MINOR PROJECT DESIGNING A

MANUFACTURING SETUP-1

MATERIAL FLOW ANALYSIS

FOR TROUSER.

PRESENTED BY-
NIRJA SWAMY
(BFT/17/326)
G.V PRANEETH
(BFT/17/209)
 GARMENT – COTTON FORMAL TROUSER
 Colour – Navy Blue
 Brand - QWILY
 Fabric – 100% Cotton
Fit - Regular
Pattern – Plain/ Solid
Occasion – Formal Trousers
• Number of pockets-
Front- Slant pocket- 2
ORDER QUANTITY- 50,000
Back- Welt pockets-2
EFFICIENY – 60% & 20% ALLOWANCE
• Waist-Mid Rise
LEAD TIME = 100 DAYS
• Closure type- Hook and bar
closure
 MATERIAL HANDLING
Material handling can be defined as
• Art and science of conveying, elevating,
positioning, transporting, packaging and
storing of materials
•  Starting from the time ,raw material stores,
various section of production department,
machine to machine and finished product
stores.
• The four main categories of material
handling equipment include storage,
engineered systems, industrial trucks, and
bulk material handling.

• Based on present apparel industry, garment manufacturing processes are categorized as

1. Pre-Production Processes - Pre-production process includes sampling, sourcing of raw materials, Approvals,
PP meeting etc. Read this for further reading on pre-production processes.
2. Production processes - Production processes are cutting, sewing etc.
3. Post production processes - thread trimming, pressing, checking, folding and packing, shipment inspection etc.
 Fabric Consumption For Woven Trouser
Consumption determination of fabric is a very important term in the clothing industry. Since it depends on fabric prices
therefore accurate and closure consumption will reduce fabric wastage which will be beneficial for producing trouser with a
competitive cost.

Measurement details of woven trouser

From the provided data, the
components of this garment are,
• Front – 2 panel,
• Back – 2 panel,
• Waist band – 1,
• Pocket Facing – 2 sets,
• Belt loop – 5 numbers and
• Pocket bag – 2 sets.
• Fly - 2
From the measurement, the full
length is = (inseam + back raise)
= 34 + 15
= 49”
 Fabric Consumption For Woven Trouser
THE MAIN FABRIC CONSUMPTION =

{(Max body length x Max body width x Number of panel) + (Pocket facing length x Width x Number of pockets) + (Waist band circumference
x Width) + (Belt loop width x Length x Number of loops)}
= ------------------------------------------------------------------------------------------------------------------------------------------------------------ + waste %
                                                   (Fabric width – selvedge) x 39.37

   {(49 x 12 x 4) + ( 4 x 6.5 x 4 ) + (38 x 1.5) + (1.5 x 0.5 x 5)}

= ------------------------------------------------------------------------------------------------ + 5%
                                  (58 – 1) x 39.37

   {(2548) + (104) + (57) + (3.75)}

= -------------------------------------------------------- + 5%
                 (57) x 39.37

    2712.75
= ------------------ + 5%
    2244.09

= 1.219 + 5% of 1.219

= 1.3

Fabric consumption = 1.31 metre / trouser.

 Fabric Consumption For Woven Trouser
THE POCKET BAG FABRIC THE NON-WOVEN FABRIC
CONSUMPTION: CONSUMPTION:
The non-woven fabric is used as interlining
The pocket bag produced from muslin fabric. material in the waist band.
So the same fabric width is used as main The consumption details of
fabric. (Waist band circumference x width) the woven trouser are as
(Pocket bag length x width x 4) = ----------------------------------------------- + 5% follows:
= ------------------------------------------ + 5% (58 −1) x 39.37
(58 – 1) x 39.37 •Main fabric =
38 x 1.5 1.3 metre / trouser.
(7.5 x 6.5 x 4) = ------------------------------ + 5%
•Pocket bag fabric =
= --------------------------- + 5% 57 x 39.37
0.093 metre / trouser
57 x 39.37
57 •Non-woven material =
195 = --------------- + 5% 0.02667 metre / trouser
= ---------------- + 5% 2244.09
2244.07 •TOTAL Cotton fabric=
= 0.0254 + 5% of 0.0254 1.31 metre/fabric
= 0.085 + 5% of 0.085
= 0.02667 metre / trouser
= 0.093 metre / trouser
 Costing and Consumption For Woven Trouser
Main fabric = 1.31 m per trouser Thread consumption = 250 m per trouser Brand tag = 1 per trouser
For order quantity 50,000 + 5 % extra For order quantity 50,000 + 5 % extra For order quantity 50,000 +
Total fabric quantity = 1.31 x 52,500 = 68,775 m Total thread quantity = 250 m x 52,500 = 5 % extra
GSM of fabric = 250 GSM 1,31,25,000 m Total tags required = 52,500
Width of fabric = 58 inches Cost of 87,500 spools = Rs 1,75,000 Brand Tags =
Cost of 1m of trouser fabric = Rs 300 Rs 65,625

