Product Introduction (Standby Ratings) : Electric Power C175-16 Package Generator Set

Product Introduction
(Standby Ratings)
Electric Power
C175-16
Package Generator Set
April 2008
Agenda
• C175-16 Package Generator Set Overview

• Physical System Features
– Air Inlet System
– Control Panels
– Cooling System
– Exhaust System
– Fuel System
– Generators And Generator Attachments
– Governing System
– Lube System
– Mounting System
– Starting And Charging Systems
– General
• Summary: Customer Value for Standby Application
One company.™ A multitude of solutions. D&FP / EPNA

C175-16
Package Overview
Electric Power
C175-16
April 2008
Introduction – C175 Engine
Engine Model C175 Design Features
Number of cylinders V16
• New engine platform
Cycle Four Stroke
Cooling Jacket Water (JW+O/C+ A/C S1) • High power density
Bore 175 mm (6.89 inch) • ACERT technology
Stroke 220 mm (8.66 inch)
• Reliability & Durability
Displacement 84.67 L (5166.63 in3)
Compression Ratio 15.3 : 1
Aspiration TA
AC Cooling Type SCAC (stage 2)
Fuel System Common Rail
Engine Controller ADEM A4

C175-16 60Hz Standby Ratings
60Hz
Engine Model Rating Rating Application EPA Certification Voltage Optional Voltage
(ekW w/o Fan) (ekW with Fan) (Volt) (volt)
C175-16 3000 Standby Tier 2 480 600
C175-16 3100 Standby Tier 2 480 600
C175-16 3000 Standby Tier 2 4160 -
C175-16 3100 Standby Tier 2 4160 -
C175-16 3000 Standby Tier 2 12470 6300, 6600, 6900, 13200, 13800
C175-16 3100 Standby Tier 2 12470 6300, 6600, 6900, 13200, 13800
• All ratings are with engine driven JW and SCAC water pumps
• With fan ratings reserve the power for an engine driven fan for a package mounted radiator,
but no package mounted radiator is available with the coming launch.
• Benefits:
– Specific definition of the available on-site electric power output
No vague specification in product configuration, quotation and proposal submittals
– Sizing generator with cost effectiveness
• Manufacturing Source – Lafayette, USA

C175-16 50Hz Standby Ratings
50Hz
Engine Model Rating Rating Application Voltage Optional Voltage
(kVA w/o Fan) (kVA with Fan) (Volt) (V)
C175-16 3000 Standby 400 380, 415
C175-16 3100 Standby 400 360, 415
C175-16 3000 Standby 3300 -
C175-16 3100 Standby 3300 -
C175-16 3000 Standby 10 000 6300, 6600, 6900, 10 500, 11000
C175-16 3100 Standby 10 000 6300, 6600, 6900, 10 500, 11000
• All ratings are with engine driven JW and SCAC water pumps
• With fan ratings reserve the power for an engine driven fan for a package mounted radiator,
but no package mounted radiator is available with the coming launch.
• Benefits:
– Specific definition of the available on-site electric power output
No vague specification in product configuration, quotation and proposal submittals
– Sizing generator with cost effectiveness
• Manufacturing Source – Lafayette, USA

C175-16 Generator Set – Product Images

C175-16
Air Inlet System
Electric Power
C175-16
April 2008
C175-16 Air Inlet System
• Default Configuration
– Air cleaner, 4 x single element canister with service indicators
– Plug group for Air Inlet Shut-Off
– Turbocharger with Separate Circuit After-Cooler (SCAC stage 2)
• Optional Configuration
– 4 x dual element air cleaner
– 4 x Air Inlet Adapter
• Benefits
- Package installed
- Optimum design for large air flow

C175 Air Inlet System Improvements
Exhaust Intake
Individual Exhaust
Manifold Sections
Separate Circuit
Aftercooler
(SCAC)
Pulse Exhaust
Manifold
Advantages
Power density
Improved serviceability
Intake Manifold Emissions compliance

C175 Air Inlet System – Turbocharger, Cylinder Head
Cylinder Head Advantages Cross-flow Head
Lower pumping losses
Exhaust
Higher power density Intake
Lower heat transfer
Turbocharger Advantages Turbocharger

