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TECHNICAL OPERATOR TRAINING

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

Water Treatment

Unit Pengolahan Air dari air baku (sumber,sumur,PDAM dsb.)


menjadi air yang memenuhi persyaratan kualitas air (air bersih / air
minum)

7-an
Untuk menyediakan kebutuhan bahan baku produk dengan kualitas
& mutu air yang sesuai standar

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

RAW WATER TANDON


SAND FILTER
(SUMUR) RAW WATER

STORAGE TANK
CARTRIDGE FILTER CARBON FILTER
25 TON

Flow Proses
AIR UNTUK PROSES Produksi
& CLEANING

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

Filter Bag Pompa WT

Pompa

Sand Filter Carbon Filter

Sumur

Cartridge Filter

Storage Tank 25 Ton


Tandon

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING
1. SUMUR
SUMUR BOR KEDALAMAN > 100 METER (SUBMERSIBLE PUMP /ARTESIS)
AIR SUMUR YANG DIGUNAKAN HARUS MEMENUHI PERSYARATAN PER.
MEN KES RO NO. 416/MENKES/PER/IX/1990Tentang persyaratan air bersih

POMPA
Type - Temporery
Merk - Grundfos
Capacity M3/h 12 M3/h 5,5 HP 4,6KW 380 14,7 A2880RPM

2. TANDON
UNTUK MENAMPUNG / MENYEDIAKAN AIR , CAPACITY : 120M3 (120.000 L)

POMPA
Type - CR 32
Merk - Grundfos
Capacity M3/h 30 M3/h 10HP 7,5 KW 380 14,8A 3490 RPM

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

3. SAND FILTER (PENYARING PASIR)


UNTUK MENYARING PARTIKEL DAN KOTORAN DARI AIR SUMUR/TANDON

Spesifikasi :
1. Bahan : Stainless steel 304
2. Kapasitas : 4 m3
3. Detail gambar
Water In

Sand Filter

Gavel
Strainer

Water Out

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING
SAND FILTER
Pressure gauge

Valve

Air Masuk Air Keluar

Drain
Valve

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

4.CARBON FILTER (PENYARING CARBON)


UNTUK MENYERAP BAU, WARNA, CHLORINE,OZONE DAN BAHAN-BAHAN
ORGANIK

Spesifikasi :
Bahan : Stainless steel 304
Kapasitas : 4 m3
Detail gambar : Water In

Carbon Filter

Strainer

Water Out

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING
CARBON FILTER Pressure gauge

Valve

Air Keluar Ke
Cartridge filter
Air Masuk dr. Sand Filter

Valve Drain

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING
5.CARTRIDGE FILTER 10 & 1 MIKRON 
- CARTRIDGE FILTER 10 MIKRON (PRE FILTER) 2 UNIT
UNTUK MENYARING PARTIKEL/KOTORAN ≥ 10 MIKRON

- CARTRIDGE FILTER 1 MIKRON (FINAL FILTER) 2 UNIT


UNTUK MENYARING PARTIKEL/KOTORAN ≥ 1 MIKRON

Final Filter 1 

Air Masuk dr. CarbonFilter

Air keluar ke Storage Tank 25 Ton

Pre Filter 10 

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

5.CARTRIDGE FILTER 10 & 1 MIKRON 


Spesifikasi :
Bahan : Stainless steel 304
Kapasitas/Isi : 8 Filter
Detail gambar :

Pressure gauge

Housing Filter Micro Clean Filter


8 pcs

Water In

Water Out

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING
6. STORAGE TANK 25 TON (25.000 L)
UNTUK MENYEDIAKAN/MENAMPUNG AIR OLAHAN UNTUK PROSES
PRODUKSI SETELAH MELALUI PROSES WATER TREATMENT
Air Masuk dr. Cartrdige Filter

Spesifikasi
Bahan : Stainless steel 304
Kapasitas : 25 m3 (25 Ton)

7. AIR UNTUK PROSES & CLEANING


(treated water/air baku proses)
AIR UNTUK PROSES HARUS MEMENUHI
PERSYARATAN KEP. MEN KES RO NO.
907/MENKES/SK/VII/2002 Tentang
persyaratan air minum

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

Cleaning & Sanitasi (routine)

Sanitation Schedule / Program


No Tentati Weekl Month Verification
Yearly
. Item Area ve y ly PIC
1 Sumur (incl. Jalur) Water Treatment   Opr. PRD + QCD SPV PRD + QCD
2 Tandon 1 Water Treatment   Opr. PRD + QCD SPV PRD + QCD
Water Treatment
4.1. Sand Filter Water Treatment   Opr Produksi Prod. Shift Leader
3
4.2. Carbon Filter Water Treatment   Opr Produksi Prod. Shift Leader
4.3. Cartridge Filter Water Treatment   Opr Produksi Prod. Shift Leader
Storage Tank 25
4
ton Processing   Opr Produksi Prod. Shift Leader

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

Hal-hal yang perlu diperhatikan :


1. Lantai Water Treatment harus dalam kondisi kering
2. Drainase Water Treatment harus lancar
3. Bak kontrol harus dalam kondisi tertutup
4. Cleaning/backwash harus dilakukan secara periodik/rutin
5. Tandon tidak boleh dalam kondisi kosong pada saat operasi,
karena pompa WT bisa terbakar
6. Walaupun sudah ada level control otomatis, isi tandon tetap
harus di inspeksi secara periodik

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar
TECHNICAL OPERATOR TRAINING

Quality Assurance Dept. PT. Segar Sumber Makmur Prepared by : Ali Mashar

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