ZXDU3000 (V2.0) 3000A Combined Power Supply System User_ Manual

ZXDU3000 (V2.
0) 3000A
Combined Power Supply System
User Manual
ZTE CORPORATION
ZXDU3000 (V2.0) 3000A
Combined Power Supply System
User Manual
Manual Version 20041026-R1.0

Product Version V2.0
Copyright © ZTE Corporation
All rights reserved.
No part of this documentation may be excerpted, reproduced, translated, annotated or

duplicated, in any form or by any means without the prior written permission of ZTE
Corporation.
ZTE CORPORATION
ZTE Plaza, Keji Road South, Hi-Tech Industrial Park, Nanshan District, Shenzhen, P.R.China
Postcode: 518057
Technical Support Website: http://support.zte.com.cn
Customer Support Center:
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Email: support@zte.com.cn
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Preface
About This Manual

First, thank you for your purchasing ZXDU3000 (V2.0) 3000A Combined Power
Supply System of ZTE Corporation. ZTE Corporation can provide a variety of
combined power supply systems, including ZXDU3000, ZXDU1500, ZXDU600,
ZXDU600E, ZXDU400, ZXDU300, ZXDU180, ZXDU600-24, ZXDU300-24,
ZXDU90C and ZXDU90E, etc., and the systems comprise 100A, 50A, 30A and 15A
modules respectively. To get other power supply products you need, please contact the
local sales divisions of ZTE Corporation.
As an intelligent communications power supply system developed by ZTE Corporation,

ZXDU3000 3000A Combined Power Supply System is suitable for the battery capacity
requirements ranging from 300A to 3200A. The manual describes the main usage,
system structure, system characteristics, specifications and operating principles of
ZXDU3000 3000A Combined Power Supply System, and more details are given to
system installation procedures, testing means, operating methods, daily maintenance
and troubleshooting.
As an upgraded and optimized version of ZXDU3000 (V1.0) 3000A Combined Power

Supply System, ZXDU3000 (V2.0) 3000A Combined Power Supply System has been
endowed with the following new functions:
1. AC/DC power distribution
After redesign of AC and DC power distribution boards, the output tributaries of

the ZXDP AC power distribution board of V2.0 can be flexibly configured
according to users’ requirements, and 12 lines/3-phase AC tributary output can
be provided at the most; the output tributaries of ZXDP power distribution board
can be flexibly configured as per users’ requirements, 36 lines of DC tributary
output can be provided at the most, and 12 major tributaries (500A) among them
have current detecting components---current dividers.
2. Power distribution monitoring
The AC power distribution monitoring unit is redesigned according to the

specific requirements by ZXDP AC power distribution board. The AC power
distribution monitoring unit (ACMU) of V2.0 has the function of detecting the
status of AC output air switches, at most 12 lines of air switches can be detected,
and flexible configuration can be done to the AC output air switch via the setup
item. In consideration of the possibility of independent sales of
ZXDP03/ZXDP02 AC power distribution boards, local parameters configuration
function is added for ACMU.
The DC power distribution monitoring unit is redesigned according to the

specific requirements on monitoring by ZXDP11/ZXDP12 DC power
distribution board. The DC power distribution monitoring unit (DCMU) of V2.0
has the function of flexible configuration for output tributaries, at most 12
output tributaries of current can be detected, and the statuses of at most 36
output tributary breakers can be detected. In consideration of the possibility of
independent sales of ZXDP11/ZXDP12 AC power distribution boards, local
parameters configuration function is added for DCMU.
3. Centralized supervision unit
The central supervision unit (CSU) hardware of ZXDU3000 (V2.0) 3000A

combined power supply system is based on the hardware of V1.0 power supply
hardware, and the CSU software is redesigned according to the requirements of
V2.0 power supply system. The CSU software of V2.0 supports the large system
configuration of dual-ZXDP DC power distribution board and dual-ZXDP DC
power distribution board, and is compatible with ACDR power distribution
board of V1.0 power supply system.
The manual is suitable for the ZXDU3000 (V2.0) 3000A Combined Power Supply
System, and serves as the reference for engineering, operation and maintenance
personnel during their work.
Statement: The actual product may differ from what is described in this
manual due to frequent update of ZTE products and fast development of
technologies. Please contact the local ZTE office for the latest updating
information of the product.
Contents
1 Safety Instructions.......................................................................................................................................... 1-1
1.1 Overview................................................................................................................................................ 1-1
1.2 High Voltage .......................................................................................................................................... 1-1
1.3 Tools ....................................................................................................................................................... 1-2
1.4 Static Electricity .................................................................................................................................... 1-2
2 Overview .......................................................................................................................................................... 2-1
2.1 System Functions .................................................................................................................................. 2-1
2.2 System Characteristics .......................................................................................................................... 2-3
2.3 Specifications ........................................................................................................................................ 2-4
2.3.1 AC input ..................................................................................................................................... 2-4
2.3.2 AC output (3-phase) .................................................................................................................. 2-4
2.3.3 DC output ................................................................................................................................... 2-4
2.4 Outline dimensions and weight ............................................................................................................ 2-5
2.5 Working environment ........................................................................................................................... 2-5
2.6 Impact on environment and energy ..................................................................................................... 2-5
2.7 Cautions ................................................................................................................................................. 2-5
3 System Architecture & Working Principles ............................................................................................... 3-1
3.1 System architecture ............................................................................................................................... 3-1
3.1.1 System configuration................................................................................................................. 3-1
3.1.2 System outline ........................................................................................................................... 3-2
3.1.3 System principle ........................................................................................................................ 3-3
3.2 AC/DC power distribution system ....................................................................................................... 3-4
3.2.1 AC power distribution ............................................................................................................... 3-4
-i-
3.2.2 DC power distribution ............................................................................................................... 3-5
3.3 ZXD5000 100A Rectifier ..................................................................................................................... 3-7
3.3.1 Basic working principle ............................................................................................................ 3-7
3.3.2 Function description .................................................................................................................. 3-8
3.3.3 Features....................................................................................................................................... 3-9
3.3.4 Specifications ........................................................................................................................... 3-10
3.4 Supervision system.............................................................................................................................. 3-12
3.4.1 System composition................................................................................................................. 3-12
3.4.2 AC power distribution monitoring unit (ACMU) ................................................................. 3-12
3.4.3 DC power distribution monitoring unit (DCMU) ................................................................. 3-14
3.4.4 Internal supervision unit for rectifier module........................................................................ 3-15
3.4.5 Foreground central supervision unit (CSU)........................................................................... 3-16
4 System Installation ......................................................................................................................................... 4-1
4.1 Preparations before installation ............................................................................................................ 4-2
4.1.1 Cooperation of the office party ................................................................................................. 4-2
4.1.2 Preparing tools and instruments ............................................................................................... 4-2
4.1.3 Technical documents ................................................................................................................. 4-3
4.1.4 Pre-installation check ................................................................................................................ 4-3
4.2 Unpacking for acceptance .................................................................................................................... 4-3
4.3 Rack installation .................................................................................................................................... 4-4
4.3.1 Rack installation ........................................................................................................................ 4-7
4.3.2 AC power distribution rack ....................................................................................................... 4-8
4.3.3 DC power distribution rack..................................................................................................... 4-10
4.3.4 Installing DC input busbar ...................................................................................................... 4-12
4.3.5 Installing rectifier and centralized supervision box .............................................................. 4-12
4.3.6 Installing batteries.................................................................................................................... 4-12
-ii-
4.3.7 Power distribution of rectifier rack ........................................................................................ 4-13
4.3.8 System grounding .................................................................................................................... 4-14
4.3.9 Lightning protection ................................................................................................................ 4-15
4.4 Connection of AC supervision unit and AC power distribution rack interface signals ................. 4-16
4.4.1 Connection of detection lines of AC voltage and current signals ........................................ 4-16
4.4.2 Connection of battery temperature signal lines ..................................................................... 4-17
4.4.3 Connection of switching quantity signal lines ...................................................................... 4-17
4.4.4 Connection of communications lines of AC supervision unit and centralized supervision

unit ..................................................................................................................................................... 4-17
4.4.5 Connection of power lines of supervision board................................................................... 4-18
4.4.6 Connection of LCD cables and keyboard lines ..................................................................... 4-18
4.5 Connection of DC supervision unit and DC power distribution rack interface signals................. 4-19
4.5.1 Connection of communications lines of DC supervision unit and centralized supervision

