salvation, the hope of all the ends of the earth and of the farthest seas.” Psalms 65:5
Pumps, Pipes and
Fittings Introduction to Pumps Introduction Pumps play a significant role in the production process and are indispensable for smooth operations. Therefore, buying a suitable high-efficiency pump requires a thorough understanding of its parts as well, so that one can buy the pump best suited to their needs. A wide range of processes and applications require the use of pumps for their operations in various industries. They can also be used in commercial and domestic applications. A great variety of high-pressure pumps are available in different sizes, designs, and features. Introduction
Pump -is a machine or mechanical equipment which
is required to lift liquid from low level to high level or to flow liquid from low pressure area to high pressure area or as a booster in a piping network system. Classification of Pumps Pumps may be classified on the basis of the applications they serve, the materials from which they are constructed, the liquids they handle, and even their orientation in space. Dynamic (Centrifugal) Pumps – Energy is continuously added to increase the fluid velocities within the machine. Positive Displacement Pumps – Energy is periodically added by application of force to one or more movable boundaries of enclosed, fluid-containing volumes. Classification of Pumps Parts of the pumps Classification of Pumps: Dynamic (Centrifugal) Pumps Dynamic pumps uses centrifugal force to develop velocity in the liquid being handled. The velocity is then converted to pressure. As kinetic energy is decreased, pressure is increased. This pressure difference drives the fluid through the system or plant. Classification of Pumps: Dynamic (Centrifugal) Pumps Dynamic (Centrifugal) pumps use a rotating impeller to create a vacuum in order to move fluid. The pump’s impeller rotates within the housing and reduces pressure at the inlet. This motion then drives fluid to the outside of the pump’s housing, which increases the pressure enough to send it out the discharge. Classification of Pumps: Dynamic (Centrifugal) Pumps Classification of Pumps: Dynamic (Centrifugal) Pumps Dynamic (Centrifugal) pumps are the most common pump type for the transfer of low viscosity fluids in high flow rate, low pressure installations, which makes them ideal for applications that require the pump to deal with large volumes. The centrifugal pump design is often associated with the transfer of water, but is also a popular solution for handling thin fuels and chemicals. Classification of Pumps: Positive Displacement Pump Positive displacement pumps use the reciprocating motion of pistons, plungers, or diaphragms to move the liquid through the pump. The discharge from reciprocating pumps is in pulses rather than a smooth flow of liquid. Classification of Pumps: Positive Displacement Pump Positive displacement pumps are characterized by an operation that moves fluid by trapping a fixed volume, usually in a cavity, and then forces that trapped fluid into the discharge pipe. Positive displacement pumps are usually selected for their ability to handle high viscosity fluids at high pressures and relatively low flows as their efficiency isn’t affected by pressure. Classification of Pumps: Positive Displacement Pump Positive displacement pumps are able to handle variations in pressure, flow and viscosity and remain efficient, unlike centrifugal pumps which do not operate well off the center of their curve. As their flow rate remains constant (proportional to the speed of operation), smooth and low pulsating despite changes in the pressure, positive displacement pumps such as peristaltic, piston and diaphragm pumps are ideal solutions for dosing applications as it allows accurate metering to be carried out. Classification of Pumps: Positive Displacement Pump Parts of the pumps Casing: A casing can be explained as a shell, cover or a housing which protects and supports most of the components. In pumps, the casing is basically used to seal it to prevent leakage and sometimes retain pressure. It is also used to support some of the key parts such as shafts, bearings, etc. Parts of the pumps Impellers: An impeller is a rotating component in a centrifugal pump which is equipped with vanes or blades that rotate and moves the fluid in a pump. These vanes or blades are coupled to a shaft. When the impeller rotates, it converts the energy derived from a source i.e. motor to induce flow of the fluid. There are two types of impeller: Axial flow impeller and Radial flow impeller. Axial impeller, fluid moves axially to the shaft. Axial impellers are generally used for high flow and very low- pressure applications. Radial impellers are often used in multi- stage split case centrifugal pumps. In radial flow impeller, fluid moves perpendicularly to the shaft. Categories of Impeller Impellers are categorized into open and closed impellers. An open impeller has only one shroud and the vanes are exposed on the other side. A closed impeller, often called a double shrouded impeller, has a shroud on both sides of the vanes. Categories of Impeller Open impellers are generally only used for single stage, end suction centrifugal pumps, whereas double shrouded impellers are used on side or top ported multistage centrifugal pumps. Closed impellers are available in single suction or double suction impeller designs. Impellers in industrial grade centrifugal pumps are generally made of steel or stainless steel. Some lower grade pumps will have brass/bronze material or some sort of plastic. Classification of Impellers by type of suction Impellers are classified according on the basis of their suction type: In a single-suction impeller liquid enters the center of the blades from only one direction. In a double-suction impeller liquid enters the center of the impeller blades from both sides simultaneously. Parts of the pumps Couplers: A coupler is a device which connects or links two pieces of rotating equipment, such as a pump or and a motor or gearbox. The primary function of the coupler is to transmit power from the drive equipment to the driven equipment. Couplers Most couplers, particularly on high powered systems, are also made to allow for slight angular and parallel misalignment and movement as the equipment operates. Flexible couplings can come in many different styles and sizes. Some require lubricant, such as grease, and others are designed to run dry. All feature some sort of flexible metal disc, rubber insert, spring or a set of gears that provide the movement required. Parts of the pumps Electric Motor Drive: An electromechanical device used to change electrical into mechanical energy. To be Continued…