60 % Efficiency
Larger air intake volume
Titanium Impeller
Improved Service Life

C175-16
Control Panels
Electric Power
C175-16
April 2008
C175-16 Control Panel
– EMCP 3.1
– Package mounted for low, medium and high voltage packages
– EMCP 3.2 or 3.3
– Load Share Module
– Annunciator module
– Customer Interface Options
– Generator Temperature Monitoring & Protection
– Remote Monitoring with MODBUS protocol
• Benefits
– Common control panels for Cat C-series and 3500 GD package
– Options to meet various system design requirement
– Reduce the installation cost for MV/HV packages

Electronic Modular Control Panel 3.X
EMCP3 Advantages
Common across product line One Service Tool
MODBUS Communication Expanded I/O Capacity
J1939 Accessory Data Link Flexible & Configurable System
Built on Reliability & Durability of EMCP2

EMCP 3.X Control Panels
EMCP 3.1 EMCP 3.2 EMCP 3.3
• Standard • Optional • Optional

• Basic Controller • Basic Controller • Enhanced Controller
• Volt adjust optional • Modbus • Modbus
• Min. Required for:
 UL 2200
 NFPA 99/110

EMCP 3.1 Control System



EMCP 3.X Control Panel Features
• An integrated module for

– Package control
– Package monitoring and display
– Package protection and indication
– Package data communication
• Options for flexible system configuration and enhanced system
functions to meet customers’ demand
• Designed for applications in the harshest environments

C175-16
Cooling System
Electric Power
C175-16
April 2008
C175-16 Cooling System
– Engine driven JW and AC pumps
– JW & AC Inlet / Outlet flanges
– SCAC cooling (AC stage 2)
– Remote horizontal SCAC radiator
– Low coolant level sensor
– Remote fuel cooler
• Benefit
– Minimize heat rejection
– Obtain higher overall engine efficiency

C175 Cooling System
Advantages
2-Stage – 2 Pass
Emissions compliance SCAC Aftercooler
Improved reliability & durability
Lower heat rejection
Electronic
Thermostat
Oil Cooler

Horizontal Remote SCAC Radiator
• For use with Low BSFC & EPA

Tier 2 Emissions SCAC
configured Package
• All water connections on the
same side with a staggered
flange layout.
• Mechanically bonded tube-to-
header joints - more reliable and
durable.
• Shipped loose: Can ship in a
standard ISO container or on a
standard drop trailer.

C175-16
Exhaust System
Electric Power
C175-16
April 2008
C175-16 Exhaust System
– Dry exhaust manifold
– Bolted flanges with bellow for each turbo
– Plug group for AC drain
– Engine Exhaust Temperature Module (ETM)
– 20” vertical exhaust collector
– Mufflers

C175-16 Exhaust System - Options
• 20” Vertical Exhaust Collector

– 4-2-1 adapter
– Partially installed
– Can be used with optional mufflers

C175-16
Fuel System
Electric Power
C175-16
April 2008
C175-16 Fuel System
– Primary fuel filters w / fuel water separator
– Secondary / Tertiary fuel filters

Cat Common Rail Fuel System
Advantages
Meets emissions High Pressure Rail
Efficient combustion
Better transient response
High Pressure
Primary Fuel Filter/
Injection Pump Optional
Water Separator
Cooler
Secondary / Tertiary
Fuel Filters
Fuel Tank

Cat Common Rail Fuel System
CCRS Features CCRS Advantages
Higher pressure Meets/exceeds emissions
Precise control Fuel efficiency
Multiple injection Better transient response

C175-16
Generator &
Generator Attachments
Electric Power
C175-16
April 2008
SR5 Generator
• SR5 is the newest model of generators

Meets or exceeds the industry standards
ISO 8528-3 / IEC 34-1 / IEEE-43 / NEMA MG-1-32 /
BS 4999 / BS 5000 / AS 1359 / CSA C22.2-100 Designation ABL3
SR4 (1972) SR4B (1995) SR5 (2007)

SR5 1800 Frame (LV/MV) Configuration
• Default Configuration • Optional Configuration

– Voltage – Optional voltages
• 60Hz 480V • 60 Hz 600V
• 60Hz 4160V – Class F temperature rise
– CDVR (MV)
– Class H insulation – Class B temperature rise
– Class H temperature rise (MV)
– Space heater
– 2/3 pitch
– Neutral grounding (1800 LV)
– Form Wound
– Package mounted circuit
– PM excitation
breakers (1800 LV)
– Stator temperature detectors
– IP23