Pocketing fabric Poplin = 0.093 m per trouser Hook and bar = 1 set per
For order quantity 50,000 + 5 % extra Buttons required = 3 buttons per trouser trouser
Total fabric quantity = 0.093 x 52,500 = 4,882 m For order quantity 50,000 + 5 % extra For order quantity 50,000 +
GSM of poplin = 100 GSM = Rs 1,57,500 5 % extra = 52,500 hook
Width of fabric = 58 inches and bar
Cost of 1 hook & bar =
Rs 0.75
Total cost = Rs 39,375
Non woven fusing interlining = 0.026 m per trouser Wash care labels = 1 per trouser
For order quantity 50,000 + 5 % extra For order quantity 50,000 + 5 % extra
Total fabric quantity = 0.026 x 52,500 = 1,365 m Cost of 52,500 labels = Rs 25,250
GSM of interlining = 150 GSM
Width of interlining = 58 inches
Cost of 1m of interlining fabric = Rs 13
 FABRIC AND TRIMS STORAGE ROOM

This room space contains the

• Fabric storage department
• Trims storage department
• Fabric Inspection machine

Length of the space= 20 + 20 + 3 + 3= 46 ft

Width of the space= 10 + 18+ 5 + 8 + 3 =44 ft
Height of the space= 20 ft

Area= Length x Width = 44 ft x 46 ft = 2,024

sq ft
PROCESS FLOW FOR FABRIC INSPECTION

Fabric Inspection is an important aspect followed prior to

garment manufacturing to avoid rejects due to fabric
quality and facing with unexpected loss in manufacturing.
Fabric inspection is done for fault/defect rate, fabric
construction, minimize the rejection of cut panels or
rejected garments due to fabric faults. Cutting inspected
and approved fabric ensures not only finished garment
quality but also reduces rejects, improves efficiency and
timely deliveries.

The 4-Point System assigns 1, 2, 3 and 4 penalty points

according to the size and significance of the defect. No
more than 4 penalty points can be assigned for any single
defect. Defect can be in either length or width direction,
the system remains the same. Only major defects are
considered. No penalty points are assigned to minor
defects.
In this system, one should inspect at least 10 per cent of
the total rolls in the shipment and make sure to select at
least one roll of each colour way.
 FABRIC INSPECTION
FABRIC INSPECTION CUM ROLLING MACHINE
BRAND- Technocraft Industries, Ahmedabad
PRICE- Rs 4.5 Lakhs/piece
SPEED- 0 to 50 metres/min
ELECTRIC POWER- 2 motors ( 2 HP)
SUPPLY- 220V, 1 Phase, 50Hz

Features:

• Working speed variable 0-50 mtrs.