unit ..................................................................................................................................................... 4-19
4.5.2 Connection of LCD cables and keyboard lines ..................................................................... 4-20
4.5.3 Connection of power lines of supervision board................................................................... 4-20
4.6 Connection of centralized supervision unit and background........................................................... 4-20
4.6.1 Connection of centralized supervision unit and PC .............................................................. 4-20
4.6.2 Connection of centralized supervision unit and MODEM ................................................... 4-22
4.6.3 Connection of PC and MODEM ............................................................................................ 4-22
5 Test & Adjustment.......................................................................................................................................... 5-1
5.1 Security check prior to startup ............................................................................................................. 5-1
5.2 Power-on test ......................................................................................................................................... 5-1
5.3 System acceptance ................................................................................................................................ 5-2
6 Operation Instructions of Monitoring Unit ............................................................................................... 6-1
6.1 Operation instructions of AC power distribution supervision unit ................................................... 6-1
6.1.1 Initialization interface & main menu ....................................................................................... 6-1
-iii-
6.1.2 Real time data display interface................................................................................................ 6-2
6.1.3 Alarm data display interface ..................................................................................................... 6-4
6.1.4 Interface for setup of system parameters ................................................................................. 6-4
6.1.5 Interface for setup of system password .................................................................................... 6-6
6.1.6 Interface for setup of system air switch ................................................................................... 6-7
6.2 Operation instructions of DC power distribution supervision unit ................................................... 6-8
6.2.1 Initialization status..................................................................................................................... 6-8
6.2.2 Interface for DC parameters display ........................................................................................ 6-9
6.2.3 Alarm information display interface ...................................................................................... 6-10
6.2.4 Setup of system parameters .................................................................................................... 6-11
6.2.5 System password setting ......................................................................................................... 6-12
6.3 Operations of the centralized supervision unit (CSU)...................................................................... 6-13
6.3.1 Initialization interface and main menu................................................................................... 6-13
6.3.2 Real time data display ............................................................................................................. 6-13
6.3.3 Alarm data display ................................................................................................................... 6-14
6.3.4 System parameter setting ........................................................................................................ 6-15
6.3.5 Rectifier manual control.......................................................................................................... 6-16
6.3.6 System password setting ......................................................................................................... 6-17
6.3.7 Setting the current system time .............................................................................................. 6-18
6.3.8 Cautions.................................................................................................................................... 6-18
7 Alarm Information & Processing ................................................................................................................. 7-1
7.1 AC monitoring unit (ACMU) ............................................................................................................... 7-1
7.2 DC monitoring unit (DCMU)............................................................................................................... 7-3
7.3 Central supervision unit (CSU) ............................................................................................................ 7-4
8 Fault Analysis & Troubleshooting................................................................................................................ 8-1
8.1 Rectifier part .......................................................................................................................................... 8-1
-iv-
8.2 Supervision part .................................................................................................................................... 8-2
8.3 Power supply distribution part ............................................................................................................. 8-3
9 System Maintenance ...................................................................................................................................... 9-1
9.1 System startup ....................................................................................................................................... 9-1
9.2 System shut-down ................................................................................................................................. 9-1
9.3 Routine maintenance............................................................................................................................. 9-1
9.4 Assembling and disassembling of modules during system operation ............................................... 9-2
Appendix A Packaging, Transportation & Storage .................................................................................... A-1
A.1 Packaging............................................................................................................................................. A-1
A.2 Transportation...................................................................................................................................... A-1
A.3 Storage ................................................................................................................................................. A-1
Appendix B Definitions of Keyboard Keys .................................................................................................. B-1
-v-
List of Figures
Fig. 3-1 System Outline ........................................................................................................................... 3-3
Fig. 3-2 System Principle ........................................................................................................................ 3-3
Fig. 3-3 Schematic diagram of AC power distribution ......................................................................... 3-4
Fig. 3-4 Schematic diagram of DC power distribution ......................................................................... 3-5
Fig. 3-5 Block diagram of the ZXD5000 100A switched rectifier ....................................................... 3-7
Fig. 3-6 Rectifier Panel .......................................................................................................................... 3-10
Fig. 3-7 Connection of Monitoring Modules ....................................................................................... 3-12
Fig. 3-8 Panel of CSU ............................................................................................................................ 3-16
Fig. 4-1 System Installation Procedures ................................................................................................. 4-1
Fig. 4-2 Unpacking Steps ........................................................................................................................ 4-4
Fig. 4-3 Outline of Rectifier Module & Size of Base Installation........................................................ 4-5
Fig. 4-4 Outline of AC/DC Power Distribution Rack & Size of Base Installation ............................. 4-6
Fig. 4-5 Rack Connection (top view) ..................................................................................................... 4-7
Fig. 4-6 Structure of AC Power Distribution Rack ............................................................................... 4-9
Fig. 4-7 Structure of DC Power Distribution Rack ............................................................................. 4-11
Fig. 4-8 Rack Interconnections ............................................................................................................. 4-13
Fig. 4-9 System Grounding ................................................................................................................... 4-14
Fig. 4-10 Location of plug-in parts for AC supervision board ........................................................... 4-16
Fig. 4-11 Location of power lines for AC supervision board ............................................................. 4-18
Fig. 4-12 Location of connectors for AC supervision board .............................................................. 4-19
Fig. 4-13 Serial port connection ............................................................................................................ 4-20
Fig. 4-14 Definitions of 9-pin and 25-pin connector pins................................................................... 4-21
Fig. 4-15 Connection of CSU and MODEM ....................................................................................... 4-22
1-1
Fig. 4-16 Connection of PC and MODEM........................................................................................... 4-22
Fig. 6-1 Initialization interface ................................................................................................................ 6-1
Fig. 6-2 Main menu interface .................................................................................................................. 6-2
Fig. 6-3 Real-time data display interface 1 ............................................................................................ 6-2
Fig. 6-4 Real-time data display interface 2 ............................................................................................ 6-3
Fig. 6-5 Alarm data display interface ..................................................................................................... 6-4
Fig. 6-6 Password inputting interface ..................................................................................................... 6-5
Fig. 6-7 System parameter setting interface ........................................................................................... 6-5
Fig. 6-8 System password setting interface ............................................................................................ 6-6
Fig. 6-9 System air switch setting interface ........................................................................................... 6-7
Fig. 6-10 Initialization interface for DC power distribution supervision............................................. 6-8
Fig. 6-11 Main menu for DC power distribution supervision............................................................... 6-8
Fig. 6-12 First screen of DC parameters display ................................................................................... 6-9
Fig. 6-13 Second screen of DC parameters display ............................................................................... 6-9
Fig. 6-14 Alarm information display interface .................................................................................... 6-10
Fig. 6-15 Password inputting interface ................................................................................................. 6-11
Fig. 6-16 System parameter setting interface ....................................................................................... 6-11
Fig. 6-17 System password setting interface ........................................................................................ 6-12
Fig. 6-18 System initialization interface............................................................................................... 6-13
Fig. 6-19 System main menu ................................................................................................................. 6-13
Fig. 6-20 Real-time data display interface (first page) ........................................................................ 6-14
Fig. 6-21 Real-time data display interface when there is alarm ......................................................... 6-14
Fig. 6-22 System password confirmation ............................................................................................. 6-15
Fig. 6-23 System parameter setting interface ....................................................................................... 6-15
Fig. 6-24 Rectifier manual control interface ........................................................................................ 6-16
Fig. 6-25 Move the cursor to the Startup/Shutdown control item ...................................................... 6-17
1-2
Fig. 6-26 System password setting interface........................................................................................ 6-17
Fig. 6-27 Setting the current system time............................................................................................. 6-18
1-3
List of Tables
Table 3-1 Setup of Temperature Control Points..................................................................................... 3-9
Table 6-1 Corresponding relationships of system parameter setting ................................................. 6-20
Table 8-1 Fault Processing ...................................................................................................................... 8-1
1-1
1 Safety Instructions
This chapter describes the safety instructions during the installation, maintenance and
related operations on the ZTE telecommunication power supply equipment.
1.1 Overview
Note:
Please read carefully the operation instructions and precautions before operation to
prevent unexpected accidents. The items Caution, Note, Warning and Danger in this
manual do not cover all safety precautions to be observed, but supplementary safety
precautions in operations. Therefore, the personnel responsible for installing and
maintaining the products must have a preliminary knowledge of safety operations.
They should be trained to master correct operation methods and obtain corresponding
operation qualifications.
Do observe the related equipment precautions and special safety instructions provided
by ZTE during the operations on the products and equipment. This manual only lists
known safety instructions for user’s special attention. ZTE shall not bear any liabilities
incurred by violation of the universal safety operation requirements, or violation of the
safety standards for designing, manufacturing and using the equipment. The personnel
responsible for installing and maintaining the products by ZTE must be strictly trained
to master correct operation methods and safety precautions before the operations.
1.2 High Voltage
Danger:
High-voltage power supply powers the equipment. Direct contact with or indirect
contact through wet objects with high voltage or mains supply may result in deadly
danger.
1-1
ZXDU3000 (V2.0) 3000A User’s Manual
The installation of AC supply equipment must conform to local safety regulations. The
personnel responsible for the installation of AC equipment must be qualified for high
voltage and AC supply operations.
Do not wear any watch, hand chain, bracelet, ring and other conductive objects during
the operation.
Any moisture should be prevented from entering the equipment during the operations
in damp environment.
1.3 Tools
Warning:
Do use special tools, instead of common or your own tools in the high-voltage and AC
supply operations.
1.4 Static Electricity
Note:
The static electricity produced by the human body could damage the static-sensitive
components on the circuit board, such as large-scale integrated circuits (LC).
To prevent human static electricity from damaging sensitive components, wear an

antistatic wrist strap with the other end well grounded before touching the equipment
or a plug-board, circuit board or IC chip.
Note:
Before the cable connection, confirm the labels first.
1-2
2 Overview
ZXDU3000 (DUM68-48/100) (V2.0) 3000A Combined Power Supply System

(hereinafter referred to as ZXDU3000 3000A system) is a kind of intelligent
communication power supply system developed by ZTE Corporation, with great
adaptability, and suitable for the power supply capacities ranging from 300A to 3200A.
The system can meet the requirements on the –48V basic power supply system for such
switching or transmission equipment as local exchange, rural local networks, base
stations for mobile communications, and satellite station, etc. Modularized design is
adopted for the ZXDU3000 3000A system, which can be directly expanded linearly in
terms of capacity, suitable for applications with large capacities, at the same time, the
intelligent supervision system is employed, thus especially for applications of
unattendance. The system, together with those of 15A, 30A, 50A and 100A series of
rectifiers, forms the communications power supply system of complete specifications.
2.1 System Functions

1. Battery management
1) Battery management based on capacity change;
2) Battery set temperature compensation functions; 3mv
3) Automatic and periodic equalized charge; 53.5 56.4 -48V 24

2.21---2.23V
4) Automatic setup of the current limiting point of the rectifier according to

different system working conditions;
5) Manually controlled equalized charge. 0.15C 60A+
2. Protection functions
There is perfect protection design within the rectifier module and the centralized
supervision unit of the system, and the normal running of the system will not be
affected when there is any fault.
2-1
ZXDU T301
2GROUP///C= 500AH LOAD= 60A
RECTIFIER=50A/ 6 2 4
0.15c= 0.15*500ah*2=150a
210A 200
+ 0v
- -48v
1 46 50V 44.5V --47v
2 45 43.2v
When there is anything wrong with the rectifier module, it will be automatically
separated from the system.
When there is anything wrong with the system’s centralized supervision unit, the
rectifier module will keep the system work in the floating charge status.
3. Communication functions
1) RS-485 is employed for communications between the system’s centralized

supervision unit, AC power distribution supervision unit, DC power distribution
supervision unit and the rectifier module;
2-2
Chapter 2 Overview
2) Local supervision: RS-232 is employed for communications between PC and

CSU;
3) Remote supervision: access to the public switching network via MODEM and
RS-232.
4) Between power supply systems: communications via RS-485.
4. Supervision and control functions
1) Control functions: system startup and shutdown, conversion between equalized

and floating charge, and setup of current limiting point;
2) Detecting functions: AC voltage, current; voltage of battery set, current of

charge and discharge; total current, total voltage and load tributary current of
system output; all kinds of environmental parameters, lightning arrester, status
of AC input switch; load fuse and battery fuse statuses.
3) Alarming functions: detecting various protection statuses, and giving audio and
video alarms.
2.2 System Characteristics

1. Capacity expansion of direct linear overlapping from 300A to 3200A can be
performed for the system.
2. The system is flexible in networking, and two-level networking can be

performed, which facilitates centralized network management.
3. Full-distribution control technologies are employed for the supervision system.
4. With perfect AC and DC power distribution functions, the system can meet all
kinds of requirements.
5. Three-level lightning protection measures are employed for the system, so as to

ensure all-weather working.
6. Automatic battery management can compensate the temperature, so as to

lengthen the usage life of the battery.
7. The system has the hardware equalized current function, and the degree of
irregularity under full load is ≤±2.5%.
2-3
8. The rectifier module has all kinds of automatic protection functions, as well as
fault records.
9. The rectifier module is embedded with micro-processor to perform performance

management and communications.
10. The rectifier module employs the advanced hot swap technology, thus greatly
facilitating system installation and maintenance.
11. The rectifier employs the new technology of zero voltage switch (ZVS), which
effectively reduces the loss of switch, and ensures more reliable running.
12. LCD and operation buttons are embedded within various modules.
13. 3-phase/4-line (no zero line) system is employed for the rectifier module, which
well addresses the neutral wire problem in the power supply system.
14. The elaborately designed filter and shield structure endows the system with
good EMC, so that it can work with the load equipment together within the same
equipment room.
2.3 Specifications
2.3.1 AC input
Voltage: 2 lines of mains supply, 3-phase/5-line, 380VAC±10%.
Frequency: 50/60Hz
Current: 600A (maximum)
Power factor: 0.93 (with full load)
2.3.2 AC output (3-phase)
100A 4 lines (appropriate adding is available as per users’ requirements)
160A 4 lines (appropriate adding is available as per users’ requirements)
2.3.3 DC output
Voltage: 42V to 58V, adjustable
Current: 3200A (with full configuration)
Efficiency: ≥0.92 (over half load)

2-4
Chapter 2 Overview
Psophometrically weighted phone noise: =2mV
Peak-peak value noise voltage: =200mV
Two packs of backup batteries can be connected
DC power distribution: 400A 12 lines (optional between 300A-630A as per users’

requirements)
100A 16 lines (optional between 6A-160A as per users’ requirements)
Additional 8 lines of 100A can be added as per users’ requirements (optional between
6A-160A as per users’ requirements)
2.4 Outline dimensions and weight

AC power distribution rack: 2000mm×700mm×660mm (H×W×D) Weight: 250kg
DC power distribution rack: 2000mm×700mm×660mm (H×W×D) Weight: 250kg
Rectifier rack: 2000mm×600mm×660mm (H×W×D) Weight: 168kg
2.5 Working environment

Environmental temperature: -10C~45C
Storage temperature: -30C~85C
Relative humidity: 10% to 90%
2.6 Impact on environment and energy

By employing EMI withholding measures, ZXDU3000 3000A system has no harm to
environments, no noise, no interference in electric networks, and in complies with
related international standards.
2.7 Cautions
We shall pay attention to the following matters during the usage of the system:
1. ZXDU3000 3000A system must be placed far away from sources of heat,
electromagnetic interference source, and free of corrosive gases and metal dusts.
2-5
2. The equipment should be installed with some free space from the wall for
satisfactory ventilation and cooling.
3. Do not change system running parameters randomly, so as to avoid unexpected

troubles.
4. During the running of the rectifier, shut down some rectifier modules, the
module is switched from hot backup to cold backup, and the output current of
each rectifier module is half of the rated value, so as to improve the efficiency of
the rectifier module, decrease power loss, and save electric energy; even when
all the rectifier modules are damaged due to voltage and current impact from the
electric network, we can turn on the cold backup ones for emergency handling,
and avoid long-duration discharge of the battery pack; The effect of system load
equalization is very well, when the output load is over 50%, the equalized
current is less than ±3%; when the system is in full load, the equalized current is
in full load, the equalized current is less than ±2.5%.
2-6
3 System Architecture & Working
Principles
3.1 System architecture
3.1.1 System configuration
With relatively large capacity, ZXDU3000 3000A system has a maximum output
current of 3200A, mainly dedicated to the basic power supplies of large and
medium-sized capacities. For a system with the maximum capacity, its system
configuration is as follows:
AC power distribution rack (ACDR): 2 (1 for standard configuration)
DC power distribution rack (DCDR): 2 (1 for standard configuration)
Rectifier rack (RECR): 3
Rectifier module (ZXD5000): 32
System central supervision unit (CSU): 1
Whatever the system capacity is, one is sufficient for AC power distribution rack, DC
power distribution rack, and system central supervision unit, while the number of
rectifier racks and rectifier modules vary with the system capacities. Each rectifier rack
can be installed with 11 rectifier modules, and the system central supervision unit can
be installed on any location of the rectifier rack.
3-1
3.1.2 System outline
The system outline is shown in Fig. 3-1.
1. AC power distribution board 2. DC power distribution board 3. Rectifier rack 4. 100A switch rectifier 5.
connection copper bar
3-2
Chapter 3 System Architecture & Working Principles
Fig. 3-1 System Outline
3.1.3 System principle
The system principle is shown in Fig. 3-2.
ZXD5000
DC power 400A 12-line
M ains 1 AC power
M ains 2 distribution distribution

