Temp Steel Support Design

Sensitivity: General #_x000D_
Rev.- 0
Date:- 03.11.2014
Project:- DUBAI I
Doc. Title:- TEMPORARY STRUCTURE FOR ANCHOR BOLT INSTALLATION.
Rev. Date. Revision Name Prep. Chk. App.

Rev.- 0
Titel : CALCULATION FOR TEMPORARY STEEL SUPPORT FOR ANCHOR
BOLT INSTALLATION. Date:- 03.11.2014
REVISION RECORD
Document Revision
Revision Brief Description of Change

0 Issued for Approval
Rev.- 0
Rev.- 0
TABLE OF CONTENTS
1.0 INTRODUCTION
### CODES AND STANDARDS
### UNIT CONVENTIONS
### PROPERTIES OF CONSTRUCTION STEEL
2.0 CALCULATION PROCEDURES AND CONCLUSIONS

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1.0 INTRODUCTION
This frame has been designed for to lift the base structure of the tower to be installed.
1.01 CODES AND STANDARDS

BS 5950 -2000
1.02 UNIT CONVENTIONS

Both S.I as well as Imperial units has been used in the calculations and the units
are clearly specified in respective places.
1.03 PROPERTIES OF CONSTRUCTION STEEL

Young’s Modulus = 2.09042 x 107 Mpa
Poisson ratio = 0.3
Unit weight of steel = 7850 Kg/m3
Coefficient of thermal expansion = 1.2 x 10-5/oC
Yield strength of steel considered = 245 N/mm2 (Unless noted Otherwise)
2.0 CALCULATION PROCEDURES AND CONCLUSIONS

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BASIC LOADS
The following loads are taken into account for the design purpose
1) Dead Load - Weight due to the structural contributes to dead load of the structure.
Self weight of the structure has been generated by STAAD Pro itself by using the
command Selfweight Y-1.1
10% of the total weight is considered extra to account all other possible connectios,
stiffeners etc..
2) Structure Weight - As a standard industry practice for lifting the modules shall be 1.6
has been considered
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LOAD COMBINATION
LOAD CASE LOAD NAME FACTOR
LOAD CASE -1 DEAD LOAD 1.6

BASIC
LOAD
LOAD CASE - 2 STRUCTURE WEIGHT 1.6

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ANALYSIS & DESIGN
The frame has been analysed using STAAD Pro V8i. The frame has been idealised as
space frame.
3D view of the frame is shown below
3D VIEW
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NODE NOS
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MEMBER NOS
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STAAD PRO SOFTWARE INPUT
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 02-Nov-14
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER MTON
JOINT COORDINATES
1 0 0 0; 2 2.592 0 0; 3 0 0 6.256; 4 2.592 0 6.256; 5 -1.832 0 1.832;
6 -1.832 0 4.424; 7 4.424 0 1.832; 8 4.424 0 4.424; 9 1.296 0 0;
10 1.296 0 6.256; 11 -1.832 0 3.128; 12 4.424 0 3.128; 13 1.296 5.477 3.128;
MEMBER INCIDENCES
1 1 9; 2 3 10; 3 6 11; 4 3 6; 5 5 1; 6 8 12; 7
11 11 5; 12 12 7; 13 9 13; 14 12 13; 15 10 13; 16 11 13;
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.09042e+007
POISSON 0.3
DENSITY 7.83341
ALPHA 1.2e-005
DAMP 0.03
END DEFINE MATERIAL
MEMBER PROPERTY BRITISH
1 TO 12 TABLE ST UB356X171X67
13 TO 16 TABLE ST TUB100503.6
CONSTANTS
MATERIAL STEEL ALL
********************************************PRIMARY LOADS*****
SUPPORTS
13 PINNED
9 10 FIXED BUT FY MX MY MZ
MEMBER RELEASE
13 TO 16 START MY MZ
*******************************
LOAD 1 DEAD LOAD
SELFWEIGHT Y -1.1
*******************************
LOAD 2 STRUCTURE WEIGHT
MEMBER LOAD
1 TO 12 UNI GY -1.7361
**********************LOAD COMBINATION******FOR JERK FACTOR 1.6*****
LOAD COMB 100 DL+SWT
1 1.6 2 1.6
***************************************
PERFORM ANALYSIS PRINT STATICS CHECK
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LOAD LIST 100