• Breaking system for stopping the machine in case of
emergency
• Automatic control of the fabric tension
• Machine frame mild steel construction with tie-bar guide
Measurements-
roller deposit board
Length- 8 ft
• Inclined inspection table for comfortable visual
Width – 7 ft
inspection
Height – 7 ft
• Mechanical counter meter
Max :10,000mts/day
• Reversing for full length
60% efficiency : 6000mts/ day
• Various fabric input & output options
With 20% allowance :4800 mts/day
 Process Flow of Storage Department

The fabric stores department is centralized in apparel industry and all the fabric to this unit first from the supplier and
audited here and kept until it is distributed to other units. For an export oriented and bulk production of garment
industry. it is essential to maintain a well-organized & well equipped inventory system. The main responsibility of this
department is to store all the raw material necessary to produce garments. This department is sub divided into three
sections. Store keeper follows a strong and appropriate working procedure.
FABRIC STORAGE DEPARTMENT

FOR MAIN
COTTON
FABRIC OF
WOVEN
TROUSER

FOR NON
WOVEN
INTERLINING
OF TROUSER
FABRIC STORAGE DEPARTMENT

FOR POCKET BAG

FABRIC ( MUSLIN)
OF WOVEN
TROUSER
Fabric Storage Department- Rack Calculation

EACH FABRIC ROLL DIMENSIONS-

• Each cotton fabric roll Outside diameter = 1.41 ft
• Diameter on center hole= 0.4 ft
• Thickness of fabric= 0.010 mm
• Width of fabric = 4.8 ft ( 58”)

EACH RACK SHELF DIMENSIONS-

• Length= 6 ft
• Width= 5 ft
• Height= 6 ft
6L x 5W x 6H

Hence, in each row of the rack shelf, 4 rolls can fit.

1.41 ft x 4 = 5.7 ft
There will be 4 rows with 4 rolls in each row.
TOTAL NO. OF ROLLS IN EACH RACK SHELF = 4 x 4=
16 rolls
 Interlining Material Measurement
EACH NON WOVEN INTERLINING ROLL
DIMENSIONS-
• Each interlining roll Outside diameter = 0.95
ft
• Diameter on center hole= 0.3 ft
• Thickness of fabric= 0.005 mm
• Width of fabric = 4.8 ft ( 58”)
• Length of the material= 455 m
For order quantity of 50,000 pieces-
1 piece= 0.026 m of interlining
50,000 pieces = 0.026 x 50,000
= 1300 m
With 5% extra pieces ,
1300+ 65= 1365
TOTAL INTERLINING NEEDED = 1365 m
Each roll contains 455 m of fabric.
TOTAL NO OF ROLLS= 1365/ 455= 3 rolls
Hence, in one row of the rack shelf, 3 rolls can fit.

4.8 ft ( 58”)

Diameter of center hole= 0.34 ft

Interlining roll Outside diameter = 0.95 ft

 Fabric Storage Department Measurement
For order quantity of 50,000
pieces-
1 piece= 1.31 m of fabric
50,000 pieces = 1.31 x 50,000
= 65, 500 m
With 5% extra ,
65,500 + 3275=
TOTAL FABRIC NEEDED = 68,775 m

Each roll contains 525 m of fabric.

TOTAL NO OF ROLLS= 68,775/
525= 131 rolls

Fabric storage department width = 20 ft
There will be 6 racks shelves on each side the walking space.
Total no. of racks shelves= 12.
131 rolls= 9 racks
Manpower-
Work force:  1 Fabric manager, 1
assistant fabric incharge,1 quality
control manager, 1 assistant quality
control, Helpers- 6
Trims Storage Department Material flow

The raw materials used in sewing room other than fabric are called
Trims. On the other hand, materials are directly attached to the fabric
to make a garment are called trims

The acceptance of the raw materials or the accessories is generally

done in terms of documents that have been received from the
merchants and also department makes the document for anything
they carry out within the store. The department first receives a PO
copy from the merchants, which the merchants would have sent it to
any one among the three above mentioned supplier types.