ZXD5000
AC
standby 100A 16-line
output
ZXD5000
AC supervision unit DC supervision unit
Battery pack II
Battery pack I
RS-485 serial port bus
System central supervision unit
RS-232 RS-232
M ODEM PC for remote maintenance

PC for near end maintenance
Fig. 3-2 System Principle
3-3
3.2 AC/DC power distribution system
3.2.1 AC power distribution
3.2.1.1 AC power distribution principle
The principle of AC power distribution is shown in Fig. 3-3.
Mains
supply 100A 4-line
Manual AC
Oil handover AC input power
engine switch output 160A 4-line
Lightning protection
Fig. 3-3 Schematic diagram of AC power distribution
The AC power distribution rack is responsible for manual switchover and allocation of
two lines of mains supplies (including oil engine), distributes the power supplies into
multiple lines of active/standby output according to the requirement of load, and fulfills
the lightning protection function of AC input.
3.2.1.2 Technical parameters
AC input: 380V
Frequency: 50Hz
2 lines of mains supplies, 3-phase/5-wire, and manual switchover
AC output: 100A, 4 lines
160A, 4 lines
3.2.1.3 Display function
LCD shows such information as AC voltage, current, environmental temperature,

environmental humidity, battery temperature, and fault alarm, etc.
3-4
3.2.1.4 Protection function
AC input over-voltage (more than 456±4V), under-voltage (less than 304±4V),

over-current protection and lightning protection.
3.2.1.5 Incoming and outgoing lines
The AC input of the AC power distribution rack can employ either upper or lower
incoming lines
The AC output of the AC power distribution rack can employ either upper or lower
outgoing lines
The supporting AC output of the AC power distribution rack can employ either upper
or lower outgoing lines
3.2.1.6 Others
The system has its independent supervision unit, and provides RS-485 communications
interfaces.
The system also provides DC 48V emergency lighting terminals, which have automatic
switchover function.
3.2.2 DC power distribution
3.2.2.1 DC power distribution principle
The working principle of DC power distribution is shown in Fig. 3-4.
Rectifier output 100A 16-line
Battery output DC input DC output

400A 12-line
Fig. 3-4 Schematic diagram of DC power distribution
The DC power distribution rack allocates the DC output of the rectifier and the
batteries as per different capacities to meet the needs of load, and the output of the
rectifier and batteries is in parallel.
3-5
3.2.2.2 Technical parameters
Rated voltage: -53.5V
Total output current: 3200A
Lines of output and current: 400A 12 lines (detected and displayed by the supervision
unit)
100A. 16 lines
Standby battery (2000A breaker) 2 lines (detected and displayed by the supervision
unit)
3.2.2.3 Protection function
Breaker protection devices are installed for various loads and battery circuits, so as to
prevent unexpected short circuit of loads or battery packs.
3.2.2.4 Outgoing lines
Upper incoming lines are adopted for the DC input of the DC power distribution rack.
The two lines of battery input can employ either upper or lower incoming lines (upper
incoming line is recommended).
Various lines of load output can employ either upper or lower outgoing mode.
3.2.2.5 Others
The system has its independent supervision unit, and provides RS-485 communications
interfaces.
Two standby battery packs can be connected.
3-6
3.3 ZXD5000 100A Rectifier
3.3.1 Basic working principle

The zero-voltage phase shift resonance technology is employed for ZXD5000 100A
Rectifier, and the circuit principle is shown in Fig. 3-5.
3-phase AC Output DC output

Input Power
rectification
EMI filter rectification conversion
filter
Phase default detection Supporting Phase-shift MPU

power supply control
Keyboard LCD Temperature display Fan control
Fig. 3-5 Block diagram of the ZXD5000 100A switched rectifier
3-phase AC input enters the rectifying circuit via the input switch and EMI filter circuit.
Surge current limiting circuits and passive power factoring check circuits are set for the
rectifying circuit input, therefore, the input of the rectifier will have little startup surge
current and high power factors. The DC voltage after rectification, about 540V in
normal conditions, is provided to the subsequent power conversion circuit.
When the load of the power conversion circuit is 20% higher than the rated load, the
circuit works in the zero voltage resonance switching mode, with low switching loss
and EMI. High voltage DC, after power conversion, separation by high frequency
transformer, rectification and filter, becomes stable DC voltage.
The function of phase shift control circuit is to generate phase shift oscillation and
closed loop feedback adjustment. The DC voltage and current feedback signals are
respectively compared with their setup values to constitute closed loop adjustment of
specific frequency response, which are converted into PWM signals to be supplied to
the main circuit, so that the power supply can meet the required voltage stabilization,
current limitation and other dynamic characteristics. Besides, over-current protection
3-7
will be performed to the primary side current and output current of the main circuit,
and over-voltage and short circuit protection will also provided to the output voltage.
The circuit of the single-chip microcomputer collects the power parameters in real time,
controls the running of the power supply, receives commands from the keyboard,
displays power data via LCD, controls the menu, delivers monitoring and alarming
information to the monitoring module via RS-485, and receives the setup commands
from the local keyboard or the monitoring module.
3.3.2 Function description
3.3.2.1 AC input protection
When the voltage of the AC input is too high (>456±4VAC) or too low (<304±4VAC),
the rectifier will shut down and give alarms. When the AC input becomes normal, the
rectifier will recover working automatically.
When there is phase default for AC input, the automatic current limiting point of the
rectifier is 30A, which is aimed at protecting the rectifier.
Inside the rectifier are set lightning protection and voltage surge prevention circuits.
3.3.2.2 DC output protection
When the DC output voltage is too high, the rectifier stops working, gives alarm, and is
locked, after removal of the fault, manual re-startup is needed.
Short circuit and shutdown happen at the moment of output, which usually can be
automatically recovered, however, if the time lasts more than 0.6s, the system will be
automatically locked, and alarms will be given.
3.3.2.3 Other protections
When the temperature of the main radiator within the rectifier is higher than 65°C (can
be set by software), the load will be decreased by 50%; when the temperature of the
main radiator is higher than 75°C (can be set by software), the system will be locked,
and give alarms. Manual recovery is required after the rectifier stops working.
When there is anything wrong with the fan, the output power will decrease to the half
of the original load, and give alarms.
3-8
3.3.2.4 Three-tele interface
There is an independent microprocessor inside.
RS-485 interface communicates with the upper supervision module.
Perfect 3-teles function is available.
3.3.2.5 Fan control
The working condition of fans (motionless, running at half-rate/full-rate) is controlled

by the temperature of the rectifier’s main heat radiator. Various temperature control
points can be set by keyboard, for their values by default (recommended setup values),
please refer to Table 3-1.
Table 3-1 Setup of Temperature Control Points
Range of temperature Fan status

T≤35°C Motionless
36°C≤T≤50°C Running at half rate
51°C≤T≤65°C Running at full rate
66°C≤T≤75°C Output power decreases to half of
the original load
T>75°C Rectifier shutdown
3.3.3 Features
1. Advanced PS-ZVS-PWM technology is adopted, with high efficiency and

reliability;
2. The built-in microprocessor within the module can perform overall performance
management;
3. The unique multi-level control technology of fan running can effectively

lengthen the longevity of the fans;
4. The hardware independent current equalization and software fine adjustment

current equalization greatly improve the system reliability;
5. Advanced HOT-PLUG technology is employed, plug and play, without needing

more connections;
6. There are LCD and operation keys;
7. 3-phase/4-line input (not neutral line), and no current of neutral line;
3-9
8. Perfect 3-teles interfaces to realize centralized supervision;
9. Complete and sound protective measures for input and output not only enhance
the reliability of the rectifier but also protect power-consuming equipment;
10. Specially designed input and output filter circuits and shield insulation present
sound EMC and little electromagnetic radiation, thus permitting its placement
within the same equipment room with the SPC switch.
The panel of the rectifier module is as shown in Fig. 3-6.
AC DC
Input Esc Enter Output
IN OUT CL ALM
ZXD5000 Rectifier
Fig. 3-6 Rectifier Panel
3.3.4 Specifications
3.3.4.1 AC input
Voltage: 3-phase/4-line 380V±20% (phase line and grounding line)
Current: 10A
Frequency: 45~65Hz
Power factor: >0.93 (with full load)
Surge current: ≤18A
3.3.4.2 DC output
Voltage: 48V (42 to 58V adjustable)
Current: 110A (maximum)
Current limiting threshold: 10% to 110% rated current, adjustable
Efficiency: ≥0.92 (over half load)
3-10
Voltage stabilizing accuracy: ≤0.5%
Psophometrically weighted phone noise: ≤2mV
Broad frequency noise voltage: ≤50mV (3.4kHz~150kHz)
≤20mV (0.15MHz~30MHz)
Discrete frequency noise voltage: ≤5mV (3.4kHz~150kHz)
≤3mV (150kHz~200kHz)
≤2mV (200kHz~500kHz)
≤1mV (0.5MHz~30MHz)
Peak-peak value noise voltage: ≤200mV (20MHz bandwidth)
Soft startup duration: 5 to 8s
Current equalizing ability between modules: <±3% (over half load), <±2.5%
(full load)
3.3.4.3 Man-machine interface
LCD display of module parameters, alarm information and control menu.
Set up alarms and protection parameters by keyboard, and adjust the output voltage and
output current limiting points.
3.3.4.4 Electromagnetic compatibility
In compliance with VDE0871 A standards.
3.3.4.5 Audible noise
< 55dBa (1m)
3.3.4.6 Reliability
MTBF≥105h
3.3.4.7 Working environment
Environmental temperature: -10C~+45C
Storage temperature: −30C~+85C
Relative humidity: 10% to 90%
3-11
3.3.4.8 Outline dimensions and weight
Outline size of rectifier module: 132mm×482mm×466mm (H×W×D)
Weight: 25kg
3.4 Supervision system
3.4.1 System composition

The fully-distributed supervision structure is employed for ZXDU3000 3000A system,
which is composed of the foreground central supervision unit (CSU), internal
monitoring unit of the rectifier module, AC power distribution monitoring unit, and DC
power distribution monitoring unit. RS-485 is employed between various modules, and
its connection is shown in Fig. 3-7.
3000A combined power supply

RS-485
AC Rectifier DC
CSU monitoring monitoring monitoring
unit unit unit
RS232/MODEM
Background monitoring
network
Fig. 3-7 Connection of Monitoring Modules
3.4.2 AC power distribution monitoring unit (ACMU)
3.4.2.1 Description
As an independent micro-processing unit, ACMU is mainly responsible for check of

various AC parameters and statuses, displays the corresponding real-time data and
alarm information, and there are operation keys on the panel.
3.4.2.2 Monitoring items
1. 3-phase voltage;
2. 3-phase current;
3-12
3. Power supply mode (mains supply 1 or 2);
4. Lightning arrester state;
5. Lightning arrester;
6. AC input air switch state;
7. Phase default;
8. Phase imbalance;
9. Environmental temperature;
10. Environmental humidity;
11. Temperature of 2 lines of batteries.
2.4.2.3 Control items
Emergency lighting switchover, and alarm light control.
3.4.2.3 Alarm items
1. AC input over-voltage;
2. AC input under-voltage;
3. AC input disconnection;
4. Phase default;
5. Phase imbalance;
6. Lightning arrester damaged;
7. Lightning arrester air switch disconnected;
8. AC input air switch disconnected;
9. Too high environmental temperature;
10. Too high temperature of 2 lines of batteries.
1. Transmission CCFL backlight 320×240 large screen lattice LCD;
2. There are altogether 10 keys: up, down, return, confirm, turn, reset, left, right,
add, and subtract;
3. There are 3 indicator lights: mains supplies 1, 2 and alarm.
3-13
3.4.2.5 Communications interface
2 lines of RS-485 serial interfaces
3.4.2.6 Power supply
The power supply of ACMU is provided by UPS.
3.4.3 DC power distribution monitoring unit (DCMU)
3.4.3.1 Description
As an independent micro-processing unit, DCMU is mainly responsible for check of

various DC parameters and statuses, displays the corresponding real-time data and
alarm information, and there are operation keys on the panel.
1. DC output voltage;
2. Total output current;
3. 400A output tributary current×12 lines;
4. Battery charge/discharge current×2 lines;
5. Output tributary fuse state×36 lines;
6. Battery loop fuse state×2 lines.
3.4.3.3 Alarm items
1. Too high output voltage;
2. Too low output voltage;
3. Output tributary fuse break×36 lines;
4. Battery loop fuse break×2 lines.
1. Transmission CCFL backlight 320×240 large screen lattice LCD;
2. There are altogether 10 keys: up, down, return, confirm, turn, reset, left, right,
add, and subtract;
3. There are 2 indicator lights: power supply and alarm.
3-14
2 lines of RS-485 serial interfaces
3.4.3.6 Power supply
The power supply of the DC power distribution supervision unit is provided by the
rectifier.
3.4.4 Internal supervision unit for rectifier module
1. Output voltage;
2. Output current;
3. Temperature of internal heat radiator;
4. Fan status
3.4.4.2 Control items
Conversion between equalized and floating charges
Startup and shutdown control
3.4.4.3 Adjustable parameters
1. Output voltage;
2. Output current limiting value;
3. Address numbering of rectifier module;
4. Temperature protection point;
5. Alarm value for too high output voltage.
3.4.4.4 Alarm items
1. Fan failure (FF);
2. Main heat radiator temperature too high (TH);
3. Shutdown due to too high main heat radiator temperature (TV);
4. Too high output voltage (HV);
5. AC input too high, too low (AH, AL);
6. AC power input phase default (P);