SR5 3000 Frame (MV/HV) Configuration
• Default Configuration • Optional Configuration

– Voltage – Optional voltages
• 60Hz 4160V • 60 Hz
• 60Hz 12 470V 6.3/6.6/6.9/13.2/13.8kV
– CDVR – Class B temperature rise
– Class H insulation (MV)
– Class F temperature rise – Thermostat for space heater
– 2/3 pitch
– Form Wound
– PM excitation
– Stator temperature detectors
– Spacer Heater
– IP23

SR5 Generator --- Design Features & Benefits
• Insulation & Temperature Rise

– Class H Insulation
– Class H or F temperature rise (L&M voltage)
Class F or B temperature rise (M&H voltage)
NEMA MG-1 Maximum Temperature Rise (40 C ambient)
Class A Class B Class F Class H

Continuous 60 C 80 C 105 C 125 C
Standby 85 C 105 C 130 C 150 C

Genset Specification Strategy
• Specification strategy within each voltage class for ekW and
generator temperature rise
60 Hz
Gen Temp Rise ekW LV (V) LV (V) MV (V) HV (kV) HV (kV) HV (kV)
480 600 4160 6.3 / 6.6 / 6.9 12.47 13.2 / 13.8
150 3100 1868 1868 1848
150 3000 1866 1866 1846
130 3100 3044 3044 3044 3044

130 3000 3020 3020 3020
125 3100
125 3000 1868 1868 1848
120 UL 3100
120 UL 3000 1868 1868
105 3100 3044 3044 3044 3044

105 3000 3044 3044 3044 3044
80 3100 3045 3045 3045 3045

80 3000 3045 3045 3045 3045
Generator selected for the best $/ekW *
Other available generators
* Note: For reference only. Need to be verified with Price List

Genset Specification Strategy
• Specification strategy within each voltage class for ekW and
generator temperature rise
50 Hz
Gen Temp Rise kVA LV (V) LV (V) MV (V) HV (kV) HV (kV) HV (kV)
400 380 / 415 3300 6.3 / 6.6 / 6.9 10 10.5 / 11
150 3100 1868 1848
150 3000 1866 1868 1846
130 3100 3044 3044 3044 3044

130 3000 3020 3020 3020
125 3100
125 3000 1868 1848
120 UL 3100
120 UL 3000
105 3100 3044 3044 3044 3044

105 3000 3044 3044 3044 3044
80 3100 3045 3045 3045 3045

80 3000 3045 3045 3045 3045
Generator selected for the best $/ekW *
Other available generators
* Note: For reference only. Need to be verified with Price List

• Stator
– Form Wound stator
for less harmonic content
– More coil head open space
for improved cooling
– Multiple coating processes
for insulation quality
– Cage construction
for robust mechanical design
– 2 per phase RTDs
for accurate stator temp. measuring

• Rotor
– Balanced in two planes at
rated speed to 0.5 mils maximum
– Vented design for more efficient
cooling
– High strength support bars
– Heavy epoxy coating gives high
bond strength and abrasion resistance

• Exciter
– Permanent Magnet Excitation as standard
– Brushless design, direct connected
– Large number of poles for “cleaner” power
– High frequency
– Compact design
– Full wave, three phase rectification

SR5 Generator - Bus Bar Design
• Center Post Buss Bar Design

– Allows distribution of power to multiple circuit
breakers/bus-bars
– Improved reliability
– Improved aesthetics
SR5 Center
SR4B Flying Post Design
Lead Design

SR5 Generator – Set Mounted EMCP Panel
1800 Frame 3000 Frame

SR5 Generator
SR5 Generators Advantages
Class H Insulation
2/3 Pitch
IP23
PM Excitation
Motor Starting Capability

C175-16
Governing System
Electric Power
C175-16
April 2008
ADEM TM A4: Advanced Engine Controller
• Provides:
– Engine Control
– Engine Monitoring
– Engine Protection
– Engine Data Management
• Features
– Reliable & Durable
Designed to survive the harshest environments
– Simple Servicing
Working with Caterpillar ET service tool software to keep the engine
operating at the peak performance
– Self-Diagnostics
Detecting faults in the electrical system and report those faults to the service
technician for quick troubleshooting and repair
– Optional
• Ether Net control system support
• Remote monitoring and control support

