Cooling Towers_SP-0000-16-0009-6

Pueblo Viejo Dominicana Corporation
PUEBLO VIEJO PROJECT

Project No. A2UL
Cooling Towers
Specification No. SP-0000-16-0009

Rev. 6
06 January 2011
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC
Pueblo Viejo Dominicana Corporation Specification SP-0000-16-0009
Pueblo Viejo Project Page 2 of 11
Project No. A2UL Rev. 6
FLUOR
Mining & Metals
COOLING TOWERS
Table of Contents
1. GENERAL ........................................................................................................................................................ 3
1.1 Summary .......................................................................................................................................................3
1.2 References ....................................................................................................................................................4
1.3 System Description........................................................................................................................................5
1.4 Submittals ......................................................................................................................................................6
1.5 Quality Assurance .........................................................................................................................................6
1.6 Site Conditions ..............................................................................................................................................6
2. PRODUCTS...................................................................................................................................................... 7
2.1 General ..........................................................................................................................................................7
2.2 Equipment and Components .........................................................................................................................7
2.3 Inspection and Testing ................................................................................................................................10
2.4 Identification and Tagging ...........................................................................................................................10
2.5 Surface Preparation and Finish...................................................................................................................11
2.6 Preparation for Shipment.............................................................................................................................11
3. EXECUTION................................................................................................................................................... 11
4. ATTACHMENTS ............................................................................................................................................ 11
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

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1. GENERAL
1.1 Summary
A. Scope of Specification
This specification prescribes the minimum requirements for the labour, material, equipment and
services for the design, the manufacture, testing, supply and assistance for field installation and
commissioning of Cooling Towers and associated equipment.
These facilities shall include, but not be limited to the following:

1. Cooling towers with shell, air duct and stiffener, spray nozzles, demister module, motor
geared, feed level access platforms and maintenance/cleaning access platforms at top of
the cooling towers, grating and handrails
2. Main cooling fans with standard vibration monitoring system
3. Equipment drives including motors and, mechanical components
4. Integral piping and wiring
5. Safety guards
6. Fasteners and accessories required for field assembly and installation
7. Spare parts for installation and start-up
8. Spare parts for two years normal operation
9. Special tools required for assembly and maintenance. Engineering of the spreader bar
(special tool)
10. Detail engineering design of conical bottom for slurry cooling towers for carbon steel
rubber lined, including details to install a nozzle pressure transmitter and including the
bolt pattern for the channel to support framing connection as per instruction in
Attachment 4.
11. Detail engineering design of conical bottom for solution cooling towers for FRP-PP
material
12. Detail engineering design of fan motor support
13. Supply of conical bottom for solutions cooling towers – FRP&PP
14. Engineering and supply of emergency ladder for solution and slurry cooling towers
15. The change order is to DESIGN modifications of the support of the slurry and solution
cooling towers
16. Design modifications will be based on the schematic drawings prepared by ZNC and
provided by email on 7Dec10.
17. Design modifications shall meet the criteria design of natural frequencies defined by
Zincobre when the support is fully working WITH the "windows covers".
18. Design modifications shall meet the criteria design of natural frequencies defined by
Zincobre when the support is fully working WITHOUT the "windows covers".
19. Flow dynamic effects study is excluded from the scope of work of this CO.

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20. As part of the final design, Zincobre shall re-issue drawings related to the support design
of the slurry and solution cooling towers.
21. Foundation load drawings will not be updated.
22. The final design shall be submitted within four (4) weeks after receipt the change order
duly signed and stamped.
B. Work Not Included

1. Foundations, anchor bolts, shims and grout (design and detail provided by Supplier)
2. Field assembly and installation
3. Piping, wiring and controls external to equipment
4. Lubricants and hydraulic fluids, except as required for shop assembly and testing
5. Supply of services including instrument air, water and power
6. Motor starters, local push button stations, variable speed controllers and other electrical
equipment not integral to the package
C. Related Specifications
The following specifications describe items of related work:

PVDC-DC-0000-06- Design Criteria Geographic, Climatic, and Seismic
0001
CS-0000-17-0001 General Welding
ES-0000-15-0001 Structural Requirements Data for Mechanical Equipment
ES-0000-16-0001 Standard Requirements for Mechanical Equipment
ES-0000-16-0002 Instructions for use: "Supplier Drawing and Data Commitment Form”
ES-0000-16-0003 Paint
ES-0000-60-0001 Electrical Requirements for Mechanical Equipment Packages
ES-0000-60-0002 AC Induction Motors for Mechanical Equipment Packages
ES-0000-70-0001 Instrument and Control Requirements for Mechanical Equipment
ES-0000-70-0003 Electrical Surge Protection Equipment Requirements
1.2 References
A. Referenced publications within this specification shall be the latest revision, unless otherwise
specified; and applicable parts of the referenced publications shall become a part of this
specification as if fully included.
B. Applicable Codes and Standards
Design, manufacture and testing shall conform to requirements stated in this Specification and
under item 1.1.C Related Specifications, as applicable. Equivalent codes and standards will be
considered upon agree with the buyer.
The design, material supply, fabrication, quality and inspection shall be in compliance with the
latest editions of following codes, when apply:
ASME RTP-1 Reinforced Thermoset Plastic Corrosion Resistant Equipment

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ASTM D-1250 Specification for Woven Roving Glass Fabrics for Polyester Glass Laminates,
Type 3
ASTM D-2563 Recommended Practice for Classifying Visual Defects in Glass-Reinforced
Plastic Laminate Parts
ASTM D-2996 Standard Specification for Filament-Wound Reinforced Thermosetting Plastic
Pipe
ASTM D-3299 Standard Specification for Filament-Wound-Glass-Fiber-Reinforced
Thermoset Resin Chemical-Resistant Tanks
ASTM D-3567 Determining Dimensions of Reinforced Thermosetting Resin Pipe and Fittings
ASTM D-4097 Standard Specification for Contact-Molded Glass-Fiber-Reinforced Thermoset
Resin Chemical-Resistant Tanks
ASTM C-582 Standard Specification for Contact-Molded Reinforced Thermosetting Plastic
(RTP) laminates for Corrosion-Resistant Equipment
ASTM C-3982 Contact Molded Fiberglass (Glass Fiber Reinforced Thermosetting Resin)
Ducts and Hoods
1.3 System Description
A. The Cooling Towers shall be complete operable equipment and shall meet the duty
requirements shown on the Technical Data Sheets.
B. The Cooling Towers shall be designed to suit the following:

1. The Supplier shall accept full responsibility for the complete design and materials of
construction for the Cooling Towers and associated equipment supplied. It is not
intended that the Supplier depart from his standard design.
2. All equipment shall be designed and manufactured in accordance with Supplier’s
standards with a proven track record in similar installations.
3. Factors used in calculations for design of equipment shall be selected on the basis that
the Client intends to operate, service, repair, replace damaged parts, replace wearing
parts and maintain the equipment in accordance with the Supplier’s recommendations for
at least 26 years. Equipment design shall be based on a utilization factor of 95%.
4. Operation in a typical mineral processing plant that is subject to hose-down cleanup
work. The equipment will operate outdoors in a continuous duty. The ambient
temperature and conditions are as stated in PVDC-DC-0000-06-0001 Geographic,
Climatic, and Seismic Design Criteria.
5. Seismic loads in accordance with the codes as specified in the General Site Conditions,
when fully loaded. These loads shall include motors, and will be identified as appropriate
for foundation design.
6. The technical datasheets show PRESENT capacity requirements for 18,000 t/d mine
plant. In addition, the datasheets show FUTURE capacity requirements when the mine is
expanded to 24,000 t/d. Supplier shall size their proposed equipment to meet either the
18,000 t/d or 24,000 t/d mine plant as specified on the datasheets. In some cases, the
proposed equipment shall be able to cover both 18,000 t/d and 24,000 t/d capacity
requirements.

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COOLING TOWERS
7. The effective removal of base metals, insoluble salts is achieved by co-precipitation with
iron on the surfaces of the sludge particles being added to the solution cooling tower feed
stock. This neutralized solution contains saturated volumes of calcium sulphate
(gypsum) which would nucleate and grow of the inner surfaces of the Solution Cooling
Towers (SCT) units. By introducing an 'active growth site' by way of the HDS sludge the
gypsum is being given a preferential site for precipitation.
1.4 Submittals
A. All documentation submitted by Supplier shall be in accordance with the attached Supplier
Drawing and Data Commitment form.
B. Supplier shall include an outline of experience on similar cooling towers applications with the
bid submittal.
1.5 Quality Assurance
A. General
1. Refer to Section 1.1.C Related Specifications and Section 2.3 Inspection and Testing.
2. Supplier shall not substitute or change components or component sub-suppliers after
award of a Purchase Order without Buyer approval.
3. Buyer reserves the right to witness any tests or inspections which he considers
necessary to ensure that components conform to Quality Assurance requirements.
Supplier shall notify Buyer in advance of all tests and grant free access to manufacturing
facilities, including those of his sub-suppliers, for such inspections.
4. Supplier shall supply Buyer with the complete list of documentation that Supplier intends
to produce for review. Such documents shall cover manufacturing, quality control,
inspection procedures, deficiency evaluation and correction.
5. Inspection reports shall be made available for inspection by the Buyer.
6. All defects in excess of agreed acceptance criteria shall be reported immediately to the
Buyer by Supplier and evaluated by Supplier’s engineering department for possible
corrective action. All corrections proposed shall be subject to Buyer’s approval.
B. Qualifications
1. Supplier shall provide an experienced project team of competent personnel who are
working under direct supervision of a full time project manager, supported by a full time
engineering manager, who carries total responsibility for all aspects of the work. All key
people shall be subject to approval of the Buyer.
2. Supplier shall supply, on request, the current qualifications and experience of the
following personnel on staff or with sub-suppliers; project manager, design engineers,
stress analysts, quality control engineers, NDE technologists, welders, and field erection
representatives.
3. The performing and reporting of all non-destructive testing shall be carried out by
personnel holding current qualifications to The American Society for Non-destructive
Testing (ASNT-TC-1A level 2 minimum).
1.6 Site Conditions
Refer to Section 1.1.C Related Specifications.

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2. PRODUCTS
2.1 General
A. Components and equipment shall be designed, manufactured and tested in accordance with
this Specification, Section 1.1.C Related Specifications, and attachments.
B. The equipment shall be new and shall be Supplier’s standard heavy-duty design.
C. Fabrications shall be shop welded and field bolted as required for assembly and erection.
Items shall be shop fabricated as much as possible to minimize site installation costs, while
considering shipping restrictions. Supplier shall describe in bid all field fabrication and welding
work for review. Exceptions shall be clearly identified.
2.2 Equipment and Components
A. Cooling Tower Design

1. The cooling tower shall meet process output temperatures as stated in the Technical
Datasheets. The tower shall be capable of cooling the fluid specified in the datasheet
from the initial temperature to the final temperature at the design entering air wet-bulb
temperature specified in the Technical Data Sheets. Its thermal rating shall be certified
by the Cooling Tower Institute (CTI, Certification Standard CTI-201) or following a
procedure proposed by the Vendor and agreed with the Buyer.
2. The Cooling Tower shall be capable of withstanding fluid having the pH and temperature
combination as indicated in the Datasheet.
3. Provision shall be made for thermal expansion of all components under design
conditions.
4. Insulation shall be applied to hot surfaces operating above 60 oC which can be contacted
by operating personnel in normal performances of their duties, e.g., feed piping. Such
hot surfaces shall be insulated to a height of 2 m above normal walking or standing
surfaces and within 0.6 m measured horizontally from stairways, ramps, or ladders. The
use of insulation to provide personnel protection shall be minimized and preference shall
be given to the use of guards, shields or railings.
B. Materials
1. Wetted surfaces shall have adequate corrosion resistance and allowance to suit slurry
feed characteristics as specified in the Technical Datasheets.
2. Un-wetted steel components that are difficult or impractical to paint (using specified paint
material) and are installed in the cooling tower service that is corrosive shall be stainless
steel or alternative corrosion resistant material.
3. Platform grating for the cooling tower service that is corrosive shall be fibreglass that is
suitable for the design temperature.
C. Fill, Louvers and Drift Eliminators

1. The air inlet louver screens shall be constructed from a material (PVC or Hot-dipped
galvanized steel with polymer coating) resistant to rot, decay, and biological attack with a
maximum flame-spread rating of 5 per ASTM E 84.