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PRINT SUPPORT REACTION

PARAMETER 1
CODE BS5950
CHECK CODE ALL
STEEL TAKE OFF ALL
FINISH
SUMMARY OF ANALYSIS
NODE DISPLACEMENT SUMMARY

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CONCLUSION :
As per the analysis the frame structure which is safe against all applied primary
and combination of loads.
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1 CHAIR DESIGN ROARKS TABLE IS TO BE LINKED WITH V LOOKUP COMMAND.

UNNECESSARY PART YOU CAN MARK TO REMOVE FROM THE CALCULATION..
###LOADS AT BOTTOM OF CHAIR
Maximum Moment M = 12,274.5 KN-m This in our case may be zero now. Verify from your end also.
Maximum Shear = 425.9 KN This Value shall be your concrete of 250 mm thick
Minimum Pmin = 583.7 KN This is due to the actual Module / Base weight provided in the drawing
Maximum Pmax = 968.3 KN 2.0 Please check with the staad Value from statics check
Additional DL/LL moment = 0.00 KN-m If we can put any additional values check the feacibility
###FOUNDATION BOLT DESIGN
0.0
### # 120 f Bolts
###
### ###
###
85
OD = #REF! 240 16 mm thk stiffener plate
85
Dbcd = #REF!
All dimensions shown in fig are in mm
Bolt Specification = Grade 4.6 Anchor bolt Check the grade of BOLT
Permissible tensile stress = 120.0 N/mm2 these values may change
Permissible shear stress = 80.0 N/mm2
Yield stress factor 1.00 To increase yield stress if wind or earthquake case are occure
Increased Permissible tensile stress = 120.0 N/mm2
Increased Permissible shear stress = 80.0 N/mm2
Number of bolts, N = 48
Maximum Tensile Load per bolt, T = #REF! kN 4.M

Pmin =
N.Dbcd
where,M = Maximum overturning moment N
N = Number of bolts
Dbcd = Bolt circle diameter
Pmin = Minimum Dead weight
Dia of Bolt Provided = 120.0 mm

Corrosion Allowance = 0.0 mm
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Tension Capacity of Corroded Bolt = 1,050.99 kN

Shear Capacity of Corroded Bolt = 904.78 kN
Check for combined shear and tension

Tension in one bol= #REF! kN Stress Ratio = #REF! #REF!
Shear in one bolt = 8.9 kN Stress Ratio = 0.01 < 1, Hence SAFE
Tension in one bolt Shear in one bolt = #REF! #REF!

+
Tension capacity of bolt Shear capacity of bolt
1.2.3CHAIR PLATE DESIGN

1. Base Ring Top Plate
Refer Roark's Formulas for Stress and Strain by Young, for three edges fixed and one end free with a
uniformly distributed load,
b3.q
t b
= spendi
ng
Yield stress Fy #REF! N/mm2
Yield stress factor 1.00
Increased Yield stre = #REF! N/mm2
s bending = 0.75 Fy =#REF! N/mm2
Bolt spacing, a = #REF! mm (Distance between two gussets)

Projection of plate, b 325.0 mm (From outside shell to outside dia of chair)
a/b = #REF!
b3 = #REF! (Table 26, case10, Page 397 Roark and Young)
Tension in One Bolt = #REF! kN

Equivalent bearing pressure, q :
For point load = #REF! x 1,000 = #REF! N/mm2
(Wpoint load) #REF! x ###
For u.d.l. , Wudl = 2.Wpoint loadq= = #REF! N/mm2
b3.q
Plate thickness t b
= sb
Hence t = #REF! mm endi
ng
Corrosion Allowance #REF! mm
Required Thickness #REF! mm
Hence provide t = ### mm Err:509
2. Base Ring Bottom Plate

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Compression on one anchor segment

