Professional Documents
Culture Documents
(OM-401)
Session-1
Course modules
Course Learning Outcomes (CLO)
Assessment Criterion and contribution
Need of SCM course
Definition of SCM
Zoom breakout task
Discussion of SCM relevance to current situation
Component of SCM
Learning expectation form this course
Prescribed Modules
Text Book
Sunil Chopra, Peter Meindl. D. V. Kalra (2016). Supply Chain Management: Strategy, Planning, and
Operations. 5th Edition. New Delhi, Pearson.
Module I: Introduction to Supply Chain Management (5 of 20 Sessions)
Session Topic Reference Pedagogy
1 Opening (Course overview, Need of course, Text, Ch 1 Class Discussion
Expectations, Evaluation) Video: Dell Supply chain
2 Managing Supply Chain is managing Business, Text, Ch 1 Class Discussion
Contemporary Issues and Challenges
Video: Future Supply Chain
2016
3 SC Strategy Text, Ch. 2 Efficient Vs Responsive SCM
4 Key Drivers and enablers in Supply Chain Management Text, Ch. 3 Class Discussion
Case: Seven –Eleven Co
5 Comparison of Online and Store based supply chain Class Discussion
Models Case Analysis
Prescribed Modules
Module II: Integrated Approach of SCM and its issues (9 of 20 Sessions)
Topic Reference Pedagogy
6. Integrated Approach of SCM and role of Simulation by Beer Game
SCM Players learnbiz
Integrated Approach of SCM and Bull
whip effect Ch. 10 Beer Game
Class Discussion
7. Collaborative Planning, forecasting and Ch. 10 Class Discussion
Replenishment (CPFR) Model
8. Inventory Management and JIT in SCM. Ch. 11 Class Discussion
Exercise
Industry visit
9. Guest Session/ Industry Visit
Prescribed Modules
Module III: Sourcing in Supply Chain Management (10 of 20 session)
Session Topic Reference Pedagogy
https://www.youtube.com/watch?v=AwemFfdD6VI&t=81s
Some More Definitions
Supply Chain Management is primarily concerned with the efficient integration of suppliers, factories,
warehouses and stores so that merchandise is produced and distributed in the right quantities, to the right
locations and at the right time, and so as to minimize total system cost subject to satisfying service
requirements. Simchi-Levi
representation
Supply
Inventory &
warehousing
costs
Production/
purchase Transportation Transportation
costs costs costs
Inventory &
warehousing
costs
Supply Chain Management
Why is SCM Important?
Strategic Advantage – It Can Drive Strategy
* Manufacturing is becoming more efficient
* SCM offers opportunity for differentiation (Dell) or cost reduction (Wal-Mart or Big
Bazaar)
Globalization – It Covers The World
* Requires greater coordination of production and distribution
* Increased risk of supply chain interruption
* Increases need for robust and flexible supply chains
Contrasting Supply Chain Management with Traditional
Management Chain
Element Traditional Management Supply Chain Management
Amount of coordination of Single contact for the transaction between Multiple contacts between levels in
multiple levels in the channel channel pairs firms and levels of channel
Breadth of supplier base Large to increase competition and spread risk Small to increase coordination
Upstream
Downstream
The right
Product
+ The right
Price
+ Store
+
The right The right
Quantity
+ The right
Customer
+ The right
Time
= Higher
Profits
SCM- Key Issues
Why do we need supply chain management?
We have an increased reliance on suppliers. Procurement happens in each and every aspect of an
organization, from business needs to IT needs. Everything needed in a corporation is tied to suppliers and
there will be a long list of suppliers in no time.
An effective SCM system helps accomplish the following:
• Managing contractual obligations to assure a continuous supply and avoid a service company’s delivery
disruptions.
• Strengthening supplier relations for systematic synergy with suppliers and different lines of business.
• Enterprise spending management to assure procurement happens through the right suppliers and reduces
costs.
• Managing risk and compliance to abide by organizational as well as industry specific regulations and
compliances.
• Establishing a single comprehensive supplier view and deriving insightful procurement analytics.
Flows in a Supply Chain
Material
Supply
The Objective of a Supply Chain
Maximize net value generated
Supply Chain Surplus = Customer Value − Supply Chain Cost
Example: a customer purchases a wireless router from Best Buy for $60 (revenue)
Supply chain incurs costs (convey information, produce components, storage,
transportation, transfer funds, etc.)