3-15
7. DC output short circuit (SC).
3.4.4.5 Check and setup precision
1. Output voltage: 0.18%
2. Output current: 1%
3. Minimum pace for output voltage setup: 10mV
4. Minimum pace for output current limiting value setup: 1A
3.4.5 Foreground central supervision unit (CSU)

3.4.5.1 Description
CSU does not specifically check analog quantity and digital quantity, instead, it only
receives the data delivered from the RS-485 serial port bus, at the same time, it is
connected with the background supervision unit, and manages charge and discharge of
battery. CSU has the following functions:
1. All the setups of the 3 kinds of foreground supervision equipment mentioned

above on CSU;
2. The running state of any supervision equipment can be viewed from the CSU;
3. Various controllable supervision facilities can be controlled;
4. Communications interconnection with the background supervision network of

near end/remote end;
5. Battery charge and discharge management procedure.
The panel of CSU is shown in Fig. 3-8.
Reset Page
PWR RUN ALM Esc Enter
CSU
Fig. 3-8 Panel of CSU
3-16
Three kinds of equipment, i.e., internal supervision unit, AC power distribution

supervision unit, and DC power distribution supervision unit within the rectifier
module
3.4.5.3 Items that can be set/controlled (preset values after the colons)
1. Float/equalized charging mode: automatic
2. Float/equalized charging voltage: 53.5V for floating charging, and 56.4V for
equalized charging
3. Current limiting threshold: 100A
4. Alarm value for output voltage: 58V of alarm value for over-voltage shutdown
High voltage alarm value: 57.5V
Low voltage alarm value: 42V
5. Fan control and temperature protection: 35C, 50C, 65C, and 75C
6. Reference temperature for battery temperature compensation: 25C
7. Alarm value for too high battery temperature: 40C
8. Alarm value for too high environmental temperature: 45C
9. Alarm value for too high environmental humidity: 95%
10. Periodic equalized charge time: 720 hours
11. Alarm value of AC input over-voltage: 456V
12. Alarm value of DC input under-voltage: 304V
13. Battery charging completion judging current: 15%
14. Actual capacity of battery: set up according to the actual circumstances
15. Rated capacity of battery: set up according to the actual circumstances
16. Float/equalized charging switchover judging current: 50mA/Ah
17. Overall current divider coefficient for DC output: 1
18. Minimum capacity of equalized discharge: 10%
19. Current divider coefficient of battery tributary: 19
3-17
20. Setup of continuous equalized charging time: 10 hours
21. Setup of total number of rectifier modules of the system: 1
22. Setup of the current date
23. Date for next equalized charge
24. Power-on/-off of the rectifier module
25. Alarm value for low voltage of battery: 46V
26. Alarm value for over-discharge of battery voltage: 42V
27. ZXDP AC distribution board: available
28. ZXDP DC distribution board: available
29. ACDR distribution board: available
3.4.5.4 Alarm items
1. Fan failure;
2. Main heat radiator temperature too high;
3. Shutdown due to too high main heat radiator temperature;
4. Output over-voltage;
5. Too high, too low AC input (from ACMU);
6. AC power input phase default;
7. DC output short circuit;
8. AC input disconnection;
9. Phase imbalance;
10. Lightning arrester damaged;
11. Lightning arrester;
12. AC input air switch disconnected;
13. Too high environmental temperature;
14. Too high environmental humidity;
15. Too high temperature of 2 lines of batteries;
3-18
16. Too low output voltage;
17. Output tributary fuse break;
18. Battery loop fuse break;
19. Battery voltage low;
20. Battery voltage over-discharge;
21. Too high, too low AC input (from rectifier module).
3.4.5.5 Alarm processing
All the alarms of ZXDU3000 3000A system can be displayed on the CSU. When the
system gives alarms, the red LBD on the panel will be lit, at the same time, the buzzer
will sound. Press any key to eliminate audio alarms. If the fault is not eliminated, the
alarm will sound again after 30 minutes.
1. Transmission CCFL backlight 240×64 lattice LCD;
2. There are altogether 10 keys;
3. There are 3 indicator lights: power supply, normal and alarm.
1. 2 RS-232 serial communications interfaces;
2. 1 RS-485 serial communications interface.
3.4.5.8 Networking mode with the background
1. Serial port mode;
2. MODEM dialup mode;
3. ZXJ10 switch mode;
4. SCM mode.
3.4.5.9 Other interfaces
1. Externally connected to MODEM power supply interface;
2. Two lines of permanently turned on/turned off relay alarm output interfaces.
3-19
4 System Installation
The system installation flow is shown in Fig. 4-1.
Preparation before installation
Unpacking and acceptance
Cabinet installation
Installation of rectifier and

supervision box
Electrical connection
Check prior to power on
System trial and testing
Delivery and acceptance
Fig. 4-1 System Installation Procedures
4-1
4.1 Preparations before installation

Preparation is the first step for the whole installation project, and whether system
installation can be completed smoothly or not is directly related to the preparation of
the project. Project preparation mainly covers the following aspects:
1. Cooperation of the office party;
2. Preparing of tools and instruments;
3. Preparation of technical documents;
4. Safety check before installation.
4.1.1 Cooperation of the office party

Generally speaking, equipment installation and testing are fulfilled by engineering
technical personnel from ZTE Corporation. To ensure the smooth completion of the
whole installation, and normal running and maintenance of the equipment, technical
personnel from the office party shall present active cooperation, so as to understand
installation, structure, cable laying, and testing procedures, etc. At the same time, the
engineering technical personnel from ZTE Corporation shall, with the cooperation of
those from the office party, perform the check of the equipment room running
environment, understand the access of the mains supply (including the oil engine) of
the office party, setting of grounding networks or points (including protection ground
and work ground), system wiring modes (bridge or trough), battery installation,
equipment installation space and its requirement on weight bearing, rack laying modes
(flat, with anchoring bolts, or equipment base), and ventilation, etc.
4.1.2 Preparing tools and instruments
4.1.2.1 Hardware
Engineering technical personnel shall carry the related tools and instruments,
including:
1. Flat-tip screw drivers and Philips screw drivers of different sizes, tweezers, iron
solders, digital multimeters, and monkey wrenches of different specifications.
2. Hydraulic tongs, saws, and electrician knives.
Because the system capacity is large, the AC/DC input and output lines are so thick that
it is hard to cut with knives, saws have to be used to cut the lines, while the coat of the
4-2
Chapter 4 System Installation
lines shall be stripped with electrician knives. Generally speaking, the copper lugs for
line connection shall not be welded with iron solders, instead, hydraulic tongs shall be
used for pressuring welding.
4.1.2.2 Software
Engineering technical personnel shall be equipped with the up-to-date power supply
monitoring background software (V2.21 and above).
4.1.3 Technical documents
ZXDU3000 (V2.0) 3000A Combined Power Supply System User’s Manual
4.1.4 Pre-installation check
4.1.4.1 Requirements on equipment room
The civil work of the equipment room and the wiring trough shall all be completed, the
grounding networks of the equipment room shall be sound, the grounding resistance
shall be less than 4Ω, the antistatic measures shall meet the requirements, the air
conditioning facilities in the equipment room shall be completed, with good
performance and cleanness.
4.1.4.2 Safety check
1. Workable fire-fighting devices must be made available in the equipment room;
2. Alarming devices and telephones, etc. shall be equipped within the equipment
room;
3. Different voltage jacks in the equipment must bear obvious marks;
4. No inflammables and explosives shall be placed in the equipment room;
5. The equipment room is forbidden to unrelated personnel.
4.2 Unpacking for acceptance

Before unpacking, count the total number of the articles as per the shipping list
attached on the packing list, and observe whether the outlook of the packing box is in
sound condition. Then open the packing box as per the required unpacking steps, check
whether the articles are complete and in good conditions according to the configuration
table and the packing list, and fill in the list for unpacking acceptance.
4-3
The unpacking steps are shown in Fig. 4-2.
Fig. 4-2 Unpacking Steps
4.3 Rack installation

The AC power distribution rack, the DC power distribution rack and the rectifier rack
of ZXDU3000 3000A system are installed together closely, no side door is required for
various neighboring rack sides, i.e., there are only 2 side doors for the whole system,
and the quantity of the rectifier rack and the switching rectifier shall be configured
according to the requirements of the contract.
4-4
For the outline of the rectifier rack and the installation size, the outline of AC/DC
power distribution rack and the installation size, and rack connection, please refer to
Fig. 4-3, Fig. 4-4, and Fig. 4-5.
1: Rectifier rack 2: 100A switch rectifier 3: supervision unit 4: connection copper bar 2
5: connection copper bar 3 6: positive bar 2 7: negative bar 2 8: connection copper bar 1
Fig. 4-3 Outline of Rectifier Module & Size of Base Installation
4-5
Esc Reset MAIN
GEN
Enter Page
ALM
Fig. 4-4 Outline of AC/DC Power Distribution Rack & Size of Base Installation
4-6
Positive Negative connection Positive connection Negative connection

connection bar copper bar for DC copper bar for copper bar for
for DC rack rack rectifier rack rectifier rack
AC power DC power
Rectifier rack
distribution distribution rack
rack
Fig. 4-5 Rack Connection (top view)
4.3.1 Rack installation

1. Select the location for rack installation according to the actual situations, and
direct sunshine shall be avoided.
2. If flat laying is employed for the rack, it is sufficient to dismantle the anchoring
bolt, and erect the rack on the ground.
3. If anchoring bolt is employed for the rack, it is sufficient to install the anchoring
bolt, and erect the rack on the ground.
4. If the rack has to be fixed for installation, we must first dismantle the anchoring
bolt, erect the rack on the ground, and use M10 to M12 bulging bolts to fix the
rack on the ground.
5. Refer to Figures 3-3, 3-4 and 3-5 to install the AC power distribution rack, the
DC power distribution rack and the rectifier rack in sequence, use M16 bolts and
nuts to fix the racks to the bases via the 4 holes at the bottom of the racks, use 4
M10×160 dual-head bolts, nuts and thimbles to connect two neighboring racks
(to fix the racks to the ground, use M10 to M12 bulging bolts for fixing).
6. Use M8×15 bolts and copper bars between racks to connect neighboring racks,
use M5×15 bolts to fix the angle parts on the rack, then use M5×30 bolts to
install the bracket board onto the angle parts.
4-7
4.3.2 AC power distribution rack

The structure of AC power distribution rack is shown in Fig. 4-6. Two lines of mains
supplies can be accessed via manual handover for the AC input of the AC power
distribution rack, up wiring or down wiring can be employed for input wire routing,
and connect the input lines provided by the user to the connection copper bar. Down
wiring is employed for AC output, use conductors to connect the output air switches
with the AC input terminals of the rectifier rack, each output air switch corresponds to
a rectifier rack, and the AC input of the rectifier rack is located at the bottom of the
rack back. AC supporting output can employ either up or down wiring mode.
In the AC power distribution board, K1 is the switch for conversion between two lines
of AC input, and manual operation will be performed to fulfill the handover. 4 lines of
100A air switches provide 4 lines of AC output, and 4 lines of 160A air switches
provide 4 lines of AC output, besides, AC standby output is available.
There is a large-screen lattice LCD on the panel of the AC power distribution board
used to display such information as 3-phase AC line voltage, 3-phase current,
environmental temperature, humidity and AC fault alarm, etc., the two green power
indicator lights display the statuses of two lines of AC input, while the red indicator
light displays alarms.
The fault indicator light is installed on the panel of the AC power distribution board,
and the audio alarms of AC fault can be eliminated by pressing the key on the panel of
the AC power distribution board. Both the fault alarm and recovery of the AC power
distribution board are detected and controlled by the AC supervision unit. Video alarms
and alarm display will be automatically recovered after elimination of the alarms.
The AC power distribution board provides one line of emergency lighting power supply,
which will be automatically closed when the AC power is cut down, and there is a
special-purpose interface within the AC power distribution board.
There is a second-stage AC lightning arrester in the AC power distribution rack, and

there is a window for display of lightning status on the AC display, which is used to
judge the status of the lightning arrester, so as to ensure the lightning protection
performance of the system. Besides, there is also a window to display the status of the
lightning arrester itself.
Also, the supervision unit on the power distribution rack detects the statuses of various
AC input air switches, so as to judge their statuses.
4-8
1. knife-shaped switch K1 2. lightning arrester 3. 100A AC output air switch 4. minor tributary of AC output 5. zero-line copper bar
6. mutual inductor of AC current 7. anti-lightning air switch 8. 100A AC output air switch 9. breaker for AC output air switch (optional)
10. voltage and current transducer 11. breaker 12. 63A fuse
Fig. 4-6 Structure of AC Power Distribution Rack
4-9
Note:
1. Select appropriate wire specifications (including section area and wire lugs)
according to the actual configuration capacity, generally speaking, 3—4A/mm2 is
employed for AC lines, while 2—3A/mm2 is employed for DC output lines.
2. Protection devices such as air switches or fuses should be equipped before the AC
input lines are led into the equipment. Make sure the neutral lines are put through and
will not be short-circuited in any case. For regions subject to lightning strikes,
multi-stage lightning protection systems shall be equipped at the location of mains inlet
as well as for the building of the equipment room, so as to guarantee the safe operation
of the equipment.
4.3.3 DC power distribution rack