C175-16
Lube System
Electric Power
C175-16
April 2008
C175-16 Lube System
– Lubricating oil
– Gear type lube oil pump
– Integral lube oil cooler
– Oil filter, filler and dipstick
– Oil drain line with valve
– Fumes disposal
– Electric pre-lube pump

C175-16 Lube System Improvement
Turbocharger
• The pressure regulation valve Central Oil Gallery
Oil Supply
allows the engine to maintain
the optimum oil pressure at
all speeds and loads. 3 Element
Filter Housing
• Improves cold start capability
by establishing full gallery oil
pressure in approximately 4
seconds.
• Advantages
• Improved durability Oil Pressure
• Improved reliability Regulator
And Bypass
Oil Suction
Screen Oil Pump

C175-16
Mounting System
Electric Power
C175-16
April 2008
C175-16 Mounting System
– Rail – Engine and Generator
– Rubber anti-vibration mounts (approx. 90% efficiency)
– Spring type linear vibration isolators (95% efficiency)
– IBC vibration isolators
(seismic isolators, 0.5G for 1800, 0.5G to 1.5G for 1800/3000)
• Benefits
– More flexible configuration for customers’ specification

C175-16
Starting & Charging Systems
Electric Power
C175-16
April 2008
C175-16 Starting & Charging System
– Dual 24V DC electric starting motors
– Four batteries
– Battery rack w/ cables
– Battery disconnect switch
– Six heavy-duty batteries
– Battery charger
– Charging alternator
– Jacket water heater
– Ether starting aid
• Benefits
– Provide reliable engine starting
– Increase cold crank capability

C175-16
General
Electric Power
C175-16
April 2008
General
– Open crankcase ventilation
– Caterpillar yellow with high gloss black rail
– Flywheel and flywheel housing – SAE No. 00
– SAE standard rotation
– Special paint
– US Aid Emblem
– Engine barring group
• Manual
• Air powered and control group
– Explosion relief valve

Summary – Customer Value for Standby Application
A compact, robust package generator set featuring

a new engine platform and a new model of generator
with superior power density, advanced technology
and improved components.
 Ideal for the critical load requiring a higher

density standby power
 Simplified system design with increased
system reliability
 Improved SkVA
 Lower costs for large installations due
to the reduced quantity of on-site units

C175-16 Marketing & Sales Support
• Visit Power Net at https://engines.cat.com/ep/c175

Questions?
THANK YOU

Product Introduction (Standby Ratings) : Electric Power C175-16 Package Generator Set

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Product Introduction

• C175-16 Package Generator Set Overview

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

Intake Manifold Emissions compliance

One company.™ A multitude of solutions. D&FP / EPNA

Cylinder Head Advantages Cross-flow Head

Lower pumping losses

Lower heat transfer

Turbocharger Advantages Turbocharger

Larger air intake volume

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

EMCP 3.1 EMCP 3.2 EMCP 3.3

• Standard • Optional • Optional

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

• An integrated module for

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

Improved reliability & durability

Lower heat rejection

One company.™ A multitude of solutions. D&FP / EPNA

• For use with Low BSFC & EPA

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

• 20” Vertical Exhaust Collector

One company.™ A multitude of solutions. D&FP / EPNA

One company.™ A multitude of solutions. D&FP / EPNA

Better transient response

One company.™ A multitude of solutions. D&FP / EPNA

Precise control Fuel efficiency

Multiple injection Better transient response

One company.™ A multitude of solutions. D&FP / EPNA

• SR5 is the newest model of generators

SR4 (1972) SR4B (1995) SR5 (2007)

One company.™ A multitude of solutions. D&FP / EPNA

• Default Configuration • Optional Configuration

One company.™ A multitude of solutions. D&FP / EPNA

• Default Configuration • Optional Configuration

One company.™ A multitude of solutions. D&FP / EPNA

• Insulation & Temperature Rise

NEMA MG-1 Maximum Temperature Rise (40 C ambient)

Class A Class B Class F Class H

One company.™ A multitude of solutions. D&FP / EPNA

130 3100 3044 3044 3044 3044

105 3100 3044 3044 3044 3044

80 3100 3045 3045 3045 3045

Generator selected for the best $/ekW *

Other available generators

* Note: For reference only. Need to be verified with Price List

One company.™ A multitude of solutions. D&FP / EPNA

130 3100 3044 3044 3044 3044

105 3100 3044 3044 3044 3044

80 3100 3045 3045 3045 3045

Generator selected for the best $/ekW *