Manpower, machines and other details of trim store-

• Work force:  1 store in-charge, 1 assistant, 1 quality controller, 4
helper.
• Trims stored-  Button, Zip, Thread, Labels, Lace, Poly bag, Price
tag, Cartons, Other stationary items like files, issue slips
and records. 
• Segregations Category:  Buyers wise, Purchase order wise.
• Major AQL followed: 1.5-2.5
 Trims Storage Department Measurement
There will be 6 racks on each side the SAFETY ROLLING STAIRS-
walking/aisle space. Used to load and unload goods
Total no. of racks= 12. BRAND- Hakimi Tools & Safety
Total Cost of 1 rack = Rs 60,000 Corporation
For 2 racks- Rs 1,20,000 MATERIAL- Steel
Contains ergonomically walking
with mesh on stairs to reduce
fatigue
PRICE- Rs 20,000/ piece
2 in Fabric storage department

12 ft
2 in Trims storage department
Total Cost= Rs 20,000 x 4 =
Rs 80,000

Length= 5 ft
Width = 4 ft
Height = 4 ft
 FURNITURE DETAILS

FURNITURE TABLE
FURNITURE Chairs
BRAND R.K Ltd
BRAND R.K Ltd
MATERIAL Wooden with steel
legs (4) MATERIAL Steel

PRICE Rs 2500 PRICE Rs 600

NO OF DRAWERS 3 DIMENSIONS 2’ x 2’ x 3’

DIMENSIONS 4’ x 3’ x 4’
 POWER CONSUMPTION OF STORAGE ROOM

FABRIC INSPECTION CUM ROLLING

MACHINE

TOTAL POWER BRAND- Technocraft Industries, Ahmedabad

No of machine= 1
CONSUMPTION OF Power consumption- 1 kW per hour
Hours usage per day= 8
STORAGE ROOM Energy consumed per day= 8 Kw /day

8.44 kW/day= Rs 67.2/ day TUBELIGHTS-

Rs 1612.8/month BRAND- Surya
No of tubelights= 20
Energy cost = Rs 1.76/ day
FABRIC SPREADING PROCESS FLOW FABRIC CUTTING PROCESS FLOW
CUTTING AND SPREADING DEPARTMENT DIMENSIONS
Length of the space= 60 ft
Width of the space= 66.6 ft
Height of the space= 20 ft
Area= Length x Width=
= 60 ft x 66.6 ft
= 3,996 sq ft

Manpower-
Work force:  
STAFF -1 pattern master, 1 CAD head, 2
CAD assistants, 1 Cutting master, 1
cutting supervisor, 1 production report
maker.
OPERATORS- 6 Spreading operators, 6
cutting operators , 2 cut panel
separators , 2 cut panel checkers, 6
bundling and ticketing operators , 1
band knife operator, 2 final cut parts
checkers.
 AUTOMATIC SPREADING MACHINE
THE GERBER SPREADER XLS

It is an affordable automated spreading solution that ensures

material rolls are spread without tension and the edges are aligned
perfectly. Available in both 50kg (110lb) and 125 kg (276 lb)
models, the XLs is ideal for a wide range of material applications.

Optimize material utilization.

The GERBER spreader XLs system accurately aligns fabric edges
so users can nest parts closer to the beginning, end and edges of the
spread, eliminating end loss and optimizing material utilization.
PRICE – Rs 17 Lakhs
3 are being used. Choose the flexible solution.
3 x 17 lakhs= 68 lakhs The GERBER spreader XLs system spreads woven or knit materials
from either rolls or flat folded packs. Optional end catcher device
TABLE DIMENSIONS- accommodates face up one way or face-to-face (zigzag) spreading.
• Length=48 ft
• Width= 6.6 ft Loading and unloading is simple.
• Height = 3.3 ft The fabric roll cradle feed system tilts automatically for easy
material loading and unloading. The GERBER spreader XLs system
features an intuitive, icon-driven user interface.
STRAIGHT KNIFE CUTTING MACHINE
EASTMAN 629X PRICE- Rs 67,000/piece
We will use 2. Hence 2 x 67,000 = Rs 1,32,000
 BAND KNIFE CUTTING MACHINE