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COOLING TOWERS
2. The mist eliminators shall be constructed of a material, resistant to rot, decay, and
biological attack, with a maximum flame-spread rating of 5 per ASTM E 84. Maximum
drift rate shall be less than 0.005% of the circulating fluid rate.
D. Conical Bottoms
The conical bottoms shall be constructed for 26 year mine life. The conical bottom shall include
all components from the base of the unit to the top. Standard basin accessories shall include:
1. Overflow connection.
2. Use oversized drain connection or/and side drain connection or bottom drain connection.
3. Conical basin design shall need to be agreed with Buyer before manufacturing.
4. Conical bottom for slurry cooling towers shall be designed for bottom discharge using
centrifugal pump. Design shall be for carbon steel rubber lined material.
5. Conical bottom for solution cooling towers shall be designed for over flow gravitational
discharge. Design shall be for FRP material.
E. Casing
The casing shall be constructed for long life and durability. The casing panels shall totally
encase the sides of the fill section to protect the surface from direct atmospheric contact. The
tower shall be capable of withstanding fluid having a pH and temperature as indicated in the
Datasheet. FRP panel materials shall include a fire retardation layer. To achieve a Class 1
flame spread rating, fire retardant shall be added up to a maximum of 5% wt to all resin in the
structural layer to improve fire resistance and reduce the flame spread rating to a maximum of
15 when tested in accordance with ASTM E-84 "Standard Method of Test for Surface Burning
Characteristics of Building Materials". A Modified Acrylic Resin (MODAR) alternative, that
meets ASTM E-84, can be used to improve the flame retardancy.
UV inhibitors shall be added to the exterior surface coat to prevent damage to the resin by UV
light.
F. Fluid Distribution System
The spray header and branches shall be constructed with pipe material suitable for the working
temperature and corrosion resistance. The connection to attach the external piping shall be
corrosion resistant. The spray header and branches shall be removable for cleaning purposes.
G. Mechanical Equipment
1. Fan Motor
a. Motor(s) shall be Totally Enclosed, with 1.15 service factor. Motor(s) shall be
accessible from the outside of the unit for service. Horsepower shall not exceed
design HP per cell as indicated on the equipment schedule or data sheets.
b. Where applicable, two-speed motors and controls should be installed on cooling
tower fans to stage the motors in response to the required cooling load.
2. Axial Propeller Fans
The fan and fan drive assembly for each cooling tower shall be supported by a rigid,
welded, steel with coating structural support that resists misalignment. Fans shall be

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heavy duty axial propeller type, and statically balanced. Blades shall be attached to hubs
with stainless steel hardware, and shall be individually adjustable. Fan cowl shall be
covered with a suitable corrosion resistant fan guard.
3. Low Sound Fan
Units shall be provided with Low Sound Fan in order to assure a maximum sound
pressure level of 80 dBA measured at 1.5 m above the fan discharge cylinder during full
speed operation.
4. Fan Shaft Bearings
Fan shaft bearings shall be heavy duty self-aligning ball type with grease fittings.
Bearings shall be designed for a minimum L-10 life of 60,000 hours.
5. Drive
The fan drive shall be speed reducer driven. The fans and fan sheaves shall be mounted
on the shaft with a specially plated bushing to provide maximum corrosion protection.
Speed reducer maintenance shall be accomplished from the exterior of the unit. Bearing
lube lines shall be extended to the exterior of the unit for easy maintenance. Provide an
internal working platform and ladder to access the drive system if necessary.
H. Piping
I. Structural
1. Refer to Section 1.1.C Related Specifications.
2. Structures shall be designed for all load conditions expected during shipment, erection
and operation.
3. Seismic and wind loads must be in accordance with the codes as specified in DC-0000-
13-0001 General Site Conditions, under all conditions.
4. Structural member connections shall be designed to withstand, within allowable stresses
and deflections, all loads imposed on them.
5. The structure shall be capable of supporting auxiliary equipment, piping and platforms.
6. The maximum design material temperature of structures shall be the calculated
temperature based on the maximum ambient and fluid temperatures.
7. Equipment, piping and other components requiring access for operation and
maintenance shall be located in the most convenient manner and in consideration of the
surrounding steelwork.
8. Provision for escape of personnel shall be provided in the event of malfunction,
maloperation, accidents and process plant failure.
9. Supplier shall provide a conceptual design of the structural frame support of the full
system for each set of cooling tower, i.e. solution and slurry cooling towers.
J. Electrical