Difference between $60 and the sum of all of these costs is the supply chain profitability
Supply chain profitability is total profit to be shared across all stages of the supply chain
Success should be measured by total supply chain surplus, not profits at an individual stage
Decision Phases in a Supply Chain
COVID-19 has altered how we think about Supply Chain. Pre-COVID-19 , the
objective was to be Lean and Cost-effective. Post-COVID-19 companies must now
focus on making their Supply Chains Resilient, Agile, Smart, Digital, and
Sustainable.
Unveiling Supply Chain of Amazon
India
Fulfillment By Amazon (FBA) is a service provided by Amazon that provides storage,
packaging, and shipping assistance to sellers. ...
The program allows sellers to ship their merchandise to an Amazon fulfillment center, where
items are stored in warehouses until they are sold.
Seller
INFORMATION PRODUCT
FC
INFORMATION PRODUCT
Customer
Fulfillment By Amazon (FBA)
1. Sellers send products
to an Amazon 2. Amazon stores
fulfillment center or Sellers’ products –
schedule a pickup from a single unit to
your entire inventory
3. Customers order
Sellers’ products from
Amazon, often with
fast, free delivery
Delivery Station: 33
Subcontracting
Inventory policies
• Must consider demand uncertainty, exchange rates, competition over the time horizon in
planning decisions
Supply Chain Operation
• Time horizon is weekly or daily
• Allocate orders to inventory or production, set order due dates, generate pick lists at a
warehouse, allocate an order to a particular shipment, set delivery schedules, place
replenishment orders
2. Push/Pull View: The processes in a supply chain are divided into two
categories, depending on whether they are executed in response to a customer
order or in anticipation of customer orders.
Pull processes are initiated by a customer order, whereas push processes are
initiated and performed in anticipation of customer orders.
Cycle View of Supply Chain Processes
Customers
Suppliers
PUSH STRATEGY PULL STRATEGY
Figure: Push/Pull Processes for Ethan Allen Supply Chain for Customized
Furniture
Supply Chain Macro Processes
Supply chain processes discussed in the two views can be classified into
all processes at the interface between the firm and its customers
2. Why has Inditex chosen to have both in-house manufacturing and outsourced manufacturing?
3. Why does Zara source products with uncertain demand from local manufacturers and products with
predictable demand from Asian manufacturers?
4. What advantage does Zara gain from replenishing its stores multiple times a week compared to a less
frequent schedule?
5. Do you think Zara’s responsive replenishment infrastructure is better suited for online sales or retail sales?
Toyota
1. Where should the plants be located, and what degree of flexibility should be built
into each? What capacity should each plant have?
2. Should plants be able to produce for all markets or only for specific contingency
markets?
3. How should markets be allocated to plants and how frequently should this
allocation be revised?
3. What advantage can online players derive from setting up a brick-and-mortar location?
How should they use the two channels to gain maximum advantage?
4. What advantages and disadvantages does the online channel enjoy in the sale of shoes
and diapers relative to a retail store?
5. For what products does the online channel offer the greater advantage relative to retail
stores? What characterizes these products?
Competitive and Supply Chain Strategies
Competitive strategy defines the set of customer needs a company seeks to satisfy through its
products and services
Product development strategy specifies the portfolio of new products that the company will
try to develop
Marketing and sales strategy specifies how the market will be segmented and product
positioned, priced, and promoted
• Strategic fit – competitive and supply chain strategies have aligned goals
• A company may fail because of a lack of strategic fit or because its overall supply chain
design, processes, and resources do not provide the capabilities to support the desired
strategy.
Achieving Strategic Fit
1. The competitive strategy and all functional strategies must fit together to form a
coordinated overall strategy. Each functional strategy must support other functional
strategies and help a firm reach its competitive strategy goal.
2. The different functions in a company must appropriately structure their processes and
resources to be able to execute these strategies successfully.
3. The design of the overall supply chain and the role of each stage must be aligned to
support the supply chain strategy.
How Is Strategic Fit Achieved?