The DC power distribution board can fulfill the load allocation of output DC, control
over charge and discharge of backup battery packs, detection and display of various
DC parameters, and fault alarms, at the same time, the DC supervision board has
RS-485 communications interface. The DC power distribution board is shown in Fig.
4-7.
The DC power distribution board can access two lines of backup battery packs, and
each battery input loop is connected with two parallel 1000A fuses, so as to avoid
damage on batteries due to external short circuit. The DC power distribution board
provides 36 lines of output with different capacities for the load to meet diversified
requirements, and the specific number of lines shall be determined as per users’ needs.
On the back of the door of the DC power distribution board is installed with DC
supervision board to detect such statuses as the voltage of DC busbar, current of
various lines of load, current of battery charge and discharge, battery fuse, and fuses of
various lines of loads, etc., give audio and video alarms to such abnormal conditions as
over/under-voltage of DC busbar, fusing of batteries and various lines of load fuses,
etc., and display the detailed contents on the screen.
The DC working indicator light and the fault indicator light are installed on the panel
of the DC power distribution board, and the audio alarms of DC fault can be eliminated
by pressing the key on the panel of the DC power distribution board. Both the fault
alarm and recovery of the DC power distribution board are detected and controlled by
4-10
the DC supervision unit. Video alarms and alarm display will be automatically
recovered after elimination of the alarms.
On the panel of the DC power distribution board is a large-screen lattice LCD, which is
used to display such information as DC output voltage, various lines of load current,
battery charge and discharge current, and all kinds of alarms, etc.
Up wiring is employed for both DC input of the DC power distribution board and two
lines of battery input; while both up and down wirings are suitable for load output.
(front view) (back view)
1. Battery input copper bar 2. Working ground 3. Load output connection copper bar (100A) 4. Load output
connection copper bar (400A)
Fig. 4-7 Structure of DC Power Distribution Rack
4-11
4.3.4 Installing DC input busbar

1. The DC input copper bar (connection copper bar) is divided into positive bar
and negative bar, the former is connected to the working ground of the rectifier
rack, while the latter is connected to the –48V of the rectifier rack, facing the
front of the system. The positive bar is at the front in red color, while the
negative bar is in the rear in blue color.
2. Refer to Fig. 4-5 to prepare connection copper bars, use M10×50 bolts to
connect the DC power distribution rack with the rectifier rack, as well the
rectifier racks themselves. The connection copper bars are fixed on the bracket
board. For DC power distribution board, up wiring is employed for DC input,
while various lines of load output can employ either up wiring or down wiring.
4.3.5 Installing rectifier and centralized supervision box
Slowly insert the supervision box and the 100A switch rectifier into the rectifier rack,
align the rack with the slot in the rear without any deviation. The supervision box can
be inserted into any location of the rack. Connect the power lines and signal lines
between the supervision box, 100A switch rectifier and the rack, and be sure of sound
contact. Use flat and round-head M5×35 bolts to fix the supervision box, 100A switch
rectifier and the blank panel (if necessary) on the rack in the front. Install the front door,
the back door and the side door of the rack at last.
4.3.6 Installing batteries

Use up wiring to connect both the positive and negative copper bars led out from the
battery chamber into the DC power distribution rack, for the wiring locations, please
refer to the structure of DC power distribution rack in Fig. 4-7. Battery line connection
shall be performed after AC lead-in line installation and trial running with power on.
The specific steps are as follows:
1. Select the appropriate copper lines according to the capacities of the battery
packs and the maximum charge and discharge current;
2. Connect one end of the lines reliably to the positive/negative pole of the battery
packs;
3. Disconnect AC power supply, and get down the battery fuse from the DC power
distribution rack;
4-12
4. Connect the other end of the line connected with the positive pole of the battery
pack to the DC earth bar on the DC power distribution rack; while the other end
of the line connected with the negative pole of the battery pack is connected to
the lead-out end of the battery fuse of the DC power distribution rack;
5. Turn on the AC power supply, close 1 to 2 rectifier power switches, so that the
rectifier begins to supply power normally;
6. Close the battery fuse, and watch out for safety;
7. Usually, multi-core shielding cables are employed for communications lines, the
shielding layer shall be well grounded and supervision lines shorter than 15m.
4.3.7 Power distribution of rectifier rack

The rectifier rack has to be used in parallel. Both up and down wiring are permitted
for the AC input of the rectifier rack; DC output wires along the busbar, and the up
wiring is employed to connect the wires onto the main DC busbar. For the block
diagram of line connection between the rectifier rack, the AC power distribution
board and the DC power distribution boar, please refer to Fig. 4-8.
Mains DC busbar +
supply 1
_
Mains
supply 2 AC 3-phase 4-line
RS-485 RS-485 RS-485 Battery
_ _ _
+ + +
Active
output
Load
Emergency lighting
……
Standby output
Fig. 4-8 Rack Interconnections
4-13
4.3.8 System grounding

The communication power system employs the joint grounding mode. For the
grounding principle of ZXDU3000 system, please refer to Fig. 4-9. It is advisable to
lead out the protective grounding and working grounding cables separately and connect
them to different points on the grounding body, or they may be led out separately and
connected to the grounding bar in concentration. According to YDJ20-88, the
grounding resistance of grounding devices shall meet the following requirements: the
grounding resistance of buildings of general purposes, international telecom office,
tandem exchange, SPC exchange over 10000 lines, and toll exchange over 2000 lines
shall be less than 1Ω; the grounding resistance of SPC exchange of 2000-10000 lines,
and toll exchange under 2000 lines shall be less than 3Ω; while the grounding
resistance of SPC exchange below 2000 lines, optical fiber end offices, microwave
junction stations, mobile communications stations and earth stations shall be less than
5Ω.
3-phase AC power
distribution board
Battery Battery
Grounding
Zero A B C
Air switch -48V
OBO lightning
Working ground
arrester
Comm equipmnet Comm equipment Comm equipment
Protection Protection Protection

ground ground ground
Grounding copper bar
Fig. 4-9 System Grounding
4-14
4.3.9 Lightning protection

This system adopts 3-stage lightning protection against the dangers of lightning
destruction. Outside the system rack (i.e., the entrance from where the AC line enters
the equipment room from outdoors) is installed stage-1 lightning protection for the AC
power distribution system, while inside the system is installed stage-2 lightning
protection for the AC power distribution system, and OBO products made in Germany
are chosen to serve as the lightning protection devices. Installed inside the rectifier
module, stage-3 lightning protection is mainly used to absorb the residual voltage.
Parameters of stage-1 lightning protection
Maximum long-term working phase voltage: 385V, 50Hz
Maximum bleeder current: >100kA
Maximum response time: <25ns
Parameters of stage-2 lightning protection:
Maximum long-term working phase voltage: 385V, 50HZ
Maximum bleeder current: >40kA
Maximum response time: <25ns
4-15
4.4 Connection of AC supervision unit and AC power distribution

rack interface signals
Both the AC supervision board and the LCD board are installed on the inside of the
front door of the AC power distribution rack, fixed with bolts respectively, and fastened
with metal covers furthermore. The detection of AC parameters and switching
quantities is introduced to the connector of the supervision board via some detection
lines, and the location of the connector of the supervision board is shown in Fig. 4-10.
X1 X3
X6
X4
X2
Fig. 4-10 Location of plug-in parts for AC supervision board
X1 is the keyboard interface, X2 is the power supply interface, X3 is the LCD interface,
X4 is the signal detection interface, while X6 is the 485 communications interface.
4.4.1 Connection of detection lines of AC voltage and current signals
At the bottom of the power distribution rack are attached voltage and current
transmitters, on the transmitters are attached line connection illustrations. The input
terminal is connected to 3-phase AC voltage and current, while the output terminal is
connected to X4 of the supervision board via wiring. X4-1 is phase-A voltage, X4-2 is
phase-B voltage, X4-3 is phase-C voltage, X4-4 is phase-A current, X4-5 is phase-B
current, while X4-6 is phase-C current.
Note: during installation and maintenance, be sure that no input terminal of transmitters
is wrongly connected, the output terminal shall be in accordance with X4 terminal,
otherwise, something wrong will happen to the detection of the supervision unit.
4-16
4.4.2 Connection of battery temperature signal lines

Temperature sensor (AD590) is a two-end component, one end is connected to the
–12V power supply, while the other end is temperature signal, generally, all of these
should be marked on the signal leads when leaving factory. The system can be
configured with two groups of batteries, therefore, there are altogether two battery
temperature sensors, the temperature signal lines are respectively connected to X4-11
and X4-13, while the remaining two ends are respectively connected to X4-10 and
X4-12. Additional leads shall be considered according to the location of the batteries.
The temperature sensor shall be located on the surface of the battery, so as to be close
to the actual temperature of the battery.
Note: the signal terminal and the power supply terminal of the temperature sensor shall
not be connected in reverse, otherwise, the components may be damaged.
4.4.3 Connection of switching quantity signal lines

In the power distribution rack are also installed lightning arrester, air switch for
lightning arrester, round trip switch for mains supply changeover, and air switch for AC
input. The working statuses of the components are detected via their own accessory
contacts, which have two terminals, one for earth wires, while the other for switching
quantity signals. The signal line of the lightning arrester is connected to the X4-18 of
the supervision board, the signal line of power supply is connected to the X4-14, the
signal line of the air switch for the lightning arrester is connected to the X4-16, while
the air switches of 12 lines of AC input are respectively connected to pins 21 to 32 of
X4.
Note: the signal lines cannot be connected in reverse, otherwise, the working status
displayed by the supervision system will be the opposite.
4.4.4 Connection of communications lines of AC supervision unit and

centralized supervision unit
RS-485 interface is employed by both the AC supervision unit and the centralized
supervision unit for communications. There are only two transmission lines. X6-1 and
X6-2 signal lines on the supervision board are connected to the 9-pin D socket in the
power distribution rack, and then the 9-pin D socket is connected to the
communications bus.
4-17
4.4.5 Connection of power lines of supervision board

On the supervision board, X2-1 is the –48V power supply, X2-2 is the working
ground, X2-3 is the protection ground, X2-4 is the control terminal for emergency
lighting, and is the terminal for alarm light control. For specific connections with the
system, please refer to Fig. 4-11.
Power socket for

supervision board
X2
12345
Working
ground
Fuse
Breaker
Working ground Output for emergency lighting

-48V
Fig. 4-11 Location of power lines for AC supervision board
4.4.6 Connection of LCD cables and keyboard lines

X3 on the supervision board is the LCD working cable socket, use configured 26-pin
cables to connect it with the LCD board. X1 is the socket for operation keyboard, just
plug it with keyboard connection line.
4-18
4.5 Connection of DC supervision unit and DC power distribution

rack interface signals
Both the DC supervision board and the LCD board are installed on the front door of the
DC power distribution rack, fixed with bolts respectively, and fastened with metal
covers furthermore. The detection of DC parameters and switching quantities is
introduced to the connector of the supervision board via some detection lines, and the
location of the connector of the supervision board is shown in Fig. 4-12.
X4 X5
X2
X3
X7
X1
Fig. 4-12 Location of connectors for AC supervision board
X1 is the power supply interface, X2 is the RS-485 communications interface, X3 is

the alarm light control interface, X4 is the keyboard interface, X5 is the LCD interface,
while X7 is the signal detection interface.
4.5.1 Connection of communications lines of DC supervision unit and

centralized supervision unit
RS485 interface is employed by both the DC supervision unit and the centralized
supervision unit for communications. There are only two transmission lines. X2-1 and
X2-3 signal lines on the supervision board are connected to the 9-pin D socket in the
power distribution rack, and then the 9-pin D socket is connected to the
communications bus.
4-19
4.5.2 Connection of LCD cables and keyboard lines