EASTMAN EC-900N

Price – Rs 2.7 Lakhs

1 machine
 CUTTING AND SPREADING DEPARTMENT POWER CALCULATIONS

TUBELIGHTS - EASTMAN STRAIGHT FANS-

BRAND- Surya KNIFE CUTTING
No of tubelights= 118 MACHINE BRAND- Usha
Power consumption- 55 watts No of fans= 20
per hour Power consumption- 1000 Energy consumed per
Hours usage per day= 8 watts per hour day= 0.6 Kw /day
Energy consumed per day= 0.44 Hours usage per day= 4 1 Kw/HR= 1 unit= Rs 4
Kw /hr Energy consumed per
day= 4 Kw /hr
EASTMAN BAND KNIFE
CUTTING MACHINE
GERBER SPREADING
MACHINE TOTAL POWER Power consumption- 1500
CONSUMPTION = watts per hour
Power consumption- 4000 75 kW/day Hours usage per day= 1
watts per hour Energy consumed per day=
Hours usage per day= 1.5 1 Kw /hr
Energy consumed per day=
6Kw /hr
 CUTTING AND SPREADING DEPARTMENT
MACHINE
Spreading Machine
Straight Knife cutting machine
Band Knife cutting machine
Spreading Table
Bundling and Ticketing
Daily Production:12,000 cut part pcs. per day.
Spreading tables: 3 lines
Bundling and ticketing tables: 1 line
Number of chairs, stools: 17
Number of tables ( 4’ * 4’) : 2
QUANTITY BRAND
3 Gerber Automatic
6 Eastman
1 Eastman
3 Gerber
1 G.T Furnishes
Spreading SAM per machine
No. of layers= 15
1 Lay has 15 metres of fabric
38.6m/min on one table.
Per day for 8 hours , 16,800 m/day.
To lay 15 m per machine, it takes 8 mins.
12,000 pieces are obtained from cutting section per day
and bundled accordingly get ready for sewing section.
 CUT PARTS STORAGE ROOM LAYOUT

This is located just next to the

CUT PARTS STORAGE RACK cutting room where cut parts are
stored and sent to the sewing
section.
Width Total Length of the storage rack= 20 ft Manpower-

Width of the room = 25 ft

of rack • Work force: 3 helpers

CUT PARTS STORAGE RACK

= 5 ft

There will be 2 racks.

Price of 1 rack = Rs 60,000
2 racks= Rs 1,20,000

20 ft
TRANSPORTATION AND
WALKING SPACE
Length of the rack=20ft
Width of the rack=5 ft
Height of the rack = 18 ft

Length of the room = 30 ft

Width of the room = 25 ft
Height of the room = 20 ft
Area of the room = 750 sq t
Length of the room = 30 ft
CUTTING DEPARTMENT MATERIAL HANDLING EQUIPMENTS

Company Industrial Crafts

Price Rs 8,000/piece

No of trolleys 15

Total Cost 15 X Rs 8,000 = Rs 1,20,000

Number Of Wheels 4
Color White, Black, Blue

Material Steel, Plastic

Loading Capacity 300- 400 Kg

Dimensions Length = 3ft

Breadth= 2 ft
Height = 4 ft
 SEWING DEPARTMENT LAYOUT- Mobile progressive Bundling system

TOTAL ORDER
QUANTITY = 50,000

TARGET AT 60% EFFICIENCY

& 20% ALLOWANCE
70 ft

= 540 TROUSERS/DAY

90 ft
 SEWING DEPARTMENT MANPOWER

SL NO Workforce No of
workforces
1 Production manager 1
2 Floor incharge 1
3 STAFF IE Executive 1

4 Line supervisors 1
5 Quality control managers 3

6 Production report maker 1

7 Operators 76
9 End of line inspection 2
11 OPERATORS Electricians 2
13 Needle helper 1
SEWING DEPARTMENT MACHINE REQUIREMENTS

BRAND Juki

MODEL NUMBER DDL- 8700

OPERATING Manual

APPLICATION Medium-weight

MAX. SEWING SPEED 5,500sti/min

MAX. STITCH LENGTH 5mm

PRESSER FOOT By knee: 13mm

NEEDLE DB×1 (#14) #9 ～

#18,134 (Nm90)
PRODUCTION CAPACITY 10 trouser in 8 hour

HOOK Automatic rotary full

lubricating hook
PRICE 25000/ piece
 SEWING DEPARTMENT MACHINE REQUIREMENTS

BARTACK MACHINE Model Number JUKI-1850

Operating Semi-Automatic

Application Medium- to heavy-

weight
Max. sewing speed 4,000sti/min

Max. stitch length 4.5mm

Presser foot By knee: 13mm

Needle DB×1 (#21), 134

(Nm130)
Production Capacity/hr Loops for 300 to 320
trouser
Price 35000/ piece
 SEWING DEPARTMENT MACHINE REQUIREMENTS
JUKI SINGLE NEEDLE
CHAINSTICH MACHINE