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2. Vibration Limit Switch
A double-pole, double-throw vibration limit switch in a NEMA 4 housing shall be installed

on the mechanical equipment support for wiring into the owner’s control panel. The
purpose of this switch will be to interrupt power to the motor in the event of excessive
vibration. It shall be adjustable for sensitivity, and shall require manual reset. The
vibration monitoring system shall be as per agreed with the Buyer.
3. Supplier shall list electrical equipment included in their scope of supply and those to be
supplied by Buyer.
4. Supplier shall supply electrical load list, cable list, cable routing plan and schematic,
electrical and automation block diagram, electrical components arrangement drawings,
and electrical panel drawings (single line diagram, wiring diagram, components list).
K. Instrumentation
2. Each fan motor shall be wired through an emergency stop push-pull switch and a jog
push bottom switch.
3. Each fan shall be wired to automatically shut down when the vibration limit switch senses
excessive fan vibration levels.
4. Fan speeds and on – off operation shall be controlled by means of an electronic
temperature control system set to maintain tower discharge fluid temperature at a
specified set-point. Fan control system shall automatically stage fans to equalize run
time and to minimize total fan energy consumption.
5. Tower cooling will be normally operated from a remote control room location. Fan control
system shall be controlled through Buyer’s distributed control system for monitoring
temperature, fan speeds and fault alarms.
6. Supplier shall list instrumentation equipment included in their scope of supply and those
to be supplied by Buyer.
7. Supplier shall supply detailed instrument specification, control philosophy, process and
instrument diagrams, and instrument loop diagrams.
8. Vendor shall provide surge protection devices pre-installed in each sensor, as specified
in ES-0000-70-0003 Electrical Surge Protection Equipment Requirements.
2.3 Inspection and Testing
A. Refer to Section 1.1.C - Related Specifications.
B. All pressure parts including on-skid piping shall be hydrostatically tested. The test fluid shall be
removed upon completion of hydrostatic testing. The components shall be dried with
compressed ambient air.
C. Performance guarantee shall be verified via a field acceptance test as soon as practical after
the initial start-up.
2.4 Identification and Tagging

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2.5 Surface Preparation and Finish
A. Refer to Section 1.1.C Related Specifications.
B. Paint for high temperature surfaces and submerged components shall be per Supplier’s
standard. Supplier shall submit paint procedures for review and approval.
2.6 Preparation for Shipment
Refer to Section 1.1.C Related Specifications
3. EXECUTION
Not Applicable
4. ATTACHMENTS
Attachment 1 Technical Data Sheets
Attachment 2 Supplier Drawing and Data Commitment Form
Attachment 3 Nozzle Details for Pressure Transmitter – Slurry Cooling Towers’ Basins
Attachment 4 Bolt Pattern for Channel Supporting Framing Connection – Slurry Cooling Towers
End of Specification

Pueblo Viejo Project 06 January 2011
Project No. A2UL Attachment 1 Rev. 6
Page 1 of 9
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TECHNICAL DATA SHEET - INDEX
Item Number Equipment Number Equipment Name
1 PV-1-6163-EVA-180 COOLING TOWER - SOLUTION NO. 1 TO NO. 8

A/B/C/D/E/F/G/H
2 PV-1-4131-EVA-130 COOLING TOWER - SLURRY NO. 1 TO NO. 5
A/B/C/D/E
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TECHNICAL DATA SHEET

EQUIPMENT NUMBER PV-1-6163-EVA-180 A/B/C/D/E/F/G/H (was PV-1-74-EVA-001)
EQUIPMENT NAME COOLING TOWER - SOLUTION NO.1 TO NO.8
ITEM NUMBER 1
QUANTITY REQUIRED 6 cooling towers for 18 ktpd case and additional 2 cooling towers for 24 ktpd case
MANUFACTURER Zincobre Ingenieria Ltda.
SPECIFIED DATA 18 kt/d 24 kt/d

Quantity 8
Service Description Cooling
Tower Model By Vendor
Tower Type Forced Counter-Flow
Excluded Items Cooling tower base sump pump, slurry feed.
Equipment Rating Continuous Duty
Equipment Location Outdoor, Unheated
Overall Required Availability 98%
(not included in numbers below)
Individual Tower Availability 98%
Operating Times 24 h/days; 7 days/week
Specified Data Supplier's Data

18,000 t/d 24,000 t/d 18,000 t/d
PROCESS CONDITIONS
Solution Inlet Flow Rate, m3/h 4,825 6,426
Drift Loss, % of Inlet Flow Rate By Vendor By Vendor TBC
Evaporation Lost, By Vendor By Vendor ≈ 2,75%
% of Inlet Flow Rate
Design air WB temperature, oC (2%) 31.2 31.2
Solution Inlet Temperature, oC 70.0 70.0
Solution Outlet Temperature, oC 45.0 45.0
Solution Inlet Pressure, kPa 250.0 250.0
Solution SG (at Inlet Temp.) 0.986 0.986
Process conditions The effective removal of base metals, insoluble salts
is achieved by co-precipitation with iron on the
surfaces of the sludge particles being added to the
solution cooling tower feed stock, 1% wt of solids.
This neutralised solution contains saturated volumes
of calcium sulphate (gypsum) which would nucleate
and grow of the inner surfaces of the SCT units. By
introducing an 'active growth site' by way of the HDS
sludge the gypsum is being given a preferential site
for precipitation.
SOLUTION COMPOSITION
pH 8.50
Free H2SO4 (equiv.) at 25 oC, g/L 0.00
Ca (at inlet temp.), g/L 0.594
CaSO4 (at inlet temp.), g/L 2.00
Cu (at inlet temp.), g/L 0.0002
CuSO4 (at inlet temp.), g/L 0.0005
Zn (at inlet temp.), g/L 1.34
ZnSO4 (at inlet temp.), g/L 3.30
Fe+2 (at inlet temp.), g/L 0.24

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ITEM NUMBER 1
SUPPLIER'S DATA Zincobre Ingenieria Ltda.
STRUCTURAL DETAILS
Number of Cells per Unit By Vendor ONE
Fans per Cooling Tower By Vendor ONE
Total Number of Fans By Vendor 1 (PER TOWER)
Height - Basin Curb to Fan Deck, m By Vendor ≈ 2,1 m
Fan Stack Height, m By Vendor ≈ 2,5 m
Solution Inlet(s): By Vendor
Number By Vendor 1 (PER TOWER)
Nominal Diameter, DN By Vendor ≈ 400
Connection Type By Vendor CLAMPED
Height Above Basin Curb, m By Vendor ≈ 12 m
Column Reactions (Service Loads) By Vendor ≈ 9250 N
Dead Load (Empty) By Vendor ≈ 8635 N/m
Live Load (Fluid) By Vendor ≈ 7240 N/m
Wind Load By Vendor 0286-PL-DGR-G04-00.005 R1
Seismic Loads By Vendor 0286-PL-DGR-G04-00.005 R1
DIMENSIONS AND HEIGHTS