1. Understanding the customer and supply chain uncertainty
2. Understanding the supply chain capabilities
3. Achieving strategic fit
Step 1: Understanding the Customer and Supply
Chain Uncertainty
• Quantity of product needed in each lot
• Implied demand uncertainty – resulting uncertainty for only the portion of the demand
that the supply chain plans to satisfy based on the attributes the customer desires
Customer Needs and Implied Demand Uncertainty
Table: Impact of Customer Needs on Implied Demand Uncertainty
Customer Need Causes Implied Demand Uncertainty to …
Range of quantity required increases Increase because a wider range of the quantity required implies
greater variance in demand
Lead time decreases Increase because there is less time in which to react to orders
Variety of products required increases Increase because demand per product becomes less predictable
Required service level increases Increase because the firm now has to handle unusual surges in
demand
Rate of innovation increases Increase because new products tend to have more uncertain
demand
Number of channels through which Increase because the total customer demand per channel
product may be acquired increases becomes less predictable
Implied Uncertainty and Other Attributes
1. Products with uncertain demand are often less mature and have less direct competition. As
a result, margins tend to be high.
4. Markdowns are high for products with greater implied demand uncertainty because
oversupply often results.
Implied Uncertainty and Other Attributes
Assign roles to different stages of the supply chain that ensure the
appropriate level of responsiveness
Ensure that all functions maintain consistent strategies that support the
competitive strategy
Zone of Strategic Fit
Figure:Different Roles and Allocations of Implied Uncertainty for a Given Level of Supply Chain
Responsiveness
Efficient and Responsive Supply Chains
Table: Comparison of Efficient and Responsive Supply Chains
Objective Efficient Supply Chains Responsive Supply Chains
Primary goal Supply demand at the lowest cost Respond quickly to demand
Product design Maximize performance at a Create modularity to allow postponement
strategy minimum product cost of product differentiation
Lower margins because price is a Higher margins because price is not a
Pricing strategy
prime customer driver prime customer driver
Manufacturing Maintain capacity flexibility to buffer
Lower costs through high utilization
strategy against demand/supply uncertainty
Maintain buffer inventory to deal with
Inventory strategy Minimize inventory to lower cost
demand/supply uncertainty
Reduce, but not at the expense of Reduce aggressively, even if the costs are
Lead-time strategy
costs significant
Select based on speed, flexibility,
Supplier strategy Select based on cost and quality
reliability, and quality
Efficiency-Responsiveness Framework of
Supply Chain
Functional Product Innovative Products
Chain
Supply
Efficient
Match Mismatch
Supply Chain
Responsive
Mismatch Match
Tailoring the Supply Chain
Achieve strategic fit while serving many customer segments with a variety of products
Requires sharing operations for some links in the supply chain, while having separate
• Beginning stages
• Later stages
Inventory, one of the most common levers used in practice to deal with uncertainty
• Scope of strategic fit – the functions within the firm and stages across the supply chain
Functional strategies are developed to align with one another and with the
competitive strategy
Expanding Strategic Scope
Supplier and customer work together and share information to reduce total cost and
increase supply chain surplus
A firm’s ability to achieve strategic fit when partnering with supply chain stages that
change over time
Supply Chain Operations Reference (SCOR®)
Model
• The Supply Chain Operations Reference (SCOR®) model provides a unique framework that
links performance metrics, processes, best practices, and people into a unified structure. The
framework supports communication between supply chain partners and enhances the
effectiveness of supply chain management, technology, and related supply chain
improvement activities.
• SCOR® is a consensus model. It was developed and continues to evolve with the direct input
of industry leaders who manage global supply chains and use it daily to analyze and improve
the performance of their organizations. It features an intentionally broad scope and definitions
that can be adapted to the specific supply chain requirements of any industry or application.
SCOR® solves supply chain challenges
• Superior Customer Service
The SCOR model provides a framework for measuring and understanding current supply chain conditions and
performance and creates a foundation for improvement.
• Cost Control
SCOR metrics provide the basis for an organization to measure how successful it is in achieving its desired
objectives. SCOR metrics are designed to be used in conjunction with supply chain performance attributes,
making it easier to compare different supply chains and different supply chain strategies.
• Talent
The SCOR skills management framework complements process reference, metrics reference, and practice
Scope of SCOR® model
SCOR® includes all customer
interactions from order entry
through paid invoice; all produc
(physical material and service)
transactions, including
equipment, supplies, spare
parts, software, etc.; and all
market interactions, from
understanding aggregate
demand to the fulfillment of
each order.
SCOR® Contents: PERFORMANCE METRICS:
Standard metrics to measure
process performance
PROCESSES: Standard
descriptions of management
The SCOR® process processes and a framework
reference model of process relationships
contains:
PRACTICES: Management
practices that produce best-
in-class performance