .................................................................................................... 1
31 940800902 Nut .................................................................................................................. 1
32 580067784 Bushing .......................................................................................................... 4
33 580062928 Key , Fit-In ...................................................................................................... 1
34 580047936 Pin .................................................................................................................. 1
35 582088900
449021003 Washer ........................................................................................................... 1
36 520045049 Capscrew ....................................................................................................... 1
37 580041273 Pin .................................................................................................................. 1
38 582088893
449022016 Lockwasher .................................................................................................... 1
39 449001014 Screw ............................................................................................................. 1
40 580093469 Spring Assembly ............................................................................................ 1
40 580093465 Spring (Elastomer) ..................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 4-3

G12580 04-13

CASTER WHEEL ASSEMBLY

STEERED – 14.5" AND 16.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

41 580044561 Rod ............................................................................................................. 1
42 580040769 Bushing ...................................................................................................... 1
43 015631300 Grease Fitting ............................................................................................. 1
44 016111400 Washer ....................................................................................................... 2
45 580047790 Retainer Block ............................................................................................ 1
46 582088903
449022017 Lockwasher ................................................................................................ 1
47 582021324
449001058 Capscrew ................................................................................................... 1

4-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12580

NOTES

D861 ©2022 Yale Materials Handling Corporation 4-5

G12581 04-13

CASTER WHEEL ASSEMBLY (FIGURE 4-2)

STEERED — 18.5" AND 21.5" BATTERY COMPARTMENT

4-6 ©2022 Yale Materials Handling Corporation D861

 04-13 G12581

CASTER WHEEL ASSEMBLY

STEERED – 18.5" AND 21.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

580093477
582004794 Wheel Assy , Caster (Steered) ........................................................................... 1
1 580042287 Bracket (Upper Support) ................................................................................ 1
2 580040813 Bearing ....................................................................................................... 1
3 311323023 Capscrew ................................................................................................... 2
4 449015011 Nut .............................................................................................................. 2
5 580067784 Bushing ...................................................................................................... 4
6 580079452 Link ................................................................................................................. 4
7 580094683
580062917 Pin .................................................................................................................. 4
8 585096802 Pin .................................................................................................................. 8
9 582005181 Wheel Assy .................................................................................................... 1
10 582005149 King Pin ...................................................................................................... 1
11 580062903 Axle ............................................................................................................ 1
12 580062906 Clip ............................................................................................................. 2
13 580062904 Pin .............................................................................................................. 1
14 580062905 Bushing ...................................................................................................... 2
15 582003779 Washer ....................................................................................................... 2
16 580062909 Washer ....................................................................................................... 2
17 580062908 Nut .............................................................................................................. 2
18 580062911 Cap ............................................................................................................. 2
19 580062912 Wheel Assembly ........................................................................................ 2
19 580062913 Wheel ..................................................................................................... 2
20 582056727
524163225 Bearing .................................................................................................. 2
21 580062915
580002626 Snap Ring .............................................................................................. 2
22 580009185 Bearing Set ..................................................................................................... 1
23 580079270 Housing (Caster Wheel Support) ................................................................... 1
24 580093656 Shim ............................................................................................................... 2
25 580040165 Block , Bearing ............................................................................................... 2
26 582088901
932200905 Capscrew ....................................................................................................... 2
27 940600907 Washer ........................................................................................................... 2
28 580031645 Snap Ring ....................................................................................................... 1
29 580041061 Gear ............................................................................................................... 1
30 905974100 Lockwasher .................................................................................................... 1
31 940800902 Nut .................................................................................................................. 1
32 580067784 Bushing .......................................................................................................... 4
33 580062928 Key , Fit-In ...................................................................................................... 1
34 580047936 Pin .................................................................................................................. 1
35 582088900
449021003 Washer ........................................................................................................... 1
36 520045049 Capscrew ....................................................................................................... 1
37 580041273 Pin .................................................................................................................. 1
38 582088893
449022016 Lockwasher .................................................................................................... 1
39 449001014 Screw ............................................................................................................. 1
40 580093467 Spring Assembly ............................................................................................ 1
40 580093464 Spring ......................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 4-7

G12581 04-13

CASTER WHEEL ASSEMBLY

STEERED – 18.5" AND 21.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

41 580044561 Rod ............................................................................................................. 1
42 580040769 Bushing ...................................................................................................... 1
43 015631300 Grease Fitting ............................................................................................. 1
44 016111400 Washer ....................................................................................................... 2
45 580047790 Retainer Block ............................................................................................ 1
46 582088903
449022017 Lockwasher ................................................................................................ 1
47 582021324
449001058 Capscrew ................................................................................................... 1

4-8 ©2022 Yale Materials Handling Corporation D861

 04-13 G12581

NOTES

D861 ©2022 Yale Materials Handling Corporation 4-9

G12582 04-13

CASTER WHEEL ASSEMBLY (FIGURE 4-3)

NON-STEERED — 14.5" AND 16.5" BATTERY COMPARTMENT

4-10 ©2022 Yale Materials Handling Corporation D861

 04-13 G12582

CASTER WHEEL ASSEMBLY

NON-STEERED – 14.5" AND 16.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

580093474
582005155
582005704 Wheel Assy , Caster (Non Steered) .................................................................... 1
1 580042287 Bracket (Upper Support) ................................................................................ 1
2 580040813 Bearing ....................................................................................................... 1
3 311323023 Capscrew ................................................................................................... 2
4 449015011 Nut .............................................................................................................. 2
5 580067784 Bushing ...................................................................................................... 4
6 580079452 Link ................................................................................................................. 4
7 580094683
580062917 Pin .................................................................................................................. 4
8 580078517
582005182 Wheel Assy .................................................................................................... 1
9 580062911 Cap ............................................................................................................. 2
10 582032527 Swivel Fork ................................................................................................. 1
11 580062903 Axle ............................................................................................................ 1
12 580062906 Clip ............................................................................................................. 2
13 580062987 Pin .............................................................................................................. 1
14 580062905 Bushing ...................................................................................................... 2
15 582003779 Washer ....................................................................................................... 2
16 580062909 Washer ....................................................................................................... 2
17 580062908 Nut .............................................................................................................. 2
18 580062912 Wheel Assembly ........................................................................................ 2
18 580062913 Wheel ..................................................................................................... 1
19 580062915
580002626 Snap Ring .............................................................................................. 1
20 582056727
524163225 Bearing .................................................................................................. 1
21 580067784 Bushing .......................................................................................................... 4
22 580009185 Bearing Set ..................................................................................................... 1
23 580044555 Housing (Lower Support) ............................................................................... 1
24 580093656 Shim ............................................................................................................... 2
25 580040165 Block , Bearing ............................................................................................... 2
26 582088901
932200905 Capscrew ....................................................................................................... 2
27 940600907 Washer ........................................................................................................... 2
28 580031645 Snap Ring ....................................................................................................... 1
29 580063006 Spacer ............................................................................................................ 1
30 905974100 Lockwasher .................................................................................................... 1
31 940800902 Nut .................................................................................................................. 1
32 585096802 Pin .................................................................................................................. 8
33 580041273 Pin .................................................................................................................. 1
34 582088893
449022016 Lockwasher .................................................................................................... 1
35 449001014 Screw ............................................................................................................. 1
36 580093469 Spring Assembly ............................................................................................ 1
36 580093465 Spring (Elastomer) ..................................................................................... 1
37 580044561 Rod ............................................................................................................. 1
38 580040769 Bushing ...................................................................................................... 1
39 015631300 Grease Fitting ............................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 4-11

G12582 04-13

CASTER WHEEL ASSEMBLY

NON-STEERED – 14.5" AND 16.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

40 016111400 Washer ....................................................................................................... 2
41 580047790 Retainer Block ............................................................................................ 1
42 582021324
449001058 Capscrew ................................................................................................... 1
43 582088903
449022017 Lockwasher ................................................................................................ 1

4-12 ©2022 Yale Materials Handling Corporation D861

 04-13 G12582

NOTES

D861 ©2022 Yale Materials Handling Corporation 4-13

G12583 04-13

CASTER WHEEL ASSEMBLY (FIGURE 4-4)

NON-STEERED — 18.5" AND 21.5" BATTERY COMPARTMENT

4-14 ©2022 Yale Materials Handling Corporation D861

 04-13 G12583

CASTER WHEEL ASSEMBLY

NON-STEERED – 18.5" AND 21.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

580093473
582005154 Wheel Assy , Caster (Non-Steered) ................................................................... 1
1 580042287 Bracket (Upper Support) ................................................................................ 1
2 580040813 Bearing ....................................................................................................... 1
3 311323023 Capscrew ................................................................................................... 2
4 449015011 Nut .............................................................................................................. 2
5 580067784 Bushing ...................................................................................................... 4
6 580079452 Link ................................................................................................................. 4
7 580094683
580062917 Pin .................................................................................................................. 4
8 580078517
582005182 Wheel Assy .................................................................................................... 1
9 580062911 Cap ............................................................................................................. 2
10 582032527 Swivel Fork ................................................................................................. 1
11 580062903 Axle ............................................................................................................ 1
12 580062906 Clip ............................................................................................................. 2
13 580062987 Pin .............................................................................................................. 1
14 580062905 Bushing ...................................................................................................... 2
15 582003779 Washer ....................................................................................................... 2
16 580062909 Washer ....................................................................................................... 2
17 580062908 Nut .............................................................................................................. 2
18 580062912 Wheel Assembly ........................................................................................ 2
18 580062913 Wheel ..................................................................................................... 1
19 580062915
580002626 Snap Ring .............................................................................................. 1
20 582056727
524163225 Bearing .................................................................................................. 1
21 580067784 Bushing .......................................................................................................... 4
22 580009185 Bearing Set ..................................................................................................... 1
23 580044555 Housing (Lower Support) ............................................................................... 1
24 580093656 Shim ............................................................................................................... 2
25 580040165 Block , Bearing ............................................................................................... 2
26 582088901
932200905 Capscrew ....................................................................................................... 2
27 940600907 Washer ........................................................................................................... 2
28 580031645 Snap Ring ....................................................................................................... 1
29 580063006 Spacer ............................................................................................................ 1
30 905974100 Lockwasher .................................................................................................... 1
31 940800902 Nut .................................................................................................................. 1
32 585096802 Pin .................................................................................................................. 8
33 580041273 Pin .................................................................................................................. 1
34 582088893
449022016 Lockwasher .................................................................................................... 1
35 449001014 Screw ............................................................................................................. 1
36 580093467 Spring Assembly ............................................................................................ 1
36 580093464 Spring (Elastomer) ..................................................................................... 1
37 580044561 Rod ............................................................................................................. 1
38 580040769 Bushing ...................................................................................................... 1
39 015631300 Grease Fitting ............................................................................................. 1
40 016111400 Washer ....................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 4-15

G12583 04-13

CASTER WHEEL ASSEMBLY

NON-STEERED – 18.5" AND 21.5" BATTERY COMPARTMENT

ITEM PART NO. DESCRIPTION QTY

41 580047790 Retainer Block ............................................................................................ 1
42 582021324
449001058 Capscrew ................................................................................................... 1
43 582088903
449022017 Lockwasher ................................................................................................ 1

4-16 ©2022 Yale Materials Handling Corporation D861

 04-13 G12584

CASTER WHEEL SUSPENSION (FIGURE 4-5)

NON-STEERED

ITEM PART NO. DESCRIPTION QTY

1 582081487 Capscrew ............................................................................................................ 1
2 580093474
582005155 Wheel Assy , Caster (Non Steered) (14.5" and 16.5" Battery Compartment)
582005704 (FG12582 [Page 4-10])....................................................................................... 1
2 580093473 Wheel Assy , Caster (Non-Steered) (18.5" and 21.5" Battery Compartment)
582005154 (FG12583 [Page 4-14])....................................................................................... 1
3 580071584 Capscrew ............................................................................................................ 2
4 582081486 Lockwasher ......................................................................................................... 3
5 580040179
582005533 Shim .................................................................................................................... 10

D861 ©2022 Yale Materials Handling Corporation 4-17

G12585 04-13

CASTER WHEEL SUSPENSION (FIGURE 4-6)

STEERED (→ 2/2016)

4-18 ©2022 Yale Materials Handling Corporation D861

 04-13 G12585

CASTER WHEEL SUSPENSION

STEERED (→ 2/2016)

ITEM PART NO. DESCRIPTION QTY

1 582005146 Wheel Assy , Caster (Steered) (14.5" and 16.5" Battery Compartment)
582005703 (FG12580 [Page 4-2])......................................................................................... 1
1 580093477 Wheel Assy , Caster (Steered) (18.5" and 21.5" Battery Compartment)
582004794 (FG12581 [Page 4-6])......................................................................................... 1
2 580040179
582005533 Shim .................................................................................................................... 10
3 449021019 Washer ............................................................................................................... 3
4 449022041 Lockwasher ......................................................................................................... 3
5 502565902 Capscrew ............................................................................................................ 2
6 931017907 Capscrew ............................................................................................................ 1
7 582028548 Steer Unit Actuator Assembly (36V) (FG12586 [Page 4-22])............................. 1
8 582030770 Wire Harness (APS2 Steered Caster) (FG12547 [Page 2-28]).......................... 1
9 580094459 Plug ..................................................................................................................... 1
10 312850034 Strap Clamp ........................................................................................................ 1
11 580026808 Clip ...................................................................................................................... 1
12 580041053 Gear .................................................................................................................... 1
13 520015800 Washer ............................................................................................................... 1
14 582088893
449022016 Lockwasher ......................................................................................................... 5
15 582088898
449001013 Capscrew ............................................................................................................ 1
16 582030208 Sensor , Proximity (Caster Centering) ................................................................ 1
17 449001134 Capscrew ............................................................................................................ 4
18 580070800 Bracket ................................................................................................................ 1
19 505965599 Clamp ................................................................................................................. 1
20 580026812 Clip ...................................................................................................................... 2
21 580040120 Clip ...................................................................................................................... 5
22 580070799 Bracket ................................................................................................................ 1
23 582088895
449022018 Washer ............................................................................................................... 2
24 449001272 Capscrew ............................................................................................................ 2
25 582088900
449021003 Washer ............................................................................................................... 2
26 449015135 Nut ...................................................................................................................... 2
27 580056613 Fastener .............................................................................................................. 2
28 580026809 Clip ...................................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 4-19

G13734 03-16

CASTER WHEEL SUSPENSION (FIGURE 4-7)

STEERED (2/2016 →)

4-20 ©2022 Yale Materials Handling Corporation D861

 03-16 G13734

CASTER WHEEL SUSPENSION

STEERED (2/2016 →)

ITEM PART NO. DESCRIPTION QTY

1 582005146
582005703 Wheel Assy , Caster (Steered) (FG12580 [Page 4-2])....................................... 1
1 580093477
582004794 Wheel Assy , Caster (Steered) (FG12581 [Page 4-6])....................................... 1
2 580040179
582005533 Shim .................................................................................................................... 10
3 582081486 Lockwasher ......................................................................................................... 3
4 580056613 Fastener .............................................................................................................. 2
5 580071584 Capscrew ............................................................................................................ 2
6 582081487 Capscrew ............................................................................................................ 1
7 582028548 Steer Unit Actuator Assembly (36V) (FG12586 [Page 4-22])............................. 1
8 582030770 Wire Harness (APS2 Steered Caster) (FG12547 [Page 2-28]).......................... 1
9 580094459 Plug ..................................................................................................................... 1
10 312850034 Strap Clamp ........................................................................................................ 1
11 580026808 Clip ...................................................................................................................... 1
12 580041053 Gear .................................................................................................................... 1
13 520015800 Washer ............................................................................................................... 1
14 582088893
449022016 Lockwasher ......................................................................................................... 5
15 582088898
449001013 Capscrew ............................................................................................................ 1
16 582030208 Sensor , Proximity (Caster Centering) ................................................................ 1
17 449001134 Capscrew ............................................................................................................ 4
18 580026809 Clip ...................................................................................................................... 2
19 505965599 Clamp ................................................................................................................. 1
20 580026812 Clip ...................................................................................................................... 2
21 580040120 Clip ...................................................................................................................... 3
22 580070799 Bracket ................................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 4-21

G12586 04-13

STEER MOTOR ASSEMBLY (FIGURE 4-8)

ITEM PART NO. DESCRIPTION QTY

a 582028548 Steer Unit Actuator Assembly (36V) ................................................................... 1
582029507 Steering Motor Actuator (36V) ............................................................................ 1
1 582031721 Gearbox (36V) ................................................................................................ 1
2 582031722 Fastener ......................................................................................................... 1
3 582031723 Key ................................................................................................................. 1
4 582031724 Adapter ........................................................................................................... 1
5 582031725 O-Ring ............................................................................................................ 1
6 ..... Steer Motor ......................................................................................................... 1
7 580029629 Pinion ............................................................................................................. 1
8 520015800 Washer ........................................................................................................... 1
9 580049231 Capscrew ....................................................................................................... 1

FOOTNOTES:
a With Steered Caster 14.5" and 16.5" BC

4-22 ©2022 Yale Materials Handling Corporation D861

 04-13 G12588

STEER MOTOR INSTALLATION AND PROXIMITY SENSOR (FIGURE 4-9)

ITEM PART NO. DESCRIPTION QTY

1 ..... Steer Motor (FG12586 [Page 4-22])................................................................... 1
2 580049229 Capscrew ............................................................................................................ 4
3 580049231 Capscrew ............................................................................................................ 3
4 580084188 Plate .................................................................................................................... 1
5 582030207 Sensor , Proximity (Steer Centering) .................................................................. 1
6 580084187 Plate .................................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 4-23

G12589 04-13

STEERING ASSEMBLY (FIGURE 4-10)

SIDE STANCE

4-24 ©2022 Yale Materials Handling Corporation D861

 04-13 G12589

STEERING ASSEMBLY
SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

1 580058078 Knob Assembly ................................................................................................... 1
1 580086876
580086874 Knob , Spinner ................................................................................................ 1
1 580086875 Cap ................................................................................................................. 1
1 580086876
580086874 Knob , Spinner ................................................................................................ 1
2 504574255 Snap Ring ........................................................................................................... 1
3 524318147 Steering Tiller Cover ........................................................................................... 1
4 580089714 Cover Plate ......................................................................................................... 1
4 524317730 Label (Yale) (Not Shown) .................................................................................... 1
5 580057765 Pull Knob ............................................................................................................ 1
6 580067734 Pad ..................................................................................................................... 1
7 504229298 Nut ...................................................................................................................... 1
8 582088907
449021001 Washer ............................................................................................................... 4
9 582029060
582100022 Sensor (Steer Control Unit) ................................................................................ 1
10 582024534 Wire Harness (Steer Control Ground) ................................................................ 1
10 504450739 E-Ring ............................................................................................................ 1
10 502719903 Terminal (Male) ............................................................................................... 1
11 501729905 Capscrew ............................................................................................................ 4
12 580051662 Inner Race .......................................................................................................... 1
13 580017101 Washer ............................................................................................................... 4
14 580056735 Spacer ................................................................................................................ 2
15 580038355 Capscrew ............................................................................................................ 2
16 582042302
580049011 Capscrew ............................................................................................................ 5
17 501850901 Snap Ring ........................................................................................................... 2
18 580057777 Bushing ............................................................................................................... 1
19 580056681 Plunger Assembly (Locking) ............................................................................... 1
19 015914300 Retaining Ring ................................................................................................ 1
19 580056499 Rod ................................................................................................................. 1
19 580056688 Sleeve ............................................................................................................ 1
19 580057772 Compression Spring ....................................................................................... 1
19 580057777 Bushing .......................................................................................................... 1
20 580038355 Capscrew ............................................................................................................ 4
21 505970500 Nut ...................................................................................................................... 4
22 580056717 Outer Race - top ................................................................................................. 1
23 580051661 Outer Race ......................................................................................................... 1
24 504226242 Washer ............................................................................................................... 3
25 580076732 Bracket ................................................................................................................ 1
26 580076978 Plate , Tiller latch ................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 4-25

G12590 04-13

STEERING ASSEMBLY (FIGURE 4-11)

FORWARD STANCE

4-26 ©2022 Yale Materials Handling Corporation D861

 04-13 G12590

STEERING ASSEMBLY
FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

1 580058078 Knob Assembly ................................................................................................... 1
1 580086876
580086874 Knob , Spinner ................................................................................................ 1
1 580086875 Cap ................................................................................................................. 1
1 580086876
580086874 Knob , Spinner ................................................................................................ 1
2 504574255 Snap Ring ........................................................................................................... 1
3 524318147 Steering Tiller Cover ........................................................................................... 1
4 580089714 Cover Plate ......................................................................................................... 1
4 524317730 Label (Yale) (Not Shown) .................................................................................... 1
5 580057765 Pull Knob ............................................................................................................ 1
6 580067734 Pad ..................................................................................................................... 1
7 504229298 Nut ...................................................................................................................... 1
8 582088907
449021001 Washer ............................................................................................................... 4
9 582029060
582100022 Sensor (Steer Control Unit) ................................................................................ 1
10 582024534 Wire Harness (Steer Control Ground) ................................................................ 1
10 504450739 E-Ring ............................................................................................................ 1
10 502719903 Terminal (Male) ............................................................................................... 1
11 501729905 Capscrew ............................................................................................................ 4
12 580051662 Inner Race .......................................................................................................... 1
13 580017101 Washer ............................................................................................................... 4
14 580056735 Spacer ................................................................................................................ 2
15 580038355 Capscrew ............................................................................................................ 2
16 582042302
580049011 Capscrew ............................................................................................................ 5
17 501850901 Snap Ring ........................................................................................................... 2
18 580057777 Bushing ............................................................................................................... 1
19 580056681 Plunger Assembly (Locking) ............................................................................... 1
19 015914300 Retaining Ring ................................................................................................ 1
19 580056499 Rod ................................................................................................................. 1
19 580056688 Sleeve ............................................................................................................ 1
19 580057772 Compression Spring ....................................................................................... 1
19 580057777 Bushing .......................................................................................................... 1
20 580038355 Capscrew ............................................................................................................ 4
21 580077193 Bracket ................................................................................................................ 1
22 580056717 Outer Race - top ................................................................................................. 1
23 580051661 Outer Race ......................................................................................................... 1
24 504226242 Washer ............................................................................................................... 3
25 505970500 Nut ...................................................................................................................... 4
26 580077237 Plate .................................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 4-27

G12591 04-13

STEERING ASSEMBLY (FIGURE 4-12)

SIDE STANCE — FIXED

4-28 ©2022 Yale Materials Handling Corporation D861

 04-13 G12591

STEERING ASSEMBLY
SIDE STANCE – FIXED

ITEM PART NO. DESCRIPTION QTY

1 580058078 Knob Assembly ................................................................................................... 1
1 580086876
580086874 Knob , Spinner ................................................................................................ 1
1 580086875 Cap ................................................................................................................. 1
1 580086876
580086874 Knob , Spinner ................................................................................................ 1
2 504574255 Snap Ring ........................................................................................................... 1
3 524318147 Steering Tiller Cover ........................................................................................... 1
4 580089714 Cover Plate ......................................................................................................... 1
4 524317730 Label (Yale) (Not Shown) .................................................................................... 1
5 580068599 Plug ..................................................................................................................... 1
6 580067734 Pad ..................................................................................................................... 1
7 504229298 Nut ...................................................................................................................... 1
8 582088907
449021001 Washer ............................................................................................................... 1
9 582029060
582100022 Sensor (Steer Control Unit) ................................................................................ 1
10 582024534 Wire Harness (Steer Control Ground) ................................................................ 1
10 504450739 E-Ring ............................................................................................................ 1
10 502719903 Terminal (Male) ............................................................................................... 1
11 580079187 Spacer ................................................................................................................ 1
12 580017101 Washer ............................................................................................................... 4
13 504226242 Washer ............................................................................................................... 3
14 582042302
580049011 Capscrew ............................................................................................................ 7
15 580079188 Bracket ................................................................................................................ 1
16 580076732 Bracket ................................................................................................................ 1
17 582088893
449022016 Lockwasher ......................................................................................................... 4
18 501729905 Capscrew ............................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 4-29

G12592 04-13

STEERING ASSEMBLY ATTACHING PARTS (FIGURE 4-13)

SIDE STANCE

ITEM PART NO. DESCRIPTION QTY

1 580030876 Clip (Conduit) ...................................................................................................... 3
2 580027573 Nut ...................................................................................................................... 2
3 580030966 Capscrew ............................................................................................................ 4
4 580044860 Insert ................................................................................................................... 2
5 580056589 Clip ...................................................................................................................... 1
6 582024535 Wire (Steer Control Ground) ............................................................................... 1
6 500383916 Terminal Housing (Blue) ................................................................................. 1
6 504450739 E-Ring ............................................................................................................ 1
7 312850032 Strap Clamp ........................................................................................................ 5

4-30 ©2022 Yale Materials Handling Corporation D861

 04-13 G12593

STEERING ASSEMBLY ATTACHING PARTS (FIGURE 4-14)

FORWARD STANCE

ITEM PART NO. DESCRIPTION QTY

1 580030876 Clip (Conduit) ...................................................................................................... 3
2 580027573 Nut ...................................................................................................................... 1
3 580030966 Capscrew ............................................................................................................ 4
4 580056589 Clip ...................................................................................................................... 1
5 580044860 Insert ................................................................................................................... 3
6 312850032 Strap Clamp ........................................................................................................ 5
7 582024535 Wire (Steer Control Ground) ............................................................................... 1
7 500383916 Terminal Housing (Blue) ................................................................................. 1
7 504450739 E-Ring ............................................................................................................ 1
8 580068096 Clamp ................................................................................................................. 1
9 449022019 Lockwasher ......................................................................................................... 1
10 449001084 Capscrew ............................................................................................................ 1

D861 ©2022 Yale Materials Handling Corporation 4-31

G12587 05-13

STEER CONTROLLER AND POWER CABLES (FIGURE 4-15)

ITEM PART NO. DESCRIPTION QTY

1 582027413 Controller , Steer (EPS ACO) ............................................................................. 1
2 582027411 Bracket (CAN I/O and EPS) ................................................................................ 1
3 506726502 Stud .................................................................................................................... 4
4 940600907 Washer ............................................................................................................... 4
5 449015002 Nut ...................................................................................................................... 4
6 582029595 Power Cable (PS2-2) .......................................................................................... 1
7 582029596 Power Cable (PS1-2) .......................................................................................... 1
8 582030770 Wire Harness (APS2 Steered Caster) (FG12547 [Page 2-28]).......................... 1
9 ..... Cable Assy (Part of Steer Unit Actuator) (FG12586 [Page 4-22])...................... 1

4-32 ©2022 Yale Materials Handling Corporation D861

 SECTION 5

5 BRAKE/ACCELERATOR SYSTEM
 CONTENTS

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ........................................................................................................................................ 5-2

D861 ©2022 Yale Materials Handling Corporation 5-1

G12594 04-13

BRAKE ASSEMBLY (FIGURE 5-1)

ITEM PART NO. DESCRIPTION QTY

580079185 Brake Assembly (Includes Dust Cover) .............................................................. 1
1 580079966 Brake Assembly ............................................................................................. 1
2 580077769 Kit-Dust Cover ................................................................................................ 1
3 015914900 Snap Ring ........................................................................................................... 1
4 582088901
932200905 Capscrew ............................................................................................................ 4
5 940600907 Washer ............................................................................................................... 4
6 582088900
449021003 Washer ............................................................................................................... 4

5-2 ©2022 Yale Materials Handling Corporation D861

 SECTION 6

6 LOAD WHEEL
 CONTENTS

SECTION 6
LOAD WHEEL

DESCRIPTION PAGE

LOAD WHEEL ASSEMBLY ............................................................................................................................. 6-2

LUBED 5 X 2.9 CP ...................................................................................................................................... 6-6

D861 ©2022 Yale Materials Handling Corporation 6-1

G12595 04-13

LOAD WHEEL ASSEMBLY (FIGURE 6-1)

6-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12595

LOAD WHEEL ASSEMBLY

KEY:
A: 5 x 3 Standard
B: 5 x 4 Standard
C: 5 x 3 Lubed
D: 5 x 4 Lubed
E: 6 x 4 Lubed
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 520083941 Grease Fitting ................................................................... .. .. 4 4 4
2 504449776 Capscrew ......................................................................... 4 .. .. .. ..
2 505035200 Capscrew ......................................................................... .. 4 .. .. ..
2 520083940 Capscrew ......................................................................... .. .. 4 .. ..
2 585062400 Capscrew ......................................................................... .. .. .. 4 4
2 582055461 Capscrew (Alternate Part) ................................................ .. .. .. .. 4
3 504450702 Bracket ............................................................................. 4 4 4 4 ..
3 580067771 Bracket ............................................................................. .. .. .. .. 4
3 582055460 Load Wheel Hanger (RH Alternate Part, With LH
Hanger) ............................................................................ .. .. .. .. 2
3 582055459 Load Wheel Hanger (LH Alternate Part, With RH
Hanger) ............................................................................ .. .. .. .. 2
4 580067768 Load Wheel and Bearing Assembly ................................. 4 .. .. .. ..
4 580067769 Load Wheel and Bearing Assembly ................................. .. 4 .. .. ..
4 580067772 Load Wheel and Bearing Assembly ................................. .. .. 4 .. ..
4 580068147 Load Wheel and Bearing Assembly ................................. .. .. .. 4 ..
4 580067770 Load Wheel and Bearing Assembly ................................. .. .. .. .. 4
5 015120200 Ball Bearing ................................................................. 2 2 .. .. ..
5 024513300 Bearing ........................................................................ .. .. 2 2 ..
5 580067897 Ball Bearing ................................................................. .. .. .. .. 2
6 580046742 Load Wheel .................................................................. 1 .. 1 .. ..
6 580070396 Load Wheel .................................................................. .. 1 .. 1 ..
6 580070397 Load Wheel .................................................................. .. .. .. .. 1
7 016110300 Washer ............................................................................. .. .. .. .. 8
8 b 504449732 Nut .................................................................................... 4 4 4 4 4
9 504952202 Sleeve .............................................................................. 4 .. .. .. ..
9 504952201 Sleeve .............................................................................. .. 4 .. .. ..
9 580008292 Sleeve .............................................................................. .. .. 4 .. ..
9 585070200 Sleeve .............................................................................. .. .. .. 4 ..
9 580057066 Sleeve .............................................................................. .. .. .. .. 4
9 582055458 Sleeve (Alternate Part) ..................................................... .. .. .. .. 4
10 580046851 Capscrew ......................................................................... .. 4 4 .. 4
11 061278400 Washer ............................................................................. .. 8 8 .. 8
12 519433649 Nut .................................................................................... .. 4 4 .. 4
13 580057359 Hanger , Load Wheel (Bolt-On) ........................................ .. 1 .. 1 ..
13 580095114 Hanger , Load Wheel (Bolt-On) ........................................ .. .. .. .. 1
13 a c 580086276 Hanger (RH Tapered) ....................................................... .. 1 .. 1 ..
13 a c 580086277 Hanger (LH Tapered) ....................................................... .. 1 .. 1 ..
13 a c 580086278 Hanger (RH Tapered) ....................................................... 1 .. 1 .. ..
13 a c 580086279 Hanger (LH Tapered) ....................................................... 1 .. 1 .. ..
13 a c 580086280 Hanger (RH Blunt) ............................................................ .. 1 .. 1 ..
13 a c 580086281 Hanger (LH Blunt) ............................................................ .. 1 .. 1 ..
13 a c 580086282 Hanger (RH Blunt) ............................................................ 1 .. 1 .. ..

