Noise Occurs From V-Ribbed Belt or Generator Assembly

Print-Toyota Service Information 11/3/17, 11'32 pm
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1GD-FTV BATTERY / CHARGING CHARGING SYSTEM Noise Occurs from V-ribbed Belt or Generator
Assembly
PROCEDURE
1.CONFIRM PROBLEM SYMPTOM
a. Confirm the problem symptom.
Result:
Symptom Proceed to
Noise occurs from fan
A
and generator V belt
Noise occurs from
B
generator assembly
2.CHECK FAN AND GENERATOR V BELT FOR WEAR
6.CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY
2.CHECK FAN AND GENERATOR V BELT FOR WEAR
a. Check the fan and generator V belt for wear or damage.

OK:
The fan and generator V belt are not worn or damaged.
Result:
Result
OK
NG
OK
3.CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR
NG
REPLACE FAN AND GENERATOR V BELT
3.CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR
a. Check the grooves of the generator pulley with clutch for wear or damage.
OK:
The grooves of the generator pulley with clutch are not worn or damaged.
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-j…manual/repair/contents/RM100000000TFTC.html?PUB_TYPE=RM&MODE=1 Page 1 of 5
Result:
Result
OK
NG
OK
4.CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING
NG
REPLACE GENERATOR PULLEY WITH CLUTCH
· for 80 A Type:
Click herePower Source / Network>1GD-FTV BATTERY / CHARGING>GENERATOR(for 80A
Type)>DISASSEMBLY
· for 90 A Type:
Type)>DISASSEMBLY
4.CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING
a. Start the engine and check the generator pulley with clutch for looseness.
OK:
The generator pulley with clutch is not loose.
Result:
Result
OK
NG
OK
5.INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)
NG
TIGHTEN GENERATOR PULLEY WITH CLUTCH TO SPECIFIED TORQUE
5.INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)
a. Remove the generator assembly.

· for 80 A Type:
Type)>REMOVAL
· for 90 A Type:
Type)>REMOVAL
b. Check the installation condition of the generator pulley cap.
https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…manual/repair/contents/RM100000000TFTC.html?PUB_TYPE=RM&MODE=1 Page 2 of 5
OK:
The generator pulley cap is not loose or missing.
c. Check for the formation of particles due to friction (for dry type pulley) or grease leaks (for wet type
pulley).
OK:
There are no grease leaks (for wet type pulley) or a large amounts of particles (for dry type
pulley).
d. Check the generator pulley with clutch for misalignment (interference with the generator assembly).
OK:
The generator pulley with clutch is not misaligned (no interference with the generator
assembly).
e.
Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.
OK:
Noise does not occur when turned in both directions.
f. Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.
OK:
The generator pulley with clutch does not have runout.
g.
*a Protective Tape
Using a screwdriver with its tip wrapped with protective tape, hold the generator rotor assembly in the
generator assembly and check that the generator pulley with clutch locks when turned clockwise and turns
freely when turned counterclockwise.
OK:
The generator pulley with clutch locks when turned clockwise and turns freely when turned
counterclockwise.
Result:
Result
OK
NG
OK
INSPECT PULLEY OTHER THAN GENERATOR ASSEMBLY PULLEY
NG
· for 80 A Type:
Type)>DISASSEMBLY
· for 90 A Type:
Type)>DISASSEMBLY
6.CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY
a. Perform a road test and check that noise does not occur when decelerating.
OK:
Noise does not occur.
b. Stop the engine and check that generator pulley with clutch noise does not occur as the engine stops.
OK:
Noise does not occur.
Result:
Result
OK
NG
OK
7.CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH
NG
· for 80 A Type:
Type)>DISASSEMBLY
· for 90 A Type:
Type)>DISASSEMBLY
7.CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH
a. Remove the generator assembly.

· for 80 A Type:
Type)>REMOVAL
· for 90 A Type:
Type)>REMOVAL
b. Using a screwdriver with its tip wrapped with protective tape, hold the generator rotor assembly in the
generator assembly and check that the generator pulley with clutch locks when turned from
counterclockwise (free turning direction) to clockwise (locking direction).
OK:
The generator pulley with clutch locks.
Result:
Result
OK
NG
OK
REPAIR OR REPLACE GENERATOR ASSEMBLY
· for 80 A Type:
Type)>DISASSEMBLY
· for 90 A Type:
Type)>DISASSEMBLY
NG
· for 80 A Type:
Type)>DISASSEMBLY
· for 90 A Type:
Type)>DISASSEMBLY
© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

Noise Occurs From V-Ribbed Belt or Generator Assembly

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Noise Occurs From V-Ribbed Belt or Generator Assembly

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Print-Toyota Service Information 11/3/17, 11'32 pm

1.CONFIRM PROBLEM SYMPTOM

a. Confirm the problem symptom.

2.CHECK FAN AND GENERATOR V BELT FOR WEAR

6.CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY

2.CHECK FAN AND GENERATOR V BELT FOR WEAR

a. Check the fan and generator V belt for wear or damage.

3.CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR

REPLACE FAN AND GENERATOR V BELT

3.CHECK GENERATOR PULLEY WITH CLUTCH FOR WEAR

4.CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING

REPLACE GENERATOR PULLEY WITH CLUTCH

4.CHECK FOR NOISE WHILE CLUTCH PULLEY IS OPERATING

5.INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

TIGHTEN GENERATOR PULLEY WITH CLUTCH TO SPECIFIED TORQUE

5.INSPECT GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

a. Remove the generator assembly.

b. Check the installation condition of the generator pulley cap.

INSPECT PULLEY OTHER THAN GENERATOR ASSEMBLY PULLEY

REPLACE GENERATOR PULLEY WITH CLUTCH

6.CHECK FOR NOISE WHEN ROTOR IS TURNING FREELY

7.CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH

REPLACE GENERATOR PULLEY WITH CLUTCH

7.CHECK ENGAGEMENT OF GENERATOR PULLEY WITH CLUTCH

a. Remove the generator assembly.

REPAIR OR REPLACE GENERATOR ASSEMBLY

REPLACE GENERATOR PULLEY WITH CLUTCH

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

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