7 6 5 4 3 2 1

NET STEEL WEIGHT LIST

DETAIL 3 UNIT TOTAL
PLAN VIEW ITEM DESCRIPTION LENGHT(m)
AREA(m 2)
MASS
kg/ mm 2
MASS ESPECIF.
(kg)
1950 mm ABOVE BL
19 1 PL.12.5 41,5 98,1 4071
45° 2 PL.14 122,5 109,9 13463
THE EXISTING LONGITUDINAL FILLET WELDMENT MUST BE INCREASED 45° 3 PL.16 40,0 125,6 5024
ORIGINAL THROAT = 4 mm NEW THROAT = 5.5 mm PL.19 67,0 149,1 9990
4 GR"B"

8
FR.56 ROUND BAR 25.4 70,2 3,9 ASTM A-36
FR.40 5 274 (*)
6 PL.19 49,2 149,1 7336

25

25
1,25 238 ASTM A-36
7 FB25x6,3 190,0 (*)
14,7 1426 ASTM A-36
8 FB150x12,5 97,0

5
10
(*)
1000 5.5 1000 9 PL.25 17,7 196,0 3469 GR"B"
10 FLANGE RFWN 18" 14 138,3 1936 ANSI
300X90X11/16 IA(TYP.) 45° 45° 300 PSI PCS. B16-5
( EXISTING )
11 FLANGE RFWN 22" 9 209,3 1884 ANSI
300 PSI PCS. B16-5
PONTOON PART PLAN ON PORT PONTOON BETWEEN FRAMES 40 & 56 315 12 FLANGE RFWN 30" 3 388,0 1164 ASME
300 PSI PCS. B16-47
15 25 163,0 ASTM A-36
13 I365x370x14/22 22,5 3667 (*)

25
35,8 ASTM A-36
14 L 300x90x11/16 1,3 47 (*)

FR.51 FR.49 FR.48 FR.45 FR.43 FR.42 FR.40

FR.56 FR.54 FR.53 FR.50

65
8
3810 1905 5563 3658 1829 3810 TOTAL MASS = 53989 kg
C 3658 1829 1905 1905 C
NOTE:
2400 4305 2400
PART OF LONGITUDINAL PART OF LONGITUDINAL TO BE REPLACED PART OF LONGITUDINAL 1 - FOR MATERIAL AQUISITION SEE :
TO BE REPLACED TO BE REPLACED DETAIL 4 "STEEL REQUISITION LIST - PLATES"
TO WELDMENT JOINT THE EXISTING LONGITUDINAL FILLET WELDMENT MUST BE INCREASED TO WELDMENT JOINT THE EXISTING LONGITUDINAL FILLET WELDMENT MUST BE INCREASED TO WELDMENT JOINT 60°
PP540-H-1R29-101- RM-3010.57-1320-140-XJN-066
SEE DETAIL 3 ORIGINAL THROAT = 4 mm NEW THROAT = 4 mm SEE DETAIL 3 ORIGINAL THROAT = 4 mm NEW THROAT = 4 mm SEE DETAIL 3 "STEEL REQUISITION LIST - ROLLED SECTIONS"
PP540-H-1R29-103- RM-3010.57-1320-140-XJN-068
7620

11
25
"LARGE DIAMETER STEEL FLANGES"
1200 1200 952 1200 1200 1200 1200
PP540-H-2R21-001- RM-3010.57-1320-140-XJN-076
2 3
2 - WHERE (*) MARKED MATERIALS ARE TO BE
1200 1200 60 ABS "A" OR EQUIVALENT.
10500

A
FLANGE TO BE WELDED WITH
150X12.5
12,5
REMOVABLE CERAMIC BACKING REFERENCE DOCUMENTS

25
25 300X90X11/16 IA
( EXISTING )
S 15 - PLAN & ELEVATION OF LOWER HULL
L300x65x25/25 S
5,5 5,5 C PP540-H-1D20-001 -DE-3010.57-1323-140-XJN-880
150X12.5
NEW 00

1605
L300x65x25/25

R6
12.5 500X500X12.5 700X700X12.5 R3 L315X65X25/25 - TRANSV. SECTION OF LOWER HULL
SEE DETAIL 4

00
12.5 300 NEW

R200
50 R=450 R=650 (TYP) ( NEW ) PP540-H-1D20-002 -DE-3010.57-1323-140-XJN-881
300X90X11/16 IA(TYP.)