D861 ©2022 Yale Materials Handling Corporation 6-3

G12595 04-13

LOAD WHEEL ASSEMBLY

KEY:
A: 5 x 3 Standard
B: 5 x 4 Standard
C: 5 x 3 Lubed
D: 5 x 4 Lubed
E: 6 x 4 Lubed
QTY
ITEM PART NO. DESCRIPTION A B C D E
13 a c 580086283 Hanger (LH Blunt) ............................................................ 1 .. 1 .. ..
14 502398908 Washer ............................................................................. .. .. .. .. 4

FOOTNOTES:
a "Always contact your local Yale dealer for c Weld-on Hanger
approval and specification requirements before
welding repairs are performed."
b Not For Use With Capscrew 582055461.

6-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12595

NOTES

D861 ©2022 Yale Materials Handling Corporation 6-5

P33401 08-17

LOAD WHEEL ASSEMBLY (FIGURE 6-2)

LUBED 5 X 2.9 CP

6-6 ©2022 Yale Materials Handling Corporation D861

 08-17 P33401

LOAD WHEEL ASSEMBLY

LUBED 5 X 2.9 CP

ITEM PART NO. DESCRIPTION QTY

1 582032461 Pivot Plate Assembly (5x2.9 CP) ........................................................................ 4
2 582026353 Pivot Plate ...................................................................................................... 1
3 582032036 Bushing .......................................................................................................... 1
4 582032035 Capscrew ............................................................................................................ 4
5 582032524 Washer ............................................................................................................... 8
6 580008292 Sleeve ................................................................................................................. 4
7 580067772 Load Wheel and Bearing Assembly .................................................................... 4
8 580046742 Load Wheel .................................................................................................... 1
9 024513300 Bearing ........................................................................................................... 2
10 504449732 Nut ...................................................................................................................... 4
11 520083941 Grease Fitting ..................................................................................................... 4
12 064569600 Washer ............................................................................................................... 4
13 582026352 Load Wheel - Hangar Wldmt .............................................................................. 2
14 061278400 Washer ............................................................................................................... 8
15 582032034 Capscrew ............................................................................................................ 4
16 502097902 Locknut ............................................................................................................... 4

D861 ©2022 Yale Materials Handling Corporation 6-7

P33401 08-17

NOTES

6-8 ©2022 Yale Materials Handling Corporation D861

 SECTION 7

7 HYDRAULIC SYSTEM
 CONTENTS

SECTION 7
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ATTACHMENT SELECTOR VALVE

DOUBLE REACH ........................................................................................................................................ 7-20
SINGLE REACH .......................................................................................................................................... 7-18
AUXILIARY PUMP AND MOTOR ASSEMBLY ............................................................................................... 7-16
HYDRAULIC ARRANGEMENT
PAGE 1 OF 2 ............................................................................................................................................... 7-2
PAGE 2 OF 2 ............................................................................................................................................... 7-4
HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 7-24
SINGLE REACH .......................................................................................................................................... 7-22
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 7-6
LIFT MOTOR ASSEMBLY
"EE" ............................................................................................................................................................. 7-14
STANDARD AND HIGH PERFORMANCE ................................................................................................. 7-12
LIFT PUMP AND MOTOR MOUNTING
WITH "EE" LIFT MOTOR ............................................................................................................................ 7-9
WITH STANDARD AND HIGH PERFORMANCE LIFT MOTORS .............................................................. 7-8
LIFT PUMP ASSEMBLY .................................................................................................................................. 7-10

D861 ©2022 Yale Materials Handling Corporation 7-1

G12596 04-13

HYDRAULIC ARRANGEMENT (FIGURE 7-1)

PAGE 1 OF 2

7-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12596

HYDRAULIC ARRANGEMENT
PAGE 1 OF 2

ITEM PART NO. DESCRIPTION QTY

580074296 Pump and Motor (36V) (Standard) ..................................................................... 1
580074309 Pump and Motor Assembly (36V) (High Performance) ...................................... 1
580074300 Pump and Motor Assembly ("EE") ...................................................................... 1
1 ..... Lift Pump Assembly (FG12601 [Page 7-10])................................................. 1
2 ..... Lift Motor Assembly (FG12602 [Page 7-12], FG12603 [Page 7-14])............ 1
3 580039438 Capscrew ............................................................................................................ 1
4 449001069 Capscrew ............................................................................................................ 2
5 520039885 Washer ............................................................................................................... 5
6 449015036 Locknut ............................................................................................................... 2
7 203331400 Clamp (Split Half) ................................................................................................ 2
8 505062200 Isolator ................................................................................................................ 2
9 580052346 Hose ................................................................................................................... 1
10 062159700 Clamp ................................................................................................................. 2
11 580040845 Hose ................................................................................................................... 1
12 502056904 Clamp (Hose) ...................................................................................................... 2
13 012827000 O-Ring ................................................................................................................ 1
14 449001023 Capscrew ............................................................................................................ 4
15 504057795
449022013 Lockwasher ......................................................................................................... 4
16 ..... Hydraulic Tank Assembly (FG12598 [Page 7-6])............................................... 1
17 580042131 Hose (16.5") ........................................................................................................ 1
17 580042132 Hose (18.5") ........................................................................................................ 1
17 580042133 Hose (21.5") ........................................................................................................ 1
18 580041337 Pressure Plate .................................................................................................... 1
19 580042127 Hose (16.5") ........................................................................................................ 1
19 580042128 Hose (18.5") ........................................................................................................ 1
19 580042129 Hose (21.5") ........................................................................................................ 1
20 580042122 Hose (16.5" and 21.5") ....................................................................................... 1
20 580042124 Hose (18.5") ........................................................................................................ 1
21 518795640 Clamp ................................................................................................................. 1
22 582038361 Fitting .................................................................................................................. 1
23 582093146 Swivel ................................................................................................................. 1
24 580039401 Fitting .................................................................................................................. 2
25 580039404 Fitting .................................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 7-3

G12597 04-13

HYDRAULIC ARRANGEMENT (FIGURE 7-2)

PAGE 2 OF 2

7-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12597

HYDRAULIC ARRANGEMENT
PAGE 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 504229298 Nut ...................................................................................................................... 4
2 580041335 Isolator ................................................................................................................ 2
3 580041337 Pressure Plate .................................................................................................... 1
4 580036662 Capscrew ............................................................................................................ 4
5 580041334 Bracket ................................................................................................................ 1
6 580039404 Fitting .................................................................................................................. 1
7 504070790 Strap Clamp ........................................................................................................ 1
8 520039885 Washer ............................................................................................................... 7
9 580067607 Insert ................................................................................................................... 1
10 580041334 Bracket ................................................................................................................ 1
11 580030967 Capscrew ............................................................................................................ 1
12 580038860 Isolator ................................................................................................................ 1
13 580052346 Hose ................................................................................................................... 1
14 504240234 Clamp ................................................................................................................. 1
15 504229298 Nut ...................................................................................................................... 5
16 506726507 Stud .................................................................................................................... 1
17 520039885 Washer ............................................................................................................... 3
18 580027573 Nut ...................................................................................................................... 4
19 506726508 Stud .................................................................................................................... 3
20 580039401 Fitting .................................................................................................................. 2
21 580011537 Hose ................................................................................................................... 1
22 062159500 Clamp ................................................................................................................. 2
23 580039404 Fitting .................................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 7-5

G12598 04-13

HYDRAULIC TANK ASSEMBLY (FIGURE 7-3)

7-6 ©2022 Yale Materials Handling Corporation D861

 04-13 G12598

HYDRAULIC TANK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 a 580096609 Hydraulic Tank .................................................................................................... 1
1 b 580096610 Hydraulic Tank .................................................................................................... 1
1 a 582091558 Hydraulic Tank (Alternate Part) ........................................................................... 1
1 b 582091559 Hydraulic Tank (Alternate Part) ........................................................................... 1
2 524144698 Breather .............................................................................................................. 1
2 449007002 Screw .................................................................................................................. 3
3 580064960 Wire Harness ...................................................................................................... 1
3 504450739 E-Ring ............................................................................................................ 1
4 580030966 Capscrew ............................................................................................................ 4
5 316448038 Fitting (Bottom) ................................................................................................... 1
6 580019865 Fitting (Top) ......................................................................................................... 1
7 524143330 Hydraulic Filter Assy (Includes Spring and O-Ring) ........................................... 1
7 524148312 Filter Element ................................................................................................. 1
8 580074809 Gasket (Flange) .................................................................................................. 1
9 580007995 Fitting .................................................................................................................. 1
9 052645700 O-Ring ............................................................................................................ 1
10 504353200 Cushion ............................................................................................................... 1
11 580044776 Rivet .................................................................................................................... 1
12 502056906 Clamp ................................................................................................................. 2
13 504070790 Strap Clamp ........................................................................................................ 1
14 580044777 Hose ................................................................................................................... 1
15 030252011 Fitting (Drain) ...................................................................................................... 1
15 052645200 O-Ring ............................................................................................................ 1
16 580019385 Fitting .................................................................................................................. 1

FOOTNOTES:
a Battery Box 16.5" nad 18.5" b Battery Box 21.5"

D861 ©2022 Yale Materials Handling Corporation 7-7

G12599 04-13

LIFT PUMP AND MOTOR MOUNTING (FIGURE 7-4)

WITH STANDARD AND HIGH PERFORMANCE LIFT MOTORS

ITEM PART NO. DESCRIPTION QTY

1 582041056
580047714 Capscrew ............................................................................................................ 2
2 580053800 Bracket ................................................................................................................ 1
3 580094136 Hydraulic Motor Assembly (FG12602 [Page 7-12])............................................ 1
3 580094137 Hydraulic Motor Assembly (FG12602 [Page 7-12])............................................ 1
4 580073137 Bracket ................................................................................................................ 1
5 580077979 Shield .................................................................................................................. 1
6 580030970 Capscrew ............................................................................................................ 2
7 580039151 Lift Pump Assembly (FG12601 [Page 7-10])...................................................... 1
7 580039152 Lift Pump Assembly (FG12601 [Page 7-10])...................................................... 1
8 519244838 Lockwasher ......................................................................................................... 2
9 580071224 Capscrew ............................................................................................................ 2
10 580037179 Capscrew ............................................................................................................ 1

7-8 ©2022 Yale Materials Handling Corporation D861

 04-13 G12600

LIFT PUMP AND MOTOR MOUNTING (FIGURE 7-5)

WITH "EE" LIFT MOTOR

ITEM PART NO. DESCRIPTION QTY

1 582041056
580047714 Capscrew ............................................................................................................ 2
2 580073188 Bracket ................................................................................................................ 1
3 580094138 Hydraulic Motor Assembly (FG12603 [Page 7-14])............................................ 1
4 580073137 Bracket ................................................................................................................ 1
5 580030970 Capscrew ............................................................................................................ 2
6 580039150 Lift Pump (FG12601 [Page 7-10])...................................................................... 1
7 519244838 Lockwasher ......................................................................................................... 2
8 580071224 Capscrew ............................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 7-9

G12601 04-13

LIFT PUMP ASSEMBLY (FIGURE 7-6)

7-10 ©2022 Yale Materials Handling Corporation D861

 04-13 G12601

LIFT PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
580039150 Lift Pump (36V "EE") .......................................................................................... 1
580039151 Lift Pump Assembly (36V Standard) ................................................................... 1
580039152 Lift Pump Assembly (36V High Performance) .................................................... 1
1 582112357 Solenoid Valve (36V "EE" Pump) ................................................................... 1
1 582112309 Solenoid Valve (36V Standard/High Performance Pumps) ............................ 1
2 580063499 Relief Valve .................................................................................................... 1
3 580063500 Connector ....................................................................................................... 1
4 580063501 O-Ring ............................................................................................................ 1
5 580063502 Disk ................................................................................................................ 1
6 582068527 Valve Return Spring ....................................................................................... 1
7 580063504 Connector ....................................................................................................... 1
8 580063505 O-Ring ............................................................................................................ 1
9 580063506 Disk ................................................................................................................ 1
10 b 580063528 Knob (M8) ....................................................................................................... 1
10 c 582068543 Knob (M6) ....................................................................................................... 1
11 b 580063507 Nut (M8) ......................................................................................................... 1
11 c 582112310
582068529 Nut .................................................................................................................. 1
12 a 580063508 Spindle (M6) ................................................................................................... 1
13 580063509 O-Ring ............................................................................................................ 1
14 580063511 Plug ................................................................................................................ 1
15 580063512 O-Ring ............................................................................................................ 1
16 580063513 Coupling ......................................................................................................... 1
17 580063515 Valve ............................................................................................................... 1
18 580063516 O-Ring ............................................................................................................ 1
19 580063518 Valve ............................................................................................................... 1
20 580063519 Valve ............................................................................................................... 1
21 580063503 Valve Return Spring ....................................................................................... 1
22 580096842
582087405
580096842 Pressure Transducer .......................................................................................... 1

FOOTNOTES:
a Use M8 knob and hardware through 11-22-06. c 11/2006 →
Use M6 knob and hardware after 11-22-06.
b → 11/2006

D861 ©2022 Yale Materials Handling Corporation 7-11

G12602 04-13

LIFT MOTOR ASSEMBLY (FIGURE 7-7)

STANDARD AND HIGH PERFORMANCE

7-12 ©2022 Yale Materials Handling Corporation D861

 04-13 G12602

LIFT MOTOR ASSEMBLY

STANDARD AND HIGH PERFORMANCE
KEY:
A: 36V High Performance
B: 36V Standard
QTY
ITEM PART NO. DESCRIPTION A B
580094137 Hydraulic Motor Assembly ......................................................................... 1 ..
580094136 Hydraulic Motor Assembly ......................................................................... .. 1
1 580059806 Stator ..................................................................................................... 1 ..
1 580059792 Stator ..................................................................................................... .. 1
2 580051554 Terminal ................................................................................................. 1 1
3 580059773 Screw ..................................................................................................... 3 3
4 931701910 Nut ......................................................................................................... 3 3
5 520042832 Washer ................................................................................................... 6 6
6 580023385 Screw ..................................................................................................... 4 4
7 580059765
278130800 Connector (4 Way) ................................................................................. 1 1
8 580060663 Bolt ......................................................................................................... 4 ..
8 580059759 Bolt ......................................................................................................... .. 4
9 580058291
449015044 Nut ......................................................................................................... 3 3
10 580076387 Ring , Shaft Sealing ............................................................................... 1 1
11 580059795 Plate (Commutator End) ........................................................................ 1 1
12 580027008
582029216 Ball Bearing ........................................................................................... 1 1
13 580059796 Kit-Drive End .......................................................................................... 1 1
14 580031585
582000958 Bearing With Sensor .............................................................................. 1 1
15 580091425
580011128
582068837 Washer ................................................................................................... 1 1
16 580031494 O-Ring ................................................................................................... 1 1
17 ..... Temperature Sensor .............................................................................. 1 1
18 580059808 Rotor ...................................................................................................... 1 ..
18 580059797 Rotor ...................................................................................................... .. 1
19 580059762 Connector .............................................................................................. 1 1
20 580059763
580097059 Contact .................................................................................................. 6 6
21 580059764
272479200 Wire Seal ............................................................................................... 6 6

D861 ©2022 Yale Materials Handling Corporation 7-13

G12603 04-13

LIFT MOTOR ASSEMBLY (FIGURE 7-8)

"EE"

7-14 ©2022 Yale Materials Handling Corporation D861

 04-13 G12603

LIFT MOTOR ASSEMBLY

"EE"

ITEM PART NO. DESCRIPTION QTY

580094138 Hydraulic Motor Assembly .................................................................................. 1
1 580059742 Stator .............................................................................................................. 1
2 580059773 Screw ............................................................................................................. 3
3 931701910 Nut .................................................................................................................. 3
4 520042832 Washer ........................................................................................................... 6
5 580058291
449015044 Nut .................................................................................................................. 3
6 580060662 Plug ................................................................................................................ 12
7 580059751 Plate (Commutator End) ................................................................................. 1
8 580027008
582029216 Ball Bearing .................................................................................................... 1
9 580076387 Ring , Shaft Sealing ........................................................................................ 1
10 580059754 Kit-Drive End .................................................................................................. 1
11 580091425
580011128
582068837 Washer ........................................................................................................... 1
12 580031494 O-Ring ............................................................................................................ 1
13 580091426
582000959 Screw ............................................................................................................. 4
14 ..... Temperature Sensor ....................................................................................... 1
15 580059761 Rotor ............................................................................................................... 1
16 580059762 Connector ....................................................................................................... 1
17 580059763
580097059 Contact ........................................................................................................... 6
18 580059764
272479200 Wire Seal ........................................................................................................ 2
19 580059765
278130800 Connector (4 Way) ......................................................................................... 1
20 580060661 Terminal .......................................................................................................... 1
21 580031585
582000958 Bearing With Sensor ...................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 7-15

G12604 04-13

AUXILIARY PUMP AND MOTOR ASSEMBLY (FIGURE 7-9)

ITEM PART NO. DESCRIPTION QTY

7-16 ©2022 Yale Materials Handling Corporation D861

 04-13 G12604

ITEM PART NO. DESCRIPTION QTY

a 580094681 Pump And Motor Assembly ................................................................................ 1
c 582063900 Pump And Motor Assembly ................................................................................ 1
b 582097683 Pump And Motor Assy ........................................................................................ 1
1 a 580042005 Motor , Pump .................................................................................................. 1
1 c 582063901 Pump Motor .................................................................................................... 1
2 a 580093684 Hydraulic Pump .............................................................................................. 1
2 c 582063902 Hydraulic Pump .............................................................................................. 1
2 b 582097684 Hydraulic Pump .............................................................................................. 1
3 582006527 Coupling ......................................................................................................... 1
4 a 580061635 Screw ............................................................................................................. 2
c 580022964 Capscrew ....................................................................................................... 2
5 449022021 Washer ............................................................................................................... 2
6 449001410 Capscrew ............................................................................................................ 2
7 580011625 Fitting .................................................................................................................. 1
7 052645400 O-Ring ............................................................................................................ 1
8 582055453
580055804 Fitting .................................................................................................................. 1
9 582088898
449001013 Capscrew ............................................................................................................ 2
10 582088893
449022016 Lockwasher ......................................................................................................... 2
11 580041176 Bracket ................................................................................................................ 1
12 580038860 Isolator ................................................................................................................ 3
13 506726508 Stud .................................................................................................................... 3
14 520039885 Washer ............................................................................................................... 3
15 580027573 Nut ...................................................................................................................... 3

FOOTNOTES:
a → 5/2017 c 5/2017 →
b 10/2018 →

D861 ©2022 Yale Materials Handling Corporation 7-17

G13262 07-14

ATTACHMENT SELECTOR VALVE (FIGURE 7-10)

SINGLE REACH

7-18 ©2022 Yale Materials Handling Corporation D861

 07-14 G13262

ATTACHMENT SELECTOR VALVE

SINGLE REACH

ITEM PART NO. DESCRIPTION QTY

580091726 Hydraulic Control Valve ...................................................................................... 1
1 524241182 Solenoid ......................................................................................................... 1
2 524148336 Solenoid ......................................................................................................... 1
2 507303503 Cartridge Valve (Alternate Part) ..................................................................... 1
3 580025670 Relief Valve (Auxiliary) ................................................................................... 1
4 524241178 Coil ................................................................................................................. 3
5 524241181 Hydraulic Control Valve .................................................................................. 1
a 524241179 Plug ................................................................................................................ 2

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 7-19

G13571 05-15

ATTACHMENT SELECTOR VALVE (FIGURE 7-11)

DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

580091727 Hydraulic Control Valve Assembly ...................................................................... 1
1 580083499 Hydraulic Control Valve .................................................................................. 1
1 580083500 Kit-Seal ....................................................................................................... 1
2 507303503 Cartridge Valve ............................................................................................... 1
2 580083502 Kit-Seal ....................................................................................................... 1
3 524272873 Coil ................................................................................................................. 3
4 580025670 Relief Valve (Auxiliary) ................................................................................... 1
4 052645300 O-Ring ........................................................................................................ 1
5 580067863 Check Valve ................................................................................................... 1
5 580033397 Kit-Seal ....................................................................................................... 1
6 524241182 Solenoid ......................................................................................................... 1
6 580083502 Kit-Seal ....................................................................................................... 1

7-20 ©2022 Yale Materials Handling Corporation D861

 05-15 G13571

NOTES

D861 ©2022 Yale Materials Handling Corporation 7-21

G13264 07-14

HYDRAULIC HOSES (FIGURE 7-12)

SINGLE REACH

7-22 ©2022 Yale Materials Handling Corporation D861

 07-14 G13264

HYDRAULIC HOSES
SINGLE REACH

ITEM PART NO. DESCRIPTION QTY

1 ..... Attachment Selector Valve Assembly (FG13262 [Page 7-18])........................... 1
1 580019860 Fitting .............................................................................................................. 6
1 580019809 Fitting .............................................................................................................. 2
2 580058175 Hose Assy ........................................................................................................... 2
3 580090675 Reach Cylinder (RH) (FG12616 [Page 8-21]).................................................... 1
4 580058174 Hose Assy ........................................................................................................... 2
5 580049074 Tube .................................................................................................................... 1
6 580049772 Tube .................................................................................................................... 1
7 580090674 Reach Cylinder (LH) (FG12616 [Page 8-21])..................................................... 1
8 580019860 Fitting .................................................................................................................. 4
9 580058177 Hose Assy ........................................................................................................... 1
10 582005556 Hose Assy ........................................................................................................... 1
11 312850034 Strap Clamp ........................................................................................................ 5
12 582088900
449021003 Washer ............................................................................................................... 4
13 505977590 Screw .................................................................................................................. 4

D861 ©2022 Yale Materials Handling Corporation 7-23

G13573 05-15

HYDRAULIC HOSES (FIGURE 7-13)

DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

1 ..... Attachment Selector Valve Assembly (FG13571 [Page 7-20])........................... 1
1 580019860 Fitting .............................................................................................................. 6
1 580019809 Fitting .............................................................................................................. 2
2 580058175 Hose Assy ........................................................................................................... 2
3 580090675 Reach Cylinder (FG12616 [Page 8-21])............................................................. 1
4 580058174 Hose Assy ........................................................................................................... 1
5 580049074 Tube .................................................................................................................... 1
6 580049772 Tube .................................................................................................................... 1
7 580090674 Reach Cylinder (FG12616 [Page 8-21])............................................................. 1
8 580019860 Fitting .................................................................................................................. 4
9 312850034 Strap Clamp ........................................................................................................ 3
10 582005557 Hose Assy ........................................................................................................... 1
10 582057441 Hose Assy (Alternate Part) ................................................................................. 1
11 580058180 Hose Assy ........................................................................................................... 1

7-24 ©2022 Yale Materials Handling Corporation D861

 SECTION 8

8 CARRIAGE
 CONTENTS

SECTION 8
CARRIAGE

DESCRIPTION PAGE

ATTACHMENT VALVE AND HOSES .............................................................................................................. 8-28

ATTACHMENTS
DOUBLE REACH ........................................................................................................................................ 8-12
SINGLE REACH .......................................................................................................................................... 8-4
CHAIN GUARD
DOUBLE REACH ........................................................................................................................................ 8-16
SINGLE REACH .......................................................................................................................................... 8-8
COUNTERBALANCE VALVE
WITH SIDESHIFT ....................................................................................................................................... 8-27
WITHOUT SIDESHIFT ................................................................................................................................ 8-26
FORKS ............................................................................................................................................................ 8-3
FRONT FRAME
SIDE-SHIFT AND TILT CARRIAGES ......................................................................................................... 8-24
LOAD BACKREST .......................................................................................................................................... 8-2
REACH CYLINDER ......................................................................................................................................... 8-21
REAR FRAME ................................................................................................................................................. 8-22
SCISSOR
DOUBLE REACH ........................................................................................................................................ 8-18
SINGLE REACH .......................................................................................................................................... 8-10
SENSOR ASSEMBLY
REDUCED TRAVEL SPEED - FOR EXTENDED CARRIAGE ................................................................... 8-20
WIRE HARNESS AND HYDRAULIC HOSES
DOUBLE REACH ........................................................................................................................................ 8-14
SINGLE REACH .......................................................................................................................................... 8-6

D861 ©2022 Yale Materials Handling Corporation 8-1

G12605 04-13

LOAD BACKREST (FIGURE 8-1)

ITEM PART NO. DESCRIPTION QTY

1 582063922 Load Backrest (36 in.) ......................................................................................... 1
1 582066078 Load Backrest (48 in.) (Shown) .......................................................................... 1
2 449021010 Washer ............................................................................................................... 4
3 582088903
449022017 Lockwasher ......................................................................................................... 4
4 582021324
449001058 Capscrew ............................................................................................................ 4

8-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12606

FORKS (FIGURE 8-2)

ITEM PART NO. DESCRIPTION QTY

1 582033445 Fork (36 in.) (36 in. x 4 in. x 1-1/2 in.) ................................................................. 2
1 582033446 Fork (42 in.) (42 in. x 4 in. x 1-1/2 in.) ................................................................. 2
1 582033447 Fork (48 in.) (48 in. x 4 in. x 1-1/2 in.) ................................................................. 2
1 582033448 Fork (36 in.) (36 in. x 4 in. x 1-3/4 in.) ................................................................. 2
1 582033449 Fork (42 in.) (42 in. x 4 in. x 1-3/4 in.) ................................................................. 2
1 582033450 Fork (48 in.) (48 in. x 4 in. x 1-3/4 in.) ................................................................. 2
2 580034999 Knob ................................................................................................................... 2
3 580035000 Pin ....................................................................................................................... 2
4 580026749 Spring ................................................................................................................. 2
5 580035001 Pin , Pin Retainer ................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 8-3

G12607 04-13

ATTACHMENTS (FIGURE 8-3)

SINGLE REACH

8-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12607

ATTACHMENTS
SINGLE REACH

ITEM PART NO. DESCRIPTION QTY

580090115 Reach Assy (With Sideshift) (5.5 HD Mast) ........................................................ 1
580090116 Reach Assy (Without Sideshift) (5.5 HD Mast) ................................................... 1
580058170 Reach Assy (With Sideshift) (6.9 Mast) .............................................................. 1
580058171 Carriage (Without Sideshift) (6.9 Mast) .............................................................. 1
1 ..... Front Frame (FG12618 [Page 8-24])............................................................. 1
2 ..... Complete Scissor Mechanism (FG12610 [Page 8-10]).................................. 1
3 580074652 Shield ............................................................................................................. 1
4 ..... Rear Frame (FG12617 [Page 8-22]).............................................................. 1
5 580036662 Capscrew ....................................................................................................... 5
6 582041056
580047714 Capscrew ....................................................................................................... 6
7 580096477 Bolt ................................................................................................................. 2
8 580077867 Pin .................................................................................................................. 2
9 520039885 Washer ........................................................................................................... AR
10 504732200 Bumper ........................................................................................................... 2
11 580047715 Capscrew ....................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 8-5

G12608 04-13

WIRE HARNESS AND HYDRAULIC HOSES (FIGURE 8-4)

SINGLE REACH

8-6 ©2022 Yale Materials Handling Corporation D861

 04-13 G12608

WIRE HARNESS AND HYDRAULIC HOSES

SINGLE REACH

ITEM PART NO. DESCRIPTION QTY

1 582005825 Wire Harness (Single Reach Without Video) (Without Video) ............................ 1
1 582005823 Wire Harness (Single Reach With Video) ........................................................... 1
1 582044948 Wire Harness (Single Reach With Video) (Alternate Part) ................................. 1
2 582041056
580047714 Capscrew ............................................................................................................ 5
3 582005556 Hose Assy ........................................................................................................... 1
4 580058177 Hose Assy ........................................................................................................... 1
5 580074659 Bracket ................................................................................................................ 1
5 582045467 Bracket (Alternate Part) ...................................................................................... 1
6 312850034 Strap Clamp ........................................................................................................ 6
7 580056613 Fastener .............................................................................................................. 3
8 580026812 Clip ...................................................................................................................... 3
9 500412906 Clamp ................................................................................................................. 2
10 580067798 Strap Clamp ........................................................................................................ 4
11 505975575 Clamp ................................................................................................................. 1
12 580086019 Nut ...................................................................................................................... 3
13 449001172 Capscrew ............................................................................................................ 1
14 582088907
449021001 Washer ............................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 8-7

G12609 04-13

CHAIN GUARD (FIGURE 8-5)

SINGLE REACH

8-8 ©2022 Yale Materials Handling Corporation D861

 04-13 G12609

CHAIN GUARD
SINGLE REACH

ITEM PART NO. DESCRIPTION QTY

1 580049206
932107911 Capscrew ............................................................................................................ 2
2 580022515 Pin ....................................................................................................................... 2
3 505970500 Nut ...................................................................................................................... 4
4 505977590 Screw .................................................................................................................. 4
5 580074607 Track With Separator .......................................................................................... 1
5 582006478 Chain (E-Carrier) ............................................................................................ 16
5 582006701 Separator (Divider) ......................................................................................... 8
5 582006706 Bracket (Truck Side) ....................................................................................... 1
5 582006705 Bracket (Fork Side) ........................................................................................ 1
6 505970573 Nut ...................................................................................................................... 2
7 502889200 Pin ....................................................................................................................... 2
8 580011872 Capscrew ............................................................................................................ 2
9 582004322 Rod End .............................................................................................................. 2
10 582005485 Capscrew ............................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 8-9

G12610 04-13

SCISSOR (FIGURE 8-6)

