CLIENT: PROJECT: DOC. NO.

: 2986-ESP-LRU-CI-CAL-0001
SOUTH OIL COMPANY TWO BRAND NEW SOLAR GAS TUBRO GAS REV : 0
COMPRESSOR PACKAGE EPC CONTRACT DATE : 31-Mar-15
CONTRACTOR : TITLE: PREP'D : RKA
UNA & EC CHK'D : RKA/TPL
DESIGN OF COMPRESSOR FOUNDATION
APPR'D : AKN/BSK

1.0 DESIGN DATA

Compressive strength of concrete f'c = 30 N/mm2
Unit weight of concrete γc = 25 kN/m3
Yield strength of steel fy = 422 N/mm2
Clear cover to footing cf = 50 mm
Coefficient of friction against sliding µ = 0.4
Factor of safety against sliding FS = 1.5
Factor of safety against overturning FO = 1.5
EL. at finished grade level 100.000 m

2.0 COMPRESSOR SKID DETAILS

Length of skid Ls = 8913 mm
Width of skid Ws = 2438 mm
Overall height of compressor H = 10804 mm
Height of rotor centerline from top of foundation H1 = 1651 mm
Spacing of bolts in transverse direction z = 2337 mm
Maximum Machine frequency w0,max = 15500 rpm
Minimum Machine frequency w0,min = 6200 rpm
Design Machine frequency w0,des = 10666 rpm

3.0 BLOCK FOUNDATION DETAILS

Min. edge distance of concrete from skid edge on North side EN = 150 mm
Min. edge distance of concrete from skid edge on East side ES = 150 mm
Min. edge distance of concrete from skid edge on South side EE = 150 mm
Min. edge distance of concrete from skid edge on West side EW = 150 mm
Min. edge distance of concrete from the center of anchor bolt Ed = 200 mm (From DECO catalouge)

Depth of footing Df = 600 mm

Depth of pedestal provided below FGL Dp = 800 mm
Projection of pedestal above FGL m = 200 mm
Height from rotor centerline to bottom of foundation H2 = H1 + Df + m = 2651 mm
Length of foundation (Sec. 4.1.2.1, ACI 351.3R) Lf, reqd = Ls + EW + EE = 9213 mm
Length of foundation provided Lf = 9400 mm SAFE
Width of foundation required (Sec. 4.1.2.1, ACI 351.3R) W f,reqd = W s + EE + EW = 2738 mm
Width of Pedestal provided Wp = 3000 mm SAFE
Width of footing provided Wf = 4200 mm
Min. thk of foundation required (Sec. 4.1.2.1, ACI 351.3R) Tf,reqd = max(600mm, W f/5, Lf/10) = 921 mm
Thickness of foundation provided Tf = Df +Dp+ m = 1600 mm SAFE
TOP EL of foundation including grout = 100.200 m
BOT. EL. of foundation = 98.6 m

4.0 SOIL PARAMETERS

Net safe bearing capacity SBCnet = 313 kN/m2 (Geotechnical Report)
Dynamic Shear Modulus G = 300000 kN/m2 (Geotechnical Report)
Poisson's Ratio n = 0.33 (Geotechnical Report)
Weight Desnsity w = 16.5 kN/m3 (Geotechnical Report)
Mass Density ρ = 1681.96 kg/m3 (Geotechnical Report)
CLIENT: PROJECT: DOC. NO. : 2986-ESP-LRU-CI-CAL-0001
SOUTH OIL COMPANY TWO BRAND NEW SOLAR GAS TUBRO GAS REV : 0
COMPRESSOR PACKAGE EPC CONTRACT DATE : 31-Mar-15
CONTRACTOR : TITLE: PREP'D : RKA
UNA & EC CHK'D : RKA/TPL
DESIGN OF COMPRESSOR FOUNDATION
APPR'D : AKN/BSK

N
Lf
9400

D1 C1 B1

3000
Wf
A

D2 C2 B2
X
Y

PLAN

TOC EL. +100.200

200

m
FGL EL. +100.000
(B2, C2, D2) (B1, C1, D1)

800
Dp
Y

1400
Tf
600
Df

Z BOF EL. +98.600

X

ELEVATION
CLIENT: PROJECT: DOC. NO. : 2986-ESP-LRU-CI-CAL-0001
SOUTH OIL COMPANY TWO BRAND NEW SOLAR GAS TUBRO GAS REV : 0
COMPRESSOR PACKAGE EPC CONTRACT DATE : 31-Mar-15
CONTRACTOR : TITLE: PREP'D : RKA
UNA & EC CHK'D : RKA/TPL
DESIGN OF COMPRESSOR FOUNDATION
APPR'D : AKN/BSK

5.0 LOADING DETAILS

5.1 DEAD LOAD
Dead load of foundation W fdn = Lf·W f·Tf·γc = 1297.2 kN

5.2 LIVE LOAD

The live load intensity on foundation Li = 0 kN/m2
Total live load on foundation L = Lf·W f·Li = 0 kN