The JUKI MH-481 is a single needle chain stitch sewing machine designed to
sew beautiful, even chain stitching on multiple fabric types and is used for:
attaching waist belts, joining sides, seam insides and hip seams for trousers.
The machine comes with a thread spreading mechanism and an adjustable
needle guard to prevent stitch skipping. The thread clamp mechanism, tension
release mechanism and needle thread draw-out mechanism enable the machine
to leave thread of a uniform length after thread trimming, and prevent slip-off of
the needle thread. All of these mechanisms contribute to upgraded sewing.
 SEWING DEPARTMENT MACHINE REQUIREMENTS

JUKI AUTOMATIC WELT POCKET MACHINE

PRICE- Rs 14,00000/ piece
APW-895NE provides excellent performance and high productivity in
welting, such as slacks and working pants. It comes with a high-speed
machine head that is able to perform sewing at 3,000 stitch/min at the
maximum. Even an inexperienced operator can easy sewing slacks and
working pants by just placing the fabric on the welting machine and
carrying out the start operation .
 SEWING DEPARTMENT MACHINE REQUIREMENTS
SINGLE-THREAD, CHAINSTITCH,
BUTTON SEWING MACHINE
PRICE- Rs 72,000 per piece
The machine is provided as standard with a
"thread-fray-prevention ON/OFF changeover
mechanism" to help produce beautiful seams
with added durability. Stitch shape can
quickly be changed over between and
button-hole configurations. (only for MB-
1377)
 SEWING DEPARTMENT MACHINE REQUIREMENTS

JUKI 6704-DA 3 THREAD OVERLOCK MACHINE

PRICE-Rs 34,000 per piece

 SEWING DEPARTMENT MACHINE REQUIREMENTS

JUKI BUTTON HOLING MACHINE

Price- 3.4 Lakh per piece
LBH-1790AN
The LBH-1790AN Series follows the world's highest
sewing speed and dry-head mechanism of its
predecessor model. In addition, this machine comes
with the latest model operation panel which is
installed with a USB port. Furthermore, all drive
mechanisms have been digitalized to manage each
sewing pattern individually.
SEWING DEPARTMENT MACHINE REQUIREMENTS

JUKI SADDLE STITCH MACHINE

 SEWING DEPARTMENT MACHINE REQUIREMENTS
HASHIMA FUSING MACHINE
SEWING DEPARTMENT MACHINE REQUIREMENTS
SEWING DEPARTMENT MACHINE REQUIREMENTS

PRICE – Rs 18,000
 SEWING DEPARTMENT EQUIPMENTS

Company J.D Pvt Ltd

Price Rs 4,500/piece

No of trolleys 40
Total price 40 x Rs 4,500 = Rs 1,80,000
Number Of 4
Wheels

Color White
Material Mild Steel, Plastic container
Trolleys-
What is bundles or pieces are put into a container by one Loading 300-400 Kg
Capacity
operator will have to be taken out by another. It is better to
select containers in which the products can lie or hang tidily Dimensions Length = 3ft
than to have them jumbled up and difficult to see or pick up. Breadth= 2 ft
.Each workstation should keep its containers within well Height = 2 ft
defined boundary lines. Keeping only necessary items within
the work place will help keep passageways clear.
 SEWING DEPARTMENT EQUIPMENTS

Horse back trolley- Company J.D Pvt Ltd

For sewing of long and/or slippery components horse Price Rs 3,000/piece

back trolleys are used. Long components can be
conveniently stacked on a horse back trolley and can No of trolleys 25
be used for both pick up and disposal. Trouser long
panels can be transported using this equipment. Total Cost 25 X Rs 3,000 = Rs 75,000

