Professional Documents
Culture Documents
Heat Exchangers
Agenda
1. Heat exchanger description
2. Parallel flow heat exchangers
3. Counter flow heat exchangers
4. Effectiveness
5. NTU
6. Phase Change
7. Constant specific heat
8. Examples
Reason for Heat Exchangers
Effectiveness%
The effectiveness of a heat exchanger is defined as:
%
! "#$! % !ℎ! " #!! "#$%&' "!! " #$, !
!• q≡ is always based on counter flow heat exchanger for all !
max
max ! " ##$%&' !ℎ! " #!! "#$%&' ", ! ! " #
configurations.
!• ε is better as it approaches 1.
qmax!is!always!based!on!counter!flow!Heat
!
! ! " # = ! ! "# ! ! ! − ! ! ! !
!
!! ≡ max ! " ##$%&' !ℎ! " #!! "#$%&' " , !
! "#
!! ! " # = ! ! "#Cont.
Effectiveness !! ! − !!! !
Since, !qmax!is!always!based!on!counter!flow!H
!! = ! ! ! ∆! !
the effectiveness can be written in terms of heat capacitance rate
[W/K], C,!!and " # = in! temperature
! change ! "# ! ! ! − [K], ! ! . !
!
The heat capacitance rate is defined in terms of mass flow rate
!, and specific
! ! !heat − !!! c:
[kg/s],
!! = Heat%
= ! ! ! ∆! !
! ! Capacitance%
[kJ/(kgK)],
p
! Rate% [W
! ! "#% !! ! − !!!
! Heat% Capacitance% Rate
!
! ! ! !% =
!! − ! ! !
!! ! !
! = ! ! !!! − !!! !
! = ! ! "# ! !! ! = !
−!! ! !! !! !
! ! ! = − ! !
! ! "#
!! ! ! !! !! ! ! !
!
qmax!is!always!based!on!counter!flow!Heat!Exchanger!for
! "# = ! ! = ! ! ! ∆! !
! ! ! "#
!
Effectiveness Cont.
! ! " # =!! ! "# ! ! ! − ! ! ! !
!! !!! −!!!
! Effectiveness% ! = !
!%
! = ! effectiveness
Therefore, ! ∆! ! is then written ! ! as:
"# ! ! ! − ! ! !
! ! "#$! % !ℎ!! " #!!"#$%&' "!! " #$, !
! ≡ !
! ! ! ! ! max
− ! ! !! " ##$%&' !ℎ! "! #!!!"#$% ! ! ! −&'! !",! ! ! " #
! = ! ! ! = !
! ! "# ! ! − ! !! ! ! "# ! ! ! − ! ! !
Where, qmax!is!always!based!on!counter!flow!Heat!Excha
!
! !
!
! ! !!! − !!! ! !!"!! " ##"$!! "!!"!! " " #$! %ℎ! "!1.!
! = ! ! " # = ! ! "#! ! ! ! − ! ! ! !
and Ch and
! ! "#Cc correspond
! − ! to hot! and cold fluid heat
capacitance!rates,! respectively.
! !!
! Parallel% Flow% HE%
! = ! ! ! ∆! ! !
! !!"!! "##"$!! "!!"!! " " #$! %ℎ! "!1.!
! Tci! Tco! !
!
Parallel% Flow% ! ! HE%
!T!hi!! − ! ! ! Tho! !
! = !
! ! = ! ! !! ! !
Number Transfer % Units
! ! "#
! = %
The Number of Transfer Units (NTU) Method is used to
!
! ! "#
calculate the rate of heat transfer in heat exchangers.
%
NTU can be defined as:
1 − ! " # −! " # 1 + ! !
! = !
1+!!
!
%
%
!
Tco! Tci!
!
Thi! Counter Flow Effectiveness
Tho! !
Tco! Effectiveness for counter flow heat exchangers is defined
Tci! as !
follows:
!
!
1 − ! " # −! " # 1 − ! !
! = !
1 − ! ! ! " # −! " # 1 − ! !
!
Phase% Change%
!
!
Heat Capacitance ! ! = ! Rate ! !! ! !
!
C refers to the ratio between the minimumHeat% Capacitance%
and maximum value of heat Rate
capacitance rates of the hot!and
! =cold!mediums.
! !! ! !
r
% %
! ! = ! from:
!! !
Heat%
The minimum andCapacitance%
maximum values Rate%
! "# [W/K]%
are determined
and ! ! = ! %
Where C% refers to the hot medium and! ! C "refers
# to the cold medium.
h
! = ! !! ! %
c
! ! = ! ! !! ! !
! Number% !of% Transfer% Units%
! ! = ! ! ! ! ! !% ! ! = ! ! !! ! !
! !%"
! ! = ! ! !! ! ! ! " # = ! ! ! "#
! !! ! "#= %
% !
! !
