FIRE RATED DOORS

GROUP 2
Dhruv Gupta Jeetika Malik Shanu Singh Supraja Mohan T Sang Guite

INTRODUCTION

Fire rated doors and frames play a vital role in keeping people safe and minimizing property damage during a fire.
Doors can play a pivotal role when it comes to safety. The main function of these doorways is to block again hearth and smoke

Many components of a door assembly can be rated to withstand fire for a specified period of time.

in among compartments or hearth ignition

area. This is to support people help escape on their own from the influenced spot safely.

A few of the components include:

Doors Door frames Hardware Transoms Sidelights Glazing

FIRE RATED DOORS

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FIRE RATING

FIRE RATING
The fire resistance is the time duration the member or assembly can withstand the fire test without failure.

A 1hr. rating indicates that the assembly/member can withstand the standard test for minimum 1 hr. without

failure by any one of the failure criteria

listed in the fire test protocol i.e. stability. Integrity and Insulation.

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DOOR PANELS

FIRE RATED DOOR

Steel Wood

TEMPERATURE RISE DOORS

Temperature rise doors minimize the transfer of heat to the cooler side of the door.

MATERIAL

30 minutes 60 minutes 120 minutes RATING

These doors are commonly found in stairwells of high-rise buildings because they allow people to safely pass below
THICKNESS 55mm 45mm

the floors with fire. Temperature rise doors prevent the unexposed side of the door from

Double-leaf Single-leaf

TYPE

reaching: 250 (least heat transfer) 450 650

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FIRE RATED GLASS

Features Fire-rated up to 90 minutes (up to 180 minutes in doors) with required hose stream test Specially floated glass-ceramic

Fire- and Safety-Rated Glass-Ceramic Characteristics: Thickness: 3/8" (9 mm) Weight: 4.0 lbs/ft Clear; No amber tint Surface finish: Float glass quality

Transparent and wireless

Withstands thermal shock Environmentally-friendly glass-ceramic;

Maximum sheet sizes: Approximately 43" x 77"

STC rating: approximately 36dB

produced without hazardous heavy metals

arsenic and antimony

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FIRE RATED GLASS

Maintenance & Care

It is important to keep the panel clean. A soft, clean, non-abrasive cloth and a mild soap or non-abrasive window cleaning solution is suitable for cleaning. After cleaning, rinse immediately with clean water and remove any excess water from the panel surface. Also, do not allow any metal or hard parts of the cleaning equipment to come in contact with the panel surface.

Storage & Handling

It should be stored in dry

conditions only and needs to be stacked upright or at a slight angle. The panels must be separated by an appropriate material, such as soft pads made of cork and the bottom edge must be supported along its entire length.

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FIRE RATED HARDWARE

Types of fire rated hardware include: Hinges Pivots Locks Closers Gasketing materials must be efficient so that their installation does not adversely affect the fire resistance performance of the assembly.
HINGES
Butt Type Full Mortise (H1) Half Mortise (H2) Half Surface (H3) Full Surface (H4) Anchor Type (H5) Mortise, Self Closing Spring Swing Clear Type Full Mortise (H7) Half Mortise (H8) Half Surface (H9) Full Surface (H10) Continuous Type Edge (H11) Half Edge (H12) Half Surface (H13) Full Surface (H14)

MORTISE

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FIRE RATED HARDWARE

FIRE RATED PAINT

Type : SILICON BASE Composition : Suitable pigmented catalyzed Application : Brush, rollers, airless or conventional spray Theoretical Spreading Rate : 4-6sq.mtr/kg Drying Time : Touch 1-2 hrs., Handle-6-8 hrs. Hard - Over Night Curing Time : 6-7 Days Over coating Interval : Min- 4hr / Max - 5 days Hardness Test : After 72 hrs Distensibility (Ericlisem) : 8 m.m. Freezing Point : -12C Packing : 25 kg Finish : Semi Glossy/Matt
A properly sized closing device is the last of the basic fire door hardware requirements. A fire door must be in a closed and latched in position to serve as a protective barrier in the event of a fire. For this reason, either spring hinges or a listed door closer is required. When the door is closed, the closer should serve its role as a protective device.