50

25
R500 - STRUCTURE OF SEA CHESTS IN PS/SB PONTOONS

R=
EXISTING S S PP540-H-2D21-008 -DE-3010.57-1323-140-XJN-078
9

9
- RISERS SUPPORTS STRUCTURAL ANALYSIS
16 S
SEE DETAIL 4 00 R=100 ¼ TAPERED PP540-H-1G29-007 -MC-3010.57-1323-140-XJN-071
25 ''B'' R=3 25 "B"

150
(TYP) 300X16 L300x65x25/25 45° 300X16 - RISER SUPPORTS GEOMETRY

FB 150x16
700 700 400 25 ''B''

0
NEW 350 ¼ TAPERED PP540-O-4D42-008 -DE-3010.57-1200-942-XJN-999

25
R=500 25''B''

R=
350 50 25 45°

25
500 16 - BELL MOUTH FOR RISER GUIDE TUBE

14
2880

(TYP) 16 500
R=700 R=500 300X16 350X16 350X16 25 "B" 0 R=500 PP540-O-4R40-035 -RM-3010.57-1320-140-XJN-950

TY 350
D

R=50 45 0 2 R=600

P.
R R=600 - BELL MOUTH SYSTEM FOR 4"AND UMBILICAL RISERS

R
R=600

2
R=500
50

(TYP) 600 R=500 R=500 DE-3010.57-6500-941-PGT-009

25
S

14
14 14 14 - BELL MOUTH SYSTEM FOR 6" RISERS

150
700

0 2 DE-3010.57-6500-941-PGT-010

2
- BELL MOUTH SYSTEM FOR 10" AND 12" RISERS
INBOARD
550

DE-3010.57-6500-941-PGT-011
25

19 19 19
GENERAL NOTES
=458
25

58

58

58
58

58
58

58

58

58
58

58
58

58

58
58

58
62

62
58
58

58
62

58
=4

=4

=5
=5

=4
700

=4
25

=5

=4

=4
=5

=4
=5

=4

=5
=5
1- ALL DIMENSIONS IN MILIMMETERS. EXCEPT WHERE

=4
=7

=7
=4
=5

=5
=7

700 700

=4
700 450
=10"
=10"

=458 800
=6"

=6"
=4"

=4"

=6"

=4"

=4"
=6"

=6"
INDICATED.
=4"

=12"
=6"

=4"
=4"
=458

=4"
=6"
=4"

=4"

=6"

=4"

=4"

=6"
=4"

=4"
2- MATERIAL FOR NEW PARTS:
STEEL GRADE "A" OF ABS RULES,EXCEPT WHERE
NOM.

1020 1195 1080 900 900 900 900 900 900 900 900 1800 1800 1000 1000 4674 1000 1000 1000 1000 1000 1000 1000 1000 1000 1200 1900 INDICATED.
3- WHEN MARKED SHOWS EXISTING PARTS.
FR.39
4- WELDING: 6mm LEG LENGTH, EXCEPT NOTED.
5- ALL TRANSVERSE SECTIONS ARE LOOKING FORWARD.
6- ALL LONGITUDINAL SECTIONS ARE LOOKING PORTSIDE.
45 0
DETAIL 1 7- ATTENTION :
B THE BELL MOUTHS SHOULD INSTALLED IN WAY THAT ITS B
BENDING STIFFENER LOCKING DEVICES , BETWEEN
=25.4 TWO ( 2 ) NEIGHBORING BELL MOUTHS , STAY ANGLED
SECTION FR 40 SECTION FR. 54 SECTION C SECTION A PHASEOUT.
8- ACCORDING STRUCTURAL ANALYSIS FOR RISERS SUPPORTS
FR.56 SIMILAR FR.53,51,48,45,43,42 SIMILAR STRUCTURES , THE MAXIMUM STRESS ACTING IN THE WELD