Nominal Cell Dimension, L x W, m By Vendor ≈ ØEQUIV = 7,75 m
Overall Tower Dimension, L x W,m By Vendor ≈ ØEQUIV = 7,75 m
Overall Tower Height, m By Vendor ≈ 12m
Inside Basin Dimensions, L x W,m By Vendor ≈ ØEQUIV = 7,7 m
Shipping Weight per Cell, tonne By Vendor TBC
Shipping Weight per Tower, tonne By Vendor ≈ 24 Tn
Total Shipping Weight, tonne By Vendor ≈ 192 Tn / ≈ 240 Tn
Estimated Operating Weight, tonne By Vendor TBC
MATERIAL OF CONSTRUCTION
Framework Members 316 SS AISI 316 L
Casing Fiberglass Reinforced Plastic (FRP) Fiberglass Reinforced Plastic (FRP) +
PP
Base Fiberglass Reinforced Plastic (FRP) Fiberglass Reinforced Plastic (FRP) +
PP
Drift Eliminator AISI 316 L / FRP / PP
Construction 316 SS / FRP AISI 316 L / FRP
Size By Vendor ≈ ØEQUIV = 7,75 m
Fan Stacks Fiberglass Reinforced Plastic (FRP) Fiberglass Reinforced Plastic (FRP) +
PP
Partitions N/A N/A
Fan Deck Fiberglass Reinforced Plastic (FRP) FRP (WALKWAY)

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ITEM NUMBER 1
Spray Nozzles
Construction By Vendor CERAMIC
Spray Piping Fiberglass Reinforced Plastic (FRP) PP / FRP (MANIFOLD)
Slurry Header Fiberglass Reinforced Plastic (FRP) AISI 316 L (SPEARS)
Stairway / Handrail By Vendor Fiberglass Reinforced Plastic (FRP)
Structural Connectors 316 SS AISI 316 L
Bolts, Nuts, Washers 316 SS AISI 316 L
Anchor Connectors 316 SS AISI 316 L
Conical bottom DESIGN & SUPPLY
Material FRP/PP
Height 4.5 m
Discharge diameter 24"
MECHANICAL EQUIPMENT
Fan
Type or Model By Vendor HORIZONTAL / FORCED DRAUGHT
Manufacturer By Vendor PARAG / ALPINA
Pitch (Fixed / Adjustable) By Vendor ADJUSTABLE
Diameter, m By Vendor ≈ Ø= 4,9 m
Number of Blades By Vendor 5- / 6
Fan speed By Vendor 225- / 350
Tip Speed By Vendor 50- / 70
Blade Material By Vendor Fiberglass Reinforced Plastic (FRP)
Blade Assembly Hardware By Vendor AISI 316 L
Hub Material By Vendor AISI 316 L
Hub Cover Material By Vendor N/A
Fan Static Efficiency By Vendor 55- / 70 %
Fan Total Efficiency By Vendor 75- / 85 %
Speed Reducer
Type (Belt / Gear / Direct) By Vendor GEAR
Model By Vendor TBC
Manufacturer By Vendor SEW / REXNORD
Mechanical Power Rating By Vendor TBC
Motor
Type By Vendor SQUIRREL CAGE
Enclosure By Vendor NEMA
Manufacturer By Vendor SEW
Motor speed, rpm By Vendor ≈ 1786 rpm

Full Load Speed, rpm By Vendor ≈ 1800 rpm
Motor Output, kW By Vendor 90 kW
Motor Rated Capacity, kW By Vendor 1.15
Elec. Supply - Phase/Cycles/Volts 480 / 3 PH / 60 Hz 480 / 3 PH / 60 Hz

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ITEM NUMBER 1
Mist Eliminator
Model By Vendor OCTOGONAL
Area, m2 By Vendor TBC
Height, m By Vendor ≈ 0,93 m
INSTRUMENTS
Temperature In/Out each cell NOT INCLUDED
Inlet Header Pressure NOT INCLUDED
Basin Level NOT INCLUDED
Motor / Gearbox bearing temperatures NOT INCLUDED
Fan Vibration Shutdowns FAN VIBRATON MONITOR
INCLUDED
INFORMATION FOR ERECTION

AND MAINTENANCE
1. Erection Information:
- Weight and identification By Vendor
TBC
of heaviest piece (kg)(lbs)
- Dimensions and identification By Vendor
TBC
of largest piece (m)(ft)
- Clearances (m)(ft):
a) Vertical By Vendor TBC
b) Sides By Vendor TBC
c) Bottom By Vendor TBC
2. Maintenance Information:
TBC
TBC

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Mining & Metals
COOLING TOWERS

EQUIPMENT NUMBER PV-1-4131-EVA-130 A/B/C/D/E (was PV-1-74-EVA-002)
EQUIPMENT NAME COOLING TOWER - SLURRY NO.1 TO NO.5
ITEM NUMBER 2
QUANTITY REQUIRED 5 cooling towers for 18 ktpd case and 24 ktpd
MANUFACTURER Specified Data Zincobre Ingenieria Ltda.
SPECIFIED DATA 18 kt/d & 24 ktp/d

Quantity By Vendor 5 - BID REV2
Service Description Cooling
Tower Model By Vendor
Tower Type Forced Counter-Flow
Excluded Items Cooling tower base sump pump, slurry feed.
Equipment Rating Continuous Duty
Equipment Location Outdoor, Unheated
Overall Required Availability 98%
Individual Tower Availability 98%
Operating Times 24 h/days; 7 days/week
Specified Data Supplier's Data