1.
2. 3.

Clean the surface of rust, grease, dust etc.

Apply one coat of base coat anti-corrosive fire retardant primer on dry surface. Apply multiple coat of top coat by brush/spray. Allow it to dry for approximately 4-6 hours. Overcoat in multiple coats allowing approx 8 hours time interval between each coat and build up layers. Apply The Top coat colored , if required. Coating thickness can be achieved in 3-4 coats. Thinner for thinning (if required) & for cleaning brush/equipment

4. 5.

CLOSURES

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FIRE RATED HARDWARE

FIRE RATED GASKET Properties: High temperature silicone. Self-extinguishing and non-toxic. Longest-lasting commercial grade door seal. Seals against smoke, fire, air, sound and weather. Unaffected by sunlight, ozone and ultraviolet rays. Impervious to fungus and mildew. Available in 18, 20, 21 and 24 ft. coils. HSS2000xS44

HSS2000xS88

Types: HSS2000xS44 HSS2000xS88 PK33 PK55 S44 HSS2000xS88

PK33

PK55

S44

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DOOR FRAMES

FIRE DOOR FRAMES

Frames used in masonry walls may be used with a maximum 3hour fire door, while frames used in drywall stud walls are intended to be used with a maximum 1-1.5 hour fire door. Grout is not required for fire rated frames installed in either drywall or masonry walls at any hourly rating.

SIDELIGHTS AND TRANSOMS FRAMES

Sidelights are treated differently than transom frames. Sidelights are available only up to 1 hours

Transom frames can carry up to a 3 hour

label, just like 3-sided frames

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FRAMES AND HARDWARE

FRAMES Material:galvanised and stainless steel Frames available in single and double rebate Primed and finish painted.

HARDWARE Hinge Jamb: 5.0 mm thick steel hinge reinforcement

Strike Jamb: 3 mm thick steel lock strike

reinforcement with tapped holes welded to the frames. Mortar Guard: 1.2 mm thick steel plaster guard

or mortar guard is provided at the back of all

hardware cutouts in the frame.

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ANCHORING AND FIXING DETAILS

Tee-Anchoring: First fix provides maximum engagement

into the constructed wall, with slip-on anchors made out of galvanised steel. Expansion Anchors: Used in masonry openings or finished

plastered openings. The frames are bolted to the clear

opening with 8 mm expansion anchors. Screws are rested on the backplate. Bolted Anchors: Frames fixed on 'C' Channel are bolted

directly on to the back plate.

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INFILLS

Honeycomb Kraft paper: enhances the structural integrity of the doors with minimal additional weight to the door. high crushing strength leading to impact resistance. The quality and consistent flat surface achieved.

Steel Stiffened Doors Used for exterior applications, these doors are known for their rigidity

Spacing between stiffeners may vary from 4 to 6.

They are welded to each other at the top and bottom and to the inside door skin. The cavities are filled with special core.

Polyurethane Foam:
provides complete surface support, impact resistance and exceptional thermal resistance. It offers the lowest U value (approx. 0.09) and the highest R factor (approx. 11.1).

This core has certain limitations on application and fire rating of the doors.

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FIRE TESTS

Fire tests must be performed by an independent, internationally recognized laboratory. There are 2 two portions of the test. The first is the fire test. An operable door assembly is installed in front of a furnace and exposed to fire for a specified time. As the test progresses, the temperature is steadily increased to simulate the conditions of a real fire. The temperature and pressure of the door are monitored. The second is the hose stream test. Once the fire test is complete, the door is sprayed with cold water. The opening must stay secure.

PRODUCT REFERENCE
Fire rated gasket

Fire rated glass SCHOTT PYRAN Platinum

Fire rated paint Ameetuff St

SPECIFICATION Fire Doors are governed by following specifications: BS476 Part 20 & 22 - Fire Test on Building Materials and Structures. ISO 834 - Fire Resistance Test Elements of Building Constructions. ISO 3008 - Fire Resistance Test on Doors & Shutter Assemblies. IS 3809/IS 3614 Part-II-1992 - Metallic and non metallic fire check doors Resistance Test and performance criteria.