SINGLE REACH

8-10 ©2022 Yale Materials Handling Corporation D861

 04-13 G12610

SCISSOR
SINGLE REACH

ITEM PART NO. DESCRIPTION QTY

1 580096477 Bolt ...................................................................................................................... 8
2 580077871 Washer ............................................................................................................... 6
3 580077872 Cap ..................................................................................................................... 2
4 449029009 Snap Ring ........................................................................................................... 2
5 580077873 Arm , RH Outer ................................................................................................... 1
6 580077874 Arm , LH Outer .................................................................................................... 1
7 507033500 Load Roller ......................................................................................................... 2
8 504562100 Wear Plug ........................................................................................................... 2
9 015628700 Grease Fitting ..................................................................................................... 6
10 503229200 Bearing (Spherical) ............................................................................................. 2
11 580009185 Bearing Set ......................................................................................................... 2
12 932119907 Setscrew ............................................................................................................. 2
13 580047256 Nut ...................................................................................................................... 2
14 502882200 Bearing ............................................................................................................... 2
15 580077875 Arm , Inner .......................................................................................................... 1
16 580016608 Bushing ............................................................................................................... 2
17 580077876 Bushing ............................................................................................................... 2
18 582005027 Pin (Weldment, Rear) ......................................................................................... 2
19 580011872 Capscrew ............................................................................................................ 2
20 580022515 Pin ....................................................................................................................... 2
21 502889200 Pin ....................................................................................................................... 2
22 505970500 Nut ...................................................................................................................... 4
23 580019860 Fitting .................................................................................................................. 4
24 580049206
932107911 Capscrew ............................................................................................................ 2
25 580090675 Reach Cylinder (RH) (FG12616 [Page 8-21]).................................................... 1
26 580090674 Reach Cylinder (LH) (FG12616 [Page 8-21])..................................................... 1
27 582011591 Bolt ...................................................................................................................... 2
28 580077867 Pin ....................................................................................................................... 2
29 582004322 Rod End .............................................................................................................. 2
30 a 932116903 Dowel .................................................................................................................. 1
31 a 580074657 Sensor Sub Assembly (FG12615 [Page 8-20]).................................................. 1
32 a 580094640 Cable Assy .......................................................................................................... 1
33 a 580000749 Clamp ................................................................................................................. 1
34 a 580037180 Capscrew ............................................................................................................ 1
35 a 580096478 Bolt ...................................................................................................................... 1
36 a 580074658 Plate .................................................................................................................... 1
37 a 580074656 Shaft ................................................................................................................... 1

FOOTNOTES:
a Reduced Travel Speed With Extended Carriage

D861 ©2022 Yale Materials Handling Corporation 8-11

G12611 04-13

ATTACHMENTS (FIGURE 8-7)

DOUBLE REACH

8-12 ©2022 Yale Materials Handling Corporation D861

 04-13 G12611

ATTACHMENTS
DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

580058173 Double Reach Attachment (6.9" Mast) ............................................................... 1
580090117 Double Reach Attachment (5.5" Mast) ............................................................... 1
1 ..... Front Frame (FG12618 [Page 8-24])............................................................. 1
2 ..... Complete Scissor Mechanism (FG12614 [Page 8-18]).................................. 1
3 580074652 Shield ............................................................................................................. 1
4 ..... Rear Frame (FG12617 [Page 8-22]).............................................................. 1
5 580036662 Capscrew ....................................................................................................... 5
6 582041056
580047714 Capscrew ....................................................................................................... 6
7 580096477 Bolt ................................................................................................................. 2
8 580077867 Pin .................................................................................................................. 2

D861 ©2022 Yale Materials Handling Corporation 8-13

G12612 04-13

WIRE HARNESS AND HYDRAULIC HOSES (FIGURE 8-8)

DOUBLE REACH

8-14 ©2022 Yale Materials Handling Corporation D861

 04-13 G12612

WIRE HARNESS AND HYDRAULIC HOSES

DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

1 582005826 Wire Harness (Double Reach Without Video) .................................................... 1
1 582005824 Wire Harness (Double Reach With Video) ......................................................... 1
1 582044949 Wire Harness (Double Reach With Video) (Alternate Part) ................................ 1
2 582005557 Hose Assy ........................................................................................................... 1
2 582057441 Hose Assy (Alternate Part) ................................................................................. 1
3 580058180 Hose Assy ........................................................................................................... 1
4 582041056
580047714 Capscrew ............................................................................................................ 7
5 580074659 Bracket ................................................................................................................ 1
5 582045467 Bracket (Alternate Part) ...................................................................................... 1
6 312850042 Strap Clamp ........................................................................................................ 2
7 312850034 Strap Clamp ........................................................................................................ 5
8 580026812 Clip ...................................................................................................................... 3
9 580056613 Fastener .............................................................................................................. 3
10 500412906 Clamp ................................................................................................................. 2
11 582041056
580047714 Capscrew ............................................................................................................ 6
12 505975575 Clamp ................................................................................................................. 1
13 580067798 Strap Clamp ........................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 8-15

G12613 04-13

CHAIN GUARD (FIGURE 8-9)

DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

1 580049206
932107911 Capscrew ............................................................................................................ 2
2 580022515 Pin ....................................................................................................................... 2
3 505970500 Nut ...................................................................................................................... 4
4 580088850 Mounting Weldment ............................................................................................ 2
5 580049331 Capscrew ............................................................................................................ 4
6 518805626 Capscrew ............................................................................................................ 4
7 580074645 Shim .................................................................................................................... AR
8 580074646 Stop .................................................................................................................... 2
9 505977590 Screw .................................................................................................................. 4
10 506395532 Capscrew ............................................................................................................ 2
11 580075562 Clip ...................................................................................................................... 2
12 940400906 Washer ............................................................................................................... 2
13 505970573 Nut ...................................................................................................................... 2
14 520039885 Washer ............................................................................................................... AR
15 504732200 Bumper ............................................................................................................... 2
16 b 580047715 Capscrew (M8 x 1.25 x 30) ................................................................................. 2
16 a 582011592 Capscrew (M8 x 1.25 x 25) ................................................................................. 2
17 580074615 Track With Separator .......................................................................................... 1
17 582006478 Chain (E-Carrier) ............................................................................................ 20
17 582006479 Chain (E-Carrier) ............................................................................................ 16
17 582006701 Separator (Divider) ......................................................................................... 18
17 582006706 Bracket (Truck Side) ....................................................................................... 1
17 582006705 Bracket (Fork Side) ........................................................................................ 1
18 502889200 Pin ....................................................................................................................... 2
19 580011872 Capscrew ............................................................................................................ 2

8-16 ©2022 Yale Materials Handling Corporation D861

 04-13 G12613

ITEM PART NO. DESCRIPTION QTY

20 582004322 Rod End .............................................................................................................. 2
21 582005485 Capscrew ............................................................................................................ 2

FOOTNOTES:
a 1 or 2 Item 14 Washers Required b 3 or 4 Item 14 Washers Required

D861 ©2022 Yale Materials Handling Corporation 8-17

G12614 04-13

SCISSOR (FIGURE 8-10)

DOUBLE REACH

8-18 ©2022 Yale Materials Handling Corporation D861

 04-13 G12614

SCISSOR
DOUBLE REACH

ITEM PART NO. DESCRIPTION QTY

1 580096477 Bolt ...................................................................................................................... 12
2 580077871 Washer ............................................................................................................... 14
3 580077872 Cap ..................................................................................................................... 4
4 580077867 Pin ....................................................................................................................... 2
5 580077882 Arm , Inner Rear ................................................................................................. 1
6 580009185 Bearing Set ......................................................................................................... 4
7 580077877 Thrust Washer .................................................................................................... 4
8 015423900 Cotter Pin ............................................................................................................ 4
9 015628700 Grease Fitting ..................................................................................................... 10
10 580016608 Bushing ............................................................................................................... 2
11 504562100 Wear Plug ........................................................................................................... 2
12 507033500 Load Roller ......................................................................................................... 2
13 449029009 Snap Ring ........................................................................................................... 2
14 580077878 Cap ..................................................................................................................... 4
15 502882200 Bearing ............................................................................................................... 2
16 932119907 Setscrew ............................................................................................................. 2
17 580047256 Nut ...................................................................................................................... 2
18 580026909 Bushing ............................................................................................................... 4
19 580077876 Bushing ............................................................................................................... 2
20 582011591 Bolt ...................................................................................................................... 2
21 502889200 Pin ....................................................................................................................... 2
22 505970500 Nut ...................................................................................................................... 4
23 580011872 Capscrew ............................................................................................................ 2
24 582004322 Rod End .............................................................................................................. 2
25 582005027 Pin (Weldment, Rear) ......................................................................................... 2
26 580090675 Reach Cylinder (RH) (FG12616 [Page 8-21]).................................................... 1
27 580090674 Reach Cylinder (LH) (FG12616 [Page 8-21])..................................................... 1
28 580019860 Fitting .................................................................................................................. 4
29 580077879 Arm , RH Outer ................................................................................................... 2
30 580022515 Pin ....................................................................................................................... 2
31 580077881 Arm , RH Front Outer .......................................................................................... 1
32 580049206
932107911 Capscrew ............................................................................................................ 4
33 580077883 Nut ...................................................................................................................... 4
34 580077884 Arm , LH Outer .................................................................................................... 1
35 580077885 Arm , LH Front Outer .......................................................................................... 1
36 580077880 Arm , Front Inner ................................................................................................. 1
37 503229200 Bearing (Spherical) ............................................................................................. 2
38 a 580074657 Sensor Sub Assembly (FG12615 [Page 8-20]).................................................. 1
39 a 580094640 Cable Assy .......................................................................................................... 1
40 a 580000749 Clamp ................................................................................................................. 1
41 a 580037180 Capscrew ............................................................................................................ 1
42 a 580096478 Bolt ...................................................................................................................... 1
43 a 580074658 Plate .................................................................................................................... 1
44 a 580074656 Shaft ................................................................................................................... 1
45 a 932116903 Dowel .................................................................................................................. 1

FOOTNOTES:
a Reduced Travel Speed With Extended Carriage

D861 ©2022 Yale Materials Handling Corporation 8-19

G12615 04-13

SENSOR ASSEMBLY (FIGURE 8-11)

REDUCED TRAVEL SPEED — FOR EXTENDED CARRIAGE

ITEM PART NO. DESCRIPTION QTY

580074657 Sensor Sub Assembly ........................................................................................ 1
1 580083737 Plate ............................................................................................................... 1
2 580011895 Grommet ........................................................................................................ 1
3 930103908 Capscrew ....................................................................................................... 1
4 937100905 Nut .................................................................................................................. 1
5 580083738 Sensor ............................................................................................................ 1
6 449001268 Capscrew ....................................................................................................... 2
7 449015021 Nut .................................................................................................................. 2

8-20 ©2022 Yale Materials Handling Corporation D861

 04-13 G12616

REACH CYLINDER (FIGURE 8-12)

ITEM PART NO. DESCRIPTION QTY

580090674 Reach Cylinder (LH) ........................................................................................... 1
580090675 Reach Cylinder (RH) ........................................................................................... 1
1 507454533 Tube Wldmt-Cylinder (LH) .............................................................................. 1
1 507454534 Tube Wldmt-Cylinder (RH) ............................................................................. 1
2 517085606 Piston Rod ...................................................................................................... 1
3 500381501 Rod Wiper ...................................................................................................... 1
4 507444589 Gland .............................................................................................................. 1
5 580022500 Rod Seal ......................................................................................................... 1
6 012825700 O-Ring ............................................................................................................ 1
7 502011927 Back-Up Ring ................................................................................................. 1
8 507454572 Piston ............................................................................................................. 1
9 504020510 Seal ................................................................................................................ 1
10 502637901 Locknut ........................................................................................................... 1
11 502895202 Piston Ring ..................................................................................................... 2
507446599 Kit-Seal ............................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 8-21

G12617 04-13

REAR FRAME (FIGURE 8-13)

8-22 ©2022 Yale Materials Handling Corporation D861

 04-13 G12617

REAR FRAME
KEY:
A: 5.5" Mast (HD)
B: 6.9" Mast
QTY
ITEM PART NO. DESCRIPTION A B
1 582010144 Frame Wldmt (5.5 Inch Mast) (HD) ............................................................ 1 ..
1 580077869 Frame Wldmt (6.9 Inch Mast) ..................................................................... .. 1
2 582010590 Stubshaft ................................................................................................ 6 ..
2 582010245 Stubshaft ................................................................................................ .. 4
3 015628700 Grease Fitting ........................................................................................ 2 2
4 580016608 Bushing .................................................................................................. 2 2
5 580039394 Fitting ......................................................................................................... 2 2
6 015414700 Cotter Pin ................................................................................................... 2 2
7 504233232 Shim (0.020 in.) .......................................................................................... AR AR
8 580042311 Load Roller Bearing ................................................................................... 6 ..
8 580042312 Load Roller (Tapered) ................................................................................ .. 4
9 015916300 Snap Ring .................................................................................................. 6 4
10 909086102 Shim (0.030 in.) .......................................................................................... AR AR
11 580049387 Capscrew ................................................................................................... 4 4
12 580077870 Block .......................................................................................................... 2 2
13 582088903
449022017 Lockwasher ................................................................................................ 4 4
14 449001296 Capscrew ................................................................................................... 4 4
15 907806300 Side Roller .................................................................................................. 2 2
16 909086104 Shim (0.125 in.) .......................................................................................... AR AR
17 580074622 Switch , Proximity ....................................................................................... 1 1
18 504574254 Pin .............................................................................................................. 2 2
19 580091958 Roller (Control For Cable) .......................................................................... 1 1

D861 ©2022 Yale Materials Handling Corporation 8-23

G12618 04-13

FRONT FRAME (FIGURE 8-14)

SIDE-SHIFT AND TILT CARRIAGES

8-24 ©2022 Yale Materials Handling Corporation D861

 04-13 G12618

FRONT FRAME
SIDE-SHIFT AND TILT CARRIAGES
KEY:
A: Single Reach with Side-shift
B: Double Reach with Side-shift
C: Single Reach without Side-shift
QTY
ITEM PART NO. DESCRIPTION A B C
580073907 Side-Shift Carriage (Single Reach Assy w/Side-Shift) ...................... 1 .. ..
580073908 Side-Shift Carriage (Double Reach Assy w/Side-Shift) ..................... .. 1 ..
580073909 Side-Shift Carriage (Single Reach Assy w/o Side-Shift) ................... .. .. 1
1 580060102 Pad (Lower Right) ......................................................................... 1 1 ..
2 580024564 Pad (Upper Right) ......................................................................... 1 1 ..
3 580024565 Pad (Upper Left) ............................................................................ 1 1 ..
4 580024555 Washer .......................................................................................... 2 2 2
5 582012676 Washer .......................................................................................... 2 2 2
6 582012675 Screw ............................................................................................ 2 2 2
7 580024561 Pin ................................................................................................. 2 2 2
8 580024554 Bushing ......................................................................................... 2 2 2
9 580024556 Hook (Cylinder) ............................................................................. 2 2 2
10 582012674 Screw ............................................................................................ 4 4 4
11 580024568 Rod ................................................................................................ 2 2 ..
12 580024573 Snap Ring ..................................................................................... 2 2 ..
13 580024569 Bushing (Rod) ............................................................................... 2 2 ..
14 580060103 Pad (Lower Left) ............................................................................ 1 1 ..
15 582012673 Nut ................................................................................................. 2 2 2
16 580060111 Frame (Mobile) .............................................................................. 1 1 ..
16 580060113 Frame (Mobile) .............................................................................. .. .. 1
17 582012672 Screw ............................................................................................ 1 1 1
18 580024570 Hook Lower ................................................................................... 2 2 ..
19 582012670 Screw ............................................................................................ 4 4 ..
20 582012671 Screw ............................................................................................ 2 2 2
21 580024543 Bushing ......................................................................................... 2 2 2
22 580024571 Cylinder Assy (Block) .................................................................... 1 1 1
23 580033680 Housing ..................................................................................... 1 1 1
24 580033883 Cylinder Rod Assembly ............................................................ 2 2 2
25 580032383 Bushing ..................................................................................... 2 2 2
26 ..... Wear Ring ................................................................................. 2 2 2
27 ..... O-Ring ...................................................................................... 2 2 2
28 ..... Back-Up Ring ............................................................................ 2 2 2
29 ..... Seal ........................................................................................... 2 2 2
30 ..... Wiper ........................................................................................ 2 2 2
31 580032452 Lockring .................................................................................... 2 2 2
32 580060105 Frame (Fixed, Oscillating) ............................................................. 1 1 ..
33 580060104 Frame (Fixed) ................................................................................ 1 .. 1
33 580060109 Frame (Fixed) ................................................................................ .. 1 ..
34 504756901 Capscrew (Side-Shift Limiter) ....................................................... 2 2 2
35 580023311 Stop (Side-Shift Limiter) ................................................................ 2 2 2
36 580060107 Washer .......................................................................................... 2 2 2
580060108 Kit-Seal (Side-Shift Cylinder) ........................................................ 1 1 ..
580033681 Kit-Seal (Tilt Cylinder) ................................................................... 1 1 1

D861 ©2022 Yale Materials Handling Corporation 8-25

G12619 04-13

COUNTERBALANCE VALVE (FIGURE 8-15)

WITHOUT SIDESHIFT

ITEM PART NO. DESCRIPTION QTY

580042310 Valve Block ......................................................................................................... 1
1 524148333 Valve (Counterbalance) .................................................................................. 1
2 524148342 Plug ................................................................................................................ 1
3 507303503 Cartridge Valve ............................................................................................... 1
3 580083502 Kit-Seal ....................................................................................................... 1
4 524272873 Coil ................................................................................................................. 1
5 524241179 Plug ................................................................................................................ 2
6 580019805 Fitting .................................................................................................................. 1
7 580019860 Fitting .................................................................................................................. 2

8-26 ©2022 Yale Materials Handling Corporation D861

 04-13 G12620

COUNTERBALANCE VALVE (FIGURE 8-16)

WITH SIDESHIFT

ITEM PART NO. DESCRIPTION QTY

580042309 Valve Block ......................................................................................................... 1
1 524148333 Valve (Counterbalance) .................................................................................. 1
2 507303503 Cartridge Valve ............................................................................................... 2
2 580083502 Kit-Seal ....................................................................................................... 2
3 524272873 Coil ................................................................................................................. 2
4 580019805 Fitting .................................................................................................................. 1
5 580019860 Fitting .................................................................................................................. 5

D861 ©2022 Yale Materials Handling Corporation 8-27

G12621 04-13

ATTACHMENT VALVE AND HOSES (FIGURE 8-17)

8-28 ©2022 Yale Materials Handling Corporation D861

 04-13 G12621

ATTACHMENT VALVE AND HOSES

KEY:
A: With Sideshift
B: Without Sideshift
QTY
ITEM PART NO. DESCRIPTION A B
1 580073907 Side-Shift Carriage (Single Reach Assy w/Side-Shift) ............................... 1 ..
1 580073908 Side-Shift Carriage (Double Reach Assy w/Side-Shift) ............................. 1 ..
1 580073909 Side-Shift Carriage (Single Reach Assy w/o Side-Shift) ............................ .. 1
2 582005782 Valve (Assembly) ....................................................................................... 1 ..
2 582005781 Valve (Assembly) ....................................................................................... .. 1
3 580042309 Valve Block (FG12620 [Page 8-27])...................................................... 1 ..
3 580042310 Valve Block (FG12619 [Page 8-26])...................................................... .. 1
4 580039416 Fitting ..................................................................................................... 1 1
5 580019805 Fitting ..................................................................................................... 3 2
6 580019860 Fitting ..................................................................................................... 2 1
7 580058361 Hose Assy .................................................................................................. 2 1
8 582005555 Hose Assy .................................................................................................. 2 1
9 580019861 Fitting ......................................................................................................... 2 ..
10 580039346 Fitting ......................................................................................................... 2 2
11 582041056
580047714 Capscrew ................................................................................................... 3 3
12 582005770 Cover Plate ................................................................................................ 1 1
13 580049010 Capscrew ................................................................................................... 4 4
14 580030966 Capscrew ................................................................................................... 2 2
15 580056589 Clip ............................................................................................................. 1 1
16 580027573 Nut .............................................................................................................. 2 2
17 ..... Plate ........................................................................................................... 1 1
18 014862000 Screw ......................................................................................................... 2 2
19 640112901 Locknut ....................................................................................................... 2 2
20 016103200 Washer ....................................................................................................... 4 4
21 580042327 Module (Remote CAN) ............................................................................... 1 1

D861 ©2022 Yale Materials Handling Corporation 8-29

G12621 04-13

NOTES

8-30 ©2022 Yale Materials Handling Corporation D861

 SECTION 9

9 MAST-THREE STAGE
 CONTENTS

SECTION 9
MAST-THREE STAGE

DESCRIPTION PAGE

ATTACHMENT CABLE
5.5 INCH ...................................................................................................................................................... 9-58
5.5 INCH - ALTERNATE CONFIGURATION ............................................................................................... 9-60
ATTACHMENT HOSES
5.5 INCH ...................................................................................................................................................... 9-56
ATTACHMENT HOSES AND CABLE
6.9 INCH - ALTERNATE CONFIGURATION ............................................................................................... 9-66
6.9 INCH MAST ........................................................................................................................................... 9-62
DRIP SHIELD .................................................................................................................................................. 9-25
FREE-LIFT
5.5 INCH ...................................................................................................................................................... 9-40
6.9 INCH MAST ........................................................................................................................................... 9-20
FREE-LIFT CYLINDER ASSEMBLY
5.5 INCH (→ 9/2014) .................................................................................................................................. 9-44
5.5 INCH (9/2014 →) .................................................................................................................................. 9-48
5.5 INCH - ALTERNATE PART ................................................................................................................... 9-52
6.9 INCH MAST ........................................................................................................................................... 9-22
MAIN LIFT
5.5 INCH ...................................................................................................................................................... 9-34
6.9 INCH MAST ........................................................................................................................................... 9-12
MAIN LIFT CYLINDER
6.9 IN. MAST - 8607700 SERIES ............................................................................................................... 9-16
MAIN LIFT CYLINDER ASSEMBLY
5.5 INCH ...................................................................................................................................................... 9-36
MAST CONNECTION
5.5 INCH ...................................................................................................................................................... 9-26
6.9 INCH ...................................................................................................................................................... 9-4
MAST INSTALLATION ..................................................................................................................................... 9-2
OUTER, INTERMEDIATE, AND INNER MAST
5.5 INCH ...................................................................................................................................................... 9-28
6.9 INCH MAST ........................................................................................................................................... 9-6
SHEAVES
5.5 INCH ...................................................................................................................................................... 9-32
6.9 INCH ...................................................................................................................................................... 9-10

D861 ©2022 Yale Materials Handling Corporation 9-1

G14121 12-17

MAST INSTALLATION (FIGURE 9-1)

ITEM PART NO. DESCRIPTION QTY

1 580089521 Bar ...................................................................................................................... 1
2 505974575 Capscrew ............................................................................................................ 2
3 582088907
449021001 Washer ............................................................................................................... 2
4 504230271 Nut ...................................................................................................................... 2
5 580074622 Switch , Proximity ............................................................................................... 1
a 312850034 Strap Clamp ........................................................................................................ 4

FOOTNOTES:
a Not Illustrated

9-2 ©2022 Yale Materials Handling Corporation D861

 12-17 G14121

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-3

G12776 04-13

MAST CONNECTION (FIGURE 9-2)

6.9 INCH

9-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12776

MAST CONNECTION
6.9 INCH

ITEM PART NO. DESCRIPTION QTY

1 580040917 Plate .................................................................................................................... 2
2 502566903 Washer ............................................................................................................... 4
3 503068200 Shim .................................................................................................................... 2
4 931017915 Capscrew ............................................................................................................ 4
5 580074622 Switch , Proximity ............................................................................................... 1
6 580058866 Hose (6.9" Standard) .......................................................................................... 1
6 580058867 Hose (6.9" Tall) ................................................................................................... 1
7 058889000 Washer ............................................................................................................... 4
8 449001393 Capscrew ............................................................................................................ 4
9 580038076 Switch , Proximity (Sensor) (18mm, 24V, Female Connector) ........................... 1
10 449015014 Nut ...................................................................................................................... 2
11 582088907
449021001 Washer ............................................................................................................... 2
12 580043652 Bracket ................................................................................................................ 1
13 580030966 Capscrew ............................................................................................................ 2
a 312850034 Strap Clamp ........................................................................................................ 4

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 9-5

G12770 08-16

OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 9-3)

6.9 INCH MAST

9-6 ©2022 Yale Materials Handling Corporation D861

 08-16 G12770

OUTER, INTERMEDIATE, AND INNER MAST

6.9 INCH MAST
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
Mast Assy 580071357 580071358 580071359 580071360 580071376
1 Outer Mast 580071361 580071362 580071363 580071364 580071379
2 Intermediate Mast 580071365 580071366 580071367 580071368 580071382
3 Inner Mast 580071369 580071370 580071371 580071372 580071385

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10719 mm
ITEM 1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (422.0 in.)
Mast D570 D570 D570 D570
Group Number 8661 9347 10185 10719
Mast Assy 580071377 580071378 580071391 580071392
1 Outer Mast 580071380 580071381 580071394 580071395
2 Intermediate Mast 580071383 580071384 580071397 580071398
3 Inner Mast 580071386 580071387 580071400 580071401

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Intermediate Mast ........................................................................................... 1
3 a. . . . . Inner Mast ...................................................................................................... 1
4 932120906 Setscrew ............................................................................................................. 8
5 937501910 Nut ...................................................................................................................... 8
6 907595300 Load Roller ......................................................................................................... 8
7 449029027 Snap Ring ........................................................................................................... 8
8 503185100 Wear Plug ........................................................................................................... 8
9 031129200 Pin ....................................................................................................................... 2
10 502314100 Shim .................................................................................................................... 4
11 502313100 Wear Plate .......................................................................................................... 4
12 580049010 Capscrew ............................................................................................................ 4
13 580022963 Capscrew ............................................................................................................ 1
14 504353200 Cushion ............................................................................................................... 8
15 580040917 Plate .................................................................................................................... 2
16 503068200 Shim .................................................................................................................... 4
17 502566903 Washer ............................................................................................................... 4
18 931017915 Capscrew ............................................................................................................ 4
19 500303502 Shim .................................................................................................................... 2
20 500302502 Wear Plate .......................................................................................................... 1
21 500303501 Shim .................................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 9-7

G12770 08-16

OUTER, INTERMEDIATE, AND INNER MAST

6.9 INCH MAST

ITEM PART NO. DESCRIPTION QTY

22 500302501 Wear Plate .......................................................................................................... 1

FOOTNOTES:
a Refer to Table

9-8 ©2022 Yale Materials Handling Corporation D861

 08-16 G12770

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-9

G12771 04-13

SHEAVES (FIGURE 9-4)

6.9 INCH

9-10 ©2022 Yale Materials Handling Corporation D861

 04-13 G12771

SHEAVES
6.9 INCH

ITEM PART NO. DESCRIPTION QTY

1 500227907 Snap Ring ........................................................................................................... 1
2 504489500 Hose Sheave ...................................................................................................... 1
3 580072258 Hose Guide ......................................................................................................... 1
4 582041056
580047714 Capscrew ............................................................................................................ 2
5 524169341 Chain Sheave ..................................................................................................... 2
6 015916300 Snap Ring ........................................................................................................... 2
7 504488500 Hose Sheave ...................................................................................................... 2
8 064569600 Washer ............................................................................................................... 1
9 015915300 Snap Ring ........................................................................................................... 1
10 580072264 Capscrew ............................................................................................................ 1
11 054585400 Snap Ring ........................................................................................................... 1
12 507162500 Sheave Wire Take-Up ......................................................................................... 1
13 580071941 Stubshaft ............................................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 9-11

G12772 08-16

MAIN LIFT (FIGURE 9-5)

6.9 INCH MAST

9-12 ©2022 Yale Materials Handling Corporation D861

 08-16 G12772

MAIN LIFT
6.9 INCH MAST
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
1 Chain 902977462 902977436 902977440 902977444 902977493
14 Hose Assy 580059082 580059083 580059084 580059085 580059086
16 Hose Assy 580059072 580059073 580059074 580059075 580059076

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10719 mm
ITEM 1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (422.0 in.)
Mast D570 D570 D570 D570
Group Number 8661 9347 10185 10719
1 Chain 902977467 902977474 902977484 902977490
14 Hose Assy 580059087 580059088 580059089 580059090
16 Hose Assy 580059077 580059078 580059079 580059080

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Chain .................................................................................................................. 2
2 503151200 Retainer .............................................................................................................. 2
3 500227905 Snap Ring ........................................................................................................... 2
4 520005802 Back-Up Ring ...................................................................................................... 2
5 504049202 Washer ............................................................................................................... 2
6 580046451 Capscrew ............................................................................................................ 2
7 ..... Lift Cylinder Assembly (FG12773 [Page 9-16]).................................................. 2
8 580071927 Bracket ................................................................................................................ 2
9 582041056
580047714 Capscrew ............................................................................................................ 4
10 b 580059092 Hose Assy ........................................................................................................... 1
10 c 580059093 Hose Assy ........................................................................................................... 1
11 580030966 Capscrew ............................................................................................................ 1
12 580046658 Clamp ................................................................................................................. 1
13 580043659 Hyd Velocity Fuse ............................................................................................... 2
14 a. . . . . Hose Assy ........................................................................................................... 1
15 580077932
582005545 Bracket ................................................................................................................ 1
15 580008640 Clamp ................................................................................................................. 1
16 a. . . . . Hose Assy ........................................................................................................... 1
17 580039404 Fitting .................................................................................................................. 1
18 582041056
580047714 Capscrew ............................................................................................................ 2
19 449015011 Nut ...................................................................................................................... 4
20 015416200 Cotter Pin ............................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 9-13

G12772 08-16

MAIN LIFT
6.9 INCH MAST

ITEM PART NO. DESCRIPTION QTY

21 505590500 Chain Anchor ...................................................................................................... 2
22 519686300 Pin ....................................................................................................................... 2
23 503837200 Shim .................................................................................................................... 4
24 504353200 Cushion ............................................................................................................... 2
25 312850032 Strap Clamp ........................................................................................................ 3
26 580043673 Hyd Velocity Fuse ............................................................................................... 1
27 580072259 Hose Clamp ........................................................................................................ 6

FOOTNOTES:
a Refer to Table c Used on 9347 to 10719 mm
b Used on 8433 and 8661 mm

9-14 ©2022 Yale Materials Handling Corporation D861

 08-16 G12772

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-15

G12773 08-16

MAIN LIFT CYLINDER (FIGURE 9-6)

6.9 IN. MAST — 8607700 SERIES

9-16 ©2022 Yale Materials Handling Corporation D861

 08-16 G12773

MAIN LIFT CYLINDER

6.9 IN. MAST – 8607700 SERIES
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
ITEM Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
Cylinder
8607701 8607706 8607711 8607717 8607721
Group Number
Cylinder Assy 582016871 582016872 582016873 582016874 582016877
3 Spacer 520045253 506080526 506080543 506080527 506080541
4 Cylinder Rod 507450501 507450506 507450511 507450517 507450521
13 Tube Wldmt- 507453528 507453533 507453538 507453501 507453544
Cylinder