18,000 t/d 18,000 t/d
PROCESS CONDITIONS
Solid Flow, t/h 755
Liquid Mass Flow, t/h 1,511
Slurry Mass Flow, t/h 2,266
Solids Specific Gravity 2.69
Slurry wt% solids 33.3
Slurry Specific Gravity 1.23
Solid Volumetric Flow, m3/h 281
Liquid Volumetric Flow, m3/h 1,555
3 1,835
Slurry Volumetric Flow, m /h
Water Mass flow, t/h -
3 -
Water Volumetric flow, m /h
Solid Mean Size (D50), µm 65
Slurry pH 10.5
Slurry Inlet Temperature,oC 95
o 40
Slurry Outlet Temperature, C
Maximum Drift Loss 0.0015 of solution flow
o 31.2
Design air WB temperature, C (2%)
Feed Header Pressure, kPa By Vendor 320
SUPPLIER'S DATA Zincobre Ingenieria Ltda.
STRUCTURAL DETAILS
Number of Cells per Unit ONE
Fans per Cooling Tower ONE
Total Number of Fans 1 (PER TOWER)
Height - Basin Curb to Fan Deck, m ≈ 2,4 m
Fan Stack Height, m ≈3m
Solution Inlet(s):
Number 1 (PER TOWER)
Nominal Diameter, DN ≈ 400
Connection Type CLAMPED
Height Above Basin Curb, m ≈ 15 m

Page 7 of 9
FLUOR
Mining & Metals
COOLING TOWERS

ITEM NUMBER 2
Column Reactions (Service Loads) ≈ 15650 N

Dead Load (Empty) ≈ 9570 N/m
Live Load (Fluid) ≈ 7240 N/m
Wind Load AS PER 0286-PL-DGR-G04-00.006 R1
Seismic Loads AS PER 0286-PL-DGR-G04-00.006 R1
DIMENSIONS AND HEIGHTS

Nominal Cell Dimension, L x W, m ≈ ØEQUIV = 9 m
Overall Tower Dimension, L x W,m ≈ ØEQUIV = 9 m
Overall Tower Height, m ≈ 15 m
Inside Basin Dimensions, L x W,m ≈ ØEQUIV = 10 m
Shipping Weight per Cell, tonne TBC
Shipping Weight per Tower, tonne ≈ 30 Tn
Total Shipping Weight, tonne ≈ 120 Tn / ≈ 150 Tn
Estimated Operating Weight, tonne TBC
MATERIAL OF CONSTRUCTION
Framework Members AISI 316 L
Casing Fiberglass Reinforced Plastic (FRP) Fiberglass Reinforced Plastic (FRP)
+ PP
Base Fiberglass Reinforced Plastic (FRP) Fiberglass Reinforced Plastic (FRP)
+ PP
Drift Eliminator AISI 316 L / FRP / PP
Construction AISI 316 L / FRP
Size ≈ ØEQUIV = 6,7 m
Fan Stacks Fiberglass Reinforced Plastic (FRP)
+ PP
Partitions N/A
Fan Deck FRP (WALKWAY)
Spray Nozzles
Construction CERAMIC
Spray Piping Fiberglass Reinforced Plastic (FRP) PP / FRP (MANIFOLD)
Slurry Header Fiberglass Reinforced Plastic (FRP) AISI 316 L (SPEARS)
Stairway / Handrail FRP
Structural Connectors AISI 316 L
Bolts, Nuts, Washers AISI 316 L
Anchor Connectors AISI 316 L
Conical bottom DESIGN ONLY
Material CS + RUBBER LINING
Height 4.5 m
Discharge diameter 16"

Page 8 of 9
FLUOR
Mining & Metals
COOLING TOWERS

ITEM NUMBER 2
MECHANICAL EQUIPMENT
Fan
Type (Propeller / Blower) HORIZONTAL / FORCED DRAUGHT
Manufacturer PARAG / ALPINA
Pitch (Fixed / Adjustable) ADJUSTABLE
Diameter, m ≈ Ø = 4,877 m
Number of Blades 5- / 6
Fan speed 250- / 325
Tip Speed 60- / 75
Blade Material Fiberglass Reinforced Plastic (FRP)
Blade Assembly Hardware AISI 316 L

Hub Material AISI 316 L
Hub Cover Material N/A
Fan Static Efficiency 60- / 70 %
Fan Total Efficiency 65- / 85 %
Speed Reducer
Type (Belt / Gear / Direct) GEAR
Model TBC
Manufacturer SEW
Mechanical Power Rating TBC
Motor
Type SQUIRREL CAGE
Enclosure NEMA
Manufacturer SEW
Motor speed, rpm ≈ 1786 rpm

Full Load Speed, rpm ≈ 1800 rpm
Motor Output, kW 90 kW
Motor Rated Capacity, kW 1.15
Elec. Supply - Phase/Cycles/Volts 480 / 3 PH / 60 Hz 480 / 3 PH / 60 Hz
Mist Eliminator
Model OCTOGONAL
Area, m2 ≈ 34 m 2
Height, m ≈ 0,93 m
INSTRUMENTS
Temperature In/Out each cell NOT INCLUDED
Inlet Header Pressure NOT INCLUDED
Basin Level NOT INCLUDED
Motor / Gearbox bearing temperatures NOT INCLUDED

Page 9 of 9
FLUOR
Mining & Metals
COOLING TOWERS

ITEM NUMBER 2
Fan Vibration Shutdowns FAN VIBRATON MONITOR

INCLUDED
SLURRY COOLING TOWER DESIGN

Effect of Slurry in Spray Nozzles Supplier shall provide exact detail of the slurry
treatment in cooling tower. Special concern are
the effect of solid in the nozzles and solid
deposition in the internal structure.
Concept of Heat Transfer in Slurry Supplier shall explain in detail the concept of heat
Cooling Towers extraction from a solution with the solid content
specified.
Pilot Test Required If pilot test are required to ensure the performance
of the cooling tower, the supplier must explain
the tests and requirements.
INFORMATION FOR ERECTION