4.M Pmax a
+ = #REF! kN
N.Dbcd N
Bearing pressure, q = Load / Bearing area

Gusset Dbcd b
= #REF! ###x Plt
#REF! ###
q = #REF! N/mm2
Refer Roark's Formulas for Stress and Strain by Young

Case : Three edges fixed, one edge free with uniformly distributed load
Bolt spacing, a = #REF! mm (Distance between two gussets)
Projection of plate, b ### mm (from outside shell to outside dia of chair)
a/b = #REF!
b3 = #REF! (Table 26, case10, Page 397 Roark and Young)
Plate Thickness t =b b3.q = #REF! mm

sbending
Corrosion Allowance = #REF! mm
Required Thickness = #REF! mm
Hence provide t = ### mm ###
Gusset Plate Design KN

Modulus of Elasticity E = #REF! N/mm2 #REF!
Yield stress Fy #REF! N/mm2 #REF!
Maximum compressive force on gus#REF! kN (from bottom plate)

#REF! kg
Taking gusset plate thickness =### mm
Gusset plate width = ### mm
Clear distance between top and bot ### mm
As per AISC manual of steel construction Sec. E2 Page 5-42 :

If kl/r is less than Cc then Allowable stress is -
( kl/r
1 - )2 Fy
2C
2
c
Fa
5 3( kl ( kl/r
= + /r ) - )3
3 8C 8C
3
If kl/r is more than Cc then Allowable
c stress
c is -
12
Fa p2 E
= 23( kl
/r )2
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Where,
2
Cc = #REF!
= pF2 E
y
kl / r ### where r = t / (12)0.5
r and t are in mm
### = Err:509 kg/mm2
s ac actual
Actual compressive stres = #REF! kg/mm
2
#REF!
HOPE THIS PART MAY NOT BE REQUIRED.
To decide the distance beween top & bottom plts of chair.
sbending = #REF! N/mm2 #REF! ksi 3/2
T. x 1.76 r1/3
Refer Brownell and Young (chapter 10), h=
m.sbending t
2/
3
T. x
t = 1.76 r1/3
m.h.sbending
Tension in one bolt T = #REF!kN = #REF! kips

Distance between bolts m = #REF! mm = #REF! inch
Distance of Bolt center from shel 240.0mm = 9.45 inch
Outer Radius of Stack r #REF! mm = #REF! inch
Thickness of Shell = 28.00 mm = 1.102 inch
Height of stiifener Plate#REF! inc = ### mm ###
###GUSSET PLATE DESIGN
Maximum compressive force on gusset = #REF! KN from bottom plate
Taking gusset plate thickness = 16 mm

Distance between top and bottom plate = ### mm
Clear distance between top and bottom pl = ### mm
Gusset plate width = 325 mm
Permissible stress in axial comprs ac permissible= 0.6 fcc fy

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(fccn + fyn)1/n
Where,
Sec. 5.1, IS 800
l = Le / r where r = t / (12)0.5 = ###
fcc = P2E / l2 = ###
n = 1.4
s ac permissible = #REF! N/mm2
Actual compressive stress ac actual = #REF! N/mm2###
ratio = ###
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THE CALCULATION..
. Verify from your end also.