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10719 mm
1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (422.0 in.)
ITEM Mast D570 D570 D570 D570
Group Number 8661 9347 10185 10719
Cylinder
8607724 8607733 8607744 8607751
Group Number
Cylinder Assy 582016878 582016879 582016886 582016889
3 Spacer 506080541 506080543 506080541 506080528
4 Cylinder Rod 507450524 507450533 507450544 507450551
13 Tube Wldmt- 507453508 507453512 507453523 507453551
Cylinder

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 502895205 Piston Ring ..................................................................................................... 1
2 504017206 Wear Ring ...................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 b. . . . . Cylinder Rod ................................................................................................... 1
5 012823300 O-Ring ............................................................................................................ 1
6 502011911 Back-Up Ring ................................................................................................. 1
7 504804789
582022425 Rod Seal ......................................................................................................... 1
8 504232217 Back-Up Ring ................................................................................................. 1
9 520045346 Rod Wiper ...................................................................................................... 1
10 507456589 Gland .............................................................................................................. 1
11 502687901 Sealing Ring ................................................................................................... 1
12 501753914 Screw (Button Head) ...................................................................................... 1
13 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 9-17

G12773 08-16

MAIN LIFT CYLINDER

6.9 IN. MAST – 8607700 SERIES

ITEM PART NO. DESCRIPTION QTY

14 507454541 Seal ................................................................................................................ 1
15 a 580000824 Sleeve ............................................................................................................ 1
16 582016870 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

9-18 ©2022 Yale Materials Handling Corporation D861

 08-16 G12773

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-19

G12774 08-16

FREE-LIFT (FIGURE 9-7)

6.9 INCH MAST

9-20 ©2022 Yale Materials Handling Corporation D861

 08-16 G12774

FREE-LIFT
6.9 INCH MAST
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
4 Chain 902977405 902977408 902977410 902977426 902977412

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10414 mm 10719 mm
ITEM 1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (410.0 in.) (422.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 8661 9347 10185 10414 10719
4 Chain 902977413 902977416 902977419 902977420 902977430

ITEM PART NO. DESCRIPTION QTY

1 ..... Free-Lift Cylinder Assembly (FG12775 [Page 9-22])......................................... 1
2 015003300 Locknut ............................................................................................................... 2
3 505582501 Clamp ................................................................................................................. 1
4 a. . . . . Chain .................................................................................................................. 2
5 449015011 Nut ...................................................................................................................... 4
6 519686300 Pin ....................................................................................................................... 2
7 015416200 Cotter Pin ............................................................................................................ 2
8 505590500 Chain Anchor ...................................................................................................... 2
9 580016811 Crosshead .......................................................................................................... 1
10 500227907 Snap Ring ........................................................................................................... 1
11 524169342 Chain Sheave Assembly ..................................................................................... 2
12 449029011 Snap Ring ........................................................................................................... 2
13 580006788 Screw .................................................................................................................. 4
14 580032377 Capscrew ............................................................................................................ 2
15 582088893
449022016 Lockwasher ......................................................................................................... 2
16 582088907
449021001 Washer ............................................................................................................... 2
17 580016813 Guard .................................................................................................................. 1
18 507163500 Sheave ................................................................................................................ 2
19 507162500 Sheave Wire Take-Up ......................................................................................... 1
20 580016814 Sheave Axle ........................................................................................................ 1
21 502566903 Washer ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

D861 ©2022 Yale Materials Handling Corporation 9-21

G12775 08-16

FREE-LIFT CYLINDER ASSEMBLY (FIGURE 9-8)

6.9 INCH MAST

9-22 ©2022 Yale Materials Handling Corporation D861

 08-16 G12775

FREE-LIFT CYLINDER ASSEMBLY

6.9 INCH MAST
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
ITEM Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
Cylinder
8606801 8606806 8606811 8606817 8606821
Group Number
Cylinder Assy 580042768 580042769 580042770 580042771 580042772
3 Cylinder Rod 507452501 507452506 507452511 507452517 507452521
11 Tube Wldmt- 520670634 520670639 520670644 520670650 520670654
Cylinder

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10719 mm
1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (422.0 in.)
ITEM Mast D570 D570 D570 D570
Group Number 8661 9347 10185 10719
Cylinder
8606824 8606833 8606844 8606851
Group Number
Cylinder Assy 580042773 580042774 580064951 580042775
3 Cylinder Rod 507452524 507452533 507452544 507452551
11 Tube Wldmt- 520670657 520670609 520670620 520670627
Cylinder

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 580002659 Wear Ring ...................................................................................................... 1
2 502895208 Piston Ring ..................................................................................................... 1
3 b. . . . . Cylinder Rod ................................................................................................... 1
4 502011910 Back-Up Ring ................................................................................................. 1
5 015492400 O-Ring ............................................................................................................ 1
6 580042749 Seal ................................................................................................................ 1
7 580042747 Rod Wiper ...................................................................................................... 1
8 580042766 Gland .............................................................................................................. 1
9 a 501753914 Screw (Button Head) ...................................................................................... 1
10 a 502687901 Sealing Ring ................................................................................................... 1
11 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
12 580072257 Capscrew ....................................................................................................... 1
13 504242236 Seal ................................................................................................................ 1
580042767 Kit-Cylinder Seal ............................................................................................. 1

D861 ©2022 Yale Materials Handling Corporation 9-23

G12775 08-16

FOOTNOTES:
a Not Illustrated b Refer to Table

9-24 ©2022 Yale Materials Handling Corporation D861

 04-13 G12777

DRIP SHIELD (FIGURE 9-9)

ITEM PART NO. DESCRIPTION QTY

1 580087535 Drip Shield .......................................................................................................... 1
2 580039900 Capscrew ............................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 9-25

G12785 04-13

MAST CONNECTION (FIGURE 9-10)

5.5 INCH

9-26 ©2022 Yale Materials Handling Corporation D861

 04-13 G12785

MAST CONNECTION
5.5 INCH

ITEM PART NO. DESCRIPTION QTY

1 580043652 Bracket ................................................................................................................ 1
2 580040917 Plate .................................................................................................................... 2
3 931017915 Capscrew ............................................................................................................ 4
4 502566903 Washer ............................................................................................................... 4
5 503068200 Shim .................................................................................................................... 2
6 580058865 Hose Assy ........................................................................................................... 1
7 580038076 Switch , Proximity (Sensor) (18mm, 24V, Female Connector) ........................... 1
8 580030966 Capscrew ............................................................................................................ 2
9 582088907
449021001 Washer ............................................................................................................... 2
10 449015014 Nut ...................................................................................................................... 2
11 058889000 Washer ............................................................................................................... 4
12 449001393 Capscrew ............................................................................................................ 4

D861 ©2022 Yale Materials Handling Corporation 9-27

G12778 08-16

OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 9-11)

5.5 INCH

9-28 ©2022 Yale Materials Handling Corporation D861

 08-16 G12778

OUTER, INTERMEDIATE, AND INNER MAST

5.5 INCH
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
Mast Assy 580071267 580071268 580071269 580071270
1 Outer Mast 580071274 580071275 580071276 580071277
2 Intermediate Mast 580071282 580071284 580071285 580071286
3 Inner Mast 580071290 580071291 580071292 580071293

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
Mast Assy 580071271 580071272 580071273
1 Outer Mast 580071278 580071279 580071280
2 Intermediate Mast 580071288 580071287 580071289
3 Inner Mast 580071294 580071295 580071296

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Intermediate Mast ........................................................................................... 1
3 a. . . . . Inner Mast ...................................................................................................... 1
4 932119907 Setscrew ......................................................................................................... 6
5 507033500 Load Roller ..................................................................................................... 6
6 500186906 Snap Ring ....................................................................................................... 6
7 504562100 Wear Plug ....................................................................................................... 8
8 031129200 Pin .................................................................................................................. 2
9 500303502 Shim ............................................................................................................... 1
10 500302502 Wear Plate ...................................................................................................... 1
11 580047256 Nut .................................................................................................................. 6
12 580049010 Capscrew ....................................................................................................... 4
13 500303501 Shim ............................................................................................................... 1
14 500302501 Wear Plate ...................................................................................................... 1
15 502314100 Shim ............................................................................................................... 2
16 502313100 Wear Plate ...................................................................................................... 2
17 504233232 Shim (0.020 in.) .............................................................................................. 2
18 580042312 Load Roller (Tapered) ..................................................................................... 4
19 580040917 Plate ............................................................................................................... 2
20 503068200 Shim ............................................................................................................... 4
21 502566903 Washer ........................................................................................................... 4

D861 ©2022 Yale Materials Handling Corporation 9-29

G12778 08-16

OUTER, INTERMEDIATE, AND INNER MAST

5.5 INCH

ITEM PART NO. DESCRIPTION QTY

22 931017915 Capscrew ....................................................................................................... 4

FOOTNOTES:
a Refer to Table

9-30 ©2022 Yale Materials Handling Corporation D861

 08-16 G12778

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-31

G12779 05-13

SHEAVES (FIGURE 9-12)

5.5 INCH

9-32 ©2022 Yale Materials Handling Corporation D861

 05-13 G12779

SHEAVES
5.5 INCH

ITEM PART NO. DESCRIPTION QTY

1 502925500 Sheave ................................................................................................................ 2
2 015126000 Ball Bearing ........................................................................................................ 2
3 501989901 Snap Ring ........................................................................................................... 2
4 015916300 Snap Ring ........................................................................................................... 2
5 507162500 Sheave Wire Take-Up ......................................................................................... 1
6 580071941 Stubshaft ............................................................................................................. 1
7 580072264 Capscrew ............................................................................................................ 1
8 054585400 Snap Ring ........................................................................................................... 1
9 580091969 Sheave (Assembly) ............................................................................................. 1
10 580067742 Sheave ........................................................................................................... 1
11 520045154 Bushing .......................................................................................................... 1
12 ..... Shaft Roller ..................................................................................................... 1
13 580023008 Capscrew ....................................................................................................... 1
14 580067745 Spacer ............................................................................................................ 1
15 580027572 Nut .................................................................................................................. 1
16 ..... Sheave Support .............................................................................................. 1
17 580049387 Capscrew ............................................................................................................ 2
18 504301775
580023124 Hose Sheave ...................................................................................................... 1
19 504070711 Bushing .......................................................................................................... 1
20 580072029 Stubshaft ............................................................................................................. 1
21 580072264 Capscrew ............................................................................................................ 1
22 640154908 Screw .................................................................................................................. 1
23 582041056
580047714 Capscrew ............................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 9-33

G12780 08-16

MAIN LIFT (FIGURE 9-13)

5.5 INCH

9-34 ©2022 Yale Materials Handling Corporation D861

 08-16 G12780

MAIN LIFT
5.5 INCH
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
15 Hose Assy 580071253 580071254 580071255 580071256
16 Chain 902977430 902977462 902977436 902977438

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
15 Hose Assy 580071257 580071258 580071259
16 Chain 902977444 902977493 902977469

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring ........................................................................................................... 2
2 520005802 Back-Up Ring ...................................................................................................... 2
3 504049202 Washer ............................................................................................................... 2
4 ..... Lift Cylinder Assembly (FG12773 [Page 9-16]).................................................. 2
5 031129200 Pin ....................................................................................................................... 1
6 015415900 Cotter Pin ............................................................................................................ 2
7 580033718 Pin ....................................................................................................................... 2
8 580043659 Hyd Velocity Fuse ............................................................................................... 2
9 580046658 Clamp ................................................................................................................. 3
10 580049231 Capscrew ............................................................................................................ 3
11 580071928 Hose Assy ........................................................................................................... 1
12 580049231 Capscrew ............................................................................................................ 4
13 580071927 Bracket ................................................................................................................ 1
14 580016679 Bracket ................................................................................................................ 2
15 a. . . . . Hose Assy ........................................................................................................... 1
16 a. . . . . Chain .................................................................................................................. 1
17 015416200 Cotter Pin ............................................................................................................ 4
18 519686300 Pin ....................................................................................................................... 2
19 505590500 Chain Anchor ...................................................................................................... 2
20 449015011 Nut ...................................................................................................................... 4

FOOTNOTES:
a Refer to Table

D861 ©2022 Yale Materials Handling Corporation 9-35

G12781 08-16

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 9-14)

5.5 INCH

9-36 ©2022 Yale Materials Handling Corporation D861

 08-16 G12781

MAIN LIFT CYLINDER ASSEMBLY

5.5 INCH
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
ITEM Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
Cylinder
8607758 8607762 8607767 8607769
Group Number
Lift Cylinder 582016891 582016892 582016893 582016894
1 Tube Wldmt- 507453558 507453562 507453567 507453569
Cylinder
2 Cylinder Rod 507450558 507450562 507450567 507450569
3 Spacer ---- 506080509 506080532 506080533

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
ITEM Mast B701 B701 B701
Group Number 6756 7061 7442
Cylinder
8607776 8607780 8607785
Group Number
Lift Cylinder 582016896 582016897 582016898
1 Tube Wldmt- 507453529 507453534 507453539
Cylinder
2 Cylinder Rod 507450502 507450507 507450512
3 Spacer 506080535 506080537 506080538

ITEM PART NO. DESCRIPTION QTY

a. . . . . Lift Cylinder ......................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 a. . . . . Spacer ............................................................................................................ 1
4 582022437 Rod Wiper ...................................................................................................... 1
5 504232217 Back-Up Ring ................................................................................................. 1
6 504804789
582022425 Rod Seal ......................................................................................................... 1
7 507456589 Gland .............................................................................................................. 1
8 502011911 Back-Up Ring ................................................................................................. 1
9 012823300 O-Ring ............................................................................................................ 1
10 504017206 Wear Ring ...................................................................................................... 1
11 502895205 Piston Ring ..................................................................................................... 1
12 501753914 Screw (Button Head) ...................................................................................... 1
13 502687901 Sealing Ring ................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 9-37

G12781 08-16

MAIN LIFT CYLINDER ASSEMBLY

5.5 INCH

ITEM PART NO. DESCRIPTION QTY

582016870 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

9-38 ©2022 Yale Materials Handling Corporation D861

 08-16 G12781

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-39

G12782 08-16

FREE-LIFT (FIGURE 9-15)

5.5 INCH

9-40 ©2022 Yale Materials Handling Corporation D861

 08-16 G12782

FREE-LIFT
5.5 INCH
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
21 Chain 504064760 504064793 900002253 504064794

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
21 Chain 504064764 504064703 518791631

ITEM PART NO. DESCRIPTION QTY

1 580072264 Capscrew ............................................................................................................ 4
2 580043673 Hyd Velocity Fuse ............................................................................................... 1
3 580037682 Bracket ................................................................................................................ 1
4 582088890
909882405 Nut ...................................................................................................................... 4
5 449021010 Washer ............................................................................................................... 6
6 582060831 Capscrew ............................................................................................................ 2
7 580017054 Clamp ................................................................................................................. 1
8 ..... Free-Lift Cylinder Assembly (FG12783 [Page 9-44], FG12784 [Page 9-48]).... 1
9 500227907 Snap Ring ........................................................................................................... 1
10 580016811 Crosshead .......................................................................................................... 1
11 449029011 Snap Ring ........................................................................................................... 2
12 524169342 Chain Sheave Assembly ..................................................................................... 2
13 580016813 Guard .................................................................................................................. 2
14 580006788 Screw .................................................................................................................. 4
15 582088907
449021001 Washer ............................................................................................................... 2
16 582088893
449022016 Lockwasher ......................................................................................................... 2
17 580032377 Capscrew ............................................................................................................ 2
18 507163500 Sheave ................................................................................................................ 2
19 507162500 Sheave Wire Take-Up ......................................................................................... 1
20 580016814 Sheave Axle ........................................................................................................ 1
21 a. . . . . Chain .................................................................................................................. 1
22 518801644 Chain Anchor ...................................................................................................... 2
23 580033718 Pin ....................................................................................................................... 2
24 502566903 Washer ............................................................................................................... 2
25 015003800 Locknut ............................................................................................................... 2
26 519686300 Pin ....................................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 9-41

G12782 08-16

FOOTNOTES:
a Refer to Table

9-42 ©2022 Yale Materials Handling Corporation D861

 08-16 G12782

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-43

G12783 08-16

FREE-LIFT CYLINDER ASSEMBLY (FIGURE 9-16)

5.5 INCH (→ 9/2014)

9-44 ©2022 Yale Materials Handling Corporation D861

 08-16 G12783

FREE-LIFT CYLINDER ASSEMBLY

5.5 INCH (→ 9/2014)
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
ITEM Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
Cylinder
8605913 8605919 8605925 8605928
Group Number
Cylinder Assy 580027348 580067576 580027349 580022342
1 Tube Wldmt- 520668613 520668619 520668625 520668628
Cylinder
2 Cylinder Rod 518941656 518941662 518941667 518941670

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
ITEM Mast B701 B701 B701
Group Number 6756 7061 7442
Cylinder
8605937 8605942 8605948
Group Number
Cylinder Assy 580027536 580071559 580071558
1 Tube Wldmt- 520668637 520668642 520668648
Cylinder
2 Cylinder Rod 518941679 518941684 518941690

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
3 580077907 Rod Wiper (Alternate Part) ............................................................................. 1
4 502787903 Rod Seal ......................................................................................................... 1
4 582006661 Rod Seal (Alternate Part) ............................................................................... 1
5 518938600 Gland .............................................................................................................. 1
6 502011929 Back-Up Ring ................................................................................................. 1
7 015493500 O-Ring ............................................................................................................ 1
8 504450756 Back-Up Ring ................................................................................................. 1
9 504450754 Rod Seal ......................................................................................................... 1
10 504450757 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
11 580067209 Check Valve (Alternate Part) .......................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 9-45

G12783 08-16

FREE-LIFT CYLINDER ASSEMBLY

5.5 INCH (→ 9/2014)

ITEM PART NO. DESCRIPTION QTY

15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1
17 505136047 Kit-Seal ........................................................................................................... 1
18 a 504232230 O-Ring ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated b Refer to Table

9-46 ©2022 Yale Materials Handling Corporation D861

 08-16 G12783

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-47

G12784 03-15

FREE-LIFT CYLINDER ASSEMBLY (FIGURE 9-17)

5.5 INCH (9/2014 →)

9-48 ©2022 Yale Materials Handling Corporation D861

 03-15 G12784

FREE-LIFT CYLINDER ASSEMBLY

5.5 INCH (9/2014 →)
D861

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
ITEM Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
Cylinder
8607913 8607919 8607925 8607928
Group Number
Free Lift Cylinder 582038556 582038557 582038558 582038559
1 Tube Wldmt- 520668613 520668619 520668625 520668628
Cylinder
2 Cylinder Rod 507462556 507462562 507462567 507462570

D861

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
ITEM Mast B701 B701 B701
Group Number 6756 7061 7442
Cylinder
8607937 8607942 8607948
Group Number
Free Lift Cylinder 582041598 582038560 582044706
1 Tube Wldmt- 520668637 520668642 520668648
Cylinder
2 Cylinder Rod 507462579 507462584 507462590

ITEM PART NO. DESCRIPTION QTY

a. . . . . Free Lift Cylinder ................................................................................................ 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 580077907 Rod Wiper ...................................................................................................... 1
4 582006661 Rod Seal ......................................................................................................... 1
5 518938600 Gland .............................................................................................................. 1
6 502011929 Back-Up Ring ................................................................................................. 1
7 015493500 O-Ring ............................................................................................................ 1
8 504450756 Back-Up Ring ................................................................................................. 1
9 504450754 Rod Seal ......................................................................................................... 1
10 504450757 Wear Ring ...................................................................................................... 1
11 580067209 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 9-49

G12784 03-15

FREE-LIFT CYLINDER ASSEMBLY

5.5 INCH (9/2014 →)

ITEM PART NO. DESCRIPTION QTY

17 505136047 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

9-50 ©2022 Yale Materials Handling Corporation D861

 03-15 G12784

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-51

G15118 03-21

FREE-LIFT CYLINDER ASSEMBLY (FIGURE 9-18)

5.5 INCH — ALTERNATE PART

9-52 ©2022 Yale Materials Handling Corporation D861

 03-21 G15118

FREE-LIFT CYLINDER ASSEMBLY

5.5 INCH – ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY

582111128 Free Lift Cylinder (095/212") ............................................................................... 1
582113266 Free Lift Cylinder (101/224") ............................................................................... 1
582106813 Free Lift Cylinder (107/239") ............................................................................... 1
582113269 Free Lift Cylinder (110/245") ............................................................................... 1
582111129 Free Lift Cylinder (113/251") ............................................................................... 1
582111131 Free Lift Cylinder (115/257") ............................................................................... 1
582111134 Free Lift Cylinder (119/266") ............................................................................... 1
582111135 Free Lift Cylinder (125/278") ............................................................................... 1
582111137 Free Lift Cylinder (131/293") ............................................................................... 1
1 520668613 Tube Wldmt-Cylinder (095/212") .................................................................... 1
1 520668619 Tube Wldmt-Cylinder (101/224") .................................................................... 1
1 520668625 Tube Wldmt-Cylinder (107/239") .................................................................... 1
1 520668628 Tube Wldmt-Cylinder (110/245") .................................................................... 1
1 520668631 Tube Wldmt-Cylinder (113/251") .................................................................... 1
1 520668633 Tube Wldmt-Cylinder (115/257") .................................................................... 1
1 520668637 Tube Wldmt-Cylinder (119/266") .................................................................... 1
1 520668642 Tube Wldmt-Cylinder (125/278") .................................................................... 1
1 520668648 Tube Wldmt-Cylinder (131/293") .................................................................... 1
2 507462556 Cylinder Rod (095/212") ................................................................................. 1
2 507462562 Cylinder Rod (101/224") ................................................................................. 1
2 507462567 Cylinder Rod (107/239") ................................................................................. 1
2 507462570 Cylinder Rod (110/245") ................................................................................. 1
2 507462573 Cylinder Rod (113/251") ................................................................................. 1
2 507462575 Cylinder Rod (115/257") ................................................................................. 1
2 507462579 Cylinder Rod (119/266") ................................................................................. 1
2 507462584 Cylinder Rod (125/278") ................................................................................. 1
2 507462590 Cylinder Rod (131/293") ................................................................................. 1
3 b 518938602 Gland .............................................................................................................. 1
3 c 518938600 Gland .............................................................................................................. 1
3 d 518938605 Gland .............................................................................................................. 1
4 502687901 Sealing Ring ................................................................................................... 1
5 501753904 Screw ............................................................................................................. 1
6 a 580067209 Check Valve ................................................................................................... 1
6 d 504235239 Check Valve ................................................................................................... 1
7 580011167 O-Ring ............................................................................................................ 1
8 504148200 Washer ........................................................................................................... 1
8 504233257 Washer (Optional) .......................................................................................... 1
9 501850904 Snap Ring ....................................................................................................... 1
10 b 582100877 Rod Wiper ...................................................................................................... 1
10 c 580077907 Rod Wiper ...................................................................................................... 1
10 d 582156636 Rod Wiper ...................................................................................................... 1
11 582006661 Rod Seal ......................................................................................................... 1
12 502011929 Back-Up Ring ................................................................................................. 1
13 015493500 O-Ring ............................................................................................................ 1
14 504450757 Wear Ring ...................................................................................................... 1
15 a 582100640 Back-UP Ring ................................................................................................. 1
15 d 504450756 Back-Up Ring ................................................................................................. 1
16 a 582116281 Seal , Rod ....................................................................................................... 1
16 d 504450754 Rod Seal ......................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 9-53

G15118 03-21

FREE-LIFT CYLINDER ASSEMBLY

5.5 INCH – ALTERNATE PART

ITEM PART NO. DESCRIPTION QTY

582100879 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a → 5/2022 c PENDING PER ECN 16122975 ↔ 5/2022
b → PENDING PER ECN 16122975 d 5/2022 →

9-54 ©2022 Yale Materials Handling Corporation D861

 03-21 G15118

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-55

G12786 08-16

ATTACHMENT HOSES (FIGURE 9-19)

5.5 INCH

9-56 ©2022 Yale Materials Handling Corporation D861

 08-16 G12786

ATTACHMENT HOSES
5.5 INCH
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
1 Hose Assy 580059036 580059018 580059009 580059011

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
1 Hose Assy 580059013 580059022 580059037

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 2
2 580017237 Clamp ................................................................................................................. 3
3 580071940 Bracket ................................................................................................................ 1
4 504057704
580024707 Capscrew ............................................................................................................ 4
5 505965599 Clamp ................................................................................................................. 2
6 504068704 Hose Clamp ........................................................................................................ 6
7 580049840 Capscrew ............................................................................................................ 2
8 582041056
580047714 Capscrew ............................................................................................................ 8
9 580072265 Bracket ................................................................................................................ 1
10 937100905 Nut ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table

D861 ©2022 Yale Materials Handling Corporation 9-57

G12787 08-16

ATTACHMENT CABLE (FIGURE 9-20)

5.5 INCH

9-58 ©2022 Yale Materials Handling Corporation D861

 08-16 G12787

ATTACHMENT CABLE
5.5 INCH
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
1 Cable Assy 580071260 580071261 580071262 580071263

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
1 Cable Assy 580071264 580071265 580071266

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Cable Assy .......................................................................................................... 1
1 580039499 Connector ....................................................................................................... 2
1 580039500 Connector (Secondary Lock) .......................................................................... 2
1 580039513 Terminal .......................................................................................................... 10
2 505314200 Spring ................................................................................................................. 2
3 520009800 Grip ..................................................................................................................... 2
4 580071943 Bracket ................................................................................................................ 1
5 582041056
580047714 Capscrew ............................................................................................................ 3
6 501921903 Hose Clamp ........................................................................................................ 2
6 582094962 Clamp , Hose (Alternate Part) ............................................................................. 2
7 580039438 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

D861 ©2022 Yale Materials Handling Corporation 9-59

G13504 08-16

ATTACHMENT CABLE (FIGURE 9-21)

5.5 INCH — ALTERNATE CONFIGURATION

9-60 ©2022 Yale Materials Handling Corporation D861

 08-16 G13504

ATTACHMENT CABLE
5.5 INCH – ALTERNATE CONFIGURATION
B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5385 mm 5690 mm 6071 mm 6223 mm
ITEM 1 2 3 4 (212.0 in.) (224.0 in.) (239.0 in.) (245.0 in.)
Mast B701 B701 B701 B701
Group Number 5385 5690 6071 6223
1 Cable Assy 582056822 582056825 582057103 582057106

B701

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6756 mm 7061 mm 7442 mm
ITEM 1 2 3 4 (266.0 in.) (278.0 in.) (293.0 in.)
Mast B701 B701 B701
Group Number 6756 7061 7442
1 Cable Assy 582057112 582057112 582057117

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Cable Assy .......................................................................................................... 1
2 505314200 Spring ................................................................................................................. 2
3 520009800 Grip ..................................................................................................................... 2
4 580071943 Bracket ................................................................................................................ 1
5 580049231 Capscrew ............................................................................................................ 3
6 501921903 Hose Clamp ........................................................................................................ 2
6 582094962 Clamp , Hose (Alternate Part) ............................................................................. 2
7 580039438 Capscrew ............................................................................................................ 1

FOOTNOTES:
a Refer to Table

D861 ©2022 Yale Materials Handling Corporation 9-61

G13770 08-16

ATTACHMENT HOSES AND CABLE (FIGURE 9-22)

6.9 INCH MAST

9-62 ©2022 Yale Materials Handling Corporation D861

 08-16 G13770

ATTACHMENT HOSES AND CABLE

6.9 INCH MAST
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
5 Cable Assy 580071353 580071354 580071355 580071356 ----
10 Hose Assy 580059052 580059053 580059054 580059056 580059057
11 Hose Assy 580059053 580059054 580059055 580059058 580059060
13 Hose Assy 580072260 580059015 580059016 580072261 580059017
15 Hose Assy 580072263 580059024 580059029 580059030 580059028

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10414 mm 10719 mm
ITEM 1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (410.0 in.) (422.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 8661 9347 10185 10414 10719
5 Cable Assy ---- 580071375 580071388 582003824 580071389
10 Hose Assy 580059059 580059062 580059064 580085043 580059066
11 Hose Assy 580059061 580059063 580059065 582003832 580059067
13 Hose Assy 580072262 580059019 580059020 582003823 580059021
15 Hose Assy 580059031 580059032 580059033 582003831 580059034

ITEM PART NO. DESCRIPTION QTY

1 520009800 Grip ..................................................................................................................... 2
2 505314200 Spring ................................................................................................................. 2
3 582041056
580047714 Capscrew ............................................................................................................ 2
4 580071943 Bracket ................................................................................................................ 1
5 580039513 Terminal .......................................................................................................... 10
5 580039500 Connector (Secondary Lock) .......................................................................... 2
5 580039499 Connector ....................................................................................................... 2
5 a. . . . . Cable Assy .......................................................................................................... 1
6 312850032 Strap Clamp ........................................................................................................ 3
7 501921903 Hose Clamp ........................................................................................................ 1
8 580039438 Capscrew ............................................................................................................ 1
9 580012670 Clamp ................................................................................................................. 2
10 a. . . . . Hose Assy ........................................................................................................... 1
11 a. . . . . Hose Assy ........................................................................................................... 1
12 580039409 Fitting .................................................................................................................. 2
13 a. . . . . Hose Assy ........................................................................................................... 1
14 937100905 Nut ...................................................................................................................... 2
15 a. . . . . Hose Assy ........................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 9-63

G13770 08-16

ATTACHMENT HOSES AND CABLE

6.9 INCH MAST

ITEM PART NO. DESCRIPTION QTY

16 505965586 Clamp ................................................................................................................. 4
17 504068704 Hose Clamp ........................................................................................................ 6
18 580038355 Capscrew ............................................................................................................ 2
19 580043600 Bracket ................................................................................................................ 2
20 580017237 Clamp ................................................................................................................. 1
21 580039394 Fitting .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

9-64 ©2022 Yale Materials Handling Corporation D861

 08-16 G13770

NOTES

D861 ©2022 Yale Materials Handling Corporation 9-65

G13773 08-16

ATTACHMENT HOSES AND CABLE (FIGURE 9-23)