Number Of 4
Wheels
Color White, Grey, Black

Material Steel

Loading Capacity 300 Kg

Dimensions Length = 3ft
Breadth= 2 ft
Height = 4 ft
 WASHING DEPARTMENT LAYOUT
45 FT
Length of the room =
45 ft
Width of the room =
40 ft
DRYING DRYING 4 FT DRYING 8 FT Height of the room =

7 FT
8 FT
M/C M/C M/C 20 ft
7 FT Area of the room =
4 FT 1800 sq t

40 FT
No of
Workforce
workforces
12 FT
 
Manager 1
 
Assistant Manager 1

7 FT STAFF Quality control 1

incharge
 
6 FT

8 FT WASHING WASHING WASHING 8 FT Washing operators 3

M/C M/C M/C
OPERATOR Drying operators 3
 
Mechanic 1
 WASHING DEPARTMENT MACHINES
Company Spear , Chennai
Industrial Garment Washing Machine
Price Rs 3,80,000/piece

No of machines 3
Total Cost 3 X Rs 3,80,000 = Rs 11,40,000
Capacity 150 kg
Washing Time(SAM) 2 hrs
Washing SAM at 60% 3.3 hrs

Washing speed 45 rpm

The garment washing machine has a large volume, front-loading Extracting speed 350-850 rpm
packet cylinder & simplificated compact structure. Machine is
suitable for all types of washing processes, such us enzyme, stone, Material Steel

rinsing, softener, bleaching and other washing treatments on Loading Capacity 300 Kg
garments of different materials (cotton, linen, viscose, tensel Dimensions Length = 7 ft
treatment etc). The inner drum has numerous holes, so washing and Width = 6 ft
Height = 7 ft
rinsing operations can be done in a limited time. The machine has a Area = 42 sq ft
fixed rotation speed and the electric system allows the automatic
control of the washing processes.
 WASHING DEPARTMENT MACHINES
Industrial Tumble Dryer Machine
Company Ramsons RTD 150

Price Rs 3,50,000/piece

No of machines 2
Total Cost 2 X Rs 3,50,000 = Rs 7,00,000
Basket volume 3000 Litres
Drying capacity 200 trousers/cycle
Drying capacity at 119 trousers/cycle
60% efficiency
Drying speed 35-45 rpm
Extracting speed 350-850 rpm
Heater 36 x 2 Nos kW
Material Steel
Tumble dryer machine dries the Loading Capacity 300 Kg
trousers after washing using Dimensions Length = 7 ft
centrifugation technique. Width = 7 ft
Height = 8 ft
Area = 49 sq ft
 WASHING DEPARTMENT MATERIAL HANDLING EQUIPMENTS

Company Industrial Crafts

Price Rs 15,000/piece

No of trolleys 8
Total price 8 x Rs 15,000 = Rs 1,20,000
Number Of 3
Wheels
Color White
Material Mild Steel, Plastic container
Loading 150-200Kg
Capacity
Dimensions Length = 6.5ft
Width= 3.5 ft
Big trolleys used in Washing Height = 3 ft
department to transport trouser before Area of trolley= 22.75 sq ft
and after washing and drying process
 FINISHING DEPARTMENT

Trouser received from washing department

↓ In a garment industry finishing section comes
Initial quality check after garment washing, checking, final inspection,
↓ pressing, packing, etc. Proper finishing process
Ironing/Pressing can be improved quality of garments and make on
↓ time order shipment. Garments shipment is very
Manual Inspection much dependable on Garments finishing section.
↓ Finishing section add value to the product which
Hang tag attracts customers by the presenting activities of
↓ the product according to buyer’s requirements.
Folding
↓ Machine and equipment used in finishing section:
Poly • Hand tag Gun
↓ • Trouser Topper
Metal check • Trouser ironing machine
↓ • Metal detector
Cartooning/Packaging
↓
Final inspection by buyer
 FINISHING DEPARTMENT MACHINES