210
CONNECTION (DETAIL 1) IS LESS THAN THE ALLOWABLE

0
TO GRIND TO GRIND STRESS VALUE (ABS CRITERIA) . THEREFORE , IF THE

45

F
F

WELDING IS MADE ACCORDING TO THIS JOINT DESIGN AND

2861 2861 2861
7 FOLLOWS ALL WELD PROCEDURES AND RULES AND THE

3
150X12.5 300X16 19

45
150X12.5 EXISTING SIDE PLATING IS IN ACCEPTANCE CONDITION
5.5 (TYP.) (T) 500 IS POSSIBLE TO AVOID ULTRASONIC INSPECTION AFTER
(TYP.) 153 4"/10"/12" 150X12.5

20
3
5.5 1 550 THIS WELDING .

300X12.5
550 550 550 SEE DETAIL 156 6" (TYP.)
0 0 0 2 0 100
0 9- FULL CONTINUITY OF SIDE LONGITUDINAL IS TO BE

3
700 741 710 710 700 = = = = = 700 7 741 710 710 700 7
1905X300X12.5(FL)

1905X300X12.5(FL)

EXIST.BKT 7 EXIST.BKT 7 EXIST.BKT 12.5 PROVIDED AT CONNECTION OF EXISTING INVERTED ANGLE

FR.54,43 ONLY
210

210

210
1905X300X12.5(FL)
C=10 C=10 WITH NEW BUILT UP PROFILE BY MEANS OF COMPENSATING
150

150

100
100

100

100
C=10 C=10 FACE PLATE OR EQUIVALENT STRUCTURAL ARRANGEMENT.
BKT BKT BKT THE STRUCTURAL ARRANGEMENT , WELDING DETAILS AND
C10 s W s S S W S W S S S
THE EXISTING VERETICAL FILLET

12.5
THE EXISTING VERTICAL

14 PROCEDURES ARE TO BE IN ACCORDANCE WITH THE

650

650
FB

100 14 100

FB
16 14 E H

FB

FB
14 14 14 14 14
650

650

650
14

FB
14
FB

FB
FB

FB
14
ORIGINAL THROAT=4 mm
MUST BE INCREASED

C=10
NEW THROAT= 5,5 mm

WELDMENT MUST BE INCREASED

FILLET WELDMENT

s B B SHIPYARD PRATICE.

1300
TB

BKT BKT s
ORIGINAL THROAT=4 mm

1300

BKT W S W S FB s S
FB

S S
45 0 S
NEW THROAT= 5,5 mm

R500 W W 150X12.5 W W
1950

s R500

150
150

150

150
BKT W BKT EXIST.BKT 300X12.5
s s KEY PLAN
I

150x12.5 12.5 25
BKT SEE I-TUBE BKT SEE I-TUBE 300X16 SEE I-TUBE SEE I-TUBE
3900

3900

3900

3900
TYPICAL DETAIL TYPICAL DETAIL TYPICAL DETAIL 5,5 W TYPICAL DETAIL
S 365x370x14/22 (T) S 365x370x14/22 PONTOONS
150

5,5 (I) (I)

EXIST.BKT EXIST.BKT EXIST.BKT
W
2000

2000

2000
W W W 300x300x14
8

8
300x300x14
150

12.5 12.5 PORTSIDE

1300

1300
W
1000

1000

1000
150X12.5 L300x90x11/16
12,5
B B B B
> OF BARGE
64 58 53 47 42 36 26 20 10 4 0 FORE

SECTION B TO GRIND VIEW F

DETAIL 2 SECTION H
1605
0

STARBOARD
=25.4
45

I-TUBE TYPICAL DETAIL

G

280X12.5 5.5
3 SCALE 1:25
310

(EXISTING) 350X16 5.5 700X700X12.5 25 "B"

12.5 R=650 R
AS BUILT

500
25 0 2 45
420

45°

25 0
FOR 4" RISER FOR 6" RISER FOR 10"/12" RISER
15

650

14
25

S
726 = 25.4 833 = 25.4 1030,5 = 25.4 FR.48 REVISED ACC. Doc. Nr. Z-TQ-049 and 071 AS BUILT ISSUE
F 20/12/00 AIELLO M.MONTES H.A.S.LIMA
S
-1