! 1 − ! " # −! " #
! ! =
Phase Phase% Change
Change% 1 − ! ! " # −! " #
1 − ! " # −! " # 1 − ! ! !
! ! = a phase! change through the heat
! 1 −behave ! ! ! "as#follows:
−! " # 1 − ! !
When a medium undergoes
! =the! following
exchanger, ! ! ∆! variables Phase% Change%
! !
in the following equation: !
! = ! "#$% Phase%
;!! ! ! → Change%
∞;!∆! → 0!
! =
Therefore, the following heat equation must! be!used
! ∆!instead
! with
the use!of the latent !heat transfer coefficient, h :
!
fg
! = ! ℎ! !" ! = ! ! ! ∆! !
! ! ! = ! "#$% ;!! ! ! → ∞
! → ∞!!!!!!! ! = ! !"#$%
! " !# !"#$% ;!!!! ℎ!
! ! "→#$"∞;!∆!
#!! ℎ! "#→!
! ! ! = ! ℎ ! " !
! ! "#
!
!
! = ! "#$% ;!! ! ! → ∞;!∆! → 0!
Phase Change ! = !Cont.
"#$% ;!! ! ! → ∞;!∆! → 0
!
!For= ! ℎ ! !
! "
a phase change: ! = ! ℎ
! " !
!
! ! " # → ∞!!!!!!! !! " #! ! "#$%!! ℎ! " #$" #!! ℎ! "# !
! ! ! " # → ∞!!!!!!! ! " # ! ! "#$%!! ℎ! "
! ! "# !
! ! "# = 0! ! ! "#
! ! "# = 0!
!
! = 1 − ! " # −!! " # !!!!!!!!!!!!!!!!!for(condenser(and(
! ! = 1 − ! " # −! " # !!!!!!!!!!!!!!!!!f
When% Cmax% =%C!min% =>% Cr% =% 1%
%
!
! ! " # → ∞!!!!!!! ! " #! ! "#$%!! ℎ! " #$" #!!
Phase Change ! Cont.
! ! "#
Therefore, effectiveness for a phase=change
! ! " # 0! is as follows:
!
Which defines the effectiveness for a condenser and
evaporator, parallel! or= 1 − !flow.
counter " # −! " # !!!!!!!!!!!!!!!!!for(cond
!
When% Cmax% =%Cmin%=>% Cr%=% 1%
%
% Parallel% HE%
!
1 − ! " # −2! " #
! = !
2
! When% Cmax% =% Cmin%=>% Cr% =%
1%
! %%Cmax%
Effectiveness with When%
When% Constant
% C %=%
=% Cmin%%
Parallel%
C =>%Cr%
HE%
=>%C %=%
=%1%
1%
% % max Parallel%
min HE%r
Specific Heat (C %r = 1) !!
% Parallel%
1 − ! " HE%
# −2! ""##
% Parallel%
1 − ! " HE%
# −2!
!
For parallel flow heat exchangers: !! = = ! !
! 2
2
1! − ! " # −2! " #
! =1 !− ! " # −2! " # !
! = !!! " # =20.5! !
! "# 2
!
For counter flow heat exchangers: !!
!
! ! " # != 0.5! Counter%
! ! " # = 0.5! Counter%
! Flow%
Flow% HE%
HE%
! !!
!
! Counter%
! " # Flow% HE%
!! !! Counter%
=
= Flow%
!! HE%
! 1+! "# #
!!! " #
! = ! "# !
! = 1!!+ !! ""!# ≫
#!0.5!
# "≫ 0.5!
! 1+! "#
Example 1
What is the effectiveness of a counter-flow heat exchanger
that has a UA value of 24 kW/K if the respective mass rates
of flow and specific heats of the two fluids are 10 kg/s, 2
kJ/(kgK) and 4 kg/s, 4 kJ/(kgK)?
Knowns:
Example 1 Soln.
Example 2
In a processing plant a material must be heated from 20 to
80°C in order for the desired reaction to proceed, whereupon
the material is cooled in a regenerative heat exchanger, as
shown in the figure below. The specific heat of the material
before and after the reaction is 3.0 kJ/ (kgK). If the UA of this
counter-flow regenerative heat exchanger is 2.1 kW/K and the
flow rate is 1.2 kg/s, what is the temperature T leaving the
heat exchanger?
4) In a processing plant a material must be heated from 20 to 80 C in order for the
desired reaction to proceed, whereupon the material is cooled in a regenerative
heat exchanger, as shown in the figure below. The specific heat of the material
Example 2 Configuration
before and after the reaction is 3.0 kJ/ (kg × K). If the UA of this counter-flow
regenerative heat exchanger is 2.1 kW/K and the flow rate is 1.2 kg/s, what is the
temperature t leaving the heat exchanger?
Example 2 Soln.
Knowns:
References
• Professor Jamal Yagoobi (lectures and examples)