AND MAINTENANCE
1. Erection Information:
TBC
TBC
2. Maintenance Information:
TBC
TBC

FLUOR
Mining & Metals
COOLING TOWERS
SUPPLIER DRAWING AND DATA COMMITMENT FORM
Drawing #’s and Committed Dates Due For Review/Approval/Info Issue Final Certified Issue
1 Week After Order Quot’n
Engineering Document Requirement Engineering Vendor to fill in their drawing numbers QTY QTY
Type Document All docs sent to Fluor must have vendor #
*Due *Due Date **Due **Due
P = Print Copy Requirement Date (by Date Date (by
Indicate N/A if document will not be provided Vendor) Vendor)
R = Reproducible Copy (Code)
E = Electronic Format
** insert additional rows into spreadsheet if
AA = As Applicable
necessary **
1. SUPPLIER DOCUMENT LIST SLST 1P 2 1E
2. GENERAL ARRANGEMENT GA 1P 2 1E 2 1E
DRAWINGS
3. CROSS SECTIONAL DRAWINGS XS 2 1E 2 1E
4. PARTS LISTS PL 4 1E 2 1E
5. FOUNDATION REQUIREMENTS FDR 1P 2 1E 2 1E
DRAWINGS INCLUDING
FOUNDATION LOADS
6. COMPLETED SUPPLIER DATA DS-S 1P 2 1E 2 1E
SHEETS
7. PERFORMANCE CURVES & DATA PC 1P 2 1E 2 1E
8. CATALOG INFORMATION CAT 1P 1E
9. PIPING & INSTRUMENT DIAGRAMS PID 1P 2 1E 2 1E
10. ELECTRIC SCHEMATIC & WIRING WD 1P 4 1E 2 1E
DIAGRAMS
11. MOTOR DATA SHEETS DS-M 4 1E 2 1E
12. COMPONENT &/OR SHOP DETAIL SHOP 4 1E 2 1E
DRAWINGS (See Note 2)
13. ASSEMBLY &/OR ERECTION ASER 4 1E 2 1E
DRAWINGS
14. WELDING PROCEDURES WP 1P 2 1E 2 1E
15. SURFACE PREPARATION & PNT 1P 4 1E 2 1E
PAINTING PROCEDURES
16. PRODUCTION & SHIPPING SCHD 2 1E 2 1E
SCHEDULE (See Note 3 & 7)
17. SHOP INSPECTION & TEST PLAN TSTP 1P 2 1E 2 1E
18. SHOP INSPECTION REPORTS TSTR AA 1E 1E
(See Note 4)
19. MILL TEST CERTIFICATES MTST N/A 1E
(See Note 4)
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_ATT2-SDDC.DOC MECHANICAL ENGINEERING

FLUOR
Mining & Metals
COOLING TOWERS
Drawing #’s and Committed Dates Due For Review/Approval/Info Issue Final Certified Issue
1 Week After Order Quot’n
Engineering Document Requirement Engineering Vendor to fill in their drawing numbers QTY QTY
Type Document All docs sent to Fluor must have vendor #
*Due *Due Date **Due **Due
P = Print Copy Requirement Date (by Date Date (by
Indicate N/A if document will not be provided Vendor) Vendor)
R = Reproducible Copy (Code)
E = Electronic Format
** insert additional rows into spreadsheet if
AA = As Applicable
necessary **
20. PRICED RECOMMENDED SPARE RSPL 1P 2 1E 2 1E
PARTS LISTS
21. LIST OF SHIPPING WEIGHTS SHW 1P 2 1E 2 1E
(See Note 8)
22. PROGRESS REPORTS PROG AA 1E
23. PACKING LISTS (See Note 6) LIST 1E 1E
24. INSTALLATION OPERATIONS IOM Manuals due 6 weeks prior to first shipment of equipment.
MANUAL (See Note 5)
4 English – 5 Spanish (please see Note # 5 below)
25. INSTRUMENT INDEX/DATA INST 4 1E 2 1E
SHEETS/DRAWINGS
26. CONTROL & PROTECTIVE CNAR 1P 4 1E 2 1E
NARRATIVES
27. CONTROL & PROTECTIVE LOGIC CLOG 1P 4 1E 2 1E
DIAGRAMS
NOTES:
1. For instructions on using this form see specification No. ES-0000-16-0002 “Instructions for Use: Supplier Drawing and Data Commitment Form”.
2. Applicable only to specific replacement components such as mill liners.
3. Schedule to include engineering, procurement, manufacture, inspection and testing, painting, preparation for shipment and transportation.
4. Certificates and inspection reports to be issued five days from completion of testing.
5. Manuals shall include complete parts lists, lubrication schedules and special tool requirements. See “Instructions for Use: Supplier Drawing and Data Commitment Form” for manual approval
process. Manuals must also be sent electronically to Fluor PDDM as one pdf file, for review and approval. Once approved, supplier will send one final English paper copy manual to Fluor
Vancouver and ship 3 English and 5 Spanish paper copies directly to site. Electronic PDF copies of final English and Spanish manuals shall also be submitted to Fluor PDDM. No Spanish paper
copies are required at Fluor Vancouver.
6. To be issued at time of shipment. Hazardous materials which may be included as part of the shipment are to be identified and details such as UN (United Nations) Numbers and MSDS (Material
Safety Data Sheets) must be made available.
7. Supplier shall indicate whether shipment components are supplied by a sub-supplier of seller and shall name any potential sub-supplier and indicate shop location.
8. Estimated shipping weights and dimensions are to be provided for each package. Specify any special handling requirements and provide shipping drawings on any out of gauge or heavy pieces.
* WEEKS AFTER RECEIPT OF ORDER
** WEEKS AFTER RETURN OF REVIEWED DRAWINGS

FLUOR
Mining & Metals
COOLING TOWERS
VENDOR TO COMPLETE
Name (please print): Yves Lefevre Company: Zincobre Ingenieria Limitada
Signature: Original signed by Yves Lefevre/Zincobre Position: Gerente General
NOTE:
For an updated Supplier Drawing and Data Commitment Form see Vendor’s attachment document.