0
5+

12.5 19 19 19 60 150 E PENDENT (ADP-2202/98 - 13/11/98) - AS BUILT ISSUE 19/10/00 AIELLO ROBERTO H.A.S.LIMA

R 3 YP
12,5 R

210

210
210
25X6.35 REVISED ACCORDING ABS (520(H)0871/98(OS-4)-01/10/98 )/BRASOIL

300
D

50 .
T
150

25
R300 (ADP-1479/98- REV B - 23/09/98) COMMENTS . 30/10/98 AURO M.MONTES M. DIAS
R= =5 P)

TYP. BACKING GR.''B'' GR.''B'' GR.''B'' INCLUDED ARI PP540-H-2D21-001/C/1 . FOR CONSTRUCTION
50 0

S S REVISED ACCORDING ABS (520(H)/0732(OS-4)-14/08/98 ) / BRASOIL

0

FB150x16 (ADP-829/98-15/06/98 - ADP-996/98-15/07/98) COMMENTS ; I-TUBE

R Y

14
(T

150X12.5

952
21/08/98 AURO M.MONTES M. DIAS
458 558 762 19 C / BELL MOUTH DEFINITION ; ALTERATION TO AVOID INTERFERENCE
(T

YP

VIEW D WITH SEA CHESTS STRUCTURE AND ALTERATION FROM FATIGUE

400
R200
)

(TYP.) ANALYSIS . FOR CONSTRUCTION .

900

900

900
SECTION G

50
A FR.49 A

R1
R300

500
TY 00
B REVISED ACCORDING STEEL REQUISITION AND I-TUBE DEFINITION 24/07/98 AURO M.MONTES M. DIAS
FOR CONSTRUCTION

00

R5
19 19 19

P
TYP A REVISED ACCORDING ABS COMMENTS. RELEASED BY BRASOIL.FOR CONSTRUCTION 26/05/98 AURO M.MONTES M. DIAS

SECTION E GR.''B'' 60 0 GR.''B'' GR.''B'' 25 "B" O FOR RELEASE 15/04/98 GERMANO M. MONTES M. DIAS

15 700 25 REV. DESCRIPTION DATE EXEC. CHECKED ISSUED PROP.

SECTION B 500X500X12.5
THIS DOCUMENT IS THE PROPERTY OF BRASOIL AND IT IS PROTECTED IN ACCORDANCE WITH
650

14 19 S 7,5 FLANGE RFWN 30" PREVAILING LAW. IT SHALL ONLY BE USED FOR THE PURPOSE IT IS DELIVERED.
TYP FLANGE RFWN 22" R=450
15 300 PSI - ASME B16-47
675

S FLANGE RFWN 18"

675
300 PSI - ANSI B16-5

675
150X12.5 150X12.5 450
1605

1605
300X16
TYPICAL FOR BOX
300 PSI - ANSI B16-5 300 1305 300
FPSO Construction Inc.
R=200

12.5 2 SEE DETAIL REFERENCE DOCUMENTS

25

280X12.5 GIRDERS AT ENDS 12.5 SEE NO. 6

S S
(EXISTING) 14 SEE NO. 5 REFERENCE DOCUMENTS SEE NO. 7 SEGEN / EMBAR
12.5 50
REFERENCE DOCUMENTS
25 300X16 16 VIEW J
420

12.5
700

25 25 ''B''
TYPICAL 350X19 SECTION I USER

E & P BACIA DE CAMPOS

380
15

R=800 SCALE 1:25

12.5
150

=25.4
25

0
150

S 700
30

R=200 PROJECT TITLE

G
SOUTH MARLIM FIELD DEVELOPMENT
R=
0

160x160x14
R=

20

310
50

R=150 RIB
R=
=

25
0

12.5
I'
SECTION I 7° UNIT

PETROBRAS 40
19 R=200
350

R=50
R= =5 P)

19 SCALE 1:25
150
50 0

DRAWING TITLE
19

650
7° 7°
0

STRUCTURE OF RISERS SUPPORTS

R Y

200 19 19 19
50
(T

150X12.5 50 160x160x14
(T

14
YP

RIB ON PORTSIDE PONTOON

)

