MECHANICAL MAINTENANCE

Date 7th March 2018

ORGANOGRAM
HOD Mechanical
(MC. Mishra)

Area Incharge Area Incharge Area Incharge QUALITY

BOILER BOP GT/STG/HRSG Sr. Engineer
(Harinderjeet Singh) (Gursewak Singh) (Intazar Ali) Sunny Kumar

Sr. Engineer Engineer

Engineer
(Harshvadan
(Ankit Kochhar) Modi) (Mithul Patel)

Foreman Foreman
(Harpreet Singh) (Shambhu)

Technicians Technicians Technicians

3Nos+2 IBR Welder 3Nos
+1 Insulation tech 2Nos

Asst. Technicians Asst. Technicians Asst. Technician

2Nos 2Nos 2Nos
3/8/21 Footer text 2
SUBCONTRACTORS

NAME OF SCOPE OF TYPE OF

CONTRACTOR SUPPLY CONTRACT
Fabrication Gang (Nine
Built well ARC
person)
BBN Scaffolding work ARC
Nicco Engineering Trevitesting and On Line
ARC
Services Sealing
Voltas VAM Machine ARC
SUDHIR Sales GT Diesel Engine As per requirement
Sulzer Boiler Feed Water Pump ARC
BVL Steam Turbine As per requirement
Vasavi Power
Gas turbine As per requirement
Services

3/8/21 Footer text 3

MAJOR JOBS PLANNED FOR 2018

SCHEDULE ACTUAL
EQUIPMENT REMARKS
OUTAGE OUTAGE
Magnetization check in
GT#1 HGPI (MAY 2018) MI
GT rotor

HGPI(Sept 2018) HGPI

GT#2

High Vibration rotor

STG#1 Nil Overhauling
blade damage

RCA recommendation
Nil Economizer module to avoid frequent
HRSG#1
replacement leakage from
economizer module
Vibration in increasing Decision based on
STG#2 Nil
trend reliability team

3/8/21 Mechanical Maintenance Site : BATHINDA 4

INHOUSE EXPERTISE
INHOUSE EXPERTISE (01 of 02)
Stg#1 /2/3 and turbine for Boiler feed water pump Minor Overhauling (bearing Inspection
and rotor centering).
Steam turbine for Boiler feed water pump Bearing inspection centering and alignment.

Small turbine like turbine for Lub oil / LCO Overhauling

Gas turbine Combustion inspection
Overhauling of flow divider and IMO Pump
Developed testing facility for flow divider

Balancing of Fans
Condition Monitoring , analysis and remedial measure
Overhauling of Centrifugal and reciprocating compressor
Gas Booster compressor bearing Inspection and Alignment

3/8/21 Footer text 5

INHOUSE EXPERTISE
INHOUSE EXPERTISE (02 of 02)

CW Pump over hauling

Overhauling of Vertical Pumps (Blow down Pump)

Replacement of FD Fan Plumber block

Overhauling of Clutches/ Gearbox
IBR Qualified Fabrication team
Pressure safety valve and valve overhauling testing

3/8/21 Footer text 6

MAINTENANCE ACTIVITY
ACTIVITIES FREQUENCY
Look Listen Feel (LLF) Daily
Preventive Maintenance As per SAP order Quarterly/ Six
Monthly
Corrective Maintenance Based on SAP Notification and LLF
(Daily)
Maintenance of Boiler As per IBR Schedule
Schedule Maintenance of Rotary As per OEM Recommendation
Machine
Assets Shut Down and Turn Around Continuous
planning
Condition based Maintenance Based on condition Monitoring
Reconditioning of Spares As per requirement
Spare and inventory Management Monthly
Yearly Budget preparation Annually
3/8/21 Footer text 7