1.       DIGITAL PROCESSING
Our older needle detectors perform signal as analog circuit. A newly designed
digital PC board has enabled reduction of magnetic disturbance and increased
the stability of needle detecting performance by the digital processing.
2.      LARGE-SIZED LCD
The blue LCD has improved the visibility and operatively, compared to our
previous models. This has enabled various settings such as the sensitivity,
language mode and etc., and can be showing current condition of the
machine on the display too.
NEEDLE DETECTER MACHINE 3.      PRECISE SENSITIVITY ADJUSTMENT
Increased sensitivity steps from 10 to 101. So, the best sensitivity can be set
MODEL  HASHIMA HN-770G for respective garments.
4.      LOW SPEED MODE (Additional function)
DETECTION METHOD  Magnetic induction FEATURES By lowering conveyor belt speed, accessories which are unstable quality can
be inspected without causing wrong detection with high sensitivity.(* vary
DETECTION ABILITY  0.8mm steel to small scissors among different accessories) 
5.      RESTART FUNCTION
DETECTION ADJUSTMENT  Step-less Equipped with a restart function which is convenient for “9 POINTS TEST”
DETECTION WIDTH  600mm before operation. The conveyor belt restarts at regular interval without
pressing the start button after detection. This makes the operation smooth.
DETECTION HEIGHT  100mm 6.      FOOT SWITCH
Equipped with a foot switch as standard equipment. It is useful for starting the
ALARM METHOD  Buzzer, Lamp, Belt stop conveyor belt without using hand. 
7.      MACHINE OPERATION HISTORY
BELT SPEED  About 40m/min Equipped with a large capacity memory, enabled the machine operation
POWER SUPPLY  Single phase history to be recorded (up to 800cases).Utilizing the history, it is possible to
manage the needle detection operation.
RATED OUTPUT  (approx.) 140W
DIMENSIONS  1,050(L)×1,650(W)×920(H)mm
 FINISHING DEPARTMENT MACHINES
Trouser Ironing machine double works on steam basis and at
one shot operator can iron both of the legs of pants.

Capacity at 60%
efficiency & 20% 72 pcs per hour
allowance
Machine Type Automatic
Power 1 Phase Only
Consumption
Length= 6 ft
Width = 5 ft
Dimensions Height = 5 ft
Area of a machine = 30 sq
ft

TROUSER IRONING MACHINE

 FINISHING DEPARTMENT MACHINES

TAGGING AND LABELING GUN

TROUSER TOPPER MACHINE
 PACKAGE STORAGE WAREHOUSE
TOTAL AREA = 3150 SQ FT
Received trouser after poly packing
12 FT
STORAGE RACK 1

10 FT
10 FT Cartooning in boxes with assortment
solid size, solid colour

30 FT

TOTAL LENGTH= 63 FT
Applied adhesive tap on the carton
package
15 FT

STORAGE RACK 1

10 FT 10 FT Barcoding

Stored and ready for shipment

12 FT

TOTAL WIDTH= 50 FT
 PACKED CARTON BOX RACKS

Each rack shelf-

Length= 6 ft

TOTAL RACK HEIGHT = 12 FT

Width = 6 ft
Height = 6 ft
Area = 36 sq ft
Each rack piece contains 20 rack
6 FT

6 FT
TOTAL RACK LENGTH = 30 FT
BRAND- De Walt DXST4500-W
NO OF RACKS= 2
COST OF 1 RACK = RS 1,00,000
FOR 2 RACKS = RS 2,00,000
shelves.
Total length of rack = 30 ft
Total width of rack = 12 ft
Total height of rack = 12 ft
Total area = 360 sq ft
27 carton boxes fit in each rack
shelf.
WORKFORCE- Each carton box contains 58
1 Supervisor poly-packed trousers.
2 Forklifter operator Total= 39 rack shelves for 50,000
4 helpers trouser order quantity.
PACAKAGE STORAGE MATERIAL HANDLING EQUIPMENTS

Cost of 1 forklifter = Rs 8,00,000

For 2 – Rs 16,00,00
THANK YOU