STANDARD OPERATING PROCEDURE

Jaypee Nigrie Super Thermal Power Plant

2 X 660 MW IPP
SOP FOR TDBFP
Revision No.: 02
Document No.: PMPL/SOP/00 Effective Date: Page 1 of 6
Revision Date:

STANDARD OPERATING
PROCEDURE
FOR

TDBFP
(TURBINE DRIVEN BOILER FEED PUMP)
(1LAC20AP001/1LAC25AP001)

Standard Operating Procedure

 STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR TDBFP
Revision No.: 02
Document No.: PMPL/SOP/00 Effective Date: Page 2 of 6
Revision Date:

1. Equipment Description / Technical Data:

Sl. Items Unit Data

NO
General
1 Manufacturer Flowserve
2 Model No. 80CHTA-6/10HDX27A
3 Quantity per unit x capacity 2x50%

4 Type Horizontal

Pump Performance 100% TMCR,0% MU Main BFP/Booster

pump
5 Suction Temperature ˚C 185.3/185.1
6 Specific Volume M3/kg 0.00113
7 Capacity M3/hr 1498/1520.7
8 Inlet Flow M3/hr 1498/1520.7
9 Inter-stage flow M3/hr 42.78
10 Suction Pressure Kg/cm2 25.6/14.0
11 Inter-stage Pressure Kg/cm2 117.6
12 Discharge pressure Kg/cm2 314.7/25.6
13 Inter-stage Temperature ˚C 186.8
14 Discharge Temperature ˚C 190.1
15 Total developed Head m 3274.7/141
16 Inter-stage total developed head barrel m 1041.4
only
17 NPSH Required m 31.6/4.0
18 Pump efficiency % 86.9/81.2
19 Losses in hydraulic coupling +gear box kW 10.8
20 Overall efficiency of the pump set % 86.7

Standard Operating Procedure

 STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR TDBFP
Revision No.: 02
Document No.: PMPL/SOP/00 Effective Date: Page 3 of 6
Revision Date:

21 Total power input required kW 11680

22 Efficiency of motor % N/A
23 Power input in motor kW N/A
24 Power input required at run out flow kW 15098
25 Power consumption at pump shut-off kW 6795(estimated)
26 Operating Speed rpm 5228/1425

2. Safety Precaution during operation

a) Ensure no permit to work is pending on regarding this system by
checking with EE/FE.
b) Operation of local start / stop push button shall be ensured for
perfect operation to facilitate for stopping of equipment in case
of emergency.
c) Electrical cable insulation and motor termination to be ensured.

3. Pre-Checks

Pre checks and action by field engineer

 All permits and cross permits have been returned
 Area is clear of any other materials
 Check coupling guard is not touching with coupling.
 Check the coupling is properly aligned and the pump and driver are
properly mounted to their respective bedplates.
 Lube Oil and Working oil pressure normal.
 Ensure no any oil leakage.
 Pump suction Filter drain and pump casing drains are closed after
proper draining.

Standard Operating Procedure

 STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR TDBFP
Revision No.: 02
Document No.: PMPL/SOP/00 Effective Date: Page 4 of 6
Revision Date:

4. Start Permissive
a) Pump suction valve open, confirm from local position of suction
valve.
b) Check booster pump suction pressure.
c) Pump’s lube oil/jacking oil pressure not low.
d) Emergency (DC) lube oil pump should be healthy.
e) De-aerator tank level shall be above 2400mm
f) Difference between booster pump suction water temperature &
main pump barrel discharge temp is not greater than 55°C
g) Difference between booster pump suction water temperature &
main pump barrel suction temp is not greater than 55° C
h) Difference between main pump barrel lube oil pressure not Low.
i) Pump warm up MOV close
j) Corresponding pump discharge valve is closed
k) Any one CCW pump is ON/running
l) BFP cooling water outlet header flow not Low
m) Difference between main pump barrel discharge temp. And main
pump barrel suction is not greater than 28˚C.

5. Starting Procedure
a) Complete warming the pump
b) The pump recirculation line is open and free for obstructions.

Standard Operating Procedure

 STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR TDBFP
Revision No.: 02
Document No.: PMPL/SOP/00 Effective Date: Page 5 of 6
Revision Date:

c) The pump discharge valve is fully closed and the suction valve/suction
line is fully open.
d) The balance drum leak off line valve(S) are locked open
e) The suction screen is clean and the instrumentation used for measuring
the pressure drop across is working properly.
f) The cooling water is turned on and the proper flow rate is being
circulated to the mechanical seal heat exchanger, the pump stuffing box
cooling jackets and where applicable to any heat exchangers that are
used for cooling the lube oil.
g) The mechanical seal and seal flush system are properly vented and
magnetic separator isolation valve are open.
h) BFPT inlet steam temperature within the limit.
i) Gland steam pressure & Temperature within the limit & turbine barring
gear in service.
j) Vacuum pulling of corresponding turbine should be completed & both
condensate transfer pump should be available for operation.
k) Start the TDBFP sequence (soaking at 2000 rpm for 20 min in cold
condition & 5 min for hot condition)

6. Tripping conditions
 BFPT turbine trip from exhaust pressure/ temperature.
 BFPT OPS (operation station) alarm.
 BFPT GR trip from PDCS (Plant Distributed Control System).
 BFPT Vibration high high trip FBK (Feedback) for WW.
 BFPT Wheel Chamber pressure high high.(14kg)
 BFPT steam chest pressure high.(7.5kg)
 BFPT Condensate Tank level high.(625mm)
 BFPT exhaust steam pressure high.(-0.65mm)

Standard Operating Procedure

 STANDARD OPERATING PROCEDURE
Jaypee Nigrie Super Thermal Power Plant
2 X 660 MW IPP
SOP FOR TDBFP
Revision No.: 02
Document No.: PMPL/SOP/00 Effective Date: Page 6 of 6
Revision Date:

 BFPT Exhaust steam temperature high.(120°C)

 BFPT Lube oil pressure low.(2kg)
 BFPT turbine trip from governor FBK (feedback).
 BFPT turbine manual trip FBK (feedback).
 BFPT turbine trip from TGDCS FBK (feedback).
 BFPT turbine trip from fire PROT (Protection) FBK (feedback).
 WSDT level high high trip (14.4 m).
 TDBFP suction main valve not open.
 TDBFP vibration high high. (114 µ).
 Booster pump FW flow high high & low low SPD .
 Main pump bearing temperature high high (95°C).
 De-aerator storage tank level low low (870mm).
 TSG02 S/D STP-59 CMD.
 Booster pump bearing temperature high high (95°C).

Standard Operating Procedure