Fire rated door Kutty Flush Door

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FIRE DOORS WITH GLASS

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FIRE DOORS DOUBLE EGRESS HOLLOW METAL FIRE DOORS AND FRAMES

Product:
1-3/4" (44 mm) thick pairs of doors swinging in opposite directions, in ratings up to 3 hour fire protection. Double egress assemblies permit traffic flow in both directions through the same opening. Maximum Door Opening : 8'0" x 10'0" (2438 x 3048 mm) Maximum Leaf Size : 4'0" x 10'0" (1219 x 3048 mm)

Anchors :
Anchors are available for new or existing masonry, poured concrete and wood or steel stud partitions. .

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FIRE DOORS STAINLESS STEEL FIRE DOORS Product : 1-3/4" (44 mm) thick, swinging singly or in pairs, stainless steel doors, in ratings up to 3 hour fire protection. Available in Types 304, 316 or 430 stainless steel. Maximum Door Opening : Type 304 or 316 - Singles : 4'0" x 8'0" (1219 x 2438mm) Pairs : 8'0" x 8'0" (2438 x 2438mm) Type 430 - Singles: 4'0" x 10'0" (1219 x 3048mm) Pairs : 8'0" x 10'0" (2438 x 3048 mm) Maximum Leaf Size : Type 304 or 316 - 4'0" x 8'0" (1219 x 2438 mm) Type 430 - 4'0" x 10'0" (1219 x 3048 mm) DUTCH HOLLOW METAL FIRE DOORS Product : 1-3/4" (44 mm) thick, single swing dutch door, with over-lapping astragal, with or without shelf, in ratings up to 3 hour fire protection. Maximum Door Opening : 4'0" x 8'0" (1219 x 2438 mm) Frames : Any fire-rated frame or transom frame shall be used.

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FIRE DOORS LOUVERED HOLLOW METAL FIRE DOORS

Product :
1-3/4" (44 mm) thick doors, swinging singly or in pairs, automatically closing fire door louvers, in ratings up to 1-1/2 hour fire protection. Louvers are not permitted in 1/3 hour or temperature rise rated fire doors Louvers : Maximum louver size : 24" x 24" (610 x 610 mm) per leaf. Louvers are permitted in lower portion of door only. Maximum Door Opening :

Singles : 4'0" x 10'0" (1219 x 3048 mm)

Pairs : 8'0" x 10'0" (2438 x 3048 mm) Maximum Leaf Size : 4'0" x 10'0" (1219 x 3048 mm)

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FIRE DOOR SEALS

All seals available in a pre-pack containing 2x2.1M and 1x1.05m lengths. They feature a brush smoke seal fitted at one edge and the back of the seal is fitted with an adhesive backing strip for ease of fitting.

Once fitted, the seal can be painted over (excluding the smoke brush). The seals are available in brown or white finishes. COST: Single door seal; Rs.2500 Double door seal: Rs 3500
Product Ref AF1004 FO Type Fire Only Fire Rating 30 mins Profile Size 10mm x 4mm Lengths 2.1m/1.05m

AF1504 FO
AF2004 FO AF2504 FO AF3004 FO

Fire Only
Fire Only Fire Only Fire Only

30 mins
60 mins 60 mins 60 mins

15mm x 4mm
20mm x 4mm 25mm x 4mm 30mm x 4mm

2.1m/1.05m
2.1m/1.05m 2.1m/1.05m 2.1m/1.05m

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LEADING MANUFACTURERS OF FIRE DOORS- INDIA

SIGNUM FIRE PROTECTION PVT. LTD SHAKTI MET-DOR RADIANT FIRE PROTECTION AADHUNIC TECHNOLOGY SRIMA DOOR PLUS AGEW STEEL MFG. PVT. LTD.

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THANK YOU

FIRE RATED DOORS

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