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C F B C: CFBC Irculating Luidized Ed Ombustion
C F B C: CFBC Irculating Luidized Ed Ombustion
Break through
• in the 80ies due to environmental legislation
Typically 200 mg/m³ NOX and 200 - 1,000 mg/m³ SO2 became
mandatory
• later due to utilisation of opportunity fuels
141 267p
Relationships
between Fixed Grate, Fluidized Bed,
and Pulverized Firing
Stoker Firing Fluidized Bed Firing Pulverized Firing
(Fixed Bed) BFB CFB (Entrained Bed)
Gas
Gas
Gas
Gas
Average Bed
6,000 m 1,000 m 100 - 300 m 50 m
Particle Size
056 338p
CFB technology generates power :
Environmentally friendly
SO2Capture efficiency
CaCO3 --> CaO + CO2
NOx
- Combustion temperature
- N2 in fuel
T (°C)
- Excess air and staggering
800 1 000 1 200
General Process
Flue gas
Bed temperature
Coal
Either in furnace
Or in FBHE
Air Air
As
h
Air
CFB Boilers
1
8
7 9
3
2
6
Concept
Advisable when :
Cyclone Furnace
FBHE
FBHE Design
Ashes from
Ashes to cyclones
furnace
Fluidisation
air
Wing Walls
to cyclone
Could be used as
• Evaporator
• HP superheater
• Final reheater
Tube-fin-tube
design
Erosion protection
(refratory)
Furnace
Omega Panels
006 056px
Fractional Collection Efficiency of
Collection Systems
(Results from Simulation)
120%
100%
Collection efficiency
80%
Cyclone
60%
40%
alternative collection system
20%
0%
0 50 100 150 200 250
d [µm]
056 287p
Cyclone Improvement Measures
Second Pass
Eccentric Vortex
Finder Arrangement
Downward
Inclined Advanced Vortex
Inlet Duct Finder Shape
High Performance
Refractory for Inlet Area
056 329p
Particle Size Distribution
of Solid Inventory
(Old and New Cyclone Design)
0.1
1.0
new cyclone design old cyclone design
(%)
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
Residue R
90.0
99.0
99.9
10 100 µm 1000
Grain size d
056 330p
High Efficient Cyclone Benefits
056 343p
Cyclone Arrangements
< 100 MWel 100 - 200 MWel
056 352p
125 MWe, 250 MWe and
Beyond
+ + +
+ +
+ +
+ +
+ + +
NOx < 200 < 250 < 250 250 <200 215 <200
mg/Nm3
058 180p
Ash Screw Cooler
056 340p
Ash Screw Cooler
Details
Holo-Flite Screw
Heat Exchanger
Trough Jacket
056 341p
Water Cooled Ash Cooler
Conveyor ash
Fluidizing air
to ash silo
056 323p
Split Loop Seal
from Cyclone
Coal
to Furnace
056 232px
Utility Boiler
Major Recent References:
• Technology - CFB
• Fuel - Bituminous
Coal
• Capacity t/h 2 x 140
• Design Pressure bar 145
• Temperature °C 535
• Commissioning - 1998
• Country - Czech Republic
• Customer - SKO Energo
012 188p
Power Station Cao Ngan,
2 x 50 MW
Longitudinal Section
+ 53.0 m
Live Steam
115 bar (design pressure)
538 °C
66 kg/s (237.6 t/h)
Feedwater
223 °C
Fuel
Vietnamese Lean Coal
Customer
VINACOAL, Vietnam
± 0.0 m
012 223p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Brown Coal
• Capacity t/h 350
• Design Pressure bar 135
• Temperature °C 545
• Commissioning - 2001
• Country - Czech
Republic
• Customer - CEZ a.s.
012 183p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Bituminous
Coal
• Capacity t/h 367
• Design Pressure bar 155
• Temperature °C 545/540
• Commissioning - 1990
• Country - France
• Customer - SODELIF
012 185p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Lignite
• Capacity t/h 400
• Design Pressure bar 135
• Temperature °C 505
• Commissioning - 1992
• Country - Germany
• Customer - RWE
012 187p
Akrimota, 2 x 125 MW
Boiler with CFB
+ 50.0 m
Live Steam
138 bar
538 °C
405 t/h
Reheater Steam
36 bar
537 °C
375 t/h
Feedwater
247 °C
Fuel
High Sulphur
Lignite
± 0.0 m
012 217pÄ
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Petroleum Coke
• Capacity t/h 2 x 395
• Design Pressure bar 154
• Temperature °C 540/540
• Commissioning - 2002
• Country - Mexico
• Customer - SITHE-IPG
012 184p
Utility Boiler
Major References:
RF#1
2 x 150 MW
CFB Fired Boilers in Taiwan
• Technology - CFB
• Fuel - Petroleum Coke
• Capacity t/h 2 x 500
• Design Pressure bar 149
• Temperature °C 541
• Commissioning - 2002
• Country - Taiwan
• Customer - FHI
012 198p
Utility Boiler
Major Recent References:
• Technology - CFB
• Fuel - Lignite
• Capacity t/h 2 x 462
• Design Pressure bar 199
• Temperature °C 543/542
• Commissioning - 2002
• Country - Turkey
• Customer - TEAS
012 154p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Anthracite
• Capacity t/h 2 x 693
• Design Pressure bar 172
• Temperature °C 541/541
• Commissioning - 1998 and 1999
• Country - Republic of Korea
• Customer - Tonghae
011 422p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Bituminous Coal
• Capacity t/h 700
• Design Pressure bar 193
• Temperature °C 565/565
• Commissioning - 1995
• Country - France
• Customer - SOPROLIF
011 424p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Lignite
• Capacity t/h 2 x 753
• Design Pressurebar 203
• Temperature °C 540/568
• Commissioning - 2001
• Country - USA
• Customer - Choctaw Generation
011 459p
Utility Boiler
Major References:
• Technology - CFB
• Fuel - Bituminous
Coal
• Capacity t/h 2 x 819
• Design Pressure bar 207
• Temperature °C 540/540
• Commissioning - 2003
• Country - Puerto Rico
• Customer - AES
011 423p
250 MW CFB for Indian Lignite
3 D Model
011 475p
Fuels for
Circulating Fluidized Beds
056 295p
Reference Summary
• Fuels
Coal and lignite
Water content up to 60 %
Ash content up to 40 %
Sulphur content up to 13 % maf
various opportunity fuels
(coal, slurry, sewage sludge, petcoke, bark, ...)
• Water/Steam side
Natural circulation
Assisted circulation
Once-through (engineering study)
With/without reheat up to 560 °C
• Capacity
From 70 MWth up to 250 MWel
600 MWel under investigation
141 269p
Advantages of CFB
for High Sulphur Lignite
056 374p
Lignite Fired CFB Plants
Conclusion
001 673p