of 250 mm thick
e weight provided in the drawing ., May be 36.0 TONS.
lue from statics check
eck the feacibility
Roark's Table.
a/b b3
0.25 0.031
0.26 0.0348
0.27 0.0386
0.28 0.0424
0.29 0.0462
0.3 0.05
0.31 0.0538
0.32 0.0576
0.33 0.0614
0.34 0.0652
0.35 0.069
0.36 0.0728
0.37 0.0766
0.38 0.0804
0.39 0.0842
0.4 0.088
0.41 0.0918
0.42 0.0956
0.43 0.0994
0.44 0.1032
0.45 0.107
0.46 0.1108
0.47 0.1146
0.48 0.1184
0.49 0.1222
0.5 0.126
0.51 0.1324
0.52 0.1388
0.53 0.1452
0.54 0.1516
0.55 0.158
0.56 0.1644
0.57 0.1708
0.58 0.1772
0.59 0.1836
0.6 0.19
0.61 0.1964
0.62 0.2028
0.63 0.2092
0.64 0.2156
0.65 0.222
0.66 0.2284
0.67 0.2348
0.68 0.2412
0.69 0.2476
0.7 0.254
0.71 0.2604
0.72 0.2668
0.73 0.2732
0.74 0.2796
0.75 0.286
0.76 0.295
0.77 0.304
0.78 0.313
0.79 0.322
0.8 0.331
0.81 0.34
0.82 0.349
0.83 0.358
0.84 0.367
0.85 0.376
0.86 0.385
0.87 0.394
0.88 0.403
0.89 0.412
0.9 0.421
0.91 0.43
0.92 0.439
0.93 0.448
0.94 0.457
0.95 0.466
0.96 0.475
0.97 0.484
0.98 0.493
0.99 0.502
1 0.511
1.01 0.52224
1.02 0.53348
1.03 0.54472
1.04 0.55596
1.05 0.5672
1.06 0.57844
1.07 0.58968
1.08 0.60092
1.09 0.61216
1.1 0.6234
1.11 0.63464
1.12 0.64588
1.13 0.65712
1.14 0.66836
1.15 0.6796
1.16 0.69084
1.17 0.70208
1.18 0.71332
1.19 0.72456
1.2 0.7358
1.21 0.74704
1.22 0.75828
1.23 0.76952
1.24 0.78076
1.25 0.792
1.26 0.80324
1.27 0.81448
1.28 0.82572
1.29 0.83696
1.3 0.8482
1.31 0.85944
1.32 0.87068
1.33 0.88192
1.34 0.89316
1.35 0.9044
1.36 0.91564
1.37 0.92688
1.38 0.93812
1.39 0.94936
1.4 0.9606
1.41 0.97184
1.42 0.98308
1.43 0.99432
1.44 1.00556
1.45 1.0168
1.46 1.02804
1.47 1.03928
1.48 1.05052
1.49 1.06176
1.5 1.073
1.51 1.0829
1.52 1.0928
1.53 1.1027
1.54 1.1126
1.55 1.1225
1.56 1.1324
1.57 1.1423
1.58 1.1522
1.59 1.1621
1.6 1.172
1.61 1.1819
1.62 1.1918
1.63 1.2017
1.64 1.2116
1.65 1.2215
1.66 1.2314
1.67 1.2413
1.68 1.2512
1.69 1.2611
1.7 1.271
1.71 1.2809
1.72 1.2908
1.73 1.3007
1.74 1.3106
1.75 1.3205
1.76 1.3304
1.77 1.3403
1.78 1.3502
1.79 1.3601
1.8 1.37
1.81 1.3799
1.82 1.3898
1.83 1.3997
1.84 1.4096
1.85 1.4195
1.86 1.4294
1.87 1.4393
1.88 1.4492
1.89 1.4591
1.9 1.469
1.91 1.4789
1.92 1.4888
1.93 1.4987
1.94 1.5086
1.95 1.5185
1.96 1.5284
1.97 1.5383
1.98 1.5482
1.99 1.5581
2 1.568
2.01 1.57214
2.02 1.57628
2.03 1.58042
2.04 1.58456
2.05 1.5887
2.06 1.59284
2.07 1.59698
2.08 1.60112
2.09 1.60526
2.1 1.6094
2.11 1.61354
2.12 1.61768
2.13 1.62182
2.14 1.62596
2.15 1.6301
2.16 1.63424
2.17 1.63838
2.18 1.64252
2.19 1.64666
2.2 1.6508
2.21 1.65494
2.22 1.65908
2.23 1.66322
2.24 1.66736
2.25 1.6715
2.26 1.67564
2.27 1.67978
2.28 1.68392
2.29 1.68806
2.3 1.6922
2.31 1.69634
2.32 1.70048
2.33 1.70462
2.34 1.70876
2.35 1.7129
2.36 1.71704
2.37 1.72118
2.38 1.72532
2.39 1.72946
2.4 1.7336
2.41 1.73774
2.42 1.74188
2.43 1.74602
2.44 1.75016
2.45 1.7543
2.46 1.75844
2.47 1.76258
2.48 1.76672
2.49 1.77086
2.5 1.775
2.51 1.77914
2.52 1.78328
2.53 1.78742
2.54 1.79156
2.55 1.7957
2.56 1.79984
2.57 1.80398
2.58 1.80812
2.59 1.81226
2.6 1.8164
2.61 1.82054
2.62 1.82468
2.63 1.82882
2.64 1.83296
2.65 1.8371
2.66 1.84124
2.67 1.84538
2.68 1.84952
2.69 1.85366
2.7 1.8578
2.71 1.86194
2.72 1.86608
2.73 1.87022
2.74 1.87436
2.75 1.8785
2.76 1.88264
2.77 1.88678
2.78 1.89092
2.79 1.89506
2.8 1.8992
2.81 1.90334
2.82 1.90748
2.83 1.91162
2.84 1.91576
2.85 1.9199
2.86 1.92404
2.87 1.92818
2.88 1.93232
2.89 1.93646
2.9 1.9406
2.91 1.94474
2.92 1.94888
2.93 1.95302
2.94 1.95716
2.95 1.9613
2.96 1.96544
2.97 1.96958
2.98 1.97372
2.99 1.97786
3 1.982