X5 on the supervision board is the LCD working cable socket, use configured 26-pin
cables to connect it with the LCD board. X4 is the socket for operation keyboard, just
plug it with keyboard connection line.
4.5.3 Connection of power lines of supervision board
X1-1 is the –48V line, X1-2 is the working ground, which are respectively connected to
the negative and positive bars in the power distribution rack.
4.6 Connection of centralized supervision unit and background
4.6.1 Connection of centralized supervision unit and PC

If the distance between the PC and the combined power supply is within 15m, serial
port direct connection is recommended, as shown in Fig. 4-13.
D-type 9PIN male plug

D-type 9PIN female plug
RS-232D female plug connected to D-type 9PIN male plug

supervision module connected to PC
Fig. 4-13 Serial port connection
On the back plane of the Centralized Supervision Unit (CSU) are 9-pin D-type
connector (X3) and 25-pin D-type connector (X4). Note that the reception and
transmission of the two components shall not be connected in reverse. The reception,
transmission and grounding of the 9-pin connector are respectively connected to pins 2,
3 and 5, while the reception, transmission and grounding of the 25-pin connector are
respectively connected to pins 3, 2, and 7, as shown in Fig. 4-14.
4-20
9-pin 9-pin
Reception 2 2 for reception
Transmission 3 3 for transmission
Grounding 5 5 for grounding
25-pin 25-pin
9-pin 25-pin
Fig. 4-14 Definitions of 9-pin and 25-pin connector pins
If on one side are 9 pins, while on the other side are 25 pins, please refer to Fig. 4-14
for wiring. Use bolts to fix the pins after plugging to free them from loosening or
falling off, which may lead to communications quality problems. As to which serial
port communications port should be chosen, keep in mind the principle that it shall not
collide with interfaces of other purposes.
4-21
4.6.2 Connection of centralized supervision unit and MODEM

If the supervision center is far from the combined power supply, MODEM dial-up
connection is recommended, as shown in Fig. 4-15.
D-type 25PIN female plug D-type 25PIN male plug
RS-232D male plug connected to D-type 25PIN female plug

supervision module connected to MODEM
Fig. 4-15 Connection of CSU and MODEM
4.6.3 Connection of PC and MODEM
Use standard connection cables. Refer to Fig. 4-16 for connection of PC and MODEM,
no configuration is needed for MODEM.
D-type 25PIN female plug D-type 25PIN male plug
RS-232D male plug connected D-type 25PIN female plug

to PCM connected to MODEM
Fig. 4-16 Connection of PC and MODEM
4-22
5 Test & Adjustment
5.1 Security check prior to startup

Before system power on, check, according to the installation steps, once again whether
various connection points are correct and fast, and there should be no loosening. Use a
multimeter to measure whether there is short circuit between various points of AC
input, between various points of DC output, and at the power entrances of various
supervision boards. If there is anything abnormal, find out the reason and remove it
timely until it is absolutely correct. In addition, measure the system’s grounding
resistance, which shall be in compliance with the requirements. Conditions permitted,
we shall also measure the system’s capability in voltage withstanding.
5.2 Power-on test

Each system was precisely tested before leaving factory, and all the parameters had
been adjusted under the circumstances then, and no modification is required if there is
no special requirement.
1. Power on the system to observe whether there is anything abnormal, if yes,

power off the system for check.
2. Check, via CSU, whether the previously set parameters have changed, if yes,
please correct them.
3. Disconnect the battery, connect the fictitious load according to the system
capacity, and test the AC current. If the value displayed deviates much from it,
please adjust the AC current coefficients and parameters on CSU, so that the
value displayed is the same as the measured one.
4. According to the actually measured environmental temperature and battery

temperature, adjust the potentiometers RP1 and RP2 on the AC supervision unit,
so that the displayed temperature is in accordance with the actually measured
one.
5. According to the actually tested values of the load current, adjust such
parameters as the zero points of the current divider on CSU and the slope, so
5-1
that the displayed current of load is in compliance with the actually tested
current.
6. According to the actually tested values of the load current, adjust such
parameters as the zero points of the current divider on CSU and the slope, so
that the displayed current of load is in compliance with the actually tested
current.
7. Connect the load and battery, so that the system can run normally.
5.3 System acceptance

After system cutover, engineering personnel shall fill in Installation Acceptance Report,
Power Supply Test Report, and System Final Test Report, which will take effect only
with the signature of the office party. Ask the office party to fill in the Feedback Table
of Users’ Opinions, which shall be brought back by engineering personnel to
development departments for reference. Also, engineering personnel shall be
responsible for training main maintenance personnel of the office party, so that they
can be familiar with the daily maintenance of the system as soon as possible.
5-2
6 Operation Instructions of Monitoring
Unit
6.1 Operation instructions of AC power distribution supervision unit
6.1.1 Initialization interface & main menu
After system power on and resetting, the initialization interface as shown in Fig. 6-1
will be first displayed, after about 2 to 3 seconds, “ZTE” will begin to roll on the
screen from the right to the left. After about 2 to 3 seconds of screen rolling, the main
menu will be displayed as shown in Fig. 6-2 (the software version of the interface
display for the ZXDU3000 3000A system used by users may differ from the software
version interface of this user’s manual, for we have taken the V1.0 software version as
the example).
Fig. 6-1 Initialization interface
6-1
Fig. 6-2 Main menu interface
There are 5 options for the main menu. Press ↑ and ↓ to move the cursor between the
five options, and press “Enter” to enter the information detection interface pointed by
the cursor. Alarm information is displayed at the bottom of the main menu interface.
6.1.2 Real time data display interface
When the cursor is at the “Real time data display” option in the main menu, press
“OK” to enter the first screen of real-time data display interface. The contents
displayed in the screen are AC input line voltage and line current, as shown in Fig. 6-3.
Fig. 6-3 Real-time data display interface 1
6-2
Chapter 6 Operation Instructions of Monitoring Unit
Press “Flip over” to enter the second screen of real-time data display interface, and the
contents of the screen include power supply status, environmental temperature,
environmental humidity and battery temperature as shown in Fig. 6-4.
Fig. 6-4 Real-time data display interface 2
Use “Flip over” key to turn between the first screen and the second screen. In the first
or second screen of real-time data display interface, press “ESC” to return to the main
menu interface as shown in Fig. 6-2.
6-3
6.1.3 Alarm data display interface

When the cursor is pointed at the “Alarm data display” option in the main menu, press
“OK” to enter the alarm data display interface. The contents displayed in the screen are
all the alarm information currently emerging, as shown in Fig. 6-5.
Fig. 6-5 Alarm data display interface
If there is no any alarm at present, no alarm will be displayed. Press “ESC” to return to
the main menu interface as shown in Fig. 6-2.
6.1.4 Interface for setup of system parameters
When the cursor is pointed at the “System parameters setup” option in the main
menu, press “OK”, and the interface will pop up, requiring entry of password, as
shown in Fig. 6-6. The initial password set up when the system leaves factory is
0000.
6-4
Fig. 6-6 Password inputting interface
After entry of the correct password and confirmation, the interface for setup of system
parameters will pop up as shown in Fig. 6-7.
Fig. 6-7 System parameter setting interface
Displayed in the screen are the currently set up parameters of the system. Press “ESC”
to return to the main menu interface as shown in Fig. 6-2.
6-5
6.1.5 Interface for setup of system password

When the cursor is pointed at the “System password setup” option in the main menu,
press “OK” to enter the interface for setup of system password. Input the password
before entering the interface for setup of system password as shown in Fig. 6-8, the
content displayed on the screen is the new password set up for the system. Users can,
for convenience of their usage and memory, set up a new password with four digits,
then move the cursor to “OK” for confirmation, and press “ESC” to return to the main
menu interface as shown in Fig. 6-2.
Fig. 6-8 System password setting interface
6-6
6.1.6 Interface for setup of system air switch

When the cursor is pointed at the “System air switch setup” option in the main menu,
press “OK” to enter the interface for setup of system air switch, as shown in Fig. 6-9.
Fig. 6-9 System air switch setting interface
Input the password before entering the system’s air switch setup interface. The content
displayed on the screen is the setup of the use status of the system’s air switch. Press
“ESC” to return to the main menu interface as shown in Fig. 6-2.
6-7
6.2 Operation instructions of DC power distribution supervision unit
6.2.1 Initialization status

After system power on, the buzzer will sound “toot”, and the LCD will enter the
initialization interface as shown in Fig. 6-10.
Fig. 6-10 Initialization interface for DC power distribution supervision
The characters “ZTE” on the screen will move to the left, after a few seconds, the
program will enter the main menu interface as shown in Fig. 6-11.
Fig. 6-11 Main menu for DC power distribution supervision
6-8
6.2.2 Interface for DC parameters display

Press ↑ and ↓ on the keyboard to move the cursor. When the cursor is pointed at the
“DC parameters display” option in the main menu, press “OK”, and the screen will
immediately display the working data of the Current DC power distribution as shown
in Fig. 6-12 and Fig. 6-13.
Fig. 6-12 First screen of DC parameters display
Fig. 6-13 Second screen of DC parameters display
6-9
Use “Flip over” key to switch between the first screen and the second screen. Press
“Return” to return to the main menu interface as shown in Fig. 6-12 .
6.2.3 Alarm information display interface

In the main menu interface as shown in Figure 6-11, press ↑ and ↓ to move the cursor.
When the cursor is pointed at the “Alarm information display” option, press “OK”, and
the screen will display the current alarm information (if any), as shown in Fig. 6-14.
Fig. 6-14 Alarm information display interface
If there are more than one screen for the current alarm information, press “Flip over” to
view more alarm information, then press “ESC” to return to the main menu interface as
shown in Fig. 6-11.
6-10
6.2.4 Setup of system parameters

When the cursor is at the “System parameters setup” option in the main menu, press
“OK” and the interface will pop up, requiring entry of password, as shown in Fig. 6-15.
Fig. 6-15 Password inputting interface
After entry of the correct password and confirmation, the interface for setup of system
parameters will pop up as shown in Fig. 6-16.
6-11
Displayed in the screen are the currently set up parameters of the system. Use ↑ and ↓
to select the desired parameter to be set, suspend the cursor at the chosen option, press
“+” and “-“ to set the parameter, at last, press “OK” to complete the setup. Press “ESC”
to return to the main menu interface as shown in Fig. 6-11.
6.2.5 System password setting

When the cursor is pointed at the “System password setup” option in the main menu,
press “OK” to enter the interface for system password setup. Password is required
before entry into the interface for system password setup, as shown in Fig. 6-17.
Displayed on the screen is to set up new password for the system. Press “ESC” to
return to the main menu interface as shown in Fig. 6-11.
6-12
6.3 Operations of the centralized supervision unit (CSU)

Before system startup, first insert the serial lines or MODEM data lines connected to
the background PC into the 9-pin or 25-pin socket on the back panel of CSU. When
connecting the MODEM, first turn on the power supply of the MODEM.
6.3.1 Initialization interface and main menu

After system startup, the system initialization interface as shown in Fig. 6-18 will pop
up, and we can press any key to enter the system.
Fig. 6-18 System initialization interface
After entry into the working status, the main menu as shown in Fig. 6-19 will pop up.
Press ↑ or ↓ to select the item to be viewed or modified, then press “Enter”.
Fig. 6-19 System main menu
Besides the 4 items of contents listed in Fig. 6-19, there are still tow setup items that
can be entered with key combination, they are respectively system time setup and
system password setup. These 6 items are explained one by one below.
6.3.2 Real time data display

