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Design of Pile Cap - PC3
Design of Pile Cap - PC3
92
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Specifier's comments:
1. Input data
General
Continuous in X yes
Product
Mortar HIT-RE 500 V4
Drilling direction Drilling aid is used (this improves the angle of drilling)
Interface between new and old concrete Rectangular cross section, width = 1,000 mm, height = 1,200 mm
Temperature During installation: from 5°C to 20°C; During service: 20 °C / 20 °C (short / long
term)
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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Longitudinal reinforcement
Transverse reinforcement
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Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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2. Loads
2.1. Load combination and Geometry
LC Load type Vx Vy N Mx Design Method Max drill length lv Max. Utilization
[kN] [kN] [kN] [kNm] [mm] [%]
Combination 1 Static 0.000 136.000 0.000 232.000 EN1992-1-1 405.429 58
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3. Overview of results
3.1. References
[1] EN 1992-1-1:2011 (01/2011): Eurocode 2: Design of concrete structures - Part 1-1: General rules and rules for buildings
The determination of the load bearing capacity of the reinforced concrete member is performed assuming the Bernoulli
Hypothesis ("plane sections remain plane").
For the (compressed) concrete the following stress-strain relationship (parabola-rectangle diagram) is used.
n
εc
σc = f
cd ⋅ [1 − (1 − ε c2
) ] f or 0 ≤ ε c ≤ ε c2 [1] Eq. (3.17)
σc = f
cd f or ε c2 ≤ ε c ≤ ε cu2 [1] Eq. (3.18)
α cc⋅fck
fcd =
γc
[1] (3.15)
The design stress-strain diagram for reinforcing steel (in tension and compression) is assumed as bi-linear with a horizontal top
branch.
fyk
fyd = design yield stress
γs
fyd
ε yd
= design strain at yielding of steel reinforcement
Es
fck [N/mm²] αcc [-] γc [-] fcd [N/mm²] ε c2 [-] ε cu2 [-]
32.00 0.850 1.500 18.13 0.002 0.0035
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1,000
5320
5320 155 20 155 20 155 20 155 20 155 2053
2053
-
123 20
20 123
1 2 3 4 5 6
1,200
1,200
914
914
7 8 9 + 10 11 12
20 123
123 20
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The results presented in the following are valid for the governing loading situation:
The design is performed based on the results of the cross-section analysis (incl. additional tension forces due to shear loads)
lv ≥ l0,max + l0,e + cf
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Layer ϕ l0
[mm] [mm]
Post-installed BottomLayer1 20 300
Cast-in BottomLayer1 16 355
Post-installed TopLayer1 20 300
Cast-in TopLayer1 16 240
Layer l0,max
e
l0,e
cf
lv
Steel verification
A s ⋅fyk
FE d ≤ Fyd =
γs
Layer FEd ϕ
γs
As Fyd Utilization Status
[kN] [mm] [-] [mm²] [kN] [%]
Post-Installed BottomLayer1 50.005 20 1.150 314 136.591 37 Ok
Cast-In BottomLayer1 50.005 16 1.150 201 87.418 58 Ok
Post-Installed TopLayer1 8.946 20 1.150 314 136.591 7 Ok
Cast-In TopLayer1 8.946 16 1.150 201 87.418 11 Ok
Lap length
F Ed
σsd =
As
α ct ⋅fctk;0.05
fctd = [1] Eq. (3.16)
γc
fctk;0.05
= 0.7 ⋅ fctm = 0.7 ⋅ 0.3 ⋅ f
3 [1] Table (3.1)
ck
Post-installed rebars
fbd,P IR = k b ⋅ fbd
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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Concrete cover
(cd −ϕ)
0.70 ≤ α2 = 1 − 0.15 ⋅ ≤ 1.00 [1] Table 8.2
ϕ
2
π⋅ϕmax
As =
4
2
σ sd π⋅ϕ σ sd
∑ Ast,min = 1.0 ⋅ As ⋅ = ⋅
fyd 4 fyd
assumption: α2 ⋅ α3 ⋅ α5 ≥ 0.7
→ l0 = 0.7 ⋅ α6 ⋅ lb,rq d
→ number of l0
transverse = 1 +
s trans
rebars
2
π⋅ϕ 0.7⋅α 6 ⋅lb,rq d
trans
→ ∑ Ast = ⋅ (1 + )
4 s trans
Transverse pressure
Combination limit
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Layer FEd ϕ As
σsd η1 η2
fctd
Layer α2
∑ A st ∑ A st,min As λ K
α3
Layer p α5 α2,3,5 α6
l0
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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4.2. Shear at the interface between concrete cast at different times ([1]
Section 6.2.5)
Input
Verification
νE di ≤ νRdi [1] Eq. (6.23)
VEd
νE di =
A c,comp.
2 2
VE d = √V + V
E d,x E d,y
νRdi = c ⋅ fctd + μ ⋅ σn + ρ ⋅ fyd ⋅ (μ ⋅ sin α + cos α) ≤ 0.5 ⋅ ν ⋅ fcd [1] Eq. (6.25)
since
∘
α = 90
α ct ⋅fctk;0.05
fctd = [1] Eq. (6.16)
γc
fctk;0.05
= 0.7 ⋅ fctm = 0.7 ⋅ 0.3 ⋅ f
3 [1] Table 3.1
ck
F Ed,comp.