6.9 INCH — ALTERNATE CONFIGURATION

9-66 ©2022 Yale Materials Handling Corporation D861

 08-16 G13773

ATTACHMENT HOSES AND CABLE

6.9 INCH – ALTERNATE CONFIGURATION
D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 6909 mm 7290 mm 7671 mm 8128 mm 8433 mm
ITEM 1 2 3 4 (272.0 in.) (287.0 in.) (302.0 in.) (320.0 in.) (332.0 in.)
Mast D570 D570 D570 D570 D570
Group Number 6909 7290 7671 8128 8433
5 Cable Assy 582057109 582057115 582057118 582057119 582057123
10 Hose Assy 580059052 580059053 580059054 580059056 580059057
11 Hose Assy 580059053 580059054 580059055 580059058 580059060
13 Hose Assy 580072260 580059015 580059016 580072261 580059017
15 Hose Assy 582044454 582044455 582049751 582044547 580087825

D570

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 8661 mm 9347 mm 10185 mm 10719 mm
ITEM 1 2 3 4 (341.0 in.) (368.0 in.) (401.0 in.) (422.0 in.)
Mast D570 D570 D570 D570
Group Number 8661 9347 10185 10719
5 Cable Assy 582057124 582057126 582057133 582057136
10 Hose Assy 580059059 580059062 580059064 580059066
11 Hose Assy 580059061 580059063 580059065 580059067
13 Hose Assy 580072262 580059019 580059020 580059021
15 Hose Assy 580059028 582044457 582044460 582044462

ITEM PART NO. DESCRIPTION QTY

1 520009800 Grip ..................................................................................................................... 2
2 505314200 Spring ................................................................................................................. 2
3 582041056
580047714 Capscrew ............................................................................................................ 2
4 580071943 Bracket ................................................................................................................ 1
5 a. . . . . Cable Assy .......................................................................................................... 1
6 312850032 Strap Clamp ........................................................................................................ 3
7 501921903 Hose Clamp ........................................................................................................ 1
8 580039438 Capscrew ............................................................................................................ 1
9 580012670 Clamp ................................................................................................................. 2
10 a. . . . . Hose Assy ........................................................................................................... 1
11 a. . . . . Hose Assy ........................................................................................................... 1
12 580039409 Fitting .................................................................................................................. 2
13 a. . . . . Hose Assy ........................................................................................................... 1
14 937100905 Nut ...................................................................................................................... 2
15 a. . . . . Hose Assy ........................................................................................................... 2
16 505965586 Clamp ................................................................................................................. 4
17 504068704 Hose Clamp ........................................................................................................ 6
18 580038355 Capscrew ............................................................................................................ 2

D861 ©2022 Yale Materials Handling Corporation 9-67

G13773 08-16

ATTACHMENT HOSES AND CABLE

6.9 INCH – ALTERNATE CONFIGURATION

ITEM PART NO. DESCRIPTION QTY

19 580043600 Bracket ................................................................................................................ 2
20 580017237 Clamp ................................................................................................................. 1
21 580039394 Fitting .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

9-68 ©2022 Yale Materials Handling Corporation D861

 SECTION 10

10 FIELD SERVICE KITS

 CONTENTS

SECTION 10
FIELD SERVICE KITS

DESCRIPTION PAGE

MDU SHIELD KIT ............................................................................................................................................ 10-2

TELEMETRY KITS .......................................................................................................................................... 10-2

D861 ©2022 Yale Materials Handling Corporation 10-1

FIELD SERVICE KITS

TELEMETRY KITS

DESCRIPTION PART NUMBER

Kit-Telemetry (FM1 W/GSM) 550131556
Kit-Telemetry (FM1 W/WIFI) 550131557
Kit-Telemetry (FM1 W/CDMA) 550172372
Kit-Telemetry (Yale Checklist) 550131561
Kit-Telemetry (Interlock) 550131559
Telemetry Kit (ISO-Prox Card Reader) 550073824
Telemetry Kit (HID Standard Prox Card Reader) 550073825
Telemetry Kit (IClass/MIFARE Prox Card Reader) 550073826
Kit-Telemetry (VAM CDMA) 550233460
Kit-Telemetry (VAM GSM/WIFI) 550233461
Kit-Telemetry (ISO-Prox Card Reader) (SS) 550233463
Kit-Telemetry (IClass/MIFARE Prox Card Reader) (SS) 550233465
Kit-Telemetry (ISO-Prox Card Reader) (AFT) 550233466
Kit-Telemetry (HID Standard Prox Card Reader) (AFT) 550233467
Kit-Telemetry (IClass/MIFARE Prox Card Reader) (AFT) 550233468
Kit-Telemetry (Yale Checklist) 550233470
Kit-Telemetry (HID Standard Prox Card Reader) (SS) 550233464

MDU SHIELD KIT

DESCRIPTION PART NUMBER

Kit -MDU Shield 550176459

10-2 ©2022 Yale Materials Handling Corporation D861

 SECTION 11

11 OPTIONS
 CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

AUDIBLE ALARM ............................................................................................................................................ 11-13

BATTERY ROLLER
18.75 AND 21.10 INCH BATTERY COMPARTMENTS .............................................................................. 11-12
BATTERY STAND AND PULLER .................................................................................................................... 11-10
CASTER WHEEL BUMPERS ......................................................................................................................... 11-14
FAN ASSEMBLY AND ATTACHING PARTS ................................................................................................... 11-20
FORK CAMERA ASSEMBLY
SHEET 1 OF 2 ............................................................................................................................................ 11-24
SHEET 2 OF 2 ............................................................................................................................................ 11-28
FORK CAMERA OPTION MODULE ASSEMBLY ........................................................................................... 11-23
HEADLIGHTS .................................................................................................................................................. 11-16
HEIGHT SENSOR ASSEMBLY ....................................................................................................................... 11-4
HEIGHT SENSOR MOUNTING ...................................................................................................................... 11-2
IMPACT SENSOR ........................................................................................................................................... 11-30
LASER ASSEMBLY ......................................................................................................................................... 11-22
LEXAN GUARD ............................................................................................................................................... 11-34
OPERATOR COMPARTMENT LIGHT ............................................................................................................ 11-8
RF HOLSTER AND 12V RECEPTACLE ......................................................................................................... 11-6
RF TERMINAL BRACKET ............................................................................................................................... 11-5
RF TERMINAL CONNECTION ASSEMBLY ................................................................................................... 11-32
STROBE LIGHT/ WORKLIGHT ...................................................................................................................... 11-18
TELEMETRY DISPLAY ASSEMBLY ............................................................................................................... 11-52
TELEMETRY OPTIONS
BUZZER ASSEMBLY .................................................................................................................................. 11-42
CARD READER .......................................................................................................................................... 11-48
FORE-AFT .................................................................................................................................................. 11-40
INTERLOCK ................................................................................................................................................ 11-46
SIDE-STANCE ............................................................................................................................................ 11-38
VAM - CDMA AND GSM/WIFI ..................................................................................................................... 11-44
YALE DISPLAY ........................................................................................................................................... 11-50
TILT SENSOR ................................................................................................................................................. 11-15
WIRE MESH ROOF PROTECTION INSTALLATION ...................................................................................... 11-36

D861 ©2022 Yale Materials Handling Corporation 11-1

G12623 04-13

HEIGHT SENSOR MOUNTING (FIGURE 11-1)

ITEM PART NO. DESCRIPTION QTY

1 580060866 Sensor Assembly (FG12624 [Page 11-4]).......................................................... 1
2 580086202 Plate .................................................................................................................... 2
3 580086205 Plate .................................................................................................................... 2
4 580063729 Timing Belt (95/212 5.5" Heavy) ......................................................................... 1
4 580071236 Timing Belt (Bulk Length) (2.180 M) ............................................................... 1
4 580063730 Timing Belt (101/224 5.5" Heavy) ....................................................................... 1
4 580071236 Timing Belt (Bulk Length) (2.335 M) ............................................................... 1
4 580063726 Timing Belt (107/242 5.5" Standard) ................................................................... 1
4 580071236 Timing Belt (Bulk Length) (2.135 M) ............................................................... 1
4 580063732 Timing Belt (110/245 5.5" Heavy) ....................................................................... 1
4 580071236 Timing Belt (Bulk Length) (2.570 M) ............................................................... 1
4 580063733 Timing Belt (119/266 5.5" Heavy, 119/272 6.9") .................................................. 1
4 580071236 Timing Belt (Bulk Length) (2.790 M) ............................................................... 1
4 580063734 Timing Belt (125/278 5.5" Heavy, 125/287 6.9") ................................................. 1
4 580071236 Timing Belt (Bulk Length) (2.945 M) ............................................................... 1
4 580063735 Timing Belt (131/293 5.5" Heavy, 131/302 6.9") ................................................. 1
4 580071236 Timing Belt (Bulk Length) (3.100 M) ............................................................... 1
4 580063736 Timing Belt (138/320 6.9') ................................................................................... 1
4 580071236 Timing Belt (Bulk Length) (3.275 M) ............................................................... 1
4 580063737 Timing Belt (143/332 6.9") .................................................................................. 1
4 580071236 Timing Belt (Bulk Length) (3.400 M) ............................................................... 1

11-2 ©2022 Yale Materials Handling Corporation D861

 04-13 G12623

ITEM PART NO. DESCRIPTION QTY

4 580063738 Timing Belt (146/341 6.9") .................................................................................. 1
4 580071236 Timing Belt (Bulk Length) (3.480 M) ............................................................... 1
4 580063739 Timing Belt (157/368 6.9") .................................................................................. 1
4 580071236 Timing Belt (Bulk Length) (3.760 M) ............................................................... 1
4 580063740 Timing Belt (170/401 6.9") .................................................................................. 1
4 580071236 Timing Belt (Bulk Length) (4.090 M) ............................................................... 1
4 580063741 Timing Belt (179/422 6.9") .................................................................................. 1
4 580071236 Timing Belt (Bulk Length) (4.320 M) ............................................................... 1
4 580063742 Timing Belt (186/440 6.9") .................................................................................. 1
4 580071236 Timing Belt (Bulk Length) (4.500 M) ............................................................... 1
5 580061792 Capscrew ............................................................................................................ 8
6 312850032 Strap Clamp ........................................................................................................ 2
7 580063524 Cable (95") .......................................................................................................... 1
7 580063525 Cable (101") ........................................................................................................ 1
7 580063526 Cable (107") ........................................................................................................ 1
7 580063527 Cable (110") ........................................................................................................ 1
7 580063529 Cable (119") ........................................................................................................ 1
7 580063530 Cable (125") ........................................................................................................ 1
7 580063531 Cable (131") ........................................................................................................ 1
7 580063532 Cable (138") ........................................................................................................ 1
7 580063533 Cable (143") ........................................................................................................ 1
7 580063534 Cable (146") ........................................................................................................ 1
7 580063535 Cable (157") ........................................................................................................ 1
7 580063536 Cable (170") ........................................................................................................ 1
7 580063537 Cable (179") ........................................................................................................ 1
7 580063539 Cable (186") ........................................................................................................ 1
8 580086206 Bracket (95/212) ................................................................................................. 1
8 580086207 Bracket (101/224 and Greater) ........................................................................... 1
9 932200907 Capscrew ............................................................................................................ 2
10 940600907 Washer ............................................................................................................... 2
a 903828303 Clamp ................................................................................................................. 2

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-3

G12624 04-13

HEIGHT SENSOR ASSEMBLY (FIGURE 11-2)

ITEM PART NO. DESCRIPTION QTY

580060866 Sensor Assembly ................................................................................................ 1
1 580053021 Plate ............................................................................................................... 1
2 580061316 Pulley .............................................................................................................. 1
3 580053019 Pulley .............................................................................................................. 1
4 580062992 Encoder .......................................................................................................... 1
4 582162379 Encoder (Alternate Part) ................................................................................. 1
5 580063009 Pin .................................................................................................................. 1
6 580011845 Bracket ........................................................................................................... 1
7 580061385 Bearing ........................................................................................................... 4
8 937100905 Nut .................................................................................................................. 1
9 580063008 Spacer ............................................................................................................ 1
10 580011895 Grommet ........................................................................................................ 1
11 449001272 Capscrew ....................................................................................................... 1
12 504152200 Snap Ring ....................................................................................................... 2
13 580072820 Setscrew ......................................................................................................... 2
14 580072821 Snap Ring ....................................................................................................... 1
15 580026812 Clip ................................................................................................................. 1
16 501904909 Rivet ............................................................................................................... 1

11-4 ©2022 Yale Materials Handling Corporation D861

 04-13 G12625

RF TERMINAL BRACKET (FIGURE 11-3)

ITEM PART NO. DESCRIPTION QTY

1 580066625 Mount .................................................................................................................. 1
2 580073555 Capscrew ............................................................................................................ 2
3 014936600 Nut ...................................................................................................................... 2
4 580058839 Arm ..................................................................................................................... 1
5 580058841 Bracket ................................................................................................................ 1
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])..................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-5

G12627 04-13

RF HOLSTER AND 12V RECEPTACLE (FIGURE 11-4)

11-6 ©2022 Yale Materials Handling Corporation D861

 04-13 G12627

RF HOLSTER AND 12V RECEPTACLE

ITEM PART NO. DESCRIPTION QTY
1 580058842 Bracket ................................................................................................................ 1
2 580058843 Plate .................................................................................................................... 1
3 449022019 Lockwasher ......................................................................................................... 2
4 518791646 Capscrew ............................................................................................................ 2
5 580058844 Receptacle , 12V (12V) ....................................................................................... 1
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])..................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-7

G12628 04-13

OPERATOR COMPARTMENT LIGHT (FIGURE 11-5)

ITEM PART NO. DESCRIPTION QTY

1 449007016 Screw .................................................................................................................. 1
2 582088895
449022018 Washer ............................................................................................................... 1
3 580073554 Bracket Wldmt .................................................................................................... 1
4 937100903 Nut ...................................................................................................................... 2
5 449022019 Lockwasher ......................................................................................................... 2
6 580055304 Bracket Wldmt .................................................................................................... 1
7 580083356 Dome Light Assembly ......................................................................................... 1
8 580083355 Dome Light ..................................................................................................... 1
9 952408904 Sleeve ............................................................................................................ 2
10 952405901 Terminal .......................................................................................................... 2
11 580073553 Tube Connector .................................................................................................. 1
a 580056077 Switch (Operator Light) ....................................................................................... 1
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])..................................... 1

FOOTNOTES:
a Not Illustrated

11-8 ©2022 Yale Materials Handling Corporation D861

 04-13 G12628

NOTES

D861 ©2022 Yale Materials Handling Corporation 11-9

G12629 04-13

BATTERY STAND AND PULLER (FIGURE 11-6)

11-10 ©2022 Yale Materials Handling Corporation D861

 04-13 G12629

BATTERY STAND AND PULLER

ITEM PART NO. DESCRIPTION QTY
1 504574224 Battery Tray Assembly ........................................................................................ 1
2 504575270
582028837 Roller .............................................................................................................. 6
3 203161000 Capscrew ....................................................................................................... 4
4 014971600 Nut .................................................................................................................. 4
5 520082832 Bracket Assembly ............................................................................................... 1
6 015026400 Lockwasher .................................................................................................... 2
7 014936900 Nut .................................................................................................................. 2
8 520086607 Winch ............................................................................................................. 1
9 520086608 Rope ............................................................................................................... 1
10 520086609 Label (Battery Puller) ...................................................................................... 1
11 059711500 Capscrew ....................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 11-11

G14238 05-18

BATTERY ROLLER (FIGURE 11-7)

18.75 AND 21.10 INCH BATTERY COMPARTMENTS

ITEM PART NO. DESCRIPTION QTY

1 580027133 Battery Tray ........................................................................................................ 1
2 014971600 Nut ...................................................................................................................... 4
3 203161000 Capscrew ............................................................................................................ 4
4 504109202
582025167 Roller .................................................................................................................. 6

11-12 ©2022 Yale Materials Handling Corporation D861

 04-13 G12630

AUDIBLE ALARM (FIGURE 11-8)

ITEM PART NO. DESCRIPTION QTY

1 580047644 Back-Up Alarm .................................................................................................... 1
2 580039438 Capscrew ............................................................................................................ 2
3 580066855 Insert ................................................................................................................... 2
4 580017101 Washer ............................................................................................................... 2
a 580030876 Clip (Conduit) ...................................................................................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-13

G12631 04-13

CASTER WHEEL BUMPERS (FIGURE 11-9)

ITEM PART NO. DESCRIPTION QTY

1 582005412 Bumper ............................................................................................................... 1
2 582005414 Capscrew ............................................................................................................ 1
3 449021019 Washer ............................................................................................................... 3
4 449015107 Locknut ............................................................................................................... 3
5 582005413 Capscrew ............................................................................................................ 2

11-14 ©2022 Yale Materials Handling Corporation D861

 04-13 G12632

TILT SENSOR (FIGURE 11-10)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Locknut ............................................................................................................... 2
2 580073132 Sensor (Tilt) ........................................................................................................ 1
3 580059715 Bracket With Sideshift ......................................................................................... 1
3 580082867 Bracket Without Sideshift .................................................................................... 1
4 582041056
580047714 Capscrew ............................................................................................................ 2
5 449007045 Screw .................................................................................................................. 2

D861 ©2022 Yale Materials Handling Corporation 11-15

G12633 04-13

HEADLIGHTS (FIGURE 11-11)

11-16 ©2022 Yale Materials Handling Corporation D861

 04-13 G12633

HEADLIGHTS
ITEM PART NO. DESCRIPTION QTY
1 580087238 Guard (RH) ......................................................................................................... 1
2 580087237 Guard (LH) .......................................................................................................... 1
3 932731908 Capscrew ............................................................................................................ 2
4 449021010 Washer ............................................................................................................... 2
5 582088903
449022017 Lockwasher ......................................................................................................... 2
6 449015029 Nut ...................................................................................................................... 2
7 580053962 Work Light (RH) .................................................................................................. 1
7 580053963 Work Light (LH) ................................................................................................... 1
7 580061164 Bezel (With Screws) ....................................................................................... 1
7 580054920 Bulb ................................................................................................................ 1
8 580008262 Clamp ................................................................................................................. 2
9 580055118 Wire Harness (Headlights) (FG12634 [Page 2-36])........................................... 1
10 580029910 Screw .................................................................................................................. 3
11 580073505 Clamp ................................................................................................................. 3
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])..................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-17

G12635 04-13

STROBE LIGHT/ WORKLIGHT (FIGURE 11-12)

11-18 ©2022 Yale Materials Handling Corporation D861

 04-13 G12635

STROBE LIGHT/ WORKLIGHT

KEY:
A: Worklight
B: Strobe/Worklight
QTY
ITEM PART NO. DESCRIPTION A B
1 580059370 Clip ............................................................................................................. 1 1
2 580054746 Bracket ....................................................................................................... 1 1
3 501729904 Capscrew ................................................................................................... 2 2
4 580054769 Work Light .................................................................................................. 1 1
5 580054747 Bracket ....................................................................................................... 1 1
6 580084834 Strobe Light ................................................................................................ .. 1
6 580078920 Strobe Light (Amber LED) ..................................................................... .. 1
6 952405901 Terminal ................................................................................................. .. 2
6 952408904 Sleeve .................................................................................................... .. 2
7 504232297 Guard (Strobe Light) .................................................................................. .. 1
7 582019132 Shield ......................................................................................................... .. 1
8 580054748 Bracket ....................................................................................................... 1 1
9 582088893
449022016 Lockwasher ................................................................................................ 2 2
10 501739903 Capscrew ................................................................................................... .. 2
11 016103200 Washer ....................................................................................................... .. 2
12 449022019 Lockwasher ................................................................................................ .. 2
13 937100903 Nut .............................................................................................................. .. 2
a 580085375 Relay (Mini) ................................................................................................ .. 1
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])............................. 1 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-19

G12636 04-13

FAN ASSEMBLY AND ATTACHING PARTS (FIGURE 11-13)

11-20 ©2022 Yale Materials Handling Corporation D861

 04-13 G12636

FAN ASSEMBLY AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY
580056382 Fan Assembly ..................................................................................................... 1
1 580054745 Bracket ........................................................................................................... 1
2 580054754 Housing .......................................................................................................... 1
3 580083799 Fan Assembly ................................................................................................. 1
3 580083798 Fan ............................................................................................................. 1
3 500383917 Terminal ...................................................................................................... 1
3 580039513 Terminal ...................................................................................................... 1
4 580056075 Switch ............................................................................................................. 1
5 580055025 Wire Harness (Fan Switch) ............................................................................ 1
5 500383917 Terminal ...................................................................................................... 1
5 580039513 Terminal ...................................................................................................... 1
6 504232219 Grommet ........................................................................................................ 1
7 720098901 Tube ............................................................................................................... AR
8 580019245 Connector (2 Socket) ..................................................................................... 1
9 580019246 Connector (Secondary Lock) .......................................................................... 1
10 580054750 Louver ............................................................................................................ 1
11 940004903 Washer ........................................................................................................... 9
12 580001206 Screw ............................................................................................................. 1
13 449022019 Lockwasher .................................................................................................... 4
14 580054600 Screw ............................................................................................................. 4
15 937100903 Nut .................................................................................................................. 4
16 580066626 Spacer ............................................................................................................ 4
17 580083797 Guard ............................................................................................................. 1
18 582088893
449022016 Lockwasher ......................................................................................................... 2
19 580086019 Nut ...................................................................................................................... 2
20 932729908 Capscrew ............................................................................................................ 2
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])..................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-21

G12637 04-13

LASER ASSEMBLY (FIGURE 11-14)

ITEM PART NO. DESCRIPTION QTY

1 582019521
582055484 Laser Assy (Red) ................................................................................................ 1
1 582055501 Laser Assy (Green) (Alternate Part) ................................................................... 1

11-22 ©2022 Yale Materials Handling Corporation D861

 04-13 G12638

FORK CAMERA OPTION MODULE ASSEMBLY (FIGURE 11-15)

ITEM PART NO. DESCRIPTION QTY

1 580069750 Bracket ................................................................................................................ 1
2 580026812 Clip (For Tilt Sensor) ........................................................................................... 1
3 580026812 Clip (For Video) ................................................................................................... 1
4 580026812 Clip (For Laser) ................................................................................................... 1
5 501904909 Rivet .................................................................................................................... 3
6 940600905 Washer ............................................................................................................... 2
7 449015012 Nut ...................................................................................................................... 2
8 582041056
580047714 Capscrew ............................................................................................................ 2
9 580027573 Nut ...................................................................................................................... 2
10 580094115 Module ................................................................................................................ 1
11 449007024 Screw .................................................................................................................. 2

D861 ©2022 Yale Materials Handling Corporation 11-23

G12639 04-13

FORK CAMERA ASSEMBLY (FIGURE 11-16)

SHEET 1 OF 2

11-24 ©2022 Yale Materials Handling Corporation D861

 04-13 G12639

FORK CAMERA ASSEMBLY

SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 582000234 Kit (Monitor/Camera System, Standard) ............................................................. 1
1 582000235 Kit (Monitor/Camera System, Freezer Option) ................................................... 1
1 582003801 Monitor (Standard) ......................................................................................... 1
1 582003810 Monitor (Freezer Option) ................................................................................ 1
1 582003807 Mount ............................................................................................................. 1
1 580083709 Visor With Fastener (Standard Only) ............................................................. 1
1 580095340 Camera ........................................................................................................... 1
1 580083703 Kit-Fastener .................................................................................................... 1
1 582003806 Converter ........................................................................................................ 1
1 580096537 Converter ........................................................................................................ 1
1 582003648 Wire Harness (Standard) ................................................................................ 1
1 580095348 Wire Harness (Freezer Option) ...................................................................... 1
2 582000233 Guard .................................................................................................................. 1
3 449022019 Lockwasher ......................................................................................................... 4
4 518791646 Capscrew ............................................................................................................ 4
5 580060021 Nut ...................................................................................................................... 2
6 277146000 Capscrew ............................................................................................................ 2
7 580074532 Bracket ................................................................................................................ 1
8 580044859 Insert ................................................................................................................... 2
9 582088895
449022018 Washer ............................................................................................................... 2
10 449001170 Capscrew ............................................................................................................ 2
11 580069389
582056822 Cable Assy (95/212) ........................................................................................... 1
11 580071050
582056825 Cable Assy (101/224) ......................................................................................... 1
11 580069390
582057103 Cable Assy (107/239) ......................................................................................... 1
11 580069391
582057106 Cable Assy (110/245) ......................................................................................... 1
11 580069392
582057112 Cable Assy (119/266) ......................................................................................... 1
11 580069393
582057114 Cable Assy (125/278) ......................................................................................... 1
11 580069394
582057117 Cable Assy (131/293) ......................................................................................... 1
11 580069395
582057109 Cable Assy (119/272) ......................................................................................... 1
11 580069396
582057115 Cable Assy (125/287) ......................................................................................... 1
11 580069397
582057118 Cable Assy (131/302) ......................................................................................... 1
11 580069398
582057119 Cable Assy (138/320) ......................................................................................... 1
11 580069399
582057123 Cable Assy (143/332) ......................................................................................... 1
11 580069400
582057124 Cable Assy (146/341) ......................................................................................... 1
11 580069401
582057126 Cable Assy (157/368) ......................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 11-25

G12639 04-13

FORK CAMERA ASSEMBLY

SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

11 580069402
582057133 Cable Assy (170/401) ......................................................................................... 1
11 580069403
582057136 Cable Assy (179/422) ......................................................................................... 1
11 580069404 Cable (198/440) .................................................................................................. 1
12 582005823 Wire Harness (Single Reach With Video) ........................................................... 1
12 582044948 Wire Harness (Single Reach With Video) (Alternate Part) (FG13766 [Page 2-
84])....................................................................................................................... 1
12 582005824 Wire Harness (Double Reach With Video) ......................................................... 1
12 582044949 Wire Harness (Double Reach With Video) (Alternate Part) (FG13766 [Page 2-
84])....................................................................................................................... 1
13 580073505 Clamp ................................................................................................................. 3
14 582042302
580049011 Capscrew ............................................................................................................ 3

11-26 ©2022 Yale Materials Handling Corporation D861

 04-13 G12639

NOTES

D861 ©2022 Yale Materials Handling Corporation 11-27

G12640 04-13

FORK CAMERA ASSEMBLY (FIGURE 11-17)

SHEET 2 OF 2

11-28 ©2022 Yale Materials Handling Corporation D861

 04-13 G12640

FORK CAMERA ASSEMBLY

SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 580068201 Bracket ................................................................................................................ 1
2 580061792 Capscrew ............................................................................................................ 4
3 580003615 Nut ...................................................................................................................... 4
4 580002891 Hose Guard ........................................................................................................ 1
5 504237286 Clamp ................................................................................................................. 3
6 516905800 Clamp ................................................................................................................. 2

D861 ©2022 Yale Materials Handling Corporation 11-29

G12641 04-13

IMPACT SENSOR (FIGURE 11-18)

ITEM PART NO. DESCRIPTION QTY

1 580069458 Sensor ................................................................................................................ 1
2 580032377 Capscrew ............................................................................................................ 2
3 940600908 Washer ............................................................................................................... 2
4 580070746 Wire Harness (Impact Sensor) ........................................................................... 1

11-30 ©2022 Yale Materials Handling Corporation D861

 04-13 G12641

NOTES

D861 ©2022 Yale Materials Handling Corporation 11-31

G12626 07-13

RF TERMINAL CONNECTION ASSEMBLY (FIGURE 11-19)

11-32 ©2022 Yale Materials Handling Corporation D861

 07-13 G12626

RF TERMINAL CONNECTION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
580059590 Connector (RF Terminal Connection Assembly) ................................................. 1
1 580059591 Wire Harness (RF Terminal) ........................................................................... 1
1 518797629 E-Ring ........................................................................................................ 2
1 952405901 Terminal ...................................................................................................... 2
1 952408904 Sleeve ........................................................................................................ 2
2 580032058 Grommet ........................................................................................................ 2
3 517408303 Terminal Block ................................................................................................ 1
4 940400905 Washer ........................................................................................................... 2
5 931109904 Screw ............................................................................................................. 2
6 580059593 Cover .............................................................................................................. 1
7 580059783 Jumper (RF Terminal, Ground) ....................................................................... 1
7 518797629 E-Ring ........................................................................................................ 1
7 505975593 E-Ring ........................................................................................................ 1
a 015035900 Lockwasher .................................................................................................... 1
a 580085531 Screw ............................................................................................................. 1
a 580057535 Wire Harness (Lights Options) (FG12622 [Page 2-34])..................................... 1

FOOTNOTES:
a Not Illustrated

D861 ©2022 Yale Materials Handling Corporation 11-33

G13091 09-13

LEXAN GUARD (FIGURE 11-20)

11-34 ©2022 Yale Materials Handling Corporation D861

 09-13 G13091

LEXAN GUARD
ITEM PART NO. DESCRIPTION QTY
1 580068601 Guard (94"-95") ................................................................................................... 1
1 580068608 Guard (91"-92") ................................................................................................... 1
1 580068608 Guard (91"-92") ................................................................................................... 1
2 580067343 Flange ................................................................................................................. 1
3 580030972 Capscrew ............................................................................................................ 2
4 582034518 Shield .................................................................................................................. 1
5 062128500 Capscrew ............................................................................................................ 6
6 016103500 Washer ............................................................................................................... 12
7 580027603 Grommet ............................................................................................................. 6
8 580001859 Locknut ............................................................................................................... 6
9 582088893
449022016 Lockwasher ......................................................................................................... 6
10 580032377 Capscrew ............................................................................................................ 6
11 582034520 Plate (Lexan Guard, RH) .................................................................................... 1
12 582034519 Plate (Lexan Guard, LH) ..................................................................................... 1
13 582088907
449021001 Washer ............................................................................................................... 6

D861 ©2022 Yale Materials Handling Corporation 11-35

G13094 09-13

WIRE MESH ROOF PROTECTION INSTALLATION (FIGURE 11-21)

ITEM PART NO. DESCRIPTION QTY

1 449015135 Nut ...................................................................................................................... 5
2 520042832 Washer ............................................................................................................... 5
3 582035941 Plate (Clamp) ...................................................................................................... 5
4 582035942 Plate (Hat Channel) ............................................................................................ 5
5 582051118 Bolt (J-Type) ....................................................................................................... 5
6 582060278 Shield (Wire Mesh) (16.5" Battery Compartment) .............................................. 1
6 582110217 Shield (Wire Mesh) (18.5" Battery Compartment) .............................................. 1
6 582107559 Shield (Wire Mesh) (21.5" Battery Compartment) .............................................. 1

11-36 ©2022 Yale Materials Handling Corporation D861

 09-13 G13094

NOTES

D861 ©2022 Yale Materials Handling Corporation 11-37

P31941 09-15

TELEMETRY OPTIONS (FIGURE 11-22)