Press ↑ or ↓ to move the hand-shaped pointer to the “Real-time data display”, and press
“Enter” to enter the real-time data display interface as shown in Fig. 6-20.
6-13
Fig. 6-20 Real-time data display interface (first page)
According to different number of rectifiers, the “Real-time data display” menu may
have 1 to 31 pages (corresponding to rectifiers 1 to 31).
There are only 6 digits in the display area allocated on the screen whether it is a
floating point number or an integer. Therefore, when the number of significant digits
(decimal shall be added if there is any) to be displayed exceed 6, they will be displayed
as “……”, which does not occur under normal circumstances.
Press “ESC” to return to the main menu interface as shown in Fig. 6-19.
6.3.3 Alarm data display
Enter “Alarm data display”, when there is no any alarm, “No alarm” will be displayed
on the screen.
When there is any alarm information in the system, and the current interface is not the
alarm data display interface, there will appear a sad face on the upper right corner of
the screen, as shown in Fig. 6-21.
Fig. 6-21 Real-time data display interface when there is alarm
Meanwhile, the CSU loudspeaker will beep. Press any key to stop beeping of the
loudspeaker. If the alarm is not eliminated, the loudspeaker will renew beeping after 30
minutes.
Two methods are available to enter the alarm data display interface:
6-14
1. Press the key combination “↑←” for direct entry, except that it is already in the
menu for alarm data display interface;
2. If the currently displayed interface is not alarm data display, first press “Esc”
key to return to the main menu of the system, then press ↑ and ↓ to move the
hand-shaped pointer to the “Alarm data display”, and press “Enter” for entry.
6.3.4 System parameter setting
6.3.4.1 Password confirmation
In the main menu, press ↑ and ↓ keys to move the hand-shaped pointer to the “System
parameter setting” and press “Enter”. As system parameters are very important, before
the entry, the password-confirming menu will appear, as shown in Fig. 6-22.
Fig. 6-22 System password confirmation
Press “+” or “-” to increase or decrease the items pointed by the cursor, and press ↑ or
↓ to move the location of the cursor. After entering the password, move the cursor to
the “OK” option, and press “Enter” for confirmation, if the input is correct, the
interface for system parameter setting will pop up as shown in Fig. 6-23; if the input is
incorrect, the prompt “Wrong password input” will be displayed on the lower left of the
screen, and another input will be required. If the entry is wrong for 3 consecutive times,
the interface will return to the main menu as shown in Fig. 6-19.
6.3.4.2 Searching for the setting item
The interface for system parameter setting is shown in Fig. 6-23.
6-15
There are altogether 32 parameters in the system parameter setting interface to be set.
We can trace the parameters to be modified by pressing ↑ or ↓.
Because there are many items, and it is difficult to search, we can resort to the fast
search function. First, find the sequence numbers of the needed parameters in the table
given in Appendix 1, then press the key combination “←→” in the system parameter
setting interface as shown in Fig. 6-23, and the fast search item will appear in the
system interface.
Press “+” or “-“ to change the values into those desired, then press “Enter”, the menu
will skip to the chosen item. If the fast research item is accessed, but you don’t want to
change the existing location, then press “Esc” to return to the previous location.
6.3.4.3 Parameter setting
Here, let’s take the first item for example. For example, to change the alarm upper limit
of AC input voltage into 435, first find the first item as shown in Fig. 6-26. Then press
or to move the cursor to the “Parameter value display”, then press “+” to increase the
value to 435, afterwards, move the cursor to the item for confirmation, and press
“Enter” to confirm, at the time, the alarm upper limit of the AC input voltage of the
system is changed into 435V, and the menu will automatically skip to the next item.
However, the modified parameters are still not saved in the EEPROM, and no setting
command (except for equalized/floating charge) is sent to the corresponding module of
the parameters. Only after completion of all setups, and pressing “Esc” to exit from the
system parameter setting interface (Fig. 6-25), can the modified parameters be saved
into the EEPROM, and the setting commands be sent to the corresponding modules by
the system.
6.3.5 Rectifier manual control

Similarly, password has to be entered before entry into the “Rectifier manual control”
interface as shown in Fig. 6-24.
Fig. 6-24 Rectifier manual control interface
6-16
First, enter the switch control of rectifier 1. By pressing ↑ or ↓, we can control the
startup or shutdown of the previous or next rectifier. The total pages of the interface are
the number the existing rectifiers, for example, if the number of the existing rectifiers
is 10, the sequence numbers range from 01 to 10.
Let’s shut down rectifier 01 for instance. First, press ↑ or ↓ to turn the menu to the page
of “Control rectifier 01”. Then press ← or → to move the cursor to the
Startup/Shutdown control item, as shown in Fig. 6-25.
Fig. 6-25 Move the cursor to the Startup/Shutdown control item
Press “+” or “-“ to switch from startup to shutdown, press ← or →, move the cursor to
“OK”, press “Enter” for confirmation, at the time, the control commands over rectifier
01 will be sent, and the message of shutdown of rectifier 01 will be notified to the
background computer. At the same time, the control menu will be automatically turned
to the page of “Control rectifier 02”.
After completion of control over the rectifier, press “Esc” to return to the main menu as
shown in Fig. 6-19.
6.3.6 System password setting

In the main menu as shown in Fig. 6-20, press the key combination↑← to re-set the
CSU password.
Before password setting, we must first correctly enter the current password of the
system, and the password setting interface as shown in Fig. 6-26 will pop up.
6-17
Press ←or →to move the cursor, press “+” or “-” to the desired value, then move the
cursor to the “OK” option, and press “Enter” for confirmation, at the time, the system
modifies the existing password into the new value, and save it into EEPROM. At the
same time, the interface will return to the main menu as shown in Fig. 6-19.
6.3.7 Setting the current system time

In the main menu as shown in Fig. 6-19, press the key combination “↓ →”, and the
menu will turn to the system time setting as shown in Fig. 6-27.
Fig. 6-27 Setting the current system time
Press ←or →to move the cursor, press “+” or “-” to the desired value, then move the
cursor to the “OK” option, and press “Enter” for confirmation, at the time, the current
time of the system will be changed into the new value. At the same time, the interface
will return to the main menu as shown in Fig. 6-19.
6.3.8 Cautions
6.3.8.1 Cautions at system starting
When the system is first started, the following parameters must be set all right:
1. Setting the number of rectifiers
According to the quantity of rectifiers in the current system, set the 28 th item in
the CSU parameter setting menu, then set the total rectifier quantity.
2. Setting system time
Press the key combination “↓ →” to enter the menu to modify system time,
and calibrate the system time.
6-18
6.3.8.2 Back light control description
If there is no any keyboard operation up to 10 minutes, the CUS will automatically turn
off the back light of the LCD, so as to protect LCD. Press the keyboard again, and the
back light of the LCD will be automatically lit.
6.3.8.3 Alarm supporting relay
The system has two lines of alarm supporting relay output. When there is any alarm in
the system, the alarm supporting relay will respond. Press any key, and the alarm
supporting relay will return to the normal state. When the alarm supporting relay is in
the normal state, the fault is not removed, and there is no any keyboard operation
within 30 seconds, the alarm supporting relay will respond again. The control logic of
the two lines of alarm supporting relays is the same as that of the loudspeaker.
An alarm bell can be connected externally for audio alarm, while an alarm light can be
connected externally for video alarm, and the two lines of alarm supporting relays can
be made use of to serve as switches for control.
6.3.8.4 Battery management
1. Manual control
When the system is in manual control, the item “Rectifier equalized/floating

charge control” in the system parameter setting interface is not “Automatic”. If
equalized charge is set for the system, CSU will be automatically switched to
floating charge after the duration of equalized charge reaches half an hour.
2. Automatic control
When the “Rectifier equalized/floating charge control” in the system parameter

setting interface is set as “Automatic”, the CSU will perform the following
control over the battery.
Note:
At the time, the equalized/floating charge control will not take effect; the rated capacity
of the battery shall be set as the rated capacity of “Battery compensation reference
temperature” for the corresponding input. Because the system can be connected with
two lines of batteries, the rated capacity of the line not connected with battery shall be
set as 0.
6-19
1) Periodic charging during normal operation
When the AC mains supply is not turned off, equalized charge will be performed
to the battery within certain intervals (the interval can be adjusted and
customized, 720 [1] hours by default), the duration of equalized is adjustable, and
can be customized, and the setup by default is 10[2] hours.
2) Battery charge management after resuming power supply
a. Under the circumstances, CSU will first calculate the capacity of battery
discharge, if it does not exceed 15% [3] (the parameter is adjustable) of the total
capacity of the battery, no charge will be performed. If it exceeds 15% of the
total capacity, the charge process will be undertaken.
b. First, perform floating charge.
c. When the current of floating charge is smaller than 50mA/Ah [4] (the parameter is
adjustable), go on charging continuously for another half hour, and convert the
floating charge into equalized charge.
d. When the current of the equalized charge is smaller than or equal to 10% of 10
hours’ discharge rate, timing begins (the parameter 10% [5] is adjustable).
e. Proceed with equalized charge continuously for an hour.
f. Complete the equalized charge process and return to the floating charge state.
g. From step e to step f, if the equalized charge lasts for more than 10 hours, switch
immediately over to the floating charge state so as to avoid battery overcharge.
Note: the corresponding relationships from [1] to [5] in the “System parameter setting”
menu are shown in Table 6-1.
Table 6-1 Corresponding relationships of system parameter setting
Note S.N. for parameter setting Parameter Description
[1] 21 Battery periodic equalized charge interval (hour)
[2] 26 Equalizing Time(H)
[3] 25 Minimum capacity of equalized discharge (%)
[4] 22 Equalized/floating charge decision current (mA/Ah)
[5] 27 Decision current ratio of charge completion (%)
6-20
7 Alarm Information & Processing
The monitoring unit of ZXDU3000 3000A system supervises system running in real
time. Once anything abnormal happens, the mentoring unit will present alarm
information, as well as audio and video alarms, described in the following are alarm
information and processing.
7.1 AC monitoring unit (ACMU)

1. AC input over-voltage
Meaning of alarm: when the AC input voltage exceeds the permitted threshold,
the monitoring unit will present alarm information as well as audio and video
alarm, the red alarm indicator light is lit, the buzzer beeps, and the rectifier is
turned off at the same time.
Solution: cut off AC input, start up the oil engine for power supply, or employ
the battery for power supply, until the AC input becomes normal.
2. AC input under-voltage
Meaning of alarm: when the AC input voltage is lower than the permitted
threshold, the monitoring unit will present alarm information as well as audio
and video alarm, the red alarm indicator light is lit, the buzzer beeps, and the
rectifier is turned off at the same time.
Solution: similar to 1.
3. AC input disconnection
Meaning of alarm: the voltage of each phase of AC input is lower than 20V, the
monitoring system presents the alarm on AC input disconnection, the red alarm
indicator light is lit, and the buzzer sounds.
4. AC input phase loss
Meaning of alarm: if the voltage of any phase in the AC input voltage is lower
than 20V, the monitoring unit will present alarm of phase loss. If all the three
7-1
phases are lower than 20V, presentation of AC input disconnection is given,

instead of phase loss.
5. Voltage imbalance of AC input phase
Meaning of alarm: in the AC input voltage, if the difference between any two
phases of voltage is larger than 30V, the monitoring unit will give alarm on
phase imbalance.
6. Lightning arrester damaged
Meaning of alarm: when there is lightning strike, the lightning protection

module is subject to the impact of heavy current and damage, the mechanical
labeling board on the module turns from green to red, and the monitoring unit
gives alarm on damage.
Solution: it is sufficient to replace the lightning protection module.
7. Lightning arrester air switch disconnected
Meaning of alarm: the air switch in front of the lightning arrester is damaged or
in the state of shutdown, and the monitoring unit gives alarm.
Solution: replace the switch or pull the switch to the “On” position.
8. Too high environmental temperature
Meaning of alarm: when the environmental temperature is higher than the

allowed threshold, the monitoring unit will give alarm on high temperature.
Solution: those equipment rooms without air conditioning shall improve

ventilation to reduce the temperature. Those equipment rooms with air
conditioning shall check whether the air conditioning is normal, if abnormal,
timely repair shall be performed.
9. Too high temperature of batteries
Meaning of alarm: when the surface temperature of battery is higher than the
allowed threshold, the monitoring unit will give alarm on high temperature.
Solution: first, check whether the environmental temperature is normal, if not,

try to decrease the temperature. Second, check whether the battery management
7-2
Chapter 7 Alarm Information & Processing
function of the monitoring unit is normal, if the charging current is too large, try
to decrease the current limiting point of the rectifier. If the discharge current is
too large, cut off the related loads, so as to decrease the radiation of the battery,
and lengthen its lifespan.
7.2 DC monitoring unit (DCMU)

1. Too high output voltage of the rectifier
Meaning of alarm: When the output voltage of the rectifier is higher than the
allowed threshold, the monitoring unit will give the corresponding alarm.
Solution: disconnect the DC output switch and restart the system. If alarm
continues, the indication is that the rectifier needs repairing.
2. Too low output voltage of the rectifier
Meaning of alarm: When the output voltage of the rectifier is lower than the
allowed threshold, the monitoring unit will give the corresponding alarm.
Solution: disconnect the DC output switch and restart the system. If alarm
continues, the indication is that the rectifier needs repairing.
3. Load and battery fuse disconnection
Meaning of alarm: when the fuse is broken, the monitoring unit will give the
alarm information that a certain fuse is disconnected.
Solution: check whether the load is short circuited, whether the charge/discharge
current of the battery is too large, remove the fault, and replace with a standby
fuse.
7-3
7.3 Central supervision unit (CSU)

The CSU receives alarm information from the AC monitoring unit, DC monitoring unit,
and the monitoring unit within the rectifier, and reports the information to the
background monitoring center, besides, the CSU gives alarm on low voltage of the
battery. If CSU gives alarm information on the rectifier, please refer to section 8.1 for
processing.
1. Low battery voltage
Meaning of alarm: when the battery voltage is lower than the allowed threshold,
CSU will give alarm on low voltage.
Solution: cut off part of the loads, preserve important loads, and start up the oil
engine at the same time.
2. Too low battery voltage
Meaning of alarm: when the battery voltage is lower than the allowed threshold
(42V), CSU will give alarm on too low voltage.
Solution: disconnect the power supply loop of the battery to avoid battery
overdischarge, and start up the oil engine at the same time.
7-4
8 Fault Analysis & Troubleshooting
8.1 Rectifier part

