Hydraulics

Module 04

1 | Hydraulic Module 04|

 Module Objectives

• Match Hydraulic Schematic Symbols with correct definition

• Describe how the components of the hydraulic system work,
where they are located, and their function
• Discuss possible adjustments to the hydraulic system and way
to maintain peak performance.
• Define maintenance required to keep the hydraulic system
operating at peek performance
• Utilize each functional system circuit to know how they affect
the system for future diagnostic approach

2 | Hydraulic Module 04|

 Schematic Symbols

WORKBOOK
ACTIVITY

3 | Hydraulic Module 04|

 Schematic Symbols
Variable Displacement - Unidirectional Cylinder, Single Acting Hydraulic Motor - Fixed Displacement - Unidirectional

Direction of Hydraulic Flow Hydraulic Motor - Variable Displacement - Unidirectional

Variable Displacement Pump - Bidirectional
Check Valve

Two Position, Three Connection Valve

 Accumulator, Gas Charged Filter, Strainer

Flow Control, Adjustable Non-Compensated Orifice  On-Off (Manual Shut-Off) Line to Reservoir - Below Fluid Level

Two Position, Two Connection Valve

 Three Position, Four Connection Valve

Cylinder, Double Acting, Single End Rod Reservoir - Vented

 Line, Flexible

 Hydraulic Motor - Variable Displacement - Bidirectional  Pressure Relief Valve

4 | Hydraulic Module 04|

 Hydraulic Flow “Refresher”

Direction of oil flow

High pressure oil

Direction of pressure against a mechanical object

Medium pressure oil

Direction of mechanical movement

Low pressure oil

Direction of Rotation

Return oil Level of standing oil

“Cutoff” on shafts or lines

Trapped oil

Load or weight

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 Hydraulic Circuit “Refresher”

Closed Center Circuit

Open Center Circuit

6 | Hydraulic Module 04|

 Hydraulic System Updates (CH570)
New Cooling Fan
Changes and Improvements Hydraulic Motor AXT10832
• Topper cutting disk and collector drums on
separate circuits to balance horsepower

• New more efficient topper valve

New Cylinder Functions
• New piston type motor used for topper system that Pressure Compensated Pump
replaces gear type for higher torque and efficiency

• Modulating cooling fan with temperature controlled

variable speed for hydraulic oil cooling

• New pressure compensated pump on the cylinder

circuit replaces gear pump and provides better New Topper Valve
system response and delivers oil only when needed

• New pump for cooling fan and primary extractor

fan, that allows extractor fan speed to be
maintained better under different conditions and
engine rpm and variable cooling fan speed for the
cooling package to be more efficient based on New Pump for Cooling System
temperature and Primary Extractor

7 | Hydraulic Module 04|

 Topper Hydraulic System Updates

Topper circuit - new valve design (For Side Knife Machines Only)

•Balance of horsepower for topper center disk, and side knives.

•New topper valve design for decreased parasitic losses and improved plumbing

Topper Center Disk

Left Side Knife

Right Side Knife

8 | Hydraulic Module 04|

 Variable Cooling Circuit

•Hydraulically reversible and variable cooling fan

circuit optimized for increased cooling
requirements of Tier 4 engine for improved circuit
efficiency but used on all Tier engines.

•Hydraulic components and control logic similar to

CH330 vehicle New Fan

Fan Tip Speed

New variable fan will have slower tip speeds
except for during high load conditions in high
ambient temps.

9 | Hydraulic Module 04|

 Improved Hydraulic Oil Temperature Control

• Thermal Bypass Valves

• Variable Speed Fan

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 Hydraulic Oil Tank/Reservoir

11 | Hydraulic Module 04|

 Hydraulic Oil Tank/Reservoir

 Modular type
 Oil level sight gauge
 Filler quick disconnect coupler
 Pressurized system with 4 PSI.

Note:
Always fill up the harvester hydraulic
system. Do it by using the quick release filler
cap to prevent oil contamination.

12 | Hydraulic Module 04|

 Hydraulic Oil Tank/Reservoir

 Tank capacity: 397 liters/ 105 gallons

 System total capacity: approximately 600
liters/158 gallons
 The hydraulic system is filled up with:
 RYCON 68
or
 10W30
 The oil filter system is comprised of 3 return
filters.
 Submit an oil sample every 1500 hours and
change it as required.

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 Technical Features

The breather valve (1) of 4 psi keeps the tank

pressurized at all times.
It is located inside the cooling package.

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 Pump Locations

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 Hydraulic Pump Identification (High HP system)
Chopper Drive
Left Ground Pump
Drive Pump
Fan Pump (Cooling
and Primary
Right Ground Extractor)
Drive Pump

Scrolls and
Basecutter Topper Pump
Pump
Cylinder
Functions
Elevator Drive Pump
Pump
Front Feed and
Topper Collectors
Rear Feed
Drive Pump
Drive Pump

16 | Hydraulic Module 04|

 Hydraulic Pump Identification (Low HP system)
Basecutter
&Chopper
Left Ground Drive Pump
Drive Pump
Fan Pump (Cooling
and Primary
Right Ground Extractor)
Drive Pump
Scrolls and
Topper Pump

Elevator Drive Cylinder

Pump Functions
Pump
Rear Feed
Drive Pump Front Feed and
Topper Collectors
Drive Pump

17 | Hydraulic Module 04|

 Valve Locations
Elevator Speed Control Valve

Rear Feed Valve

Front Feed Valve

Lower Cylinder Valve

Basecutter/Crop Divider Cylinder Valve

Topper Valve

Pilot Valve

Cylinder (Tilt) Function Valve

Scroll Valve

Elevator Valve

18 | Hydraulic Module 04|

 Pilot Valve

CHG

HFF
T
LTOP RTOP HFR SKPL SKPR

IN

CIN COUT
OUT

Back

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 Cylinder (Tilt) Function Valve Back

RCD2 RSK2
LCD2 LSK2
LKD2 UKD2

PUMP

RCD1 RSK1
LSK1
LCD1 TANK
UKD1
LKD1

20 | Hydraulic Module 04|

 Basecutter/Crop Divider Valve

P1

BC
LCDU RCDU

RCDT

T1 LCDT
T2

LBCD RBCD

RCDD
LCDD RCDA
LCDA

Back

21 | Hydraulic Module 04|

 Lower Cylinder Valve

T
PHL TU
TU
ESR ESR PHL

TD
TD
ESL PHR
ESL
PHR
PCU
Back

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 Elevator Speed Control Valve

Motor

Tank

Pump Back

23 | Hydraulic Module 04|

 Topper Valve, Scroll Valve, Front Feed Valve, and Rear Feed
Valve
Work Ports

Pump Inlet

Back Tank

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