SIDE-STANCE

11-38 ©2022 Yale Materials Handling Corporation D861

 09-15 P31941

TELEMETRY OPTIONS
SIDE-STANCE

ITEM PART NO. DESCRIPTION QTY

1 582020760 Bracket , Telemetry Mount .................................................................................. 1
2 582020730 Control Module (FM1 Cell 3G Extended Voltage) ............................................... 1
2 582020701
582020715 Control Module (FM1 WiFi Extended Voltage) ................................................... 1
2 582020738
582094094 Control Module (FM1 - Sprint 4G Extended Voltage) ......................................... 1
2 582049935 Cap ................................................................................................................. 1
3 449004070 Screw .................................................................................................................. 4
4 932200907 Capscrew ............................................................................................................ 4
5 580004321
580047919 Nut ...................................................................................................................... 4
6 582049397 Bracket (Antenna Mount) .................................................................................... 1
7 582049391 Wire Harness (Power) (FP31939 [Page 2-78], FG14950 [Page 2-79])............. 1
8 582049392 Wire Harness (Interlock) (FP31940 [Page 2-81])............................................... 1
8 582112333 Wire Harness (Interlock) (Alternate Part) (FG14951 [Page 2-82])..................... 1
9 582020792 Antenna (GSM) ................................................................................................... 1
9 582020793 Antenna (WiFi) .................................................................................................... 1
9 582020794 Antenna (Dual GSM/GPS) (Alternate Part) ........................................................ 1
10 580022947 Cushion , Lift Cylinder ......................................................................................... 1
11 582030754 Retainer , Cable Tie ............................................................................................ 4
12 312850028 Strap ................................................................................................................... 3
13 312850048 Strap ................................................................................................................... 7
14 582025995 Label (ID Card Reader) ...................................................................................... 1
15 582049395 Bracket , Buzzer Mount ...................................................................................... 1
16 582049394 Bracket , Telemetry Card Reader ....................................................................... 1
17 582020782 Card-ID Reader (ISO-Prox) ................................................................................ 1
17 582020783 Card-ID Reader (HID Standard Prox) ................................................................. 1
17 582020784 Card-ID Reader (IClass/MIFARE Prox) .............................................................. 1
18 582019584 Capscrew ............................................................................................................ 2
19 940004903 Washer ............................................................................................................... 2
20 449015012 Nut ...................................................................................................................... 2
21 582042302
580049011 Capscrew ............................................................................................................ 2
22 449015135 Nut ...................................................................................................................... 2
23 580093223 Buzzer Assembly (FP31943 [Page 11-42])........................................................ 1
24 582037577 Washer ............................................................................................................... 2
25 582019632 Screw .................................................................................................................. 2
26 582049396 Bracket , Telemetry Display ................................................................................ 1
27 582049398 Bracket , Telemetry Display ................................................................................ 1
28 449001014 Screw .................................................................................................................. 2
29 580027573 Nut ...................................................................................................................... 4
30 582020706 Display (FM2) ..................................................................................................... 1
30 582110205 Display Assembly (Alternate Part) (FG15707 [Page 11-52]).............................. 1
31 449001028 Capscrew ............................................................................................................ 2
32 582049389 Wire Harness (Upper Display) (FP31937 [Page 2-70])...................................... 1
32 582112335 Wire Harness (Upper Display) (Alternate Part) (FG14953 [Page 2-72])............ 1
33 582049390 Wire Harness (Lower Display) (FP31938 [Page 2-74])...................................... 1
33 582112925 Wire Harness (Lower Display) (Alternate Part) (FG14952 [Page 2-76])............ 1

D861 ©2022 Yale Materials Handling Corporation 11-39

P31942 09-15

TELEMETRY OPTIONS (FIGURE 11-23)

FORE-AFT

11-40 ©2022 Yale Materials Handling Corporation D861

 09-15 P31942

TELEMETRY OPTIONS
FORE-AFT

ITEM PART NO. DESCRIPTION QTY

1 582020760 Bracket , Telemetry Mount .................................................................................. 1
2 582020730 Control Module (FM1 Cell 3G Extended Voltage) ............................................... 1
2 582020701
582020715 Control Module (FM1 WiFi Extended Voltage) ................................................... 1
2 582020738
582094094 Control Module (FM1 - Sprint 4G Extended Voltage) ......................................... 1
3 449004070 Screw .................................................................................................................. 4
4 932200907 Capscrew ............................................................................................................ 4
5 580004321
580047919 Nut ...................................................................................................................... 4
6 582049397 Bracket (Antenna Mount) .................................................................................... 1
7 582049391 Wire Harness (Power) (FP31939 [Page 2-78], FG14950 [Page 2-79])............. 1
8 582049392 Wire Harness (Interlock) (FP31940 [Page 2-81])............................................... 1
8 582112333 Wire Harness (Interlock) (Alternate Part) (FG14951 [Page 2-82])..................... 1
9 582020792 Antenna (GSM) ................................................................................................... 1
9 582020793 Antenna (WiFi) .................................................................................................... 1
9 582020794 Antenna (Dual GSM/GPS) (Alternate Part) ........................................................ 1
10 580022947 Cushion , Lift Cylinder ......................................................................................... 1
11 582030754 Retainer , Cable Tie ............................................................................................ 4
12 312850028 Strap ................................................................................................................... 3
13 312850048 Strap ................................................................................................................... 7
14 582025995 Label (ID Card Reader) ...................................................................................... 1
15 582049395 Bracket , Buzzer Mount ...................................................................................... 1
16 582049399 Bracket , Telemetry Card Reader ....................................................................... 1
17 582020782 Card-ID Reader (ISO-Prox) ................................................................................ 1
17 582020783 Card-ID Reader (HID Standard Prox) ................................................................. 1
17 582020784 Card-ID Reader (IClass/MIFARE Prox) .............................................................. 1
18 582019584 Capscrew ............................................................................................................ 2
19 940004903 Washer ............................................................................................................... 2
20 449015012 Nut ...................................................................................................................... 2
21 582042302
580049011 Capscrew ............................................................................................................ 2
22 449015135 Nut ...................................................................................................................... 2
23 580093223 Buzzer Assembly (FP31943 [Page 11-42])........................................................ 1
24 582037577 Washer ............................................................................................................... 2
25 582019632 Screw .................................................................................................................. 2
26 582049396 Bracket , Telemetry Display ................................................................................ 1
27 582049398 Bracket , Telemetry Display ................................................................................ 1
28 449001014 Screw .................................................................................................................. 2
29 580027573 Nut ...................................................................................................................... 4
30 582020706 Display (FM2) ..................................................................................................... 1
30 582110205 Display Assembly (Alternate Part) (FG15707 [Page 11-52]).............................. 1
31 449001028 Capscrew ............................................................................................................ 2
32 582049389 Wire Harness (Upper Display) (FP31937 [Page 2-70])...................................... 1
32 582112335 Wire Harness (Upper Display) (Alternate Part) (FG14953 [Page 2-72])............ 1
33 582049390 Wire Harness (Lower Display) (FP31938 [Page 2-74])...................................... 1
33 582112925 Wire Harness (Lower Display) (Alternate Part) (FG14952 [Page 2-76])............ 1

D861 ©2022 Yale Materials Handling Corporation 11-41

P31943 09-15

TELEMETRY OPTIONS (FIGURE 11-24)

BUZZER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580093223 Buzzer Assembly ................................................................................................ 1
1 580017836 Buzzer ............................................................................................................ 1
2 ..... Connector Assembly (CRP77 To Buzzer Harness) ........................................ 1
2 580056006 Connector (2 Pin) ....................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1
2 580039516 Terminal ...................................................................................................... 2
a 582031495 Adhesive (For Buzzer) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated

11-42 ©2022 Yale Materials Handling Corporation D861

 09-15 P31943

NOTES

D861 ©2022 Yale Materials Handling Corporation 11-43

G14963 02-21

TELEMETRY OPTIONS (FIGURE 11-25)

VAM - CDMA AND GSM/WIFI

11-44 ©2022 Yale Materials Handling Corporation D861

 02-21 G14963

TELEMETRY OPTIONS
VAM - CDMA AND GSM/WIFI

ITEM PART NO. DESCRIPTION QTY

1 582030754 Retainer , Cable Tie ............................................................................................ 4
2 312850028 Strap ................................................................................................................... 4
3 582124459 Antenna (Cell-WiFi-GPS) .................................................................................... 1
4 582049397 Bracket (Antenna Mount) .................................................................................... 1
5 580022947 Cushion , Lift Cylinder ......................................................................................... 1
6 582124460 Cable Assy Extension ......................................................................................... 1
7 582122470 Connector ........................................................................................................... 1
8 582123423 Controller (VAM CDMA) ...................................................................................... 1
8 582123422 Controller (VAM CELL/GSM/WIFI) ..................................................................... 1
9 582112098 Bracket ................................................................................................................ 1
10 932200907 Capscrew ............................................................................................................ 4
11 580004321
580047919 Nut ...................................................................................................................... 4
12 582049391 Wire Harness (Power) (FG14950 [Page 2-79]).................................................. 1
13 582019678 Screw .................................................................................................................. 4

D861 ©2022 Yale Materials Handling Corporation 11-45

G15020 02-21

TELEMETRY OPTIONS (FIGURE 11-26)

INTERLOCK

ITEM PART NO. DESCRIPTION QTY

1 582112333 Wire Harness (Interlock) (FG14951 [Page 2-82])............................................... 1
2 580093223 Buzzer Assembly (FG15021 [Page 2-87]).......................................................... 1
3 582031495 Adhesive (For Buzzer) ........................................................................................ 1

11-46 ©2022 Yale Materials Handling Corporation D861

 02-21 G15020

NOTES

D861 ©2022 Yale Materials Handling Corporation 11-47

G15025 02-21

TELEMETRY OPTIONS (FIGURE 11-27)

CARD READER

11-48 ©2022 Yale Materials Handling Corporation D861

 02-21 G15025

TELEMETRY OPTIONS
CARD READER

ITEM PART NO. DESCRIPTION QTY

1 582025995 Label (ID Card Reader) ...................................................................................... 1
2 582049394 Bracket , Telemetry Card Reader ....................................................................... 1
3 582020782 Card-ID Reader (ISO-Prox) ................................................................................ 1
3 582020784 Card-ID Reader (IClass/MIFARE Prox) .............................................................. 1
3 582020783 Card-ID Reader (HID Standard Prox) ................................................................. 1
4 582019584 Capscrew ............................................................................................................ 2
5 940004903 Washer ............................................................................................................... 2
6 449015012 Nut ...................................................................................................................... 2
6 937700904 Nut ...................................................................................................................... 2
7 582042302
580049011 Capscrew ............................................................................................................ 2
8 449015135 Nut ...................................................................................................................... 2

D861 ©2022 Yale Materials Handling Corporation 11-49

G15028 02-21

TELEMETRY OPTIONS (FIGURE 11-28)

YALE DISPLAY

11-50 ©2022 Yale Materials Handling Corporation D861

 02-21 G15028

TELEMETRY OPTIONS
YALE DISPLAY

ITEM PART NO. DESCRIPTION QTY

1 582049396 Bracket , Telemetry Display ................................................................................ 1
2 582049398 Bracket , Telemetry Display ................................................................................ 1
3 582110205 Display Assembly (FG15707 [Page 11-52])....................................................... 1
4 449001014 Screw .................................................................................................................. 2
5 580027573 Nut ...................................................................................................................... 4
6 449001028 Capscrew ............................................................................................................ 2
7 582112335 Wire Harness (Upper Display) (FG14953 [Page 2-72])...................................... 1
8 582091855 Strap Clamp ........................................................................................................ 1
9 582112925 Wire Harness (Lower Display) (FG14952 [Page 2-76])...................................... 1
10 312850048 Strap ................................................................................................................... 1

D861 ©2022 Yale Materials Handling Corporation 11-51

G15707 04-22

TELEMETRY DISPLAY ASSEMBLY (FIGURE 11-29)

ITEM PART NO. DESCRIPTION QTY

582110205 Display Assembly ............................................................................................... 1
582155765 Display Sub-Assembly ................................................................................... 1
1 582091362 Cover .......................................................................................................... 1
2 ..... Screw ......................................................................................................... 6
3 582155762 Display , Dash (Standard Common Arch 2 - 8 Color) ................................ 1
4 582091363 Housing ...................................................................................................... 1
5 582062642 Connector (MX150, Keying Option B) ................................................................ 1

11-52 ©2022 Yale Materials Handling Corporation D861

 SECTION 12

12 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 12
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

71000768 2-73 1 016111400 4-4 44 272479200 7-13 21 11-41 28

012823300 9-17 5 4-8 44 7-15 18 11-51 4
9-37 9 4-12 40 277043800 2-39 7 449001023 7-3 14
012825700 8-21 6 4-15 40 2-43 449001028 11-39 31
012827000 7-3 13 024469300 2-24 4 277146000 11-25 6 11-41 31
014862000 8-29 18 2-27 8 278130800 7-13 7 11-51 6
014936600 11-5 3 024513300 6-3 5 7-15 19 449001058 4-4 47
014936900 11-11 7 6-7 9 296321382 2-45 5 4-8 47
014971600 11-11 4 027278300 1-55 13 296321383 2-43 5 4-12 42
11-12 2 030252011 7-7 15 311321035 3-12 5 4-16 42
015003300 9-21 2 031129200 9-7 9 311323023 4-3 3 8-2 4
015003800 9-41 25 9-29 8 4-7 3 449001069 7-3 4
015026000 2-59 10 9-35 5 4-11 3 449001083 1-7 9
015026400 11-11 6 052645200 7-7 15 4-15 3 1-7 32
015035900 11-33 052645300 7-20 4 312171042 1-43 16 1-11 9
015120200 6-3 5 052645400 7-17 7 1-57 17 1-11 32
015126000 9-33 2 052645700 7-7 9 312850028 11-39 12 1-15 9
015414700 8-23 6 054585400 9-11 11 11-41 12 1-15 32
015415900 9-35 6 9-33 8 11-45 2 1-17 10
015416200 9-13 20 058889000 9-5 7 312850032 4-30 7 1-21 10
9-21 7 9-27 11 4-31 6 1-25 13
9-35 17 059711500 11-11 11 9-14 25 1-29 13
015423900 8-19 8 061278400 6-3 11 9-63 6 1-33 12
015492400 9-23 5 6-7 14 9-67 6 1-37 12
015493500 9-45 7 06205330D 2-5 7 11-3 6 1-41 12
9-49 7 06205330E 2-5 7 312850034 2-5 15 449001084 1-15 20
9-53 13 062128500 11-35 5 2-56 2 1-17 33
015628700 8-11 9 062151500 2-59 6 4-19 10 1-21 33
8-19 9 062159500 7-5 22 4-21 10 1-25 32
8-23 3 062159700 7-3 10 7-23 11 1-29 32
015631300 4-4 43 064569600 6-7 12 7-24 9 1-41 20
4-8 43 9-11 8 8-7 6 4-31 10
4-11 39 065619300 1-3 7 8-15 7 449001121 2-59 8
4-15 39 1-5 7 9-2 449001134 4-19 17
015914300 4-25 19 1-7 29 9-5 4-21 17
4-27 19 1-11 29 312850042 8-15 6 449001170 11-25 10
015914700 1-43 26 1-15 29 312850048 11-39 13 449001172 8-7 13
1-45 29 1-17 27 11-41 13 449001248 1-55 7
1-47 26 1-21 27 11-51 10 449001268 8-20 6
015914900 5-2 3 1-25 29 316448038 7-7 5 449001272 1-7 21
015915300 9-11 9 1-29 29 449001013 2-5 16 1-12 45
015916300 8-23 9 1-33 31 4-19 15 1-17 22
9-11 6 1-37 31 4-21 15 1-21 31
9-33 4 1-41 31 7-17 9 1-25 22
016103200 8-29 20 150013843 1-48 8 449001014 4-3 39 1-30 43
11-19 11 1-51 16 4-7 39 1-33 21
016103500 2-59 9 203161000 11-11 3 4-11 35 1-37 43
11-35 6 11-12 3 4-15 35 4-19 24
016110300 6-3 7 203331400 7-3 7 11-39 28 11-4 11

D861 ©2022 Yale Materials Handling Corporation 12-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

449001296 8-23 14 1-21 35 8-7 14 11-19 9

449001366 1-53 3 1-26 36 9-2 3 11-21 18
449001393 9-5 8 1-29 36 9-5 11 11-35 9
9-27 12 1-33 34 9-21 16 449022017 1-48 3
449001410 7-17 6 1-37 34 9-27 9 4-4 46
449001412 1-7 6 1-41 34 9-41 15 4-8 46
1-11 6 2-47 5 11-35 13 4-12 43
1-15 6 449015107 11-14 4 449021002 1-11 22 4-16 43
1-17 7 449015112 1-7 20 1-15 22 8-2 3
1-21 7 1-11 19 1-21 22 8-23 13
1-25 9 1-15 19 1-29 22 11-17 5
1-29 9 1-17 19 1-37 22 449022018 1-43 3
1-33 9 1-21 19 1-41 22 1-45 24
1-37 9 1-25 20 2-39 5 1-47 5
1-41 9 1-29 19 2-41 4 1-47 12
1-47 14 1-33 20 449021003 1-7 7 2-51 12
2-47 8 1-37 19 1-11 7 2-59 3
2-51 11 1-41 19 1-15 7 4-19 23
449004070 11-39 3 11-15 1 1-17 8 11-8 2
11-41 3 449015135 1-7 8 1-21 8 11-25 9
449007002 7-7 2 1-11 8 1-25 11 449022019 1-15 21
449007016 11-8 1 1-15 8 1-29 11 1-18 36
449007024 11-23 11 1-17 9 1-33 10 1-21 36
449007035 2-5 9 1-21 9 1-37 10 1-25 33
449007045 11-15 5 1-25 12 1-41 10 1-29 33
449015002 2-51 4 1-29 12 2-59 2 1-41 21
2-59 4 1-33 11 4-3 35 4-31 9
4-32 5 1-37 11 4-7 35 11-7 3
449015011 4-3 4 1-41 11 4-19 25 11-8 5
4-7 4 4-19 26 5-2 6 11-19 12
4-11 4 11-36 1 7-23 12 11-21 13
4-15 4 11-39 22 449021006 2-40 14 11-25 3
9-13 19 11-41 22 2-41 17 449022021 1-11 21
9-21 5 11-49 8 449021010 8-2 2 1-21 21
9-35 20 449021001 1-7 27 9-41 5 1-29 21
449015012 2-51 7 1-11 27 11-17 4 1-37 21
11-23 7 1-15 27 449021019 4-19 3 1-45 7
11-39 20 1-17 34 11-14 3 1-47 15
11-41 20 1-21 34 449021042 1-55 8 2-39 4
11-49 6 1-25 35 449022013 7-3 15 2-41 5
449015014 9-5 10 1-29 35 449022016 2-35 7-17 5
9-27 10 1-33 33 4-3 38 449022022 2-5 10
449015021 8-20 7 1-37 33 4-7 38 449022041 1-53 2
449015029 11-17 6 1-41 33 4-11 34 4-19 4
449015036 7-3 6 1-48 5 4-15 34 449029009 8-11 4
449015044 7-13 9 1-55 6 4-19 14 8-19 13
7-15 5 3-3 29 4-21 14 449029011 9-21 12
449015098 1-7 28 3-9 1 4-29 17 9-41 11
1-11 28 4-25 8 7-17 10 449029027 9-7 7
1-15 28 4-27 8 9-21 15 449077093 3-11 2
1-18 35 4-29 8 9-41 16 500186906 9-29 6

12-2 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

500226901 1-47 17 9-67 7 502895208 9-23 2 504064764 9-41 21

500227905 9-13 3 501924910 2-54 1 502925500 9-33 1 504064793 9-41 21
9-35 1 2-54 1 503068200 9-5 3 504064794 9-41 21
500227907 9-11 1 2-55 1 9-7 16 504068704 9-57 6
9-21 10 501989901 9-33 3 9-27 5 9-64 17
9-41 9 502011910 9-23 4 9-29 20 9-67 17
500302501 9-8 22 502011911 9-17 6 503151200 9-13 2 504070711 9-33 19
9-29 14 9-37 8 503185100 9-7 8 504070790 7-5 7
500302502 9-7 20 502011927 8-21 7 503229200 8-11 10 7-7 13
9-29 10 502011929 9-45 6 8-19 37 504148200 9-45 13
500303501 9-7 21 9-49 6 503608200 1-45 10 9-49 13
9-29 13 9-53 12 1-47 20 9-53 8
500303502 9-7 19 502056904 7-3 12 503837200 9-14 23 504152200 11-4 12
9-29 9 502056906 7-7 12 504017206 9-17 2 504226242 2-5 3
500381501 8-21 3 502097902 6-7 16 9-37 10 4-25 24
500383916 1-51 12 502157203 1-57 8 504020510 8-21 9 4-27 24
2-14 18 502313100 9-7 11 504049202 9-13 5 4-29 13
2-22 20 9-29 16 9-35 3 504227276 2-46 2
2-33 16 502314100 9-7 10 504058760 1-11 12 504229298 4-25 7
4-30 6 9-29 15 1-15 12 4-27 7
4-31 7 502382901 2-59 7 1-21 13 4-29 7
500383917 11-21 3 502398908 6-4 14 1-29 6 7-5 1
11-21 5 502565902 4-19 5 1-37 5 7-5 15
500412906 2-5 18 502566903 9-5 2 1-41 5 504230271 9-2 4
8-7 9 9-7 17 504059730 2-9 12 504231220 1-58 5
8-15 10 9-21 21 2-9 13 1-59 3
500962500 1-57 2 9-27 4 2-9 17 504232217 9-17 8
501067207 1-43 24 9-29 21 2-18 17 9-37 5
1-45 27 9-41 24 2-18 22 504232219 11-21 6
1-47 34 502637901 8-21 10 2-18 23 504232230 9-46 18
501729904 11-19 3 502687901 9-17 11 2-27 4 504232256 2-5 19
501729905 4-25 11 9-23 10 2-27 5 504232275 2-5 2
4-27 11 9-37 13 2-31 9 504232297 11-19 7
4-29 18 9-46 16 2-31 10 504233232 8-23 7
501739903 11-19 10 9-49 16 2-31 11 9-29 17
501753904 9-46 15 9-53 4 2-31 12 504233257 9-53 8
9-49 15 502719903 2-24 5 2-31 13 504235239 9-45 11
9-53 5 2-27 7 2-31 14 9-53 6
501753914 9-17 12 4-25 10 2-31 15 504237286 11-29 5
9-23 9 4-27 10 2-33 7 504240234 7-5 14
9-37 12 4-29 10 2-33 8 504240712 2-46 2
501850901 4-25 17 502787903 9-45 4 2-33 9 504240838 2-46 2
4-27 17 502882200 8-11 14 2-33 10 504242236 9-23 13
501850904 9-45 14 8-19 15 2-33 11 504353200 7-7 10
9-49 14 502889200 8-9 7 2-33 12 9-7 14
9-53 9 8-11 21 2-33 13 9-14 24
501904909 11-4 16 8-16 18 504060717 2-38 6 504449732 6-3 8
11-23 5 8-19 21 504064701 2-74 3 6-7 10
501921903 9-59 6 502895202 8-21 11 2-83 7 504449776 6-3 2
9-61 6 502895205 9-17 1 504064703 9-41 21 504450702 6-3 3
9-63 7 9-37 11 504064760 9-41 21 504450739 1-51 12

D861 ©2022 Yale Materials Handling Corporation 12-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-13 5 9-21 8 2-79 1 505977590 7-23 13

2-21 5 9-35 19 2-80 5 8-9 4
2-27 2 505965586 9-64 16 505968568 2-10 18 8-16 9
2-27 3 9-67 16 2-13 11 506080509 9-37 3
2-33 4 505965599 4-19 19 2-18 16 506080526 9-17 3
4-25 10 4-21 19 2-21 12 506080527 9-17 3
4-27 10 9-57 5 2-24 7 506080528 9-17 3
4-29 10 505968501 2-24 7 2-25 10 506080532 9-37 3
4-30 6 2-25 10 2-25 11 506080533 9-37 3
4-31 7 2-27 15 2-27 15 506080535 9-37 3
7-7 3 2-27 16 2-27 16 506080537 9-37 3
504450754 9-45 9 2-35 1 2-31 2 506080538 9-37 3
9-49 9 2-56 1 2-36 1 506080541 9-17 3
9-53 16 2-79 3 2-36 2 9-17 3
504450756 9-45 8 505968514 2-74 4 2-56 1 9-17 3
9-49 8 2-77 1 2-74 3 506080543 9-17 3
9-53 15 2-78 4 2-77 3 9-17 3
504450757 9-45 10 2-78 5 2-78 1 506395532 8-16 10
9-49 10 2-79 4 2-78 3 506726502 2-51 6
9-53 14 2-79 5 2-79 1 4-32 3
504450758 9-45 3 2-80 5 2-79 3 506726506 2-51 10
504488500 9-11 7 2-81 2 2-81 3 506726507 7-5 16
504489500 9-11 2 2-83 6 2-83 7 506726508 7-5 19
504562100 8-11 8 505968533 1-17 2 505968588 2-10 18 7-17 13
8-19 11 1-21 2 2-18 16 506726509 2-6 1
9-29 7 1-25 2 2-31 2 506726511 2-39 13
504574224 11-11 1 1-29 2 2-33 2 2-40 7
504574254 8-23 18 2-23 2 2-79 1 2-41 11
504574255 4-25 2 2-79 4 505970500 4-25 21 506839500 1-57 15
4-27 2 2-81 2 4-27 25 507033500 8-11 7
4-29 2 505968535 2-35 1 8-9 3 8-19 12
504575235 1-57 20 505968540 1-17 2 8-11 22 9-29 5
504732200 1-55 5 1-21 2 8-16 3 507162500 9-11 12
8-5 10 1-25 2 8-19 22 9-21 19
8-16 15 1-29 2 505970553 1-43 4 9-33 5
504756901 8-25 34 2-23 2 1-45 3 9-41 19
504804770 3-11 1 2-78 4 1-47 4 507163500 9-21 18
504952201 6-3 9 2-79 4 505970573 8-9 6 9-41 18
504952202 6-3 9 2-81 2 8-16 13 507303503 7-19 2
505035200 6-3 2 2-83 6 505972544 2-10 24 7-20 2
505062200 7-3 8 505968563 2-5 5 2-17 10 8-26 3
505064713 2-35 1 2-5 6 2-79 5 8-27 2
505136047 9-46 17 505968566 2-10 18 505972554 2-23 2 507444589 8-21 4
9-50 17 2-10 24 505972589 2-10 24 507446599 8-21
505189200 1-43 17 2-13 11 2-17 10 507450501 9-17 4
505314200 9-59 2 2-17 10 2-78 5 507450502 9-37 2
9-61 2 2-18 16 2-79 5 507450506 9-17 4
9-63 2 2-21 12 505974575 9-2 2 507450507 9-37 2
9-67 2 2-31 2 505975575 8-7 11 507450511 9-17 4
505582501 9-21 3 2-33 2 8-15 12 507450512 9-37 2
505590500 9-14 21 2-74 3 505975593 11-33 7 507450517 9-17 4

12-4 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

507450521 9-17 4 9-53 2 519739877 2-43 3 520082886 1-8 44

507450524 9-17 4 507462584 9-49 2 2-45 3 1-11 44
507450533 9-17 4 9-53 2 519739878 2-43 9 1-15 26
507450544 9-17 4 507462590 9-49 2 2-45 8 1-18 37
507450551 9-17 4 9-53 2 519766808 3-12 4 1-21 37
507450558 9-37 2 514268303 2-59 1 519767804 3-15 2 1-25 27
507450562 9-37 2 516905800 11-29 6 519996802 1-57 16 1-29 27
507450567 9-37 2 517085606 8-21 2 519996803 1-57 11 1-33 37
507450569 9-37 2 517408303 11-33 3 520005802 9-13 4 1-37 37
507452501 9-23 3 518445602 2-31 8 9-35 2 1-41 37
507452506 9-23 3 2-37 4 520009800 9-59 3 520083940 6-3 2
507452511 9-23 3 518445608 2-31 8 9-61 3 520083941 6-3 1
507452517 9-23 3 2-37 4 9-63 1 6-7 11
507452521 9-23 3 518791631 9-41 21 9-67 1 520086607 11-11 8
507452524 9-23 3 518791646 11-7 4 520015800 4-19 13 520086608 11-11 9
507452533 9-23 3 11-25 4 4-21 13 520086609 11-11 10
507452544 9-23 3 518795640 7-3 21 4-22 8 520202601 2-9 6
507452551 9-23 3 518797629 11-33 1 520038819 1-17 2 2-9 8
507453501 9-17 13 11-33 7 1-21 2 2-13 9
507453508 9-17 13 518801644 9-41 22 1-25 2 2-14 25
507453512 9-17 13 518803687 2-74 4 1-29 2 2-18 26
507453523 9-17 13 518805626 8-16 6 520038861 1-7 19 2-18 28
507453528 9-17 13 518806635 2-74 4 1-11 17 2-21 9
507453529 9-37 1 2-77 1 1-15 17 2-22 25
507453533 9-17 13 518938600 9-45 5 1-17 18 2-28 1
507453534 9-37 1 9-49 5 1-21 18 520202602 2-9 6
507453538 9-17 13 9-53 3 1-25 21 2-9 8
507453539 9-37 1 518938602 9-53 3 1-29 18 2-14 25
507453544 9-17 13 518938605 9-53 3 1-33 19 2-18 26
507453551 9-17 13 518941656 9-45 2 1-37 16 2-18 28
507453558 9-37 1 518941662 9-45 2 1-41 16 2-22 25
507453562 9-37 1 518941667 9-45 2 520039885 1-55 4 2-28 1
507453567 9-37 1 518941670 9-45 2 7-3 5 520202604 2-28 1
507453569 9-37 1 518941679 9-45 2 7-5 8 520202606 2-13 9
507454533 8-21 1 518941684 9-45 2 7-5 17 2-21 9
507454534 8-21 1 518941690 9-45 2 7-17 14 520529603 2-10 20
507454541 9-18 14 519244811 3-14 11 8-5 9 2-17 14
507454572 8-21 8 519244838 7-8 8 8-16 14 520668613 9-45 1
507456589 9-17 10 7-9 7 520040889 2-5 5 9-49 1
9-37 7 519433649 6-3 12 2-5 6 9-53 1
507462556 9-49 2 519440800 1-57 12 520042832 7-13 5 520668619 9-45 1
9-53 2 519686300 9-14 22 7-15 4 9-49 1
507462562 9-49 2 9-21 6 11-36 2 9-53 1
9-53 2 9-35 18 520045049 4-3 36 520668625 9-45 1
507462567 9-49 2 9-41 26 4-7 36 9-49 1
9-53 2 519739813 2-43 1 520045154 9-33 11 9-53 1
507462570 9-49 2 2-45 1 520045253 9-17 3 520668628 9-45 1
9-53 2 519739814 2-43 2 520045346 9-17 9 9-49 1
507462573 9-53 2 519739816 2-43 6 520045873 2-83 2 9-53 1
507462575 9-53 2 2-45 6 520051896 1-47 13 520668631 9-53 1
507462579 9-49 2 519739821 2-45 520082832 11-11 5 520668633 9-53 1