5.3 COMPRESSOR LOAD

The Compressor Loads were taken from vendor Document 2986-STI-EGT-ME-DRG-0001 Rev.B
5.3.1 STATIC PAD LOADS
The loads due to the static weight of the compressor at each foundation pad are given in the below table

FOUNDATION PAD A B1 B2 C1 C2 D1 D2

STATIC LOAD kg 7983 9299 9299 4014 4014 1202 1202

(kN) 78.32 91.23 91.23 39.38 39.38 11.8 11.8

TOTAL STATIC
363.14
LOAD ON FDN (kN)

5.3.2 DYNAMIC LOADS

The total dynamic loads at each foundation pad are given in the below table

FOUNDATION PAD A B1 B2 C1 C2 D1 D2
HORIZONTAL LOAD (kN) ± 1.42 ± 4.7 ± 4.7 ± 1.33 ± 1.33 ± 0.19 ± 0.19
VERTICAL LOAD (kN) ± 1.98 ± 6.72 ± 6.72 ± 1.88 ± 1.88 ± 0.26 ± 0.26

5.4 WIND LOAD

The basic wind = 45 m/s (101 mph)
The basic wind speed considered in the vendor drawing = 120 mph

Since the wind speed considered in the vendor drawing is on conservative side, the wind load on each foundation pad provided in the vendor
drawing is considered for the foundation design and the same is provided in the below table.

FOUNDATION PAD A B1 B2 C1 C2 D1 D2
HORIZONTAL LOAD (kN) ± 24.6 ± 12.5 ± 12.5 ± 3.6 ± 3.6 ± 3.6 ± 3.6
VERTICAL LOAD (kN) ± - ± 50 ± 50 ± 5 ± 5 ± 5 ± 5

5.5 SEISMIC LOAD

The seismic base shear for a rigid non-building structure V = 0.3·SDS·W·IE
Importance factor IE = 1 (Table 4.6.01, 2986-ESP-LRU-CI-SPC-0001)
Design spectral acceleration for short period SDS = 0.321 (Table 4.6.01, 2986-ESP-LRU-CI-SPC-0001)
Actual Seismic 'g' factor = 0.3·SDS·IE = 0.1 g

The seismic load provided in the vendor drawing for '0.5g' acceleration, for conservative side the load provided by vendor is considered for the
design.

FOUNDATION PAD A B1 B2 C1 C2 D1 D2
HORZ. LOAD (kN) ± 39.1 ± 45.6 ± 45.6 ± 19.7 ± 19.7 ± 5.9 ± 5.9
0.5g
VERTI. LOAD (kN) ± - ± 115.5 ± 115.5 ± 34.9 ± 34.9 ± 10.5 ± 10.5
CLIENT: PROJECT: DOC. NO. : 2986-ESP-LRU-CI-CAL-0001
SOUTH OIL COMPANY TWO BRAND NEW SOLAR GAS TUBRO GAS REV : 0
COMPRESSOR PACKAGE EPC CONTRACT DATE : 31-Mar-15
CONTRACTOR : TITLE: PREP'D : RKA
UNA & EC CHK'D : RKA/TPL
DESIGN OF COMPRESSOR FOUNDATION
APPR'D : AKN/BSK

6.0 LOADING DIAGRAM

The loading diagram shown the foundation in transverse direction.

Dead Load of Foundation 1297.2 kN

Live Load of Foundation 0 kN

Static Pad Load

D2 = 11.8 kN D1 = 11.8 kN
C2 = 39.38 kN C1 = 39.38 kN
B2 = 91.23 kN A = 78.32 kN B1 = 91.23 kN

Dynamic Pad Load

for D1-D2 couple, M= 0.61 kNm
for C1-C2 couple, M= 4.4 kNm
for B1-B2 couple, M= 15.71 kNm

D2 = -0.26 kN A = 1.98 kN D1 = 0.26 kN

C2 = -1.88 kN C1 = 1.88 kN
B2 = -6.72 kN B1 = 6.72 kN
D2 = 0.19 kN A = 1.42 kN D1 = 0.19 kN
C2 = 1.33 kN C1 = 1.33 kN
B2 = 4.7 kN B1 = 4.7 kN
z
2.337
CLIENT: PROJECT: DOC. NO. : 2986-ESP-LRU-CI-CAL-0001
SOUTH OIL COMPANY TWO BRAND NEW SOLAR GAS TUBRO GAS REV : 0
COMPRESSOR PACKAGE EPC CONTRACT DATE : 31-Mar-15
CONTRACTOR : TITLE: PREP'D : RKA
UNA & EC CHK'D : RKA/TPL
DESIGN OF COMPRESSOR FOUNDATION
APPR'D : AKN/BSK