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Sensitivity: General #_x000D_

Doc. Title:- TEMPORARY STRUCTURE FOR ANCHOR BOLT INSTALLATION.

Rev. Date. Revision Name Prep. Chk. App.

Revision Brief Description of Change

2.0 CALCULATION PROCEDURES AND CONCLUSIONS

1.01 CODES AND STANDARDS

1.02 UNIT CONVENTIONS

1.03 PROPERTIES OF CONSTRUCTION STEEL

2.0 CALCULATION PROCEDURES AND CONCLUSIONS

LOAD CASE LOAD NAME FACTOR

LOAD CASE -1 DEAD LOAD 1.6

LOAD CASE - 2 STRUCTURE WEIGHT 1.6

ANALYSIS & DESIGN

3D view of the frame is shown below

STAAD PRO SOFTWARE INPUT

LOAD LIST 100

PRINT SUPPORT REACTION

NODE DISPLACEMENT SUMMARY

1 CHAIR DESIGN ROARKS TABLE IS TO BE LINKED WITH V LOOKUP COMMAND.

###FOUNDATION BOLT DESIGN

Maximum Tensile Load per bolt, T = #REF! kN 4.M

Dia of Bolt Provided = 120.0 mm

Tension Capacity of Corroded Bolt = 1,050.99 kN

Check for combined shear and tension

Tension in one bolt Shear in one bolt = #REF! #REF!

1.2.3CHAIR PLATE DESIGN

Bolt spacing, a = #REF! mm (Distance between two gussets)

b3 = #REF! (Table 26, case10, Page 397 Roark and Young)

Tension in One Bolt = #REF! kN

For u.d.l. , Wudl = 2.Wpoint loadq= = #REF! N/mm2

Hence provide t = ### mm Err:509

2. Base Ring Bottom Plate

Compression on one anchor segment

Bearing pressure, q = Load / Bearing area

Refer Roark's Formulas for Stress and Strain by Young

Plate Thickness t =b b3.q = #REF! mm

Gusset Plate Design KN

Maximum compressive force on gus#REF! kN (from bottom plate)

As per AISC manual of steel construction Sec. E2 Page 5-42 :

### = Err:509 kg/mm2

HOPE THIS PART MAY NOT BE REQUIRED.

To decide the distance beween top & bottom plts of chair.

sbending = #REF! N/mm2 #REF! ksi 3/2

Tension in one bolt T = #REF!kN = #REF! kips

Thickness of Shell = 28.00 mm = 1.102 inch

Height of stiifener Plate#REF! inc = ### mm ###

###GUSSET PLATE DESIGN

Maximum compressive force on gusset = #REF! KN from bottom plate

Taking gusset plate thickness = 16 mm

Permissible stress in axial comprs ac permissible= 0.6 fcc fy

Actual compressive stress ac actual = #REF! N/mm2###

. Verify from your end also.

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