D861 ©2022 Yale Materials Handling Corporation 12-5

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

520668637 9-45 1 524317730 4-25 4 1-17 12 9-41 20

9-49 1 4-27 4 1-21 12 580017054 9-41 7
9-53 1 4-29 4 1-25 15 580017101 1-45 23
520668642 9-45 1 524318147 4-25 3 1-29 15 1-47 2
9-49 1 4-27 3 1-33 14 4-25 13
9-53 1 4-29 3 1-37 14 4-27 13
520668648 9-45 1 550073724 2-46 6 1-41 14 4-29 12
9-49 1 550080047 1-55 12 11-29 3 11-13 4
9-53 1 550080048 1-55 12 580006425 3-11 1 580017237 9-57 2
520670609 9-23 11 550080049 1-55 12 580006428 3-11 1 9-64 20
520670620 9-23 11 550081457 1-57 6 580006764 1-51 2 9-68 20
520670627 9-23 11 550084678 2-47 580006788 9-21 13 580017695 3-14 10
520670634 9-23 11 550104804 2-73 1 9-41 14 580017831 1-3 10
520670639 9-23 11 550133957 2-10 20 580007995 7-7 9 1-5 10
520670644 9-23 11 2-17 14 580008064 1-58 3 1-8 41
520670650 9-23 11 550190776 1-57 4 1-59 1 1-11 41
520670654 9-23 11 580000418 1-7 13 580008262 11-17 8 1-15 41
520670657 9-23 11 1-17 14 580008292 6-3 9 1-18 40
524135489 1-57 6 1-25 7 6-7 6 1-21 40
524143330 7-7 7 1-33 6 580008640 9-13 15 1-26 40
524144698 7-7 2 580000529 1-8 39 580009067 2-81 5 1-29 40
524146559 1-57 6 1-11 39 580009185 4-3 22 1-34 40
524148312 7-7 7 1-15 39 4-7 22 1-37 40
524148333 8-26 1 1-18 38 4-11 22 1-41 40
8-27 1 1-21 38 4-15 22 580017836 2-87 1
524148336 7-19 2 1-26 37 8-11 11 11-42 1
524148342 8-26 2 1-29 37 8-19 6 580019097 2-13 6
524162256 1-57 4 1-33 38 580011167 9-45 12 2-21 6
524163225 4-3 20 1-37 38 9-49 12 2-28 3
4-7 20 1-41 38 9-53 7 580019098 2-13 6
4-11 20 580000561 2-83 2 580011537 7-5 21 2-21 6
4-15 20 580000749 8-11 33 580011625 7-17 7 2-28 3
524169341 9-11 5 8-19 40 580011845 11-4 6 2-31 4
524169342 9-21 11 580000824 9-18 15 580011872 8-9 8 580019107 2-9 1
9-41 12 580001206 1-47 19 8-11 19 2-9 3
524227703 1-55 14 11-21 12 8-16 19 2-9 5
524227704 1-55 14 580001859 11-35 8 8-19 23 2-9 7
524227705 1-55 14 580001977 1-45 8 580011895 8-20 2 2-10 21
524232370 1-57 1 1-47 16 11-4 10 2-13 1
524241178 7-19 4 580002626 4-3 21 580012670 9-63 9 2-13 2
524241179 7-19 4-7 21 9-67 9 2-13 4
8-26 5 4-11 19 580016267 3-16 4 2-13 6
524241181 7-19 5 4-15 19 580016608 8-11 16 2-13 10
524241182 7-19 1 580002659 9-23 1 8-19 10 2-14 19
7-20 6 580002891 11-29 4 8-23 4 2-14 23
524242405 1-57 3 580003481 1-51 3 580016679 9-35 14 2-14 26
524272873 7-20 3 2-46 3 580016811 9-21 9 2-17 1
8-26 4 580003609 2-35 7 9-41 10 2-17 3
8-27 3 580003615 1-7 11 580016813 9-21 17 2-17 4
524287670 1-58 4 1-11 11 9-41 13 2-17 13
1-59 2 1-15 11 580016814 9-21 20 2-18 27

12-6 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-21 1 2-79 2 1-25 5 2-36 2

2-21 2 2-81 1 1-25 26 2-78 3
2-21 4 2-83 1 1-29 26 2-85 1
2-21 6 2-83 5 1-33 4 2-85 2
2-21 11 580019245 2-9 1 1-33 36 2-85 10
2-22 21 2-9 5 1-37 36 2-85 11
2-22 24 2-13 1 1-41 36 2-85 12
2-22 26 2-14 23 2-9 4 580021088 2-14 16
2-27 1 2-14 26 2-10 22 2-22 16
2-27 14 2-17 1 2-13 7 2-24 7
2-28 2 2-17 3 2-14 13 2-25 10
2-28 3 2-21 1 2-14 17 2-27 15
2-28 4 2-22 24 2-17 5 2-27 16
2-31 4 2-22 26 2-17 12 2-36 1
2-33 6 2-24 6 2-21 8 2-36 2
2-73 3 2-25 11 2-22 14 2-78 3
2-78 2 2-27 1 2-22 18 2-79 3
2-79 2 2-27 14 2-31 1 2-85 1
2-83 1 2-70 2 2-31 3 2-85 2
2-83 4 2-73 3 2-33 1 2-85 10
580019119 2-10 21 2-81 4 2-33 3 2-85 11
2-10 22 2-83 4 2-37 1 2-85 12
2-13 2 2-83 8 2-77 2 580022342 9-45
2-13 4 11-21 8 2-77 4 580022500 8-21 5
2-13 6 580019246 2-9 1 2-77 5 580022515 8-9 2
2-13 7 2-9 5 580019385 7-7 16 8-11 20
2-13 8 2-13 1 580019805 8-26 6 8-16 2
2-13 10 2-14 23 8-27 4 8-19 30
2-14 13 2-14 26 8-29 5 580022891 2-9 3
2-17 12 2-17 1 580019809 7-23 1 2-13 2
2-17 13 2-17 3 7-24 1 2-17 4
2-21 2 2-21 1 580019860 7-23 1 2-21 2
2-21 4 2-22 24 7-23 8 2-70 1
2-21 6 2-22 26 7-24 1 2-73 2
2-21 7 2-24 6 7-24 8 580022892 2-9 3
2-21 8 2-25 11 8-11 23 2-13 2
2-21 11 2-27 1 8-19 28 2-17 4
2-22 14 2-27 14 8-26 7 2-21 2
2-28 2 2-70 2 8-27 5 2-70 1
2-28 3 2-73 3 8-29 6 2-73 2
2-28 4 2-81 4 580019861 8-29 9 580022893 2-78 4
2-31 1 2-83 4 580019865 7-7 6 2-83 6
2-31 3 2-83 8 580020943 2-77 3 580022947 11-39 10
2-33 1 11-21 9 2-81 3 11-41 10
2-33 3 580019353 1-7 4 580020944 2-74 3 11-45 5
2-35 12 1-7 34 2-77 3 580022963 9-7 13
2-70 3 1-11 34 2-81 3 580022964 7-17
2-70 4 1-15 34 2-83 7 580023008 9-33 13
2-77 1 1-17 5 580021087 2-14 16 580023124 9-33 18
2-77 3 1-17 32 2-22 16 580023311 8-25 35
2-78 2 1-21 32 2-36 1 580023385 7-13 6

D861 ©2022 Yale Materials Handling Corporation 12-7

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580024040 1-57 9 2-13 11 1-11 16 580032383 8-25 25

580024543 8-25 21 2-18 16 1-15 16 580032452 8-25 31
580024554 8-25 8 2-21 12 1-18 43 580032494 1-47 18
580024555 8-25 4 2-31 2 1-22 43 580033397 7-20 5
580024556 8-25 9 2-33 2 1-26 42 580033680 8-25 23
580024561 8-25 7 2-78 1 1-29 17 580033681 8-25
580024564 8-25 2 2-79 1 1-34 43 580033718 9-35 7
580024565 8-25 3 2-85 3 1-37 7 9-41 23
580024568 8-25 11 580026909 8-19 18 1-41 7 580033883 8-25 24
580024569 8-25 13 580027133 11-12 1 2-9 2 580034151 2-77 1
580024570 8-25 18 580027348 9-45 2-13 3 580034552 2-10 28
580024571 8-25 22 580027349 9-45 2-17 2 2-17 8
580024573 8-25 12 580027536 9-45 2-21 3 580034976 1-57 13
580024707 9-57 4 580027572 9-33 15 580030966 1-3 5 580034999 8-3 2
580025670 7-19 3 580027573 2-5 4 1-5 5 580035000 8-3 3
7-20 4 2-48 5 1-8 40 580035001 8-3 5
580025773 2-9 14 4-30 2 1-11 40 580035031 2-9 10
2-9 15 4-31 2 1-15 40 2-14 28
2-18 19 7-5 18 1-18 39 2-18 25
2-18 20 7-17 15 1-21 39 2-22 28
580025927 3-16 11 8-29 16 1-26 38 580035032 2-9 9
580025928 3-16 11 11-23 9 1-29 38 2-14 27
580025929 3-16 11 11-39 29 1-34 39 2-18 24
580025930 3-16 11 11-41 29 1-37 39 2-22 27
580026299 2-31 16 11-51 5 1-41 39 580036662 7-5 4
2-33 15 580027603 11-35 7 2-47 9 8-5 5
580026571 2-43 8 580027615 2-10 27 4-30 3 8-13 5
2-45 7 2-17 9 4-31 3 580036940 2-78 1
580026624 1-57 10 580029600 3-16 1 7-7 4 2-85 3
580026749 8-3 4 580029619 3-14 5 8-29 14 580036981 2-78 2
580026808 4-19 11 580029621 3-14 12 9-5 13 2-79 2
4-21 11 580029627 3-17 2 9-13 11 580036982 2-81 1
580026809 4-19 28 580029628 3-13 1 9-27 8 2-83 1
4-21 18 580029629 4-22 7 580030967 7-5 11 580036983 2-70 3
580026812 2-10 23 580029630 3-13 2 580030968 1-45 11 580036986 2-70 3
2-14 14 580029631 3-13 3 1-47 21 2-78 2
2-17 11 580029670 3-16 9 580030970 7-8 6 2-79 2
2-22 15 580029681 3-14 6 7-9 5 2-81 1
2-37 1 580029688 3-16 7 580030972 1-53 5 2-83 1
2-37 2 580029689 3-16 3 11-35 3 580037179 7-8 10
2-78 7 580029692 3-16 13 580031494 7-13 16 580037180 8-11 34
2-80 7 580029910 11-17 10 7-15 12 8-19 41
4-19 20 580029990 1-43 13 580031645 4-3 28 580037682 9-41 3
4-21 20 1-45 16 4-7 28 580037754 1-3 1
8-7 8 1-47 23 4-11 28 580037805 2-14 15
8-15 8 580030876 2-14 20 4-15 28 2-22 17
11-4 15 2-22 19 580032058 11-33 2 580037807 2-14 15
11-23 2 4-30 1 580032377 9-21 14 2-22 17
11-23 3 4-31 1 9-41 17 580038075 2-59 1
11-23 4 11-13 11-30 2 580038076 9-5 9
580026813 2-10 18 580030878 1-8 45 11-35 10 9-27 7

12-8 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580038290 2-10 24 11-13 2 580039501 2-31 4 580040850 2-48 2

2-17 10 580039490 2-13 7 580039513 2-24 6 580040860 1-3 3
2-79 5 2-21 8 2-35 12 1-5 3
580038355 1-45 2 2-31 1 2-70 1 1-7 24
1-47 3 2-31 3 2-70 2 1-11 24
4-25 15 2-33 1 2-70 3 1-15 24
4-25 20 2-33 3 2-73 2 1-17 23
4-27 15 2-37 1 2-79 2 1-21 23
4-27 20 2-85 9 2-81 1 1-25 24
9-64 18 580039491 2-13 7 2-81 4 1-29 24
9-67 18 2-21 8 2-83 1 1-33 24
580038860 7-5 12 2-31 1 2-83 8 1-37 24
7-17 12 2-31 3 9-59 1 1-41 24
580039150 7-9 6 2-33 1 9-63 5 580040917 9-5 1
7-11 2-33 3 11-21 3 9-7 15
580039151 7-8 7 2-37 1 11-21 5 9-27 2
7-11 2-85 9 580039516 2-87 2 9-29 19
580039152 7-8 7 580039499 2-9 7 11-42 2 580041053 4-19 12
7-11 2-10 21 580039602 2-14 15 4-21 12
580039194 2-10 26 2-13 4 2-22 17 580041061 4-3 29
2-17 7 2-13 8 580039900 9-25 2 4-7 29
580039346 8-29 10 2-13 10 580040120 1-7 23 580041176 7-17 11
580039394 8-23 5 2-14 19 1-11 26 580041195 2-35 4
9-64 21 2-17 13 1-17 31 2-70 4
9-68 21 2-18 27 1-22 44 2-74 1
580039401 7-3 24 2-21 4 1-30 44 2-74 2
7-5 20 2-21 7 1-33 23 580041254 2-6 6
580039404 7-3 25 2-21 11 1-38 44 580041273 4-3 37
7-5 6 2-22 21 4-19 21 4-7 37
7-5 23 2-28 2 4-21 21 4-11 33
9-13 17 2-28 4 580040165 4-3 25 4-15 33
580039409 9-63 12 2-33 6 4-7 25 580041334 7-5 5
9-67 12 9-59 1 4-11 25 7-5 10
580039416 8-29 4 9-63 5 4-15 25 580041335 7-5 2
580039438 1-7 12 580039500 2-9 7 580040456 2-9 9 580041337 7-3 18
1-11 14 2-10 21 2-9 10 7-5 3
1-15 14 2-13 4 2-14 27 580041345 1-3 2
1-17 13 2-13 8 2-14 28 580042005 7-17 1
1-21 15 2-13 10 2-18 24 580042122 7-3 20
1-25 6 2-14 19 2-18 25 580042124 7-3 20
1-29 8 2-17 13 2-22 27 580042127 7-3 19
1-33 5 2-18 27 2-22 28 580042128 7-3 19
1-37 17 2-21 4 580040769 4-4 42 580042129 7-3 19
1-41 17 2-21 7 4-8 42 580042131 7-3 17
2-5 13 2-21 11 4-11 38 580042132 7-3 17
2-6 7 2-22 21 4-15 38 580042133 7-3 17
7-3 3 2-28 2 580040813 4-3 2 580042219 2-10 22
9-59 7 2-28 4 4-7 2 2-13 13
9-61 7 2-33 6 4-11 2 2-17 12
9-63 8 9-59 1 4-15 2 2-22 14
9-67 8 9-63 5 580040845 7-3 11 580042220 2-10 22

D861 ©2022 Yale Materials Handling Corporation 12-9

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-14 13 1-18 41 580046851 6-3 10 580049010 8-29 13

2-17 12 1-22 41 580047256 8-11 13 9-7 12
2-22 14 1-26 39 8-19 17 9-29 12
580042221 2-35 12 1-29 39 9-29 11 580049011 1-53 17
580042222 2-35 12 1-34 42 580047496 3-3 8 4-25 16
580042287 4-3 1 1-37 42 3-5 4 4-27 16
4-7 1 1-41 23 580047505 3-5 5 4-29 14
4-11 1 4-30 4 580047506 3-3 7 11-26 14
4-15 1 4-31 5 3-5 2 11-39 21
580042309 8-27 580045113 1-3 9 580047509 3-3 17 11-41 21
8-29 3 1-5 9 3-6 2 11-49 7
580042310 8-26 1-7 38 580047644 11-13 1 580049074 7-23 5
8-29 3 1-11 38 580047714 1-43 7 7-24 5
580042311 8-23 8 1-15 38 1-45 22 580049075 2-5 7
580042312 8-23 8 1-17 26 1-47 8 580049229 2-5 1
9-29 18 1-21 26 2-48 3 4-23 2
580042327 8-29 21 1-25 31 7-8 1 580049231 1-43 12
580042747 9-23 7 1-29 31 7-9 1 2-46 5
580042749 9-23 6 1-33 30 8-5 6 4-22 9
580042766 9-23 8 1-37 30 8-7 2 4-23 3
580042767 9-23 1-41 30 8-13 6 9-35 10
580042768 9-23 580046079 2-53 1 8-15 4 9-35 12
580042769 9-23 2-54 1 8-15 11 9-61 5
580042770 9-23 580046080 2-53 1 8-29 11 580049331 8-16 5
580042771 9-23 2-54 1 9-11 4 580049387 8-23 11
580042772 9-23 580046081 2-53 1 9-13 9 9-33 17
580042773 9-23 2-54 1 9-13 18 580049772 7-23 6
580042774 9-23 580046082 2-53 1 9-33 23 7-24 6
580042775 9-23 2-54 1 9-57 8 580049829 2-45 2
580043600 9-64 19 580046083 2-53 1 9-59 5 580049830 2-45 4
9-68 19 2-54 1 9-63 3 580049840 9-57 7
580043652 9-5 12 580046084 2-53 1 9-67 3 580050166 1-43 25
9-27 1 2-54 1 11-15 4 1-45 28
580043659 9-13 13 580046099 2-53 1 11-23 8 1-47 25
9-35 8 2-54 1 580047715 8-5 11 580050167 1-43 23
580043673 9-14 26 580046100 2-53 1 8-16 16 1-45 26
9-41 2 2-54 1 580047721 2-38 8 1-47 33
580044555 4-11 23 580046103 2-53 1 580047790 4-4 45 580050169 1-43 27
4-15 23 580046104 2-53 1 4-8 45 1-45 30
580044561 4-4 41 580046108 2-53 1 4-12 41 1-47 27
4-8 41 580046109 2-53 1 4-16 41 580051554 7-13 2
4-11 37 580046110 2-53 1 580047919 2-39 12 580051661 4-25 23
4-15 37 2-53 1 2-40 12 4-27 23
580044776 7-7 11 580046111 2-53 1 2-41 10 580051662 4-25 12
580044777 7-7 14 580046113 2-53 1 11-39 5 4-27 12
580044859 11-25 8 580046114 2-53 1 11-41 5 580051703 2-10 26
580044860 1-3 12 580046451 9-13 6 11-45 11 2-17 7
1-5 12 580046658 9-13 12 580047936 4-3 34 580051704 2-10 25
1-8 43 9-35 9 4-7 34 2-17 6
1-11 43 580046742 6-3 6 580048461 2-5 7 580051800 1-43 6
1-15 23 6-7 8 580048466 2-5 8 1-45 5

12-10 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-47 7 2-77 5 2-37 1 1-41 29

1-48 9 2-83 5 2-37 3 580058078 4-25 1
1-51 7 2-85 5 2-78 6 4-27 1
2-51 13 2-87 2 2-80 6 4-29 1
580052041 1-5 2 11-42 2 4-19 27 580058170 8-5
580052044 1-5 1 580056005 3-12 2 4-21 4 580058171 8-5
580052331 3-14 9 580056006 1-7 4 8-7 7 580058173 8-13
580052334 3-14 4 1-7 34 8-15 9 580058174 7-23 4
580052335 3-14 8 1-11 34 580056667 1-7 16 7-24 4
580052346 7-3 9 1-15 34 1-17 20 580058175 7-23 2
7-5 13 1-17 5 1-25 17 7-24 2
580053019 11-4 3 1-17 32 1-33 16 580058177 7-23 9
580053021 11-4 1 1-21 32 580056681 4-25 19 8-7 4
580053800 7-8 2 1-25 5 4-27 19 580058180 7-24 11
580053962 11-17 7 1-25 26 580056688 4-25 19 8-15 3
580053963 11-17 7 1-29 26 4-27 19 580058361 8-29 7
580054600 11-21 14 1-33 4 580056717 4-25 22 580058583 2-31 17
580054745 11-21 1 1-33 36 4-27 22 2-33 14
580054746 11-19 2 1-37 36 580056735 4-25 14 580058593 1-3 4
580054747 11-19 5 1-41 36 4-27 14 1-5 4
580054748 11-19 8 2-9 4 580056939 2-38 1 1-7 25
580054750 11-21 10 2-14 17 580056940 2-38 4 1-11 25
580054754 11-21 2 2-17 5 580057066 6-3 9 1-15 25
580054769 11-19 4 2-22 18 580057359 6-3 13 1-17 24
580054920 11-17 7 2-35 4 580057535 2-35 1-21 24
580055025 11-21 5 2-74 1 11-5 1-25 25
580055118 2-36 2-77 2 11-7 1-29 25
11-17 9 2-77 5 11-8 1-33 25
580055304 11-8 6 2-83 5 11-17 1-37 25
580055804 7-17 8 2-85 5 11-19 1-41 25
580056004 1-7 4 2-87 2 11-21 580058658 1-51 20
1-7 34 11-42 2 11-33 580058787 1-43 21
1-11 34 580056075 11-21 4 580057765 4-25 5 1-45 19
1-15 34 580056076 2-46 11 4-27 5 1-47 29
1-17 5 580056077 2-46 10 580057772 4-25 19 580058788 1-43 20
1-17 32 11-8 4-27 19 1-45 18
1-21 32 580056382 11-21 580057777 4-25 18 1-47 28
1-25 5 580056499 4-25 19 4-25 19 580058839 11-5 4
1-25 26 4-27 19 4-27 18 580058841 11-5 5
1-29 26 580056528 1-7 17 4-27 19 580058842 11-7 1
1-33 4 1-17 21 580057839 1-3 6 580058843 11-7 2
1-33 36 1-25 19 1-5 6 580058844 11-7 5
1-37 36 1-33 18 1-7 37 580058865 9-27 6
1-41 36 580056589 2-48 4 1-11 37 580058866 9-5 6
2-9 4 4-30 5 1-15 37 580058867 9-5 6
2-14 17 4-31 4 1-17 25 580058881 1-43 18
2-17 5 8-29 15 1-21 25 1-45 20
2-22 18 580056613 2-10 23 1-25 28 1-47 30
2-35 4 2-14 14 1-29 28 580058889 2-59 5
2-74 1 2-17 11 1-33 29 580059009 9-57 1
2-77 2 2-22 15 1-37 29 580059011 9-57 1

D861 ©2022 Yale Materials Handling Corporation 12-11

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580059013 9-57 1 9-67 10 580059795 7-13 11 3-5 3

580059015 9-63 13 580059063 9-63 11 580059796 7-13 13 580062305 3-5 1
9-67 13 9-67 11 580059797 7-13 18 580062388 2-10 18
580059016 9-63 13 580059064 9-63 10 580059806 7-13 1 2-10 26
9-67 13 9-67 10 580059808 7-13 18 2-13 11
580059017 9-63 13 580059065 9-63 11 580060021 11-25 5 2-14 16
9-67 13 9-67 11 580060102 8-25 1 2-17 7
580059018 9-57 1 580059066 9-63 10 580060103 8-25 14 2-18 16
580059019 9-63 13 9-67 10 580060104 8-25 33 2-21 12
9-67 13 580059067 9-63 11 580060105 8-25 32 2-22 16
580059020 9-63 13 9-67 11 580060107 8-25 36 2-31 2
9-67 13 580059072 9-13 16 580060108 8-25 2-33 2
580059021 9-63 13 580059073 9-13 16 580060109 8-25 33 2-79 1
9-67 13 580059074 9-13 16 580060111 8-25 16 580062410 2-24 2
580059022 9-57 1 580059075 9-13 16 580060113 8-25 16 2-27 9
580059024 9-63 15 580059076 9-13 16 580060255 2-43 4 580062903 4-3 11
580059028 9-63 15 580059077 9-13 16 580060256 2-43 7 4-7 11
9-67 15 580059078 9-13 16 580060365 2-35 14 4-11 11
580059029 9-63 15 580059079 9-13 16 580060661 7-15 20 4-15 11
580059030 9-63 15 580059080 9-13 16 580060662 7-15 6 580062904 4-3 13
580059031 9-63 15 580059082 9-13 14 580060663 7-13 8 4-7 13
580059032 9-63 15 580059083 9-13 14 580060813 1-17 2 580062905 4-3 14
580059033 9-63 15 580059084 9-13 14 1-21 2 4-7 14
580059034 9-63 15 580059085 9-13 14 580060814 1-25 2 4-11 14
580059036 9-57 1 580059086 9-13 14 1-29 2 4-15 14
580059037 9-57 1 580059087 9-13 14 580060866 11-2 1 580062906 4-3 12
580059052 9-63 10 580059088 9-13 14 11-4 4-7 12
9-67 10 580059089 9-13 14 580061164 11-17 7 4-11 12
580059053 9-63 10 580059090 9-13 14 580061316 11-4 2 4-15 12
9-63 11 580059092 9-13 10 580061385 11-4 7 580062908 4-3 17
9-67 10 580059093 9-13 10 580061635 7-17 4 4-7 17
9-67 11 580059156 1-57 19 580061792 11-3 5 4-11 17
580059054 9-63 10 580059237 1-59 4 11-29 2 4-15 17
9-63 11 580059370 1-53 14 580062119 2-9 9 580062909 4-3 16
9-67 10 11-19 1 2-9 10 4-7 16
9-67 11 580059590 1-53 15 2-14 27 4-11 16
580059055 9-63 11 11-33 2-14 28 4-15 16
9-67 11 580059591 11-33 1 2-18 24 580062911 4-3 18
580059056 9-63 10 580059593 11-33 6 2-18 25 4-7 18
9-67 10 580059715 11-15 3 2-22 27 4-11 9
580059057 9-63 10 580059742 7-15 1 2-22 28 4-15 9
9-67 10 580059751 7-15 7 580062280 3-3 13 580062912 4-3 19
580059058 9-63 11 580059754 7-15 10 3-5 9 4-7 19
9-67 11 580059759 7-13 8 580062288 3-3 31 4-11 18
580059059 9-63 10 580059761 7-15 15 580062291 3-3 14 4-15 18
9-67 10 580059762 7-13 19 3-6 1 580062913 4-3 19
580059060 9-63 11 7-15 16 580062294 3-3 16 4-7 19
9-67 11 580059773 7-13 3 3-6 6 4-11 18
580059061 9-63 11 7-15 2 580062299 3-3 18 4-15 18
9-67 11 580059783 11-33 7 3-6 5 580062917 4-3 7
580059062 9-63 10 580059792 7-13 1 580062303 3-3 11 4-7 7

12-12 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

4-11 7 580063734 11-2 4 1-47 9 4-29 5

4-15 7 580063735 11-2 4 2-46 7 580068600 1-53 9
580062928 4-3 33 580063736 11-2 4 7-5 9 580068601 1-53 11
4-7 33 580063737 11-2 4 580067734 4-25 6 11-35 1
580062987 4-11 13 580063738 11-3 4 4-27 6 580068608 1-53 11
4-15 13 580063739 11-3 4 4-29 6 11-35 1
580062992 11-4 4 580063740 11-3 4 580067742 9-33 10 11-35 1
580063006 4-11 29 580063741 11-3 4 580067745 9-33 14 580069303 1-7 36
4-15 29 580063742 11-3 4 580067768 6-3 4 1-11 36
580063008 11-4 9 580063957 2-85 4 580067769 6-3 4 1-15 36
580063009 11-4 5 580064498 3-15 1 580067770 6-3 4 1-33 27
580063499 7-11 2 580064502 3-16 2 580067771 6-3 3 1-37 27
580063500 7-11 3 580064548 2-23 1 580067772 6-3 4 1-41 27
580063501 7-11 4 580064549 2-23 1 6-7 7 580069304 1-7 35
580063502 7-11 5 580064951 9-23 580067784 4-3 5 1-11 35
580063503 7-11 21 580064960 7-7 3 4-3 32 1-15 35
580063504 7-11 7 580064976 2-38 3 4-7 5 1-33 28
580063505 7-11 8 580066163 1-53 10 4-7 32 1-37 28
580063506 7-11 9 580066349 2-10 19 4-11 5 1-41 28
580063507 7-11 11 2-17 15 4-11 21 580069307 1-7 5
580063508 7-11 12 2-24 3 4-15 5 1-11 5
580063509 7-11 13 580066350 2-9 16 4-15 21 1-15 5
580063511 7-11 14 2-18 18 580067797 2-33 5 1-17 6
580063512 7-11 15 580066625 11-5 1 580067798 2-31 7 1-21 6
580063513 7-11 16 580066626 11-21 16 2-47 1-25 10
580063515 7-11 17 580066855 1-7 14 8-7 10 1-29 10
580063516 7-11 18 1-11 18 8-15 13 1-33 8
580063518 7-11 19 1-15 18 580067863 7-20 5 1-37 8
580063519 7-11 20 1-17 15 580067897 6-3 5 1-41 8
580063524 11-3 7 1-21 17 580068096 4-31 8 580069404 11-26 11
580063525 11-3 7 1-25 8 580068147 6-3 4 580069445 1-7 1
580063526 11-3 7 1-29 23 580068201 11-29 1 1-11 1
580063527 11-3 7 1-33 7 580068256 1-48 1 1-15 1
580063528 7-11 10 1-37 18 580068257 1-48 2 1-17 1
580063529 11-3 7 1-41 18 580068258 1-48 6 1-21 1
580063530 11-3 7 1-43 9 1-51 24 580069446 1-25 1
580063531 11-3 7 1-45 14 580068493 1-7 4 1-29 1
580063532 11-3 7 1-47 26 1-17 5 1-33 1
580063533 11-3 7 2-5 14 1-25 5 1-37 1
580063534 11-3 7 2-6 5 1-33 4 1-41 1
580063535 11-3 7 11-13 3 580068494 1-7 34 580069447 1-7 2
580063536 11-3 7 580067209 9-45 11 1-11 34 1-11 2
580063537 11-3 7 9-49 11 1-15 34 1-15 2
580063539 11-3 7 9-53 6 1-17 32 1-17 3
580063614 2-9 11 580067343 1-53 12 1-21 32 1-21 3
2-18 21 11-35 2 1-25 26 580069448 1-25 3
580063726 11-2 4 580067382 1-53 8 1-29 26 1-29 3
580063729 11-2 4 580067383 1-53 8 1-33 36 1-33 2
580063730 11-2 4 580067576 9-45 1-37 36 1-37 2
580063732 11-2 4 580067607 1-43 15 1-41 36 1-41 2
580063733 11-2 4 1-45 21 580068599 1-53 4 580069458 11-30 1

D861 ©2022 Yale Materials Handling Corporation 12-13

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580069508 1-55 1 580070577 1-45 15 580071264 9-59 1 580071375 9-63 5

