Professional Documents
Culture Documents
4
Hydraulic Structures for
Flow Diversion and
Storage
Version 2 CE IIT, Kharagpur
Lesson
10
Gates and Valves for Flow
Control
Version 2 CE IIT, Kharagpur
Instructional objectives
On completion of this lesson, the student shall learn:
1. The different types of gates and valves used in water resources engineering
2. Difference between crest gates and deep seated gates
3. Classification of gates
4. Design criteria for important gates
5. Common hoists for gate lifting
6. Different types of valves for flow control
4.10.0 Introduction
Almost every water resources project has a reservoir or diversion work for the control of
floods or to store water for irrigation or power generation, domestic or industrial water
supply. A spillway with control mechanism is almost invariably provided for release of
waters during excess flood inflows. Releases of water may also be carried out by
control devices provided in conduits in the body of the dam and tunnels. In order to
achieve flow control, a gate or a shutter is provided in which a leaf or a closure member
is placed across the waterway from an external position to control the flow of water.
Control of flow in closed pipes such as penstocks conveying water for hydropower is
also done by valves, which are different from gates in the sense that they come together
with the driving equipment, whereas gates require a separate drive or hoisting
equipment.
Different types of hydraulic gates and hoists, working on different principles and
mechanism are in use for controlled release of water through spillways, sluices, intakes,
regulators, ducts, tunnels, etc. Right selection of gates and their hoisting arrangement is
very important to ensure safety of the structure and effective control. A designer has to
plan a gate and its hoisting arrangement together. Separate planning of gates or hoists,
sometimes results in unsatisfactory installation. Though the choice for the gates and
hoists depends on several factors, primarily safety, ease in operation as well as
maintenance and economy are the governing requirements in the same order. It is
essential for the water resources engineer to be aware of the different factors, which
would largely affect the choice of gates and hoists and would help in selection of the
same. In this lesson, an introduction is provided on different gates, specific purposes for
which they may be used, possible locations in which to install, and suitable hoists with
which to operate. A brief outline is also provided on the common types valves used to
regulate flow in penstocks.
The Bureau of Indian Standards code IS 13623: 1993 “Criteria for choice of gates and
hoists” provides the basic classification of gates, which may be done according to the
following criteria.
Hoists for raising gates are also classified based on certain characteristics, such as:
1. Drive operating mechanism
2. Mounting
Some of the important terminologies associated with gates are given below, which
would help one to understand the operation of gates more closely.
1. Counter weight
A weight used for opposing the dead weight of a gate so as to reduce the
hoisting capacity. A counter weight may also be used for making the gate ‘Self
closing’.
2. Frame
A structural member embedded in the surrounding supporting structure of a gate,
which is required to enable the gate to perform the desired function.
3. Hanger
A device meant for suspending or supporting a gate in the open position when
disconnected from its hoisting mechanism.
5. Leaf
The main body of a gate consisting of skin plate, stiffeners, horizontal girders and
end girders.
6. Lip
The lower most segment of a gate which is suitably shaped from hydraulic
consideration.
8. Sill
This is the top of an embedded structural member on which a gate rests when in
closed position.
9. Guide
That portion of a gate frame which restricts the movement of a gate in the
direction normal to the water thrust.
19. Anchorage
An embedded structural member, transferring load from gate to its surrounding
structure.
29. Liner
Steel lining generally provided in the gate groove and its vicinity for a medium or
high head installation.
1. Stop-logs/flash boards
A log, plank cut timber, steel or concrete beam fitting into end grooves between
walls or piers to close an opening under unbalanced conditions, usually handled
or placed one at a time (Figure 1). Modern day stop-logs consist of steel frames
that may be inserted into grooves etched into piers and used during repair /
maintenance of a regular gate (Figure 2). The stop logs are inserted or lifted
through the grooves using special cranes that move over the bridge.
1. Vertical gate
Similar to that used for crest type gates (Figure 1), but usually for deep-seated
purposes like controlling flow to hydropower intake either the ones with roller
wheels (Figure 13), or the sliding-type without any wheels (Figure 14), are used.
3. Disc gates
A gate, which is in the form of disc, and rotates about an axis of its plane to
control the flow of water.
4. Cylindrical gates
A gate in the form of a hollow cylinder placed in a vertical shaft. These gates are
used usually for intake towers, upstream of dams for shutting off the water to
1. Crest gates
A gate mounted on a crest for the purpose of controlling the discharge flowing
over the crest of the spillway of a dam or a barrage (Figure 20). As mentioned
in Section 4.10.1, it is common to find radial gates to regulate flow over dam
crests and vertical lift gates for barrage spillways.
The thrust may be distributed in the concrete either as bond stresses along the length of
the anchors (Figure 27) or as a bearing stress through the medium of an embedded
anchor girder at the up stream end of the anchors. In the latter case the anchors are
insulated from the surrounding concrete.
Alternatively, anchorages of radial gates could also comprise pre-stressed anchorage
arrangement. This system is especially advantageous in the case of large sized gates
where very high loads are required to be transferred to the piers and the system of
anchorages mentioned above is cumbersome and tedious. In this case pre-stressed
anchorages post tensioned steel cables or rods are used which when subjected to
water thrust will release pressure from concrete due to higher tensile stresses carried by
anchorages.
The Bureau of Indian Standards code IS: 4623-2003 “Recommendations for structural
design of radial gates” may be referred to for further details on radial gates design.
• Mechanical hoist:
1. Rope-drum type like winches, chain-pulley block, monorail crane, gantry
crane, etc.
2. Screw operated type
3. Chain and sprocket type
• Hydraulics hoist
The Bureau of Indian Standards code IS 6938 – 1989 “Design of rope drum and chain
hoists for hydraulic gates – code of practice” lays down the guiding principles for design
of rope drum and chain hoists. The general principle of a rope drum and chain hoist for
vertical lift gates is shown in Figure 28. The rope drum arrangement for radial gate is
shown in Figure 29.
The Bureau of Indian Standards code IS 10210 – 1993 “Criteria for design pf hydraulics
hoists for gates” provides guidelines for typical hydraulic hoists for gates. A typical
arrangement for hydraulic hoist for radial gates is shown in Figure 30 showing the
position of the hoist and the gate in open and closed positions.
A valve in which the disk is turned about 90 degrees from the close to the open
position, about a spindle supported on the body of the valve on an axis
transverse to that of the valve (Figure 31).
Interior Differential Needle Valve- A differential needle valve with a needle that
telescopes over a member fixed to the valve body instead of moving within the
valve body as in the case of an internal differential needle valve (see Figure 35).