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Basic Pneumatic
Basic Pneumatic
Rio W. Kusumahadi
12/04/2016
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich
Topics
• Festo Introduction
• Automation Level and Hierarchy
• Drives and actuators
• Valves and actuation
• Compressed Air Preparation
• Sample of Application
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 2
Exit
Our history - from woodworking to automation
1925
1955 1956 1965 1989 2000 2001
Invention and market
Festo recognizes the launch Bionic Learning
potential of pneumatics of valve terminals Network
for factory automation Didactic as a driving force
in automation
First business field:
Woodworking machines. Italy: first sales
World's largest
Today: Festool company outside
modular
Germany
mechatronics
system
4
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich
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Festo in figures
Sales Centres
11 Global Production
Centres
6 Regional Service Centres
28 National Service Centres
6
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich
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Europe, Asia, America – all over the world. we're there when you need us
In 200 industries
Delivery 12 – 24h local presence world-
wide Worldwide flexibility
after receipt of order
Fast international
availability of Festo
staff and products
Global synchronization
Long-term stable with your value creation
supplier chain
partnerships Consistent quality of
products and services -
7
world-wide
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich
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Clear commitment to Germany as a production location
Investments Training
• 11 commercial and
• 125 million euros in global
technical professions
development, production and logistics
• 7 courses at dual-
network
system technical
• 50% of this in locations in Esslingen,
8 college
Scharnhausen and St. Ingbert
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich
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Our
expertise
Your
competitive
edge Technology mix: pneumatic, Industry-specific solutions Worldwide presence
servopneumatic and electrical
Engineering Tools
• Contact Center :
0804-1-2-33786
• Fax :
0804-1-4-33786
•Email :
sales_id@id.festo.com
•Web :
http://www.festo.co.id
Representative Offices:
PT FESTO • Jakarta & Glodok
(Head Office) • Bandung (West Java)
Jl. Taman Tekno V, • Semarang (Central Java)
Blok A/1, Sektor XI • Surabaya (East Java)
Kawasan Industri BSD • Medan (Sumatera)
Serpong, Tangerang • Batam
Banten 15314 • Makasar
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 10
Automation Level and Hierarchy
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 13
Automation Level and Hierarchy
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 14
Automation Level and Hierarchy
VALVE
CYLINDER
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 18
DRIVES AND ACTUATORS
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 19
Drive and Actuator
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 20
SINGLE ACTING AIR
CYLINDER
• Spring Return Cylinder
LINEAR
MOTION • Membrane Cylinder
Bellow Cylinder
Normally extended
Normally retracted
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 22
Single acting cylinder
How does it work?
The piston moves, because:
• Pressure air applies force on the piston
of the cylinder and pushes it.
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 23
How to extend and retract a single acting cylinder
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 24
Single acting cylinder
DSNU-XX-XXX-P/PPV-A ADN-XX-XXX-A-P/PPV-A
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 25
Double acting cylinders
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 29
How to extend and retract a double acting cylinder
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 30
Cylinders and definitions DSBC-40-150
Piston
diameter
Stroke
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 32
Cushioning DSBC-40-150-PPV
Check valve
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 33
Positioning sensing DSBC-40-150-PPV-A
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 34
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 42
Bagaimana menentukan diameter piston
yang sesuai dengan kebutuhan ??
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 46
Piston Diameter
Load m
Contoh :
m = 100 kg.
P = 6 bar.
A
Stroke = 500 mm
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 47
Gaya gravitasi F = m . g = 100 kg . 10 m/dtk2 = 1000 N.
Tekanan udara kompresi p = 6 bar = 600.000 Pascal = 600.000 N/m2
Friksi / gesekan R = +/- 10 % = 10 % . 1000 N = 100 N.
Effective force F = ( p . A ) - R = ( p . /4 . d2 ) - R
F + R 1000 N + 100 N
d2 = = = 0,00233 m2
p . 0,786 600.000 N/ m2 . 0,786
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 48
p = 6 bar
d = 50 mm F = 1060 N
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 51
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 62
Decreasing the speed of cylinders
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 63
Decreasing the speed of cylinders
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 64
Increasing the speed of the cylinders
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 67
VALVES AND
ACTUATION
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 71
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 72
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 73
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 74
O A
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 75
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 76
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 78
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 79
The main parts of a valve
1 – Valve Body
2 – Seals
3 – Spool
4 2
4 – Controls
14 12
5 1 3
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 80
Valve 2/2
2
2 (A)
1 (P)
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 81
Valve 3/2
3 (R)
2 (A)
1 (P)
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 82
4 2
14
Air Pilot/Spring Return
5 1 3
4 2
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 83
Pneumatic valve / spring return
4 2
14 12
5 3
1
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 84
Pneumatic valve / double pilot (memory valve)
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 85
How to extend and retract a single acting cylinder
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 87
How to extend and retract a double acting cylinder
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 88
2/2-Way Single Solenoid Valve
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 89
3/2-Way Single Solenoid Valve
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 90
3/2-Way Single Solenoid Valve with Pilot Control
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 91
Compressed Air Preparation
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 98
Compressed air preparation
1 m3 of air contains
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 99
Compressed air preparation
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 100
The wrong adjustment of pressure may result More particles in the system may result in
in:
• early wearing of equipment
• early wearing of equipment • pressure drops
• vibration of machine and poor product • blocked lines
quality • malfunction of system
• more air leakages
• high operation cost
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 101
More condensate in the system may result Wrong adjustment or type of oil may result
in: in:
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 102
Poor air preparation results in:
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 103
Compressed air generation and preparation
1 Compressor
2 Cooler
3 Condansate separator
4 Receiver
5 Condensate drain
6 Pre-filter
7 Dryer
8 Electronic purgier
9/10/11 Class filters
12 Water and oil seperator
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 104
New Service unit MS Series
Lubricator
Branching module
On-off
Filter-regulator
valve
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 116
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 117
Air Clasification Standard
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 118
MS(N)9/12 –LWS
Water separator
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 121
SAMPLE OF APPLICATION
1. Packaging
2. Vision Sorting & Check box sorting
3. Color sorting
4. High cycle pneumatics
5. Dynamic pick & place system
6. Energy Efficiency
Created by Rio Wicaksono Basic Pneumatic 5. April 2011 geändert: 7. April 2011, LPK Entwurf Vertraulich 131