Plan view
Pump
suction
Required
additional
connection
Manhole
Overflow
connection
Cleanout
door
Victaulic
cleanout
Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_ATT3.DOC
Elevation view
Overflow
connection
Pump
suction
Required
additional Manhole
connection Victaulic
cleanout
Required
additional
connection
(see note 1)
Note 1. Pad Flange location shown in elevation view is as close as possible to pump suction nozzle elevation without
entering into the highly reinforced area below.
Elevation view – detail
Weld
Inside Basin
Drill and bottom

tap four 5/8” -
11 UNC holes
3” ANSI 150 Pad Flange*

- add to Bill of Mat’l Elastomer
- include gasket basin lining
Outside Basin
*PAD FLANGE
Flange mounted directly to the vessel without use of
pipe or tube extension. Pad flanges usually are
studded for connecting to flanged piping or
instruments. Pad flanges may contain a raised gasket
surface.
Basin wall
Pad Flange part detail – side view

Ref: Forged Components Inc. Studding Outlet (flat bottom)
www.forgedcomponents.com
5/8” – 11 UNC holes
1½”
1 1/8” Hole depth
3” ID
6” BCD
7½” OD
FOR REFERENCE ONLY

NOT TO SCALE
NOT TO BE INCLUDED ON DRAWING
Flange adapter part detail – top view
3” ID
7½” OD
FOR REFERENCE ONLY

NOT TO SCALE
Flange adapter part detail – bottom view
5/8” – 11 UNC holes
6” BCD
3” ID
7½” OD
FOR REFERENCE ONLY

NOT TO SCALE
NOTE:
Change the bolt pattern for the
channel to support framing
connection. Eight bolts had to
be eliminated because they
clashed with the beam web and
the spacing of other eight bolts
had to be revised (250 mm
instead of 200 mm) due to lack
of edge distance.

Cooling Towers_SP-0000-16-0009-6

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Pueblo Viejo Dominicana Corporation

PUEBLO VIEJO PROJECT

Specification No. SP-0000-16-0009

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

These facilities shall include, but not be limited to the following:

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

B. Work Not Included

The following specifications describe items of related work:

B. Applicable Codes and Standards

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

1.3 System Description

B. The Cooling Towers shall be designed to suit the following:

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

1.5 Quality Assurance

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

2.2 Equipment and Components

A. Cooling Tower Design

C. Fill, Louvers and Drift Eliminators

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

F. Fluid Distribution System

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

Refer to Section 1.1.C Related Specifications.

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

2. Vibration Limit Switch

A double-pole, double-throw vibration limit switch in a NEMA 4 housing shall be installed

2.3 Inspection and Testing

A. Refer to Section 1.1.C - Related Specifications.

2.4 Identification and Tagging

Refer to Section 1.1.C Related Specifications.

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

2.5 Surface Preparation and Finish

A. Refer to Section 1.1.C Related Specifications.

2.6 Preparation for Shipment

Refer to Section 1.1.C Related Specifications

Z:\103_PROJ_ADMIN\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\MECH\SP-16-0009-6_COOLTOWERS\SP-16-0009-6_COOLTOWERS.DOC MECHANICAL ENGINEERING

TECHNICAL DATA SHEET - INDEX

Item Number Equipment Number Equipment Name

1 PV-1-6163-EVA-180 COOLING TOWER - SOLUTION NO. 1 TO NO. 8

Z:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0009-6_CoolTowers\SP-16-0009-6_Att1.xls MECHANICAL ENGINEERING

TECHNICAL DATA SHEET

EQUIPMENT NAME COOLING TOWER - SOLUTION NO.1 TO NO.8

MANUFACTURER Zincobre Ingenieria Ltda.

SPECIFIED DATA 18 kt/d 24 kt/d

Specified Data Supplier's Data

Z:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0009-6_CoolTowers\SP-16-0009-6_Att1.xls MECHANICAL ENGINEERING

TECHNICAL DATA SHEET

EQUIPMENT NAME COOLING TOWER - SOLUTION NO.1 TO NO.8

MANUFACTURER Zincobre Ingenieria Ltda.

SUPPLIER'S DATA Zincobre Ingenieria Ltda.

DIMENSIONS AND HEIGHTS

Z:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0009-6_CoolTowers\SP-16-0009-6_Att1.xls MECHANICAL ENGINEERING

TECHNICAL DATA SHEET

EQUIPMENT NAME COOLING TOWER - SOLUTION NO.1 TO NO.8

MANUFACTURER Zincobre Ingenieria Ltda.

Motor speed, rpm By Vendor ≈ 1786 rpm

Z:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0009-6_CoolTowers\SP-16-0009-6_Att1.xls MECHANICAL ENGINEERING

TECHNICAL DATA SHEET

EQUIPMENT NAME COOLING TOWER - SOLUTION NO.1 TO NO.8

MANUFACTURER Zincobre Ingenieria Ltda.

INFORMATION FOR ERECTION

Z:\103_Proj_Admin\EPCM\109_SP_DC_ES_DS_TO_LS\109.3R_SP\Mech\SP-16-0009-6_CoolTowers\SP-16-0009-6_Att1.xls MECHANICAL ENGINEERING

TECHNICAL DATA SHEET

EQUIPMENT NAME COOLING TOWER - SLURRY NO.1 TO NO.5

QUANTITY REQUIRED 5 cooling towers for 18 ktpd case and 24 ktpd