Wind Load
for D1-D2 couple, M= 11.69 kNm
D2 = -5 kN for C1-C2 couple, M= 11.69 kNm D1 = 5 kN
C2 = -5 kN for B1-B2 couple, M= 116.9 kNm C1 = 5 kN
B2 = -50 kN B1 = 50 kN
D2 = 3.6 kN A = 24.6 kN D1 = 3.6 kN
C2 = 3.6 kN C1 = 3.6 kN
B2 = 12.5 kN B1 = 12.5 kN
z
2.337

Seismic Load
for D1-D2 couple, M= 24.54 kNm
D2 = -10.5 kN for C1-C2 couple, M= 81.57 kNm D1 = 10.5 kN
C2 = -34.9 kN for B1-B2 couple, M= 269.9 kNm C1 = 34.9 kN
B2 = -115.50 kN B1 = 115.5 kN
D2 = 5.9 kN A = 39.1 kN D1 = 5.9 kN
C2 = 19.7 kN C1 = 19.7 kN
B2 = 45.6 kN B1 = 45.6 kN
z
2.337

7.0 LOADING TABLE FOR PRIMARY LOAD CASES

Fz Fy Mx
S. No. PRIMARY LOAD CASE
(kN) (kN) (kNm)

1 Dead load of Foundation (Ds) 0 1297.2 0

2 Live load of Foundation (L) 0 0 0
3 Empty Load (De) 0 363.14 0
4 Operating Load (Do) 13.86 363.14 20.72 (Summation of Static Weight and Dynamic Weight)

5 Wind Load (W) 64 0 140.28

6 Earthquake Load (EQ) 181.5 0 376.04

8.0 LOADING TABLE FOR LOAD COMBINATIONS

H P M
S. No. LOAD COMBINATIONS
(kN) (kN) (kNm)

1 Ds+De+L 0 1660.34 0
2 Ds+De+W 64 1660.34 140.28
3 0.9(Ds+De)+0.7EQ 127.05 1494.306 263.228
4 Ds+Do 13.86 1660.34 20.72
5 Ds+Do+L 13.86 1660.34 20.72
6 Ds+Do+0.7EQ 140.91 1660.34 283.948
7 0.9(Ds+Do)+0.7EQ 139.524 1494.306 281.876
8 Ds+Do+W 77.86 1660.34 161
CLIENT: PROJECT: DOC. NO. : 2986-ESP-LRU-CI-CAL-0001
SOUTH OIL COMPANY TWO BRAND NEW SOLAR GAS TUBRO GAS REV : 0
COMPRESSOR PACKAGE EPC CONTRACT DATE : 31-Mar-15
CONTRACTOR : TITLE: PREP'D : RKA
UNA & EC CHK'D : RKA/TPL
DESIGN OF COMPRESSOR FOUNDATION
APPR'D : AKN/BSK

9.0 STABILITY CHECK FOR FOUNDATION

Area of footing A = Lf·W f = 39.48 m2
2
Section modulus about X-axis Z = Lf·W f /6 = 27.64 m3
Maximum bearing pressure Pmax = P/A + M/Z
Minimum bearing pressure Pmin = P/A - M/Z
Static friction below foundation SF = µ·P
Overturning moment OM = M
Restoring Moment about X-axis RM = P·W f/2
Note: For Dynamic equipment the recommended Bearing Capacity is half the actual Bearing Capacity of Soil

SBCdyn = SBCnet = 156.5 kN/m2

2

SOIL-BEARING CHECK SLIDING CHECK OVERTURNING CHECK

S. No. LOAD COMBINATIONS
Pmax Pmin Check H SF Ratio Check OM RM Ratio Check
1 Ds+De+L 42.06 42.06 < 156.5, SAFE 0 664.2 infinity > 1.5, SAFE 0 2491 infinity > 1.5, SAFE
2 Ds+De+W 47.14 36.98 < 156.5, SAFE 64 664.2 10.38 > 1.5, SAFE 140.3 2491 17.75 > 1.5, SAFE
3 0.9(Ds+De)+0.7EQ 47.38 28.33 < 156.5, SAFE 127.1 597.8 4.705 > 1.5, SAFE 263.2 2241 8.515 > 1.5, SAFE
4 Ds+Do 42.81 41.31 < 156.5, SAFE 13.86 664.2 47.92 > 1.5, SAFE 20.72 2491 120.2 > 1.5, SAFE
5 Ds+Do+L 42.81 41.31 < 156.5, SAFE 13.86 664.2 47.92 > 1.5, SAFE 20.72 2491 120.2 > 1.5, SAFE
6 Ds+Do+0.7EQ 42.81 41.31 < 156.5, SAFE 13.86 664.2 47.92 > 1.5, SAFE 20.72 2491 120.2 > 1.5, SAFE
7 0.9(Ds+Do)+0.7EQ 48.05 27.66 < 156.5, SAFE 139.5 597.8 4.285 > 1.5, SAFE 281.9 2241 7.952 > 1.5, SAFE
8 Ds+Do+W 47.89 36.24 < 156.5, SAFE 77.86 664.2 8.531 > 1.5, SAFE 161 2491 15.47 > 1.5, SAFE