580069509 1-55 3 1-47 24 580071265 9-59 1 580071376 9-7
580069636 2-23 580070578 1-45 4 580071266 9-59 1 580071377 9-7
580069637 1-7 33 1-47 6 580071267 9-29 580071378 9-7
1-11 33 580070746 11-30 4 580071268 9-29 580071379 9-7 1
1-15 33 580070776 1-3 8 580071269 9-29 580071380 9-7 1
1-33 35 1-5 8 580071270 9-29 580071381 9-7 1
1-37 35 1-7 30 580071271 9-29 580071382 9-7 2
1-41 35 1-11 30 580071272 9-29 580071383 9-7 2
2-23 1-15 30 580071273 9-29 580071384 9-7 2
580069638 1-17 2 1-17 28 580071274 9-29 1 580071385 9-7 3
1-21 2 1-21 28 580071275 9-29 1 580071386 9-7 3
580069639 1-25 2 1-25 30 580071276 9-29 1 580071387 9-7 3
1-29 2 1-29 30 580071277 9-29 1 580071388 9-63 5
580069640 1-7 4 1-33 32 580071278 9-29 1 580071389 9-63 5
1-11 4 1-37 32 580071279 9-29 1 580071391 9-7
1-15 4 1-41 32 580071280 9-29 1 580071392 9-7
1-17 5 580070799 4-19 22 580071282 9-29 2 580071394 9-7 1
1-21 5 4-21 22 580071284 9-29 2 580071395 9-7 1
1-25 5 580070800 4-19 18 580071285 9-29 2 580071397 9-7 2
1-29 5 580071163 2-46 2 580071286 9-29 2 580071398 9-7 2
1-33 4 580071224 7-8 9 580071287 9-29 2 580071400 9-7 3
1-37 4 7-9 8 580071288 9-29 2 580071401 9-7 3
1-41 4 580071234 2-39 9 580071289 9-29 2 580071558 9-45
580069641 1-7 34 2-40 9 580071290 9-29 3 580071559 9-45
1-11 34 2-41 8 580071291 9-29 3 580071584 4-17 3
1-15 34 580071236 11-2 4 580071292 9-29 3 4-21 5
1-17 32 11-2 4 580071293 9-29 3 580071927 9-13 8
1-21 32 11-2 4 580071294 9-29 3 9-35 13
1-25 26 11-2 4 580071295 9-29 3 580071928 9-35 11
1-29 26 11-2 4 580071296 9-29 3 580071940 9-57 3
1-33 36 11-2 4 580071353 9-63 5 580071941 9-11 13
1-37 36 11-2 4 580071354 9-63 5 9-33 6
1-41 36 11-2 4 580071355 9-63 5 580071943 9-59 4
580069705 2-70 4 11-2 4 580071356 9-63 5 9-61 4
580069750 11-23 1 11-3 4 580071357 9-7 9-63 4
580070396 6-3 6 11-3 4 580071358 9-7 9-67 4
580070397 6-3 6 11-3 4 580071359 9-7 580072029 9-33 20
580070400 2-5 11-3 4 580071360 9-7 580072257 9-23 12
580070506 1-43 1 11-3 4 580071361 9-7 1 580072258 9-11 3
580070507 1-43 5 580071253 9-35 15 580071362 9-7 1 580072259 9-14 27
580070508 1-43 14 580071254 9-35 15 580071363 9-7 1 580072260 9-63 13
580070509 1-43 11 580071255 9-35 15 580071364 9-7 1 9-67 13
580070572 1-45 15 580071256 9-35 15 580071365 9-7 2 580072261 9-63 13
1-47 24 580071257 9-35 15 580071366 9-7 2 9-67 13
580070573 1-45 1 580071258 9-35 15 580071367 9-7 2 580072262 9-63 13
1-47 1 580071259 9-35 15 580071368 9-7 2 9-67 13
580070575 1-45 12 580071260 9-59 1 580071369 9-7 3 580072263 9-63 15
1-47 22 580071261 9-59 1 580071370 9-7 3 580072264 9-11 10
580070576 1-45 15 580071262 9-59 1 580071371 9-7 3 9-33 7
1-47 24 580071263 9-59 1 580071372 9-7 3 9-33 21

12-14 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-41 1 1-37 23 580079187 4-29 11 580084553 1-57 7

580072265 9-57 9 580074809 7-7 8 580079188 4-29 15 580084834 11-19 6
580072420 2-38 7 580075562 8-16 11 580079270 4-3 23 580085043 9-63 10
580072820 11-4 13 580075623 3-11 1 4-7 23 580085282 2-24 8
580072821 11-4 14 580076292 3-14 7 580079452 4-3 6 2-24 9
580073132 11-15 2 580076293 3-16 5 4-7 6 2-27 12
580073137 7-8 4 580076338 1-57 14 4-11 6 2-27 13
7-9 4 580076348 3-16 6 4-15 6 580085375 1-7 15
580073188 7-9 2 580076387 7-13 10 580079892 2-52 7 1-11 15
580073505 1-53 16 7-15 9 580079966 5-2 1 1-15 15
11-17 11 580076714 2-52 4 580080168 1-3 11 1-17 16
11-26 13 580076732 4-25 25 1-5 11 1-21 16
580073553 11-8 11 4-29 16 1-8 42 1-25 16
580073554 11-8 3 580076896 1-45 6 1-11 42 1-29 16
580073555 11-5 2 580076978 4-25 26 1-15 42 1-33 15
580073907 8-25 580077193 4-27 21 1-18 42 1-37 15
8-29 1 580077237 4-27 26 1-22 42 1-41 15
580073908 8-25 580077769 5-2 2 1-26 41 11-19
8-29 1 580077867 8-5 8 1-30 41 580085531 11-33
580073909 8-25 8-11 28 1-34 41 580086019 1-55 11
8-29 1 8-13 8 1-37 41 2-35
580074296 7-3 8-19 4 1-41 41 8-7 12
580074300 7-3 580077869 8-23 1 580080890 2-74 2 11-21 19
580074309 7-3 580077870 8-23 12 2-77 4 580086169 2-27 6
580074315 2-52 6 580077871 8-11 2 2-85 6 580086202 11-2 2
580074532 11-25 7 8-19 2 2-85 7 580086205 11-2 3
580074607 8-9 5 580077872 8-11 3 580080891 2-74 2 580086206 11-3 8
580074615 8-16 17 8-19 3 2-77 4 580086207 11-3 8
580074622 8-23 17 580077873 8-11 5 2-85 6 580086209 2-85 4
9-2 5 580077874 8-11 6 2-85 8 580086276 6-3 13
9-5 5 580077875 8-11 15 580082867 11-15 3 580086277 6-3 13
580074645 8-16 7 580077876 8-11 17 580083355 11-8 8 580086278 6-3 13
580074646 8-16 8 8-19 19 580083356 11-8 7 580086279 6-3 13
580074652 8-5 3 580077877 8-19 7 580083452 2-53 1 580086280 6-3 13
8-13 3 580077878 8-19 14 2-54 1 580086281 6-3 13
580074656 8-11 37 580077879 8-19 29 580083499 7-20 1 580086282 6-3 13
8-19 44 580077880 8-19 36 580083500 7-20 1 580086283 6-4 13
580074657 8-11 31 580077881 8-19 31 580083502 7-20 2 580086384 1-51 9
8-19 38 580077882 8-19 5 7-20 6 580086599 1-53 1
8-20 580077883 8-19 33 8-26 3 580086600 1-53 1
580074658 8-11 36 580077884 8-19 34 8-27 2 580086601 1-53 1
8-19 43 580077885 8-19 35 580083703 11-25 1 580086874 4-25 1
580074659 8-7 5 580077907 9-45 3 580083709 11-25 1 4-25 1
8-15 5 9-49 3 580083737 8-20 1 4-27 1
580074744 1-7 22 9-53 10 580083738 8-20 5 4-27 1
1-11 23 580077979 7-8 5 580083797 11-21 17 4-29 1
1-17 30 580078104 2-39 3 580083798 11-21 3 4-29 1
1-21 30 580078352 3-11 1 580083799 11-21 3 580086875 4-25 1
1-25 23 580078353 3-11 1 580084187 4-23 6 4-27 1
1-30 42 580078920 11-19 6 580084188 4-23 4 4-29 1
1-33 22 580079185 5-2 580084552 1-57 7 580087237 11-17 2

D861 ©2022 Yale Materials Handling Corporation 12-15

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580087238 11-17 1 11-42 7-15 21 4-17 2

580087497 2-46 4 11-46 2 582000959 7-15 13 582005770 8-29 12
580087535 9-25 1 580093307 2-38 5 582003124 1-57 19 582005781 8-29 2
580087825 9-67 15 580093464 4-7 40 582003648 11-25 1 582005782 8-29 2
580087876 2-5 17 4-15 36 582003779 4-3 15 582005823 8-7 1
580087923 3-11 1 580093465 4-3 40 4-7 15 11-26 12
580087925 3-11 1 4-11 36 4-11 15 582005824 8-15 1
580088850 8-16 4 580093467 4-7 40 4-15 15 11-26 12
580089164 1-47 31 4-15 36 582003801 11-25 1 582005825 8-7 1
2-38 580093469 4-3 40 582003806 11-25 1 582005826 8-15 1
580089458 2-52 2 4-11 36 582003807 11-25 1 582006478 8-9 5
580089459 2-56 1 580093656 4-3 24 582003810 11-25 1 8-16 17
580089499 2-56 3 4-7 24 582003823 9-63 13 582006479 8-16 17
580089521 9-2 1 4-11 24 582003824 9-63 5 582006527 7-17 3
580089714 4-25 4 4-15 24 582003831 9-63 15 582006661 9-45 4
4-27 4 580093684 7-17 2 582003832 9-63 11 9-49 4
4-29 4 580094115 11-23 10 582004322 8-9 9 9-53 11
580089862 2-52 3 580094136 7-8 3 8-11 29 582006701 8-9 5
580090115 8-5 7-13 8-17 20 8-16 17
580090116 8-5 580094137 7-8 3 8-19 24 582006705 8-9 5
580090117 8-13 7-13 582004794 4-7 8-16 17
580090470 1-47 31 580094138 7-9 3 4-19 1 582006706 8-9 5
2-38 7-15 4-21 1 8-16 17
580090471 1-47 10 580094393 2-52 1 582005027 8-11 18 582010004 2-81 6
580090674 7-23 7 580094459 4-19 9 8-19 25 582010144 8-23 1
7-24 7 4-21 9 582005149 4-3 10 582010245 8-23 2
8-11 26 580094640 8-11 32 4-7 10 582010590 8-23 2
8-19 27 8-19 39 582005154 4-15 582011144 1-57 18
8-21 580094681 7-17 4-17 2 582011591 8-11 27
580090675 7-23 3 580095114 6-3 13 582005181 4-3 9 8-19 20
7-24 3 580095340 11-25 1 4-7 9 582011592 8-16 16
8-11 25 580095348 11-25 1 582005182 4-11 8 582011985 2-59 11
8-19 26 580096259 3-3 25 4-15 8 582012670 8-25 19
8-21 3-8 5 582005412 11-14 1 582012671 8-25 20
580090742 2-14 24 580096477 8-5 7 582005413 11-14 5 582012672 8-25 17
2-22 23 8-11 1 582005414 11-14 2 582012673 8-25 15
580090752 2-38 2 8-13 7 582005485 8-9 10 582012674 8-25 10
580091355 1-43 23 8-19 1 8-17 21 582012675 8-25 6
1-45 26 580096478 8-11 35 582005533 4-17 5 582012676 8-25 5
1-47 33 8-19 42 4-19 2 582013706 2-83 2
580091403 2-81 5 580096537 11-25 1 4-21 2 582016570 2-83 3
580091726 7-19 580096609 7-7 1 582005545 9-13 15 582016855 3-3 19
580091727 7-20 580096610 7-7 1 582005555 8-29 8 3-6 8
580091958 8-23 19 580096842 7-11 22 582005556 7-23 10 582016870 9-18 16
580091969 9-33 9 580097059 7-13 20 8-7 3 9-38
580092140 2-6 4 7-15 17 582005557 7-24 10 582016871 9-17
2-48 6 582000233 11-25 2 8-15 2 582016872 9-17
580093196 1-51 10 582000234 11-25 1 582005703 4-3 582016873 9-17
580093223 2-87 582000235 11-25 1 4-19 1 582016874 9-17
11-39 23 582000484 2-81 5 4-21 1 582016877 9-17
11-41 23 582000958 7-13 14 582005704 4-11 582016878 9-17

12-16 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582016879 9-17 1-47 11 2-40 2 582030754 2-80 8

582016886 9-17 2-86 1 2-41 16 11-39 11
582016889 9-17 582023648 1-45 9 582028314 2-39 8 11-41 11
582016891 9-37 1-47 11 2-40 8 11-45 1
582016892 9-37 2-86 1 2-41 7 582030755 2-37
582016893 9-37 582024327 3-17 1 582028335 1-51 1 2-47 10
582016894 9-37 582024501 3-3 35 582028336 1-51 17 582030760 2-5 12
582016896 9-37 3-4 4 582028337 1-51 4 2-17
582016897 9-37 582024534 4-25 10 582028548 4-19 7 2-21
582016898 9-37 4-27 10 4-21 7 582030769 1-51 12
582019132 11-19 7 4-29 10 4-22 582030770 2-28
582019584 11-39 18 582024535 4-30 6 582028837 11-11 2 4-19 8
11-41 18 4-31 7 582028838 1-55 8 4-21 8
11-49 4 582024619 2-27 12 582028840 1-55 8 4-32 8
582019632 11-39 25 2-27 13 582028866 2-46 1 582030781 2-31
11-41 25 582024620 2-24 8 582028876 2-39 17 2-46 8
582019678 11-45 13 2-25 9 2-40 3 582030782 1-51 13
582020418 2-5 5 582025166 1-55 8 2-41 2 2-33
2-5 6 582025167 11-12 4 582028877 2-39 10 582030881 2-14 22
582020706 11-39 30 582025995 11-39 14 2-40 10 2-21 10
11-41 30 11-41 14 582029184 1-7 3 582030906 3-3
582020715 11-39 2 11-49 1 1-17 4 3-7
11-41 2 582026352 6-7 13 1-25 4 582030907 3-3
582020730 11-39 2 582026353 6-7 2 1-33 3 3-5
11-41 2 582026381 1-51 23 2-24 582030908 3-3
582020760 11-39 1 582026382 1-51 18 582029216 7-13 12 3-6
11-41 1 582026455 3-3 7-15 8 582030909 3-3
582020782 11-39 17 582026456 3-3 582029222 3-3 34 3-8
11-41 17 582026771 3-3 33 3-4 3 582030910 3-3
11-49 3 3-4 2 582029346 2-47 6 3-9
582020783 11-39 17 582026926 2-13 12 582029356 2-24 1 582030911 3-3
11-41 17 2-21 13 2-27 10 582030912 3-3
11-49 3 582027411 2-51 1 2-27 11 582030913 3-3 1
582020784 11-39 17 4-32 2 582029395 2-46 1 3-7 2
11-41 17 582027413 2-51 2 582029487 2-39 14 582030914 3-3 2
11-49 3 4-32 1 2-40 6 3-7 1
582020792 11-39 9 582027494 1-51 11 2-41 12 582030915 3-3 3
11-41 9 2-60 582029507 4-22 3-7 3
582020793 11-39 9 582027495 1-51 11 582029577 3-3 582030916 3-3 4
11-41 9 2-60 582029593 2-5 5 3-7 4
582020794 11-39 9 582027531 1-43 10 582029594 2-5 6 582030917 3-3 5
11-41 9 582027532 1-43 10 582029595 4-32 6 3-7 5
582020961 2-78 5 582027533 1-43 10 582029596 4-32 7 582030920 3-3 9
582021390 2-13 11 582028274 2-51 3 582030207 4-23 5 3-5 6
2-21 12 582028289 2-39 11 582030208 4-19 16 582030924 3-3 12
582021693 1-51 8 2-40 11 4-21 16 3-5 8
582022425 9-17 7 2-41 9 582030280 3-14 3 582030932 3-3 20
9-37 6 582028293 2-39 1 582030523 2-47 2 3-6 3
582022437 9-37 4 2-40 1 582030602 2-47 3 582030933 3-3 21
582022803 2-28 5 2-41 1 582030603 2-47 4 3-6 4
582023647 1-45 9 582028296 2-39 2 582030629 2-59 1 582030934 3-3 22

D861 ©2022 Yale Materials Handling Corporation 12-17

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

3-8 2 2-69 5 582034519 11-35 12 582037831 2-46 9

582030935 3-3 23 582031748 2-66 4 582034520 11-35 11 582038361 7-3 22
3-8 1 582031749 2-66 5 582034530 2-39 10 582038529 2-55 1
582030937 3-3 26 582031750 2-65 3 2-40 10 582038532 2-59 1
3-8 3 2-69 12 2-41 14 582038556 9-49
582030938 3-3 24 582031751 2-65 2 582035676 2-60 3 582038557 9-49
3-8 4 2-69 10 2-63 582038558 9-49
582030940 3-3 28 582031769 2-61 5 582035677 2-60 4 582038559 9-49
3-9 2 2-63 3 2-64 582038560 9-49
582030941 3-3 27 2-64 1 582035678 2-60 5 582038640 2-40 13
3-9 3 2-65 1 2-65 2-41 3
582030942 3-3 30 2-66 1 582035679 2-60 6 2-45
582030944 3-3 32 582031770 2-61 4 2-66 582039767 2-70 4
582030950 1-51 2-63 7 582035692 2-60 1 582040760 2-54 1
582030954 2-48 8 2-64 3 2-61 2-54 1
582031000 1-51 12 2-65 4 582035693 2-60 1 2-55 1
582031495 11-42 2-66 6 2-61 582040965 2-54 1
11-46 3 582031777 2-47 1 582035694 2-60 2 582040966 2-54 1
582031721 4-22 1 582031778 2-47 1 2-62 582040967 2-54 1
582031722 4-22 2 582031781 1-58 1 582035695 2-60 3 582040968 2-55 1
582031723 4-22 3 582031782 1-58 2 2-63 582040969 2-55 1
582031724 4-22 4 582031865 2-80 9 582035696 2-60 5 582040970 2-55 1
582031725 4-22 5 582032034 6-7 15 2-65 582040971 2-54 1
582031733 2-61 1 582032035 6-7 4 582035697 2-60 6 582040972 2-54 1
2-68 2 582032036 6-7 3 2-66 582040973 2-54 1
582031735 2-61 3 582032432 1-51 15 582035701 1-51 19 582040978 2-59 1
582031736 2-61 5 582032437 1-51 14 582035702 1-51 19 582041598 9-49
2-63 3 582032461 6-7 1 582035706 2-60 4 582041886 3-5
2-64 1 582032524 6-7 5 2-64 3-6
2-65 1 582032527 4-11 10 582035894 2-61 3-7
2-66 1 4-15 10 582035895 2-61 2 3-8
2-68 5 582032729 3-3 2-68 3 3-9
2-69 11 582032730 3-3 582035896 2-61 3-10
582031737 2-63 1 3-7 6 582035897 2-67 582044286 1-51 6
2-69 1 3-10 2 2-68 6 582044352 2-5 12
582031738 2-62 2 582032731 3-3 582035941 11-36 3 2-9
2-63 2 3-8 6 582035942 11-36 4 2-13
582031739 2-63 4 582033445 8-3 1 582036671 3-14 1 582044454 9-67 15
2-69 9 582033446 8-3 1 582036842 3-16 8 582044455 9-67 15
582031740 2-63 5 582033447 8-3 1 582036843 3-16 8 582044457 9-67 15
2-69 14 582033448 8-3 1 582036844 3-16 8 582044460 9-67 15
582031741 2-63 6 582033449 8-3 1 582036845 3-16 8 582044462 9-67 15
2-69 15 582033450 8-3 1 582036855 3-16 11 582044534 3-10
582031742 2-64 2 582033678 1-51 22 582036856 3-16 4 582044547 9-67 15
2-69 8 582033679 1-51 21 582037260 2-73 4 582044706 9-49
582031744 2-64 4 582033680 1-53 11 582037577 11-39 24 582044948 2-85
2-65 5 582033682 2-39 16 11-41 24 8-7 1
582031745 2-65 6 2-40 4 582037828 1-7 18 11-26 12
2-69 13 2-41 15 1-17 17 582044949 2-85
582031746 2-66 2 582034160 3-12 1 1-25 18 8-15 1
582031747 2-66 3 582034518 11-35 4 1-33 17 11-26 12

12-18 ©2022 Yale Materials Handling Corporation D861

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582045467 8-7 5 582049751 9-67 15 582057123 9-67 5 11-41 2

8-15 5 582049935 11-39 2 11-25 11 582094962 9-59 6
582046110 1-55 10 582050487 2-73 1 582057124 9-67 5 9-61 6
582046115 1-55 9 582050598 2-68 11-25 11 582097683 7-17
582046116 1-55 9 582050599 2-69 582057126 9-67 5 582097684 7-17 2
582046117 1-55 9 582050656 2-68 4 11-25 11 582098903 3-14 2
582046118 1-55 10 582050657 2-69 2 582057133 9-67 5 582098906 3-14 13
582046119 1-55 10 582050658 2-68 1 11-26 11 582100022 4-25 9
582046132 2-73 5 582050664 2-69 3 582057136 9-67 5 4-27 9
2-80 10 582050665 2-69 4 11-26 11 4-29 9
582049119 1-11 3 582050666 2-69 6 582057441 7-24 10 582100640 9-53 15
1-15 3 582050667 2-69 7 8-15 2 582100877 9-53 10
1-21 4 582050683 2-67 3 582060278 11-36 6 582100879 9-54
1-29 4 582050684 2-67 2 582060831 9-41 6 582106813 9-53
1-37 3 582050685 2-67 4 582062642 2-73 1 582107559 11-36 6
1-41 3 582050686 2-67 5 11-52 5 582110205 11-39 30
2-27 582050687 2-67 6 582063900 7-17 11-41 30
582049389 2-70 582050688 2-67 7 582063901 7-17 1 11-51 3
11-39 32 582050689 2-67 8 582063902 7-17 2 11-52
11-41 32 582050694 2-67 1 582063922 8-2 1 582110217 11-36 6
582049390 2-74 582051118 11-36 5 582066078 8-2 1 582111128 9-53
11-39 33 582052903 2-70 3 582068527 7-11 6 582111129 9-53
11-41 33 582053119 1-53 7 582068529 7-11 11 582111131 9-53
582049391 2-78 582055458 6-3 9 582068543 7-11 10 582111134 9-53
2-79 582055459 6-3 3 582068837 7-13 15 582111135 9-53
11-39 7 582055460 6-3 3 7-15 11 582111137 9-53
11-41 7 582055461 6-3 2 582073267 2-67 582112098 11-45 9
11-45 12 582055484 11-22 1 582073828 2-66 2 582112309 7-11 1
582049392 2-81 582055501 11-22 1 582081486 4-17 4 582112333 2-83
11-39 8 582056822 9-61 1 4-21 3 11-39 8
11-41 8 11-25 11 582081487 4-17 1 11-41 8
582049394 11-39 16 582056825 9-61 1 4-21 6 11-46 1
11-49 2 11-25 11 582091362 11-52 1 582112335 2-73
582049395 11-39 15 582057103 9-61 1 582091363 11-52 4 11-39 32
11-41 15 11-25 11 582091558 7-7 1 11-41 32
582049396 11-39 26 582057106 9-61 1 582091559 7-7 1 11-51 7
11-41 26 11-25 11 582091855 11-51 8 582112357 7-11 1
11-51 1 582057109 9-67 5 582092803 2-60 3 582112925 2-77
582049397 11-39 6 11-25 11 2-63 11-39 33
11-41 6 582057112 9-61 1 582092804 2-60 3 11-41 33
11-45 4 9-61 1 2-63 11-51 9
582049398 11-39 27 11-25 11 582093033 1-43 22 582113266 9-53
11-41 27 582057114 11-25 11 1-45 25 582113269 9-53
11-51 2 582057115 9-67 5 1-47 32 582116281 9-53 16
582049399 11-41 16 11-25 11 2-48 1 582122470 11-45 7
582049683 1-11 13 582057117 9-61 1 582093146 7-3 23 582123422 11-45 8
1-15 13 11-25 11 582093938 1-51 11 582123423 11-45 8
1-21 14 582057118 9-67 5 2-60 582124459 11-45 3
1-29 7 11-25 11 582093939 1-51 11 582124460 11-45 6
1-37 6 582057119 9-67 5 2-60 582155762 11-52 3
1-41 6 11-25 11 582094094 11-39 2 582155765 11-52

D861 ©2022 Yale Materials Handling Corporation 12-19

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582156527 1-48 7 4-11 30 1-45 13 940400905 2-52 5

582156636 9-53 10 4-15 30 1-47 25 11-33 4
582162379 11-4 4 907595300 9-7 6 932728908 1-43 19 940400906 8-16 12
585062400 6-3 2 907806300 8-23 15 1-45 17 940600905 2-6 2
585070200 6-3 9 909086102 8-23 10 1-47 27 2-48 7
585096802 4-3 8 909086104 8-23 16 932728910 1-43 2 2-51 8
4-7 8 909882405 9-41 4 932729903 1-53 6 11-23 6
4-11 32 930102901 1-11 20 932729905 2-35 940600907 2-47 7
4-15 32 1-21 20 932729908 11-21 20 2-51 5
640112901 8-29 19 1-29 20 932731908 11-17 3 4-3 27
640154908 9-33 22 1-37 20 934204901 1-7 26 4-7 27
720098901 11-21 7 930102902 2-39 6 1-7 31 4-11 27
751194100 2-24 2 2-41 6 1-11 31 4-15 27
2-24 4 930103908 8-20 3 1-15 31 4-32 4
2-27 8 931013912 1-55 7 1-17 29 5-2 5
2-27 9 931015901 1-48 4 1-21 29 11-3 10
2-35 13 931017907 4-19 6 1-25 34 940600908 11-30 3
900002253 9-41 21 931017915 9-5 4 1-29 34 940800902 4-3 31
902977405 9-21 4 9-7 18 1-33 26 4-7 31
902977408 9-21 4 9-27 3 1-37 26 4-11 31
902977410 9-21 4 9-30 22 1-41 26 4-15 31
902977412 9-21 4 931109904 11-33 5 937100902 2-5 11 952405901 2-36 3
902977413 9-21 4 931109912 2-48 9 937100903 2-6 3 2-36 4
902977416 9-21 4 931701910 7-13 4 11-8 4 11-8 10
902977419 9-21 4 7-15 3 11-19 13 11-19 6
902977420 9-21 4 932107911 8-9 1 11-21 15 11-33 1
902977426 9-21 4 8-11 24 937100905 8-20 4 952405902 2-35 2
902977430 9-21 4 8-16 1 9-57 10 2-35 3
9-35 16 8-19 32 9-63 14 2-35 5
902977436 9-13 1 932116903 8-11 30 9-67 14 2-35 6
9-35 16 8-19 45 11-4 8 2-35 8
902977438 9-35 16 932119907 8-11 12 937501910 9-7 5 2-35 9
902977440 9-13 1 8-19 16 937700904 11-49 6 2-35 10
902977444 9-13 1 9-29 4 940004903 1-7 10 2-35 11
9-35 16 932120906 9-7 4 1-11 10 952408901 2-35 2
902977462 9-13 1 932200902 1-55 2 1-15 10 2-35 3
9-35 16 932200905 4-3 26 1-17 11 2-35 5
902977467 9-13 1 4-7 26 1-21 11 2-35 6
902977469 9-35 16 4-11 26 1-25 14 2-35 8
902977474 9-13 1 4-15 26 1-29 14 2-35 9
902977484 9-13 1 5-2 4 1-33 13 2-35 10
902977490 9-13 1 932200907 11-3 9 1-37 13 2-35 11
902977493 9-13 1 11-39 4 1-41 13 952408904 11-8 9
9-35 16 11-41 4 2-51 9 11-19 6
903828303 11-3 11-45 10 11-21 11 11-33 1
903828306 1-53 13 932201907 3-12 3 11-39 19
905974100 4-3 30 932728903 1-51 5 11-41 19
4-7 30 932728907 1-43 8 11-49 5

12-20 ©2022 Yale Materials Handling Corporation D861

 SECTION 13

13 USER SUPPORT INFORMATION

 CONTENTS

SECTION 13
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................ 13-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 13-2
OPERATOR TRAINING ................................................................................................................................... 13-2
SERVICE TRAINING COURSE ...................................................................................................................... 13-2
SERVICE TRAINING MATERIALS .................................................................................................................. 13-2

D861 ©2022 Yale Materials Handling Corporation 13-1

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information is intended to help you to achieve your investments
objectives:
SERVICE PARTS ORDERING INSTRUCTIONS
HOW TO ORDER SERVICE PARTS
In order to prevent delay, too much communication and
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct
procedure to use to order replacement parts.
WHEN ORDERING PARTS
Contact your authorized Yale Industrial Truck Dealer
giving them the following information:
1. Your Purchase order number.
2. Complete addresses for sending the invoice and
parts.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using
the lowest priced method.
4. Correct part number(s) and description(s). Use
your parts manual as a reference.
5. Model and serial number of the truck.
TECHNICAL SERVICE PUBLICATIONS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals
which provide service and overhaul procedures and
additional copies of the Operating Manual can be
obtained from your Yale Industrial Truck Dealer.
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is equipped
with an operators manual. It describes various
operating techniques and safety warnings to the
operator. It contains a guide to safe maintenance
practices and recommended schedules for
maintenance. if the operators manual is missing from
13-2 ©2022 Yale Materials Handling Corporation
any Yale Industrial Truck, it should be replaced.
Replacement copies are available for a nominal fee
from your Yale Dealer.
OPERATOR TRAINING
The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
production and safety through correct lift truck
operation, training, and motivation. The Yale program is
based upon real life experience – not theoretical
concepts. We developed a "complete" program that is
totally self-contained – incorporating the most modern
instructional techniques including elements of self-
study, audio-visual support (both video and slides), and
classroom study.
SERVICE TRAINING COURSE
Operators and Yale dealer service technicians can
improve their technical ability for maintaining and
repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
Different types of mechanical, electric, and electronic
subjects are available. Courses can be held at
customer or Dealer locations in addition to regularly
scheduled courses which are held at Yale Corporate
Headquarters in Greenville, NC.
SERVICE TRAINING MATERIALS
Your own service training can be supported through a
complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
textbooks, audio-visual programs and films. These
materials will provide your training staff with everything
necessary for training your group.
For additional information or assistance in obtaining
these user support publications and programs, contact:
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
D861
Yale Materials Handling Corporation 550073165
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 10/2022
Greenville, NC 27834-2011