σn = ≤ 0.6 ⋅ fcd [1] Section 6.2.5 (1)
A c,comp.
As
ρ =
A c,comp.
[1] Section 6.2.5 (1)
fck
ν = 0.6 ⋅ (1 − ) [1] Eq. (6.6N)
250
α cc⋅fck
fcd
γc
[1] Eq. (3.15)
c [-] fctd [N/mm²] μ [-] FEd,comp. [kN] A c,comp. [mm²] σn [N/mm²] As [mm²]
0.400 1.41 0.700 232.028 187,311 1.24 0
ρ [-] fyd [N/mm²] ν [-] fcd [N/mm²] νRdi,Limit [N/mm²] V Ed,x [kN] V Ed,y [kN]
0.000 434.78 0.523 18.13 4.74 -0.000 -136.000
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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5. Sustainability
5.1. CO2 emissions of Hilti products
Input
Installation/Drill results
* The value may be different based on the location of consumer and way of transportation.
** This stage includes recycling and reuse of the product at the end-of-life.
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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2
π⋅d 2
n 0,r π⋅ϕr
Vadh = ∑ lv,r ⋅ (( ) − ( ))
r=1 4 4
eadh,A1−A3 E adh,A1−A3
V adh
2
π⋅d 2
n 0,r π⋅ϕr
Vadh = ∑ lv,r ⋅ (( ) − ( ))
r=1 4 4
eadh,total E adh,total
V adh
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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6. Warnings
This design exclusively considers the load transfer with post-installed rebars at the interface between new and existing
concrete.
The design of the existing and new structure is not considered in this report.
Load distribution to the rebars is done assuming that cross sections remain plane after bending.
Shear load carrying capacity of the cross section must be designed separately.
The design assumes that there is sufficient transverse reinforcement (e.g. stirrups) provided in the area where the post-
installed reinforcement is provided per EN1992-1-1, section 8.7.4.
The joint surfaces for concreting must be roughened at least to such an extent that aggregates protrude.
The accessory list in this report is for the information of the user only. All the relevant installation conditions (drilling, cleaning,
setting) must be done in accordance with the relevant ETA and product IFUs.
There should be sufficient transverse reinforcement in the existing concrete structure to verify EN1992-1-1 8.7.4.
Hilti recommends increasing the spacing between post-installed and longitudinal cast-in rebars to at least 2*d ([1, 1], [2, 3], [5,
8], [6, 10], [7, 11], [8, 13], [11, 18], [12, 20]) - (58 mm).
It is the user's responsibility to provide sufficient shear reinforcement and resistance Vrd,s in accordance to EN 1992-1-1:2004
par. 6.2.3.
The verification of the interface shear for connections that carry gravity loads directly through the joint requires engineering
judgment. Consideration should be given to the potential for relaxation of the anchorage and its potential effect on shear
transfer across the interface. This is especially true for cantilever elements.
Assessment of CO2 emissions associated to Hilti products is based on the three key stages: A1, A2, and A3. A1 corresponds to
the CO2 emissions arising from raw material production, while A2 accounts for the CO2 emissions associated with the
transportation of raw materials to production site. A3 represents the CO2 emissions generated during the actual production of
Hilti products. Total CO2 emissions, including stage A4 (CO2 emissions related to the transportation of products to customers)
and EOL stage (CO2 emissions during end-of-life phase of the product, encompassing recycling and reuse), are additionally
presented in the Sustainability section of the report.
Life Cycle Assessment (LCA) calculation data is provided to Hilti by FIT Umwelttechnik, a third-party consultant:
Calculated with Sphera® LCA for Experts modelling software (version current at the time of calculation)
In the event that no LCA is available, estimates may be provided. Although every effort is made to precisely approximate LCA
results, this data is supplied for informational purposes only, without warranty, and may not comply with ISO 14044.
Secondary average data of production processes, raw material emissions etc. was used to calculate the LCA. This data is
derived from Sphera® and Ecoinvent® external lifecycle inventory databases (version current at the time of calculation).
Hilti LCA records undergo continuous expansion, renewal and improvement. All data is subject to change without notice.
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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7. Installation data
Mortar: HIT-RE 500 V4 + Rebar
Roughness: Rough
Top layer 1
Spacing: 175 mm
Hole cleaning: Compressed air without brushing or Cleaning with the air nozzle
Bottom layer 1
Spacing: 175 mm
Hole cleaning: Compressed air without brushing or Cleaning with the air nozzle
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.
2) The minimum temperature of the foil pack is +5°C.
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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You must take all necessary and reasonable steps to prevent or limit damage caused by the Software. In particular, you must
arrange for the regular backup of programs and data and, if applicable, carry out the updates of the Software offered by Hilti on
a regular basis. If you do not use the AutoUpdate function of the Software, you must ensure that you are using the current and
thus up-to-date version of the Software in each case by carrying out manual updates via the Hilti Website. Hilti will not be liable
for consequences, such as the recovery of lost or damaged data or programs, arising from a culpable breach of duty by you.
Input data and re sults must be che cke d for conformity with the e xisting conditions and for plausibility!
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