1. Output current limiting is a kind of working status, not a kind of fault, and no
processing is needed.
2. When neither the panel indicator nor the LCD is lit, check whether the AC
power supply is normal or whether the input switch is closed. If the AC input is
normal and the input switch closed, but there is still no indication from the
indicator and LCD, it means that there is something wrong with the rectifier.
3. If the indicator light and the LCD are normal, corresponding processing will be
done according to the prompt displayed on the LCD. For processing solutions,
please refer to Table 8-1.
Table 8-1 Fault Processing
Alarm code Fault information Remedy
AL AC input low Check AC input, if the AC input is really abnormal, resort to automatic protection,
and the power supplies of the loads will be provided by batteries
AH AC input high Check AC input, if the AC input is really abnormal, resort to automatic protection,
and the power supplies of the loads will be provided by batteries
P Input phase loss Check AC input, and remove phase loss (without needing system shutdown)
HV Output voltage high Break off the DC output switch, restart the system. If alarm continues, the
indication is that the rectifier needs repairing.
SC Output short circuit Break off the DC output switch to restart the system. If alarm ends, the load shall
be examined, otherwise, the rectifier needs repairing
CL Output current Check if the output voltage is over 46V, which is impossible to handle. However, it
limiting is necessary to check whether abnormal load causes current limiting; if the output
voltage is too low, the load shall be lightened to protect the rectifier and the load.
TH Main heat radiator Internal automatic current limiting protection

temperature high
TV Main heat radiator Internal automatic shutdown

temperature too high
FF Fan failure Check whether there is blocking or disconnection in the fans. Replace the fans if
damages are detected.
8-1
4. If the rectifier panel indication and information display are normal, but the
output indicator light is not lit, and the output current is zero, the reason may lie
in that the monitoring unit turns off the rectifier.
5. If there is anything wrong with the rectifier, please immediately turn off the
rectifier AC input and DC output. If a standby rectifier is available, replace the
original rectifier, and notify the local maintenance office for processing, please
don’t dismantle the system on your own.
6. For more specific contents, please refer to ZXD5000 100A Switch Rectifier
User’s Manual.
8.2 Supervision part

The supervision part comprises four parts, i.e., CSU, AC supervision unit, DC
supervision unit and rectifier internal supervision. In normal situations, various parts
can fulfill their functions independently, and keep communications in between. If
anything abnormal happens, please refer to the following points for solution.
1. If it is impossible to communicate between the CSU and the rectifier module,

please check whether the numbering of various rectifier modules is correct. The
numbering of various rectifiers shall be between 1 and 31, without repetition.
2. If the CSU can only monitor the rectifier module of the rack, please check
whether the connection of RS-485 between the racks is normal.
3. If the communication between the CSU and the background computer is

abnormal, please check whether the serial line and the MODEM line are
correctly connected. Note that there are two communications indicator lights
beside the two serial ports, and they should regularly flash under the
circumstances of normal communications.
4. If the communications between the CSU, AC supervision unit, DC supervision

unit and the rectifier module of the whole power supply system are not normal,
please check whether the 120Ω dead resistance at both ends of the RS-485 bus is
added.
5. It is a normal phenomenon if the LCD back light of the CSU, AC supervision

unit and DC supervision unit is automatically turned off under the circumstances
8-2
Chapter 8 Fault Analysis & Troubleshooting
of no operation for half an hour, and we can press any key to automatically light
the LCD light of the supervision unit.
6. If clobbers appear on the LCD of any supervision unit, please press “Reset” to
reset the supervision unit.
7. If the LCD back light is not lit, please check whether the +5V power supply is
on, if it is, the cause may lie in the back light power supply, and please replace
the LCD back light power supply module.
8. If there is no any LCD display, please adjust the RP1 and RP2 potentiometers on
the DLY board, so that the voltage of TP2 and TP3 on TP1 is about –17V. If
there is still no display after processing thus, please replace the LCD working
power module.
9. If the environmental humidity display value varies greatly, the reason may lie in
bad contact of signal lines. If there is nothing wrong with the signal lines, the
humidity sensor may be damaged. The humidity sensor is an static sensible
component, and must be handled with care.
10. If any other abnormal circumstances happen, please notify the technical
personnel of the local maintenance offices timely.
8.3 Power supply distribution part

1. If there is AC input for the AC power distribution rack, but no AC input for the
rectifier rack, check whether the corresponding input air switch is closed or
damaged, whether the AC line is securely connected.
2. In the AC power distribution rack, if there is no change for the AC input status
indicator light on the display after AC input conversion, check whether the
switch is closed, reaches the designated position, or whether the limit switch is
damaged.
3. If there is no output for emergency lighting when AC power is off, please check
whether the output fuse for the emergency lighting is broken.
4. If there is no value display for the current of the DC power distribution rack
supervision unit, please check whether the signal detection lines of the current
divider fall off.
8-3
9 System Maintenance
9.1 System startup

To ensure the system’s smooth startup and running, the following operation procedures
shall be followed during system startup:
1. Close the main AC input switch.
2. Be sure that both the input and output switches of the load and switch rectifier
are in the disconnected statuses, so that the system can start up in the state of
zero load.
3. Check whether the AC input is normal, if not, the fault must be first removed
before proceeding with the following work.
4. After the AC input becomes normal, turn on the input switches of the rectifier
one by one; after the rectifier becomes normal, turn on the output switch one by
one.
5. Set up system working parameters, connect the battery, and charge the battery
with the rectifier.
6. Connect the load for system running.
9.2 System shut-down

System shutdown generally follows the procedures below:
1. Disconnect the load and battery, so that the load gets off the system.
2. Disconnect the input and output switches of the rectifier.
3. Disconnect the main AC input switch.
9.3 Routine maintenance

The system can work continuously. To ensure the reliability of power supply, routine
maintenance must be fulfilled to ensure long-term stable running of the power supply.
1. Periodically clean the power supply to avoid dust deposit.
9-1
2. Check various parameters of the power supply once a week, if there is any
trouble, remedy it immediately. Handle all alarms of the system immediately.
3. Check whether the lightning protection devices are damaged monthly or after
lightning storm, and replace them timely if they are invalid.
4. Check the state of fuse once a month, prepare a certain quantity of fuses, so as to
perform replacement when there is any fault.
5. Check whether the ends of the input and output lines are loosened or badly
contacted once a month.
6. Check whether the input and output conductors are damaged once half a month,
and replace the conductors timely if it is so.
7. Check whether there are such abnormal phenomena as inflexible switching and
burning etc. for various air switches.
8. For the routine maintenance on the battery, please refer to the usage of battery.
9.4 Assembling and disassembling of modules during system

operation
Supervision boxes and rectifiers can be plugged or extracted with power on thanks to
the advanced system design, without affecting the operation of other rectifiers, however,
care should be taken during plug and extraction.
1. The procedures for assembling and disassembling supervision boxes are as

follows during system operation:
1) Disassembling
a. Uninstall the bolt fixed between the front panel and the rack;
b. Grasp the handle, and slowly extract the supervision box from the rack slowly
(the work had better be done by two persons).
2) Assembling
a. Slowly plug the supervision box into the rack from the front with balanced force
on both sides, and note that it shall be aligned with the slot on the back of the
rack;
b. Install the bolt fixed between the front panel and the rack.
9-2
Chapter 9 System Maintenance
2. The procedures for assembling and disassembling rectifiers are as follows

during system operation:
1) Disassembling
a. Turn off the input and output switches of the corresponding rectifier;
b. Uninstall the bolt fixed between the front panel and the rack;
c. Slowly extract the rectifier from the rack in the front.
2) Assembling
a. Slowly plug the rectifier into the rack from the front, and note that it should be
aligned with the slot in the rear;
b. Turn on the AC input switch of the rectifier, and turn on the output switch after
everything becomes normal;
c. Install the bolt fixed between the front panel and the rack.
9-3
Appendix A Packaging, Transportation &
Storage
A.1 Packaging
The whole system is packed component by component. Integrated packaging should be

done to the power distribution rack, supervision plug-in box and rectifier rack, while
independent packaging should be done to power supply modules and parts. Watch out
for the directions of various parts during packaging.
A.2 Transportation
Packages should be handled with care during moving, so as to prevent violent impact
on them. Besides, they should be placed strictly according to the direction requirements
marked on the packing boxes to prevent damaging devices due to shock.
A.3 Storage
The system should be stored in dry warehouses and be kept from exposure to sunshine
or rainwater. The placing direction shall conform to the marks on packages. The
storage period is restricted to one year with a storage temperature in the range of –30oC
to 85oC.
A-1
Appendix B Definitions of Keyboard Keys
Key combination Function

1 ↑ Move to the previous item
2 ↓ Move to the next item
3 → Move the cursor to the item on the right
4 ← Move the cursor to the item on the left
5 Page Turn pages
6 Esc Exit
7 Enter Confirm or turn to the first page
8 + Adding digits or switching switch volume
9 – Subtracting digits or switching switch volume
10 ← and → pressed Enter the speed search function in the parameters setup menu
down together
11 ↑ and ← pressed Shortcut keys to enter the alarming status display menu
down together
12 ↓ and → pressed Press these combined keys in the main menu to enter the
down together system time setting menu
13 ↓ and ← pressed Press these combined keys in the main menu to enter the
down together system password setting menu
14 Reset Reset the system
B-1

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Manual Version 20041026-R1.0

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Technical Support Website: http://support.zte.com.cn

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About This Manual

As an intelligent communications power supply system developed by ZTE Corporation,

As an upgraded and optimized version of ZXDU3000 (V1.0) 3000A Combined Power

1. AC/DC power distribution

After redesign of AC and DC power distribution boards, the output tributaries of

2. Power distribution monitoring

The AC power distribution monitoring unit is redesigned according to the

The DC power distribution monitoring unit is redesigned according to the

3. Centralized supervision unit

The central supervision unit (CSU) hardware of ZXDU3000 (V2.0) 3000A

1 Safety Instructions.......................................................................................................................................... 1-1

1.1 Overview................................................................................................................................................ 1-1

1.2 High Voltage .......................................................................................................................................... 1-1

1.3 Tools ....................................................................................................................................................... 1-2

1.4 Static Electricity .................................................................................................................................... 1-2

2 Overview .......................................................................................................................................................... 2-1

2.1 System Functions .................................................................................................................................. 2-1

2.2 System Characteristics .......................................................................................................................... 2-3

2.3 Specifications ........................................................................................................................................ 2-4

2.3.1 AC input ..................................................................................................................................... 2-4

2.3.2 AC output (3-phase) .................................................................................................................. 2-4

2.3.3 DC output ................................................................................................................................... 2-4

2.4 Outline dimensions and weight ............................................................................................................ 2-5

2.5 Working environment ........................................................................................................................... 2-5

2.6 Impact on environment and energy ..................................................................................................... 2-5

2.7 Cautions ................................................................................................................................................. 2-5

3 System Architecture & Working Principles ............................................................................................... 3-1

3.1 System architecture ............................................................................................................................... 3-1

3.1.1 System configuration................................................................................................................. 3-1

3.1.2 System outline ........................................................................................................................... 3-2

3.1.3 System principle ........................................................................................................................ 3-3

3.2 AC/DC power distribution system ....................................................................................................... 3-4

3.2.1 AC power distribution ............................................................................................................... 3-4

3.3 ZXD5000 100A Rectifier ..................................................................................................................... 3-7

3.3.1 Basic working principle ............................................................................................................ 3-7

3.3.2 Function description .................................................................................................................. 3-8

3.3.3 Features....................................................................................................................................... 3-9

3.3.4 Specifications ........................................................................................................................... 3-10

3.4 Supervision system.............................................................................................................................. 3-12

3.4.1 System composition................................................................................................................. 3-12

3.4.2 AC power distribution monitoring unit (ACMU) ................................................................. 3-12

3.4.3 DC power distribution monitoring unit (DCMU) ................................................................. 3-14

3.4.4 Internal supervision unit for rectifier module........................................................................ 3-15

3.4.5 Foreground central supervision unit (CSU)........................................................................... 3-16

4 System Installation ......................................................................................................................................... 4-1

4.1 Preparations before installation ............................................................................................................ 4-2

4.1.1 Cooperation of the office party ................................................................................................. 4-2

4.1.2 Preparing tools and instruments ............................................................................................... 4-2

4.1.3 Technical documents ................................................................................................................. 4-3

4.1.4 Pre-installation check ................................................................................................................ 4-3

4.2 Unpacking for acceptance .................................................................................................................... 4-3

4.3 Rack installation .................................................................................................................................... 4-4

4.3.1 Rack installation ........................................................................................................................ 4-7