(TYP.) 100
EXECUTED BY CHECKED BY ISSUED BY
GERMANO MARCELO MONTES M. DIAS
19 25X6.35 SCALE SHEET
200x200x19 1:50 1 OF 2
TYP. BACKING DATE REV.
PROJEMAR NUMBER
PP540-H-2D21-001
AO
APRIL 98
841 X 1189 BR NUMBER F
DE-3010.57-1323-140-XJN-073
PROJEMAR FILE : PP540-H-2D21-001-F-001-002.DGN
6 5 4 3 2 1
 1-Automatic Cutting 6-Weldment SHEET

2-Parallel Cutting 7-Electric MATERIAL LIST 2 of 2

3-Manual Cutting 8-Mechanic Sender: Title STRUCTURE OF RISERS SUPPORTS ON Number: Hull:
PORTSIDE PONTOON PP540-H-2D21-001 P-40
4-Profiles Shop 9-Carpentry Date: User: Class. Soc. (S.C.) Date: DE-3010.57-1323-140-XJN-073 OS.
19/10/2000 JURONG ABS Rev. F
5-Piping 0-User SHIPYARD
Manager: Aiello Date: 20/12/2000 P.A.
RAW MATERIAL LIST / EQUIPMENT / ACCESSORIES LIST OF PIECES
Grade Weight L P.C. CODE Weight
ITEM QTY. UNIT DESCRIPTION (S.C.) (kg) ACQUISITION E P.F. DIMENSIONS QTY. (kg)
PP540-H-1R29-101
01 02 PC Steel Plate 12,5 x 2440 x 9000 mm A 4310 RM-3010.57-1320-140-XJN-066
PP540-H-1R29-101
02 06 PC Steel Plate 14 x 2440 x 9000 mm A 14480 RM-3010.57-1320-140-XJN-066
PP540-H-1R29-101
03 02 PC Steel Plate 16 x 2440 x 9000 mm A 5516 RM-3010.57-1320-140-XJN-066
PP540-H-1R29-101
04 03 PC Steel Plate 19 x 2440 x 9000 mm A 9826 RM-3010.57-1320-140-XJN-066
PP540-H-1R29-101
05 03 PC Steel Plate 19 x 2440 x 9000 mm B 9826 RM-3010.57-1320-140-XJN-066
ASTM PP540-H-1R29-103
06 21 PC Steel Flat Bar 25 x 6,3 x 9000 mm A36 (∗)
236 RM-3010.57-1320-140-XJN-068
ASTM PP540-H-1R29-103
07 11 PC Steel Flat Bar 150 x 12,5 x 9000 mm A36 (∗)
1457 RM-3010.57-1320-140-XJN-068
ASTM PP540-H-1R29-103
08 08 PC Round Bar 25,4 x 9000 mm A36 (∗)
281 RM-3010.57-1320-140-XJN-068
PP540-H-1R29-101
09 01 PC Steel Plate 25 x 2440 x 9000 mm B 4310 RM-3010.57-1320-140-XJN-066
ANSI PP540-H-2R21-001
10 14 PC Steel Flange RFWN 18” – 300 PSI B16-5 1936 RM-3010.57-1320-140-XJN-076
ANSI PP540-H-2R21-001
11 09 PC Steel Flange RFWN 22” – 300 PSI B16-5 1884 RM-3010.57-1320-140-XJN-076
ASME PP540-H-2R21-001
12 03 PC Steel Flange RFWN 30” – 300 PSI B16-47 1164 RM-3010.57-1320-140-XJN-076
ASTM PP540-H-1R29-103
13 03 PC Steel I 365x370x14/22 x 9000 mm A36 (∗)
4401 RM-3010.57-1320-140-XJN-068
ASTM PP540-H-1R29-103
14 --- PC Steel Angle L300x90x11/16x RESTS A36 (∗)
47 RM-3010.57-1320-140-XJN-068

NOTE : (∗) To comply with ABS grade “A” Steel Classification.

E:\WORK\P40\DOC\DE-3010.57-1323-140-XJN-073_F\PP540-H-2